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Diverse Efficient
C
Gas o
Emissions
Reliability
Efficiency
Biomass n
Wind v
Solar e
Oil
Geothermal
r
Hydro s Driving Cost of Electricity Down
Natural gas i
o
n
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GE Power & Water - Jenbacher gas engines
14.02.2011
Four types of gas engines
Type
2 •
Type
3
Electrical output
Type
4 •
Type
6
Electrical output
from 500 to from 1.5 to 4MW
1,100KW • V12, V16, V20 and
• V12, V16 and V20 V24 cylinder
cylinder • 1,500 rpm (50Hz,
• 1,500 rpm (50Hz) / • Electrical output 60Hz with gear-box)
1,800 rpm (60Hz) from 800 to • Delivered engines:
• Electrical output 1,500KW
from 250 to 330KW • Delivered engines: more than 2,200
more than 5,000 • V12, V16 and V20 • Since 1989 in the
• 8 cylinder cylinder
• Since 1988 in the product program
• 1,500 rpm (50Hz) / product program • 1,500 rpm (50Hz) /
1,800 rpm (60Hz) 1,800 rpm (60Hz)
• Delivered engines: • Delivered engines:
more than 850 more than 750
• Since 1976 in the • Since 2002 in the
product program product program
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GE Power & Water - Jenbacher gas engines
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Product Program 2010:
Biogas, Sewage Gas and Landfill Gas
3.500
Electrical output [kW] 42.5%
3.000 Thermal output (70°/90°C) [kW]
2880
2737
2.500 Natural gas standard
2403
NOx ≤ 500 mg/Nm3
2190
2.000 (dry Exhaust gas; based on 5 % O2)
1802
42.2%
1635
1.500
1489
1468
40.5% 40.8%
1190
1175
1.000
1088
1065
910
888
881
836
39%
744
703
680
500
625
558
526
330
400
294
250
0
J 208 J 312 J 316 J 412 J 320 J 416 J 420 J 612 J 616 J 620
GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L
5
GE Power & Water - Jenbacher gas engines
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Three basic configurations – customized for each
customer’s requirements
• Generator sets
Reliable on-site power generation on demand
Energy independence
• Cogeneration systems
Combined generation of power and heat
Maximum efficiency in the conversion of energy with minimum emissions
• Container solutions
Maximum flexibility with fully functional containerized plant
Compact design and service oriented accessibility
6
GE Power & Water - Jenbacher gas engines
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Jenbacher gas engines –
what makes the difference?
Details: „Gas engine concept“
Advantage:
“Cross flow” cylinder head
(external exhaust gas manifolds)
8
GE Power & Water - Jenbacher gas engines
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LEANOX® - Lean-burn combustion control
11
GE Power & Water - Jenbacher gas engines
14.02.2011
GE Jenbacher - reliable operation on biogas
User friendly
Asian characters possible
Easy navigation
13
GE Power & Water - Jenbacher gas engines
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Biogas
• More than 1,500 Jenbacher biogas engines with an
electrical output of about 1,100 MW worldwide
• Anaerobic digestion produces fuel gas
• Renewable – from organic and animal waste
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GE Power & Water - Jenbacher gas engines
• 7,000 cows can power 1 MW plant 14.02.2011
GE‘s Jenbacher gas engine business offers
customized biogas solutions
350 350
300 300
250 250
#units/a
MWel/a
200 200
150 150
100 100
50 50
0 0
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
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GE Power & Water - Jenbacher gas engines
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Jenbacher - Biogas engines around the world
Installed in Biogas plants up to 31.12.2009:
• Germany 945 engines 527 MW
• Italy 161 engines 130 MW
• Austria 90 engines 48 MW
• Netherlands 69 engines 72 MW
• Denmark 46 engines 35 MW
• Czech Rep. 40 engines 28 MW
• Belgium 32 engines 36 MW
• Spain 32 engines 30 MW
• UK 11 engines 12 MW
• Poland 8 engines 6 MW
• Hungary 7 engines 3 MW
• Slovakia 6 engines 6 MW
• Thailand 42 engines 51 MW
• India 37 engines 32 MW
• Indonesia 28 engines 30 MW
• China 5 engines 5 MW
18
GE Power & Water - Jenbacher gas engines
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Investment and Cost of electricity basis
Investment costs – based on European figures:
Pre-Thickener Post-Thickener
Mechanic
Thickener
Mixing-
Container
Chamber Filter Press
Raw Sludge
Digester Sludge
24
GE Power & Water - Jenbacher gas engines
14.02.2011
Utilization of Sewage Gas:
25
GE Power & Water - Jenbacher gas engines
14.02.2011
Specific Sewage Gas Production:
• approx. 16.5 [liter/(population
equivalence; day)]
save value for simple process
• up to 20 - 25 [liter/(population
equivalence; day)]
optimized plant over long period
• up to 33 [liter/(population
equivalence; day)] Example:
short term maximum for optimized
plants • 500.000 inhabitants
• 1 person 20 liter gas per day
• 10.000 m³ sewage gas/ day
• LHV = 6 kWh/m3
• appr. 1,0 MWel
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GE Power & Water - Jenbacher gas engines
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Source: Biogasvolume and Properties; U. Loll, ATV Seminar 2/99 Essen; Germany
Experience in sewage gas operation
1988 – 2009
MWel / a
30 25
20
20
15
10
10
5
0 0
93
94
95
96
97
98
99
00
01
02
03
04
05
06
07
08
09
19
19
19
19
19
19
19
20
20
20
20
20
20
20
20
20
20
27
GE Power & Water - Jenbacher gas engines
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Maximum power with waste water
After a record time major overhaul the plant is ideally equipped
for the next 60,000 operating hours: A J312 GS engine provides
electricity and heat for a facility that generates 120% of its
energy demand. The excess power is fed into the local grid. 28
GE Power & Water - Jenbacher gas engines
14.02.2011
Landfill gas
• More than 1,350 Jenbacher landfill gas engines with an
electrical output of more than 1,300 MW worldwide
• Organic decomposition produces fuel gas
• 1 million tons of waste power 1 MW plant for more than 15 years
29
• Waste from US city of 1 million can power 8 MW plant
GE Power & Water - Jenbacher gas engines
14.02.2011
Experience in Landfillgas operation
1988 – 2009
160 160
140 140
120 120
# units
[MWel]
100 100
80 80
60 60
40 40
20 20
0 0
91
93
95
97
99
01
03
05
07
09
19
19
19
19
19
20
20
20
20
20
30
GE Power & Water - Jenbacher gas engines
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Landfill gas is captured by wells and turned
into energy with Jenbacher gas engines
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GE Power & Water - Jenbacher gas engines
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Landfill gas project Maribor/SLO
• gas pressure
• methane number
• gas temperature/relative Humidity
• heating value fluctuation
• contaminations
– Sulphur,
– Halogens,
– Ammonia,
– Silica …
35
GE Power & Water - Jenbacher gas engines
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Gas Requirements:
• Gas temperature < 40°C
mixture temperature
limited by rubber materials of gas train
36
GE Power & Water - Jenbacher gas engines
14.02.2011
Gas humidity / cooling:
Cooling system
biogas
soil
Gas compressor Gas compressor
Condensate trap
Condensate trap
38
GE Power & Water - Jenbacher gas engines
14.02.2011
Optimum Layout of gas supply:
39
GE Power & Water - Jenbacher gas engines
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CH4- Signal only helpful for engine start:
Flushing pipe
to boiler,
DIA.NE® XT : 4 gas types
flare or
Buffer tank buffer tank
CH4
gas train
40
GE Power & Water - Jenbacher gas engines
14.02.2011
Gas Requirements
Sulfur:
H2S < 700 mg/100% CH4
Standard maintenance schedule
acidification of oil
reduced Oil lubricity
SOx + H2O corrosion
deposits in exhaust gas heat exchanger, when temperature is
below dew point
41
GE Power & Water - Jenbacher gas engines
14.02.2011
Gas Requirements TI 1000 – 0300
Sewage Treatment Plant
Sulfate deposits
exhaust gas temperature
below dew point
42
GE Power & Water - Jenbacher gas engines
14.02.2011
Dew-point-line for SOx
170
150
dew-point [°C]
130
Acid dew
110
90
Cooling of exhaust gas not below 220°C (180°C) recommended!
70
≈ 100 ppm H2S in Fuel gas
(LHV = 6,5 kWh/Nm³)
50
0 10 20 30 40 50
Acid concentration in exhaust gas [mg SOX/m³]
43
GE Power & Water - Jenbacher gas engines
14.02.2011
Oil Requirements
Biogas plant DK
Polymerization of oil
Sulfur
44
GE Power & Water - Jenbacher gas engines
14.02.2011
H2S reduction:
Air dosing Biological H2S reduction
biogas
The image cannot be display ed. Your computer may not hav e
enough memory to open the image, or the image may hav e been
corrupted. Restart y our computer, and then open the file again. If
the red x still appears, y ou may hav e to delete the image and then
insert it again.
Air
air water
4 allocation of air is important
4Saturate the water content of the
4Consider max. air volume gas
4H2S reduction is not constant 4The additional air increase
4The additional air increase corrosion activity
corrosion activity 4H2S reduction is stable!
4Higher investment costs
45
GE Power & Water - Jenbacher gas engines
14.02.2011
Solution special Biogas heat exchanger:
46
GE Power & Water - Jenbacher gas engines
14.02.2011
Improve fuel gas quality for landfill gas
47
GE Power & Water - Jenbacher gas engines
14.02.2011
Installation surface:
Elastic elements
Sylomer strips
48
GE Power & Water - Jenbacher gas engines
14.02.2011
The variety of heat utilization concepts
Natural gas fueled CHP
• More than 4,200 natural gas fueled cogeneration units with an
electrical output of more than 6,100 MW worldwide
• Highly efficient generation of power, heat and cooling
• Minimizes transmission losses
• Enhanced total efficiency – greater than 95% GE Power & Water - Jenbacher gas engines
50
14.02.2011
• Reduces fossil fuel use and greenhouse gas emissions
CHP prinicple
By the combustion of fuel inside the engine, mechanical and thermal power
is generated.
•The mechanical power is converted to electrical energy in the alternator
•The thermal output can be used via heat exchangers to heat up media
51
GE Power & Water - Jenbacher gas engines
14.02.2011
The right engine for each individual output
requirement
Product line 2010 (50Hz)
4.500
Electrical output [kW] 45.4%
4.000
4029
Thermal output (70°C/90°C) [kW]
3865
3.500
45.0%
3349
Natural gas
3238
3.000
NOx 500 mg/m3N
2674
2.500 (Dry exhaust gas; based on 5% O2)
2604
2.000
2007
1952
43.4%
1.500
40.8%
1502
1489
1201
1190
1190
1.000
1064
39%
988
901
888
835
731
500
625
361
329
0
JMS 208 JMS 312 JMS 316 JMS 320 JMS 412 JMS 416 JMS 420 JMS 612 JMS 616 JMS 620 JMS 624
GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L
52
GE Power & Water - Jenbacher gas engines
14.02.2011
Power plant output range
Product line 2009 (50Hz) – Natural gas NOX ≤ 500 mg/m³N
Electrical Efficiency up to 45% Thermal Efficiency up to 50%
Type 6 12 x J624
10 x J420
Type 4
8 x J320
Type 3
Pel (kW)
Electrical Output Thermal Output
HE 1
Mixture intercooler
HE 2
Oil exchange heater
HE 3
Engine jacket water heat exchanger
HE 4
Exhaust gas heat exchanger
54
GE Power & Water - Jenbacher gas engines
14.02.2011
Temperature levels of different heat sources
55
GE Power & Water - Jenbacher gas engines
14.02.2011
Recoverable Heat w/ Integration 70/90°C
56
GE Power & Water - Jenbacher gas engines
14.02.2011
Heat utiliziation in Biogas-CHP
JMS 312 GS-B.L (C225)
180GWh
540GWh
180 GWh
170GWh
~ 40% primary energy
savings
180GWh
85 000t CO2
430 GWh 80 GWh
170GWh
Annual comparison with the separate production of electricity on the European Grid and Heat by a natural gas fired boiler
60
GE Power & Water - Jenbacher gas engines
14.02.2011
Helping Coca Cola to reduce CO2-
emissions
Coca-Cola Hellenic Bottling plants throughout Europe utilizing
GE Energy’s Jenbacher CHP engines, eliminating up to 40% of
their annual carbon dioxide emissions and reducing operational
costs by generating onsite heat and power.
61
GE Power & Water - Jenbacher gas engines
14.02.2011
Cogeneration plant Altinmarka, Turkey
66
GE Power & Water - Jenbacher gas engines
14.02.2011
CO2-Fertilization in Greenhouses
451°C
~50°C
90°C 40°C
condensate
70°C
67
GE Power & Water - Jenbacher gas engines
14.02.2011
Driving innovation: The world‘s first
24-cylinder gas engine
69
GE Power & Water - Jenbacher gas engines
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Where we are…
Jenbacher gas engine
Global Service
Hubs
Vienna/Veresegyház Mannheim,
(Central Europe) Germany
HQ Service, Austria
Midrand
Houston, Singapore (Johannisburg),
USA South Africa
Facts
• 450 GEJ service employees world • Presence > 65 countries
wide • Field service > 3,000 engineers
• 7 Subsidiaries + 2 Hubs (GEJ and service providers)
70
GE Power & Water - Jenbacher gas engines
14.02.2011
How we understand Service
Life-cycle management: The right service at the
right time – throughout the lifetime of your engine
Remote Monitoring,
Diagnostics and Servicing
71
GE Power & Water - Jenbacher gas engines
14.02.2011
Broad Range of Service Solutions
Contractual Spare Field Repair Training Customer
Service Parts Service Shop Center Support
72
GE Power & Water - Jenbacher gas engines
14.02.2011
We are close to you
TOTAL Energy Business,
55th Floreasca st., Bucharest 014453
T : +40 21 569 84 45, F: +40 21 456 84 45
email : office@teb.com.ro
Jenbach, Austria
Main manufacturing site Veresegyház, Hungary
and business HQ Container manufacturing
Headquarter
Manufacturing facility
Subsidiary/ GE office
Distributor/Service Provider
73
GE Power & Water - Jenbacher gas engines
14.02.2011