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An electrical machine is a device that can convert either mechanical energy to electrical energy (generator) or electrical
energy to mechanical energy (motor). Since any given electrical machine can convert power in either direction, any machine
can be used as either a generator or a motor.
The transformer is an electrical device that is closely related to electrical machines. It converts AC electrical energy at one
voltage level to AC electrical energy at another voltage level.
Magnetic fields are the fundamental mechanism by which energy is converted from one form to another in motors,
generators, and transformers.
Four basic principles describe how magnetic fields are used in these devices:
1. A current-carrying wire produces a magnetic field in the area around it.
2. A time-changing magnetic field induces a voltage in a coil of wire if it passes through that coil. (This is the basis of
transformer action.)
3. A moving wire in the presence of a magnetic field has a voltage induced in it. (This is the basis of generator action.)
4. A current-carrying wire in the presence of a magnetic field has a force induced on it. (This is the basis of motor action.)
I. Magnetic Field Sources
The basic law governing the production of a magnetic field is given by a current is Ampere's law: Permeability of space is µ0 = 4π×10-7 (H/m), while permeability of any other
H.dl NI material compared to that of free space is called relative permeability (µr)
H: magnetic field intensity (Amp. Turns/m) r
I: Current passing through coil. 0
N: Number of coil turns. Since
dl: differential element of length along the path of integration (m).
If the core is composed of iron or certain other similar metals with high magnetic permeability
A
(collectively called ferromagnetic materials), essentially all the magnetic field produced by the
Hence,
current will remain inside the core, so the path of integration in Ampere's law is the mean path
length of the core lc. Ampere's law thus becomes B l
NI Hl l
Hlc NI A
The strength of the magnetic field flux produced in the core also depends on the material of the core. NI : magneto motive force (Amp. Turns)
The relationship between the magnetic field intensity H and the resulting magnetic flux density B produced Φ : flux lines (weber)
within a material is given by A: Core cross sectional area (m2)
B B: magnetic field density (tesla)
H : Material reluctance (Amp. Turn/weber)
µ: magnetic field permeability of material (H/m)
NI 11 2 2
NI 1 2 1 2
Example
NI c airgap
0.0005
lc0.3995 lairgap Bc Bairgap
400 NI lc lairgap H c lc H airgap lairgap
Ac c Aairgap 0 c 0
12×10-4 µr .μ0 4π×10-7
II. BASIS OF TRANSFORMER ACTION (FARADAY LAW OF INDUCED VOLTAGE
FROM A TIME-CHANGING MAGNETIC FIELD)
Faraday's law states that if a flux passes through a turn of a coil of wire, a
voltage will be induced in the turn of wire that is directly proportional to
the rate of change in the flux with respect to time.
d
einduced N The minus sign in the equations is an expression of Lenz's
dt law. Lenz's law states that the direction of the voltage
einduced: Induced voltage at coil terminal buildup in the coil is such that if the coil ends were short
N: Number of turns of wire in a coil
Φ: Flux passing through the coil
circuited, it would produce current that would cause a
flux opposing the original flux change.
F LI B
F : Force induced in a wire
L : Length of wire
I : Current vector passing through the wire
T rF (Nm)
Analogy between rotational movement
and linear movement
W: Work applied = T (Joule), for constant torque W: Work applied = FS (Joule), for constant force
dW
P: Power developed = T (Watt), for constant torque P: Power developed = dW Fv (Watt), for constant force
dt dt
DC Generator
An electrical DC machine can convert mechanical energy into direct current electricity (DC
generator) or vice versa (DC motor) without any constructional changes. Thus, a DC generator or
a DC motor can be broadly termed as a DC machine.
(Stator)
I. Construction of DC machine
Eye bolt
The DC machine mainly consists of two parts; stator and rotor
I. STATOR; that houses the field winding which is the source of magnetic flux
in the DC machine;
Yoke
• Yoke: An outer frame made up of cast iron or steel to provide mechanical
strength and protective covering to the whole machine and also carries
the magnetic flux produced by the field winding.
• Poles: The magnetic poles are made of thin laminations of silicon steel Eye Bolt Pole
structures fitted onto the inner wall of the yoke with screws or welding.
The pole core carries field winding.
• Field winding: Usually made of copper wire and wound over the pole
slots and are connected in series. They are wound in such a way that,
when energized, they form alternate North and South poles, hence
producing magnetic flux.
• Eye Bolt: It helps to shift the machine from one place to another or for Yoke
level change.
II. ROTOR; which contains slots to carry armature windings and
provides the rotating element in the DC machine
Brushes
Need of Commutator
Using a semicircular commutating segments, whenever current
reversal occurs at the armature conductors, the sliding commutator
segment reverses connection to the brushes. And therefore, the
output at the fixed contacts (brushes) is always built up in the same
way resulting in unidirectional DC output current.
Armature conductors arrangements
Most of the armature windings consist of diamond-shaped preformed coils which are inserted into the armature slots as a
unit. Each coil consists of a number of turns (loops) of wire, and each side of a turn is ca11ed a conductor. Hence, The
number of conductors on a machine's armature is given by
Finally, there are two basic sequences of armature winding connections to the Commutator;
lap windings and wave windings.
In lap winding, Number of parallel path (A) = Number of poles (P).
Lap winding is suitable when requirement is : Large DC currents and low voltage.
wave winding is suitable when requirement is: Low DC current and high voltage
II. Operation Principle of DC generator
According to Faraday’s laws of electromagnetic EMF Equation
induction, whenever a conductor is moved in a magnetic
field, an emf (electromotive force) gets induced in the P = number of field poles
conductor. If the conductor is provided with the closed Ø = flux produced per pole in Wb (weber)
path, the induced current will circulate within the path. In Z = total no. of armature conductors
a DC generator, field coils produce an electromagnetic A = no. of parallel paths in armature
field and the armature conductors are rotated into the 𝑛𝑚 = rotational speed of armature in revolutions per min (rpm)
field. Thus, an electromagnetically induced emf is 𝑑∅
Induced armature voltage (emf) per conductor depends on ,
generated in the armature conductors. The direction of 𝑑𝑡
induced current is given by Fleming’s right hand rule. Flux cut per conductor in one revolution = ∅𝑃,
The magnitude of induced emf can be calculated from 𝑛𝑚
the emf equation of dc generator
Number of revolutions per second (fm)= ,
60
1 60
and time for one revolution= =
𝑓𝑚 𝑛𝑚
𝑛
Hence, generated emf/conductor= ∅𝑃 𝑚
60
Since, generated emf for parallel paths is equal;
Hence, total induced e.m.f (EA) = 𝐴𝑍 ∅𝑃 𝑛60𝑚
2𝜋𝑛𝑚 𝑍𝑃
Since 𝜔𝑚 = , ∴ EA = ∅𝜔𝑚 (volts)
60 2𝜋𝐴
𝑍𝑃
EA = 𝐾∅𝜔𝑚 , where K=
2𝜋𝐴
Adding more armature coils smooth out induced
voltage fluctuation and changes the direct
current from pulsating to regular DC
ELECTRICAL OR COPPER LOSSES. Copper losses are the losses that occur in the armature and field windings of
the machine.
CORE (or MAGNETIC) LOSSES. The core losses are losses encountered in the magnetic core of the machine which
include the hysteresis losses and circulating eddy current losses.
MECHANICAL LOSSES There are two basic types of mechanical losses: friction and windage. Friction losses are
caused by the friction of the bearings in the machine with the shaft and friction between brushes and commutator,
while windage losses are caused by the friction between the moving parts of the machine and the air inside the motor's
casing.
STRAY LOAD LOSSES
Stray losses are losses that cannot be placed in one of the previous categories such as losses due to distorted flux and
short circuit currents in coils.
IV. DC generator types
DC generators can be classified in two main categories, (i) Separately excited and (ii) Self-excited.
i. Separately excited: In this type, field coils are energized from an separate external DC source. That is, field
winding is electrically separated from the armature circuit.
ii. Self excited: In this type, field coils are energized from the current produced by the generator itself. Initial
emf generation is due to residual flux in field poles. This generated emf causes a part of current to flow in the
field coils, thus strengthening the field flux and thereby increasing emf generation.
Field winding and armature winding are interconnected in various ways to achieve wide range of performance
characteristics. Depending on that, self-excited DC generators can be further classified divided into two main
types
(a) Shunt wound - , field flux is derived by connecting the field winding in parallel with the armature winding.
Shunt winding is made with large number of turns and the resistance is kept very high (about 100 Ohm). It takes
only small current which is less than 5% of the rated armature current.
(b) Series wound - field flux is derived by connecting field winding in series with the armature winding.
Therefore, the field winding carries whole load current (armature current). That is why series winding is designed
with few turns of thick wire and the resistance is kept very low (about 0.5 Ohm).
Equivalent circuits
Separately excited Shunt Series
𝑉𝑇 = 𝐸𝐴 −𝐼𝐴 𝑅𝐴 𝑉𝑇 = 𝐸𝐴 −𝐼𝐴 𝑅𝐴
𝐼𝐿 = 𝐼𝐴 𝐼𝐴 = 𝐼𝐹 + 𝐼𝐿 𝑉𝑇 = 𝐸𝐴 −𝐼𝐴 (𝑅𝐴 +𝑅𝑆 )
𝑉𝐹 𝑉𝑇 𝐼𝐴 = 𝐼𝑆 = 𝐼𝐿
𝐼𝐹 = 𝐼𝐹 =
𝑅𝐹 𝑅𝐹
𝑉𝑇𝑛𝑙 −𝑉𝑇𝑓𝑙
Voltage regulation (VR): 𝑉𝑅% = × 100
𝑉𝑇𝑓𝑙
where
𝑉𝑇𝑛𝑙 : No-load terminal voltage of the generator
The load characteristic curve shows the relation between the terminal voltage (VT) and load current (IL).
The terminal voltage (VT) is less than generated emf EA due to voltage drop in the armature circuit in
addition to the armature reaction effect
Armature reaction: The effect of magnetic field set up by armature current on the distribution of flux under main
poles of a generator which demagnetizes or weakens the main flux
𝑉𝑇 = 𝐸𝐴 −𝐼𝐴 𝑅𝐴
𝐼𝐿 = 𝐼𝐴
𝐸𝐴 = 𝐾Φω𝑚
• At no load, the terminal voltage is the internal induced voltage whose characteristic is a straight line as it is
independent of load current. When the load is supplied by the generator, increasing the load current (IL),
increases the armature current increasing 𝐼𝐴 𝑅𝐴 drop, thus VT decreases. Moreover, due to demagnetizing effect
of armature reaction, flux weakens decreasing (EA ), thus causing further decrease in VT .
• To control the generator terminal voltage, either increasing ω𝑚 or Φ increases EA , hence increasing VT .
However, in many applications, the speed range of the prime mover is quite limited, so the terminal voltage is
most commonly controlled by changing the field current, by changing the field resistance.
• Separately excited generators operate in a stable condition with any variation in field excitation. Hence, they
are used as supply source of DC motors, whose speeds are to be controlled for various applications
Applications
Shunt generator
𝑉𝑇 = 𝐸𝐴 −𝐼𝐴 𝑅𝐴
𝐼𝐴 = 𝐼𝐹 + 𝐼𝐿
𝑉𝑇
𝐼𝐹 =
𝑅𝐹
𝐸𝐴 = 𝐾Φω𝑚
• As the load is increased, 𝐼𝐿 increases, increasing 𝐼𝐴 so the voltage drop 𝐼𝐴 𝑅𝐴 increases as well as
the armature reaction effect, decreasing VT. The latter causes decrease in the field current
decreasing flux which in turn decreases EA causing further decrease in VT. That’s why the voltage
drop in the shunt generator is steeper than the separately excited generator.
• As with the separately excited generator, to control the generator terminal voltage in the shunt
generator, either increasing ω𝑚 or Φ increases EA , hence increasing VT . Changing 𝐼𝐹 , by
changing the field resistance is the main principle to control VT.
• The application of shunt generators are restricted for its dropping voltage characteristic. They are
used to supply power to the apparatus situated very close to its position, as lighting, battery
charge, for small power supplies
Applications
Series generator
𝐸𝐴 = 𝐾Φω𝑚
• In DC series generators field winding is connected in series with armature and load. Hence, here load current is
similar to field current. Thus, the loading characteristic curve is close to the machine magnetization curve. At no
load, there is no field current, so VT is reduced to a small level given by the residual flux in the machine.
• As the load increases, the field current rises, so EA rises rapidly, The IA (RA + Rs) drop goes up too, but at first
the increase in EA goes up more rapidly than the drop rise, so VT increases.
• After a while, the machine approaches saturation, and EA becomes almost constant. At that point, the resistive
drop is the predominant effect, and VT starts to fall.
• This machine gives constant current in the dropping portion of the characteristic curve. For this property they
can be used as constant current source and employed for applications as arc welding and for supplying field
excitation current in DC locomotives
Applications
Questions
• Discuss the construction of DC machine