“ION_IN_SUTTCHSEAR
From tine to tine questions have been raised on the subject of condensation
in svitchgear. The folloving discussion is presented to define the conditions
under vhich condensation can occur end thereby to develop means for prevention,
A cubie foot of air ot a given tenpereture will retain known maximus
amount of moisture, This is referred to as its saturation level, At 9 lever
teupersture the maximum moisture content which can be retained is less,
should gaturated air be subjected to even a slight drop in tenperature the
excess moisture will be condensed out until equiltbriun is established at
the new saturation level corresponding to the lower temperature.
the reletive humidity of air is an index of the actual qumntity of moisture
contained in the oir at a given ambient temperature compared to the saturation
level et that sone teaperature. For every conbination of anbient tenpereture
and relative hunidity there is # specific lover temperature at which condensation
will cecur. ‘This ts known at the DEWPOINT. The attached family of curves con
be used to determine the dev-point if the mbient temperature and relative
hunidity are known.
tn a switchgeer assenbly it is important that air ot high relative hunidicy
is not trapped during @ period when surrounding anbient tenperature ts ‘falling
pecause condensation is likely to occur. This 1s accomplished by causing the
giz to circulate, ‘This cfreuletion 1s of the convective type and is pronoted
by the heating losses in the current carrying seabers. Where cireule bredkers
‘are not continuously closed and carrying current to cause convective afr
circulation, auxiliary heaters are provided. The usual sized heaters ore
‘such thet they axe adequate for most conditions. They provide from 5 degrees
to 9 dogrees F rise in air tenperacure over outside ambient thus prosoting
eireulstion,If the rate of. the enbient temperature drop is higher than the rate of
change of the air circulating in the switchgear, the air within the switchgear
nay impinge on surfaces which are below its dew point tenperature and localized
condensation will occur, This condition is more spt to be confined to the outer
ground valls ard covers which are in direct contact with the anbient enviroment.
The losses incident to significant current flow in conducting menbers
usually maintain these circuit elenents at temperature levels well above dew
point. There are sone applications where the electrical circuits are open and
not carrying current or where the current level is at such a mall percentage
of the rated level that the tenperature rise of the current carrying parts
over anbient is very minimal. This helps to slow down the circulation of air
through the switchgear maicing the equipment more sensitive to moisture con-
densation for a given rate £ drop in aabient tenperature. It also increases
the possibility that the temperature of exposed conducting parte will be below
dew point. Condensation may then occur right on the conducting mesbers.
‘Although it has not been rigorously proven, observations seem to indicate 25%
of continuous rated current is the Level below which the incidence of moisture
condensation ts nore apt to occur even with auxiliary heaters energized.
Ie should be noted that the condicions wherein condensation can cccur
are fairly well defined ond are thereby Limited in occurence. So long as the
rate of drop in temperature is slover than the rate of circulation of air
through the equipsent, condensation will not occur even where hunidity exists
at high levels over extended tine intervals. This is borne out by the tens
of thousands of air breakers operating in hundreds of installations in many
types of climate and environment throughout the world which have had né
condensation problems.Where such problens have occurred there are often contiguous efreunstances
hich have had a significant bearing on the incident, Blocked ventilation
openings ~- either ingress or egress -~ have caused problens. Rain water
collecting in pools adjacent to ventilation openings or even under the franes
of outdoor switchgear has caused excessively high hunidity conditions to exist
continuously. Breakers left standing open for long periods in the connected
position are more apt to develop problens than those continuously cerrying
current, Bus errangenents wherein feeders in wore active use are concentrated
at one end of an assembly while those on much lover duty are concentrated at
the opposite ené can be more susceptible to difficulty. Cable troughs which
collect ground water or cable vaults which are’continuously damp can be the
source of high humidity air even in locales where the normal atmospheric humidity
te fairly average. These conditions of themselves do not cause condensation
but they ineresse the risk that condensation will occur.
qo avoid the problens which can occur due to condensation in switchgear
aeverel important steps must be taken. Some of these are within the province
of the supplier - designer; others by théir nature are the responsibility of
the user, The designer mus
Provide adequate ventilation openings. Entrance and exhaust openings
are both required.
Eliminate,wherever possible, oreas where dead air can accumslate.
cs Eliminate,wherever possible, pockets in which water can collect.
If pockets cannot be avoided provide drainage means.
a. Provide means for promoting air circulation for all nomal operating
modes under usual atmospheric conditions.
e. Have available provisions for unusual operating conditions when they
are specified.