Gradation of materials

Manufacturing Sand Grading Inputs

Wt Cum. Wt % Wt Grading as per IS
Is Sieves % Passing Is Sieves
Retained Retained Retained 383
12.5 mm 0.0 0 0.00 100.00 12.5 mm 100 100

10 mm 34.7 34.7 6.94 93.06 10 mm 85 100

4.75 mm 420.7 455.4 91.08 8.92 4.75 mm 0 20

2.36 mm 40.6 496 99.20 0.80 2.36 mm 0 5

Pan 4.0 500.0 100.00 0.00 Pan

Total 500
Grading 10mm CA
100.00

90.00

80.00
% Passing

70.00

60.00
Grading
50.00 Actual
Max
40.00 MIn

30.00

20.00

10.00

0.00
1 2 3 4
Seive size in mm
 Gradation of materials
Manufacturing Sand Grading Inputs
Wt Cum. Wt % Wt
Is Sieves % Passing Is Sieves
Retained Retained Retained Zone I Zone II Zone III
20 mm 0.0 0 0.00 100.00 20 mm Max Min Max Min Max Min
10 mm 0.0 0 0.00 100.00 10 mm 100 100 100 100 100 100
4.75 mm 3.1 3.1 0.62 99.38 4.75 mm 100 90 100 90 100 90
2.36 mm 156.0 159.1 31.82 68.18 2.36 mm 95 60 100 75 100 85
1.18 mm 91.7 250.8 50.16 49.84 1.18 mm 70 30 90 55 100 75
0.6 mm 100.4 351.2 70.24 29.76 0.6 mm 34 15 59 35 79 60
0.3 mm 63.1 414.3 82.86 17.14 0.3 mm 20 5 30 8 40 12
0.15 mm 34.1 448.4 89.68 10.32 0.15 mm 10 0 10 0 10 0
0.075 mm 15.4 463.8 92.76 7.24 0.075 mm
Pan 36.2 500 100.00 0.00 Pan
Total 500 FM 3.25
A-3 TARGET STRENGTH FOR MIX PROPORTIONING : 33.25 MPa as per IS 456 RCC prac
A-4 SELECTION OF WATER CEMENT RATIO
: 0.45 maximum
Adopted water cement Ratio = 0.45

A-5 SELECTION OF WATER CONTENT

(for 25 - 50mm slump range) for 10m
As Per IS 10262-2009 From Table 2 Max. Water Content = 208 LTR. of aggregate
Estimated water content for 100mm slump
water content for 50 mm slump = 220.48 kg.
We propose to use the chemical admixture and reduce the water by 0%
so actual water content = 220.48 kg.
A-6 CALCULATION OF CEMENT CONTENT

Cement content = 489.9556 kg.

Proposed cement = 490 kg

Exposure conditions = Moderate
Proposed admixture 0.00% so wt. of admixture 0 kg.
Water component in admixture = 0 kg
Total water = 220.48 kg
Revised Cement Content = 489.956 (Rounded off to 490 kg of cement)

A-7 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT

20 mm 0% 0.0 %
Coarse aggregate(CA1: CA2 = 60% : = 35% =
10 mm 35% 35.0 %
Fine aggregate(FA1: FA2 = 50% : 50 = 65% C.Sand.1 65% 65.0 %
=
C.Sand.2 0% 0.0 %
( a ) Nominal maximum size of aggrega 10 mm
( b ) Zone of fine aggregate zone I tendes to Zone 2
( c ) Free Water cement ratio 0.45
( d ) Aggregate Proportion 60:40
A-8 MIX CALCULATIONS
(a) Volume of concrete = 1 m³
(b) Volume of cement = 0.1555 m³
(c) Volume of admixture = 0 m³
(d) Volume of water = 0.22048 m³
(d) Volume of Aggregate. = 0.623979 m³
(e) Mass of coarse aggregate = 587.48 kg. (20 mm = 0.00 kg) & (10mm =
(f) Mass of fine aggregate = 1074.80 kg. C.Sand.1= 1074.80 kg) & (C.Sand.2 =

For 1 m3 of M25 Grade Mix Density Slump Batch time

Batch Weight of Temp. Of
Weight of Materials 2373
Sl. No. Materials material in kg 110mm Slump/ Flow
material in kg
0.025 Time / C.Temp Flow
A B C Initial 110mm
1 Cement 490 12.25 Temp
2 20 mm 0 0.00 30 min
 3 10 mm 587 14.69 Temp
4 C.Ssan1. 1075 26.87 60 min
5 C.Sand.2 0 0.00 Temp
6 Water 220 5.51 90 min
7 Admixture 0.00 0.00 Temp
120 min
Temp

Batch time 4:50 PM

Density Flow Date Age Cube Weight Load
2373 45mm Slump/ Flow (mm) 14-Mar
Time / C.Temp Flow T 500 V funnel 14-Mar 1 Days
Initial 45mm 14-Mar
Temp 16-Mar 8135 534.4
30 min 16-Mar 3 Days
Temp 16-Mar
60 min 20-Mar 8230 579.7
Temp 20-Mar 7 Days 8200 665.2
90 min 20-Mar
Temp 10-Apr 8340 925
120 min 10-Apr 28 Days 8320 934
Temp 10-Apr 8290 978
Remarks :- mix cohheisve thixotropic accelarator to be added at site checked mix strength without accelerator
Accelerator Power to be mix in dry mix MasterRoc SA 540 as per data sheet Recommended Dosages and trials basis
Prepare by Checked by
Name Name
Signature Signature
Date Date
56 RCC practise

nge) for 10mm nominal size

ggregate

587.4758 kg.)
0 kg.)

4:50 PM

Slump/ Flow (mm)

T 500 V funnel
 Avrage
Strength Strength
0
0 0
0
23.75
0.00 23.75
0.00
25.76444
29.56444 27.66
0
41.11111
41.51111 42.03
43.46667

s basis
Providing and laying in position specified grade of reinforced cement concrete
excluding the cost of centring, shuttering, finishing and reinforcement - All work
upto plinth level :

Description Unit Quantity

Details of cost for 1 cum.
Materials :
20mm stone aggregate cum
10mm stone aggregate cum 0.22
Carriage of aggregate cum 0.85
Coarse sand cum 0.41
Carriage of coarse sand cum 0.43
Cement (0.2833 cum) tonne 0.49
Carriage of cement tonne 0.40
Accelerator KG 3.92
Labour:
Mason Day 0.17
Beldar Day 2.00
Bhishti Day 0.90
Mixer Day 0.07
Sundries L.S. 14.30
Excell
TOTAL
Add 1% for water charges 1%
Wastage 15% ( due to very narrow and
small area 15%
TOTAL
Add 15% for contractor’s profit and
overheads 15%
Cost of 1 cum.
Say
For per sqm for 50mm thicness

Shuttering charges includding all safty

covering of shortcrete area sqm
Hire charges for Shotcrete Machinery
including all transportation tools Day 8000.00
Mason Day 0.18
Curing compound (extra) SQM 1.00
SBR bonded layer( Extra) sqm 1.00
nforced cement concrete
d reinforcement - All work

Rate Amount

700.00 0.00
700.00 152.87
53.21 45.23
600.00 243.35
53.21 22.61
4500.00 2205.00 1250 per sqm for 50mm
47.29 18.92
800.00 3136.00 1250
0.00
146.55 24.91
135.25 270.50 20
138.45 124.61
400.00 28.00 25000
1.00 14.30

6286.30
62.86

952.37
7301.54

1095.23
8396.77
8397
419.83855

400

0.05 400.00
146.55 26.38
100.00
150.00

Grand total 1246.22 For 50mm shotcrete