Vous êtes sur la page 1sur 43

SERVICE TRAINING April 1999

STUDENT MATERIALS

CB-434C - CB-534C - CB-634C


VIBRATORY COMPACTORS

For Use With Service Training Meeting Guide QESV 9647


NOTES

2
Table of Contents

Course Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg. 4

Module Objectives - Vibratory Compactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg. 5

CB-434C - CB-534C - CB-634C Test Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg. 6

Student Handouts - Vibratory Compactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg. 12

CB-434C - CB-534C - CB-634C Quiz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg. 39

Course Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg. 41

3
Course Title:
Vibratory Compactors

Length:
Three days

Course Code:

Fees:
No fees at Tucson or CPPI.
Field Courses: $750 per day plus expenses cost to host dealer apportioned to participants.

Course Description:
Classroom work will include discussion of schematics and components of the electrical and
hydraulic systems. Product performance and improvements on the CB-434C, CB-534C and the
CB-634C. To support the classroom instruction, homework study projects may be assigned.
Students will troubleshoot problems and perform critical adjustments on the machines.
Students will also be tested to monitor progress and challenged to demonstrate proficiency in
each module of instruction.

Skills Taught/Students should be able to:


Trace oil flow on all schematics. Trace power flow on electrical schematics and describe the
function of all major machine components. Explain basic machine operation and perform basic
troubleshooting procedures.

Prerequisites/Who should attend:

Achieved a score of 90 or better on:

(√) Basic Hydraulic Pretest - SEBV0557

(√) Machine Electrical Pretest - SEBV0558

(√) Graphic Symbols - SEBV0556

(√) Service Technicians

(√) Training Instructors

Attendance:
Maximum of 10 students with a minimum of 5 students.

4
Module Objectives -- Vibratory Compactors

I. CB-434C - CB-534C - CB-634C Vibratory Compactors

After the completion of this module, the service technician will be able to:

1) safely demonstrate correct machine operation.

2) explain the switches and controls on the instrument panel and operators console.

3) locate and identify the components in the following systems: propel, vibratory, water
spray and electrical.

4) explain the compaction process.

5) trace the oil flow through the complete hydraulic system.

6) explain the operation of each component in the hydraulic system.

7) pressure test the steering, propel and vibratory systems and adjust to specifications.

8) perform complete machine calibrations including frequency adjustments.

5
6
7
8
9
10
11
STEERING HYDRAULIC SYSTEM
(NO TURN)

P
PRIORITY STEERING CONTROL UNIT
VALVE EF INLET
CHECK
VALVE

RELIEF
VALVE
PUMP

STEERING STEERING
PUMP CYLINDERS
CHECK
VALVE

TO BRAKE/SHIFT VALVE
AND CHARGE CIRCUIT

12
STEERING HYDRAULIC SYSTEM
(RIGHT TURN)

PRIORITY STEERING CONTROL UNIT


VALVE EF INLET
CHECK
VALVE

RELIEF
VALVE
PUMP

STEERING STEERING
PUMP CYLINDERS
CHECK
VALVE

TO BRAKE/SHIFT VALVE
AND CHARGE CIRCUIT

13
PROPEL PUMP

FEEDBACK CONTROL DIRECTION


LEVER ORIFICE CONTROL
VALVE
SERVO
COMBINATION
PISTON
VALVE

SWASHPLATE ROTATING
GROUP

14
CONTROL
PROPEL PUMP ADJUSTING
CONTROL SCREW

STROKING
PISTON
(SERVO)
TENSION
SPRING
ARMS

FEEDBACK
LEVER

TENSION
SPRING SPRINGS

SPRING
COLLAR

SPOOL SPOOL CONTROL PIVOT


ARM POINT

15
P.O.R. AND COMBINATION VALVES
CHECK
VALVE
P.O.R. VALVE
SPRING

SPOOL

PISTON

SHUTTLE SPOOL RELIEF CARTRIDGES

SPINDLE

TOWING
VALVE
ADJUSTMENT

16
CB-434C CAM FOLLOWER

PROPEL VALVE
PISTON HOUSING
MOTOR
BRAKE
SPRING

BRAKE
PISTON

SHAFT

COVER

CYLINDER BLOCK CAM RING DISCS AND PLATES

17
CAM FOLLOWER

CAM RING

PISTON

VALVE

CB-434C
PROPEL MOTOR
CYLINDER BLOCK

18
REAR DRUM
PROPEL MOTOR
(CB-543C/CB-634C)

VALVE ROTATING HOLD DOWN SERVO


PLATE GROUP ARM SWASHPLATE PISTON SWASHPLATE

ROTATING
GROUP

HYDRAULIC
ACTUATED SERVO
CONTROL PISTON

PROPEL MOTOR
PARTIAL SECTION

19
PLANETARY GEAR REDUCER BRAKE SEALS
CB-534C/CB-634C

PLANET GEAR

BRAKE PORT
CARRIER

BRAKE PISTON

SUN GEAR

COUPLING

PLANET GEAR

BRAKE SPRINGS

RING GEAR BRAKE DISC

20
N
CB-434C
F R
PROPEL HYDRAULIC SYSTEM
(NEUTRAL)
PROPEL PUMP HAND CONTROL
LEVER
T1
A B

T2 x
DIRECTIONAL
R x CONTROL VALVE
.65 mm

X1 x Y1

AUTOMATIC
FRONT DRUM SPEED
MOTOR CONTROL
MA x
X2 x

1.0 mm
Y2
REAR DRUM
MOTOR

1.4 mm
BRAKE VALVE

A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B

CHARGE
FILTER
TO VIBRATORY COOLING VALVE

21
N
CB-434C F R
PROPEL HYDRAULIC SYSTEM
(FORWARD) PROPEL PUMP HAND CONTROL
LEVER
T1
A B

T2 x DIRECTIONAL
R x .65 mm CONTROL VALVE

X1 x Y1

AUTOMATIC
FRONT DRUM SPEED
MOTOR CONTROL
MA x
X2 x

1.0 mm
Y2
REAR DRUM
MOTOR

1.4 mm
BRAKE VALVE

A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B

CHARGE
FILTER
TO VIBRATORY COOLING VALVE

22
N
CB-434C F R
PROPEL HYDRAULIC SYSTEM
(REVERSE) PROPEL PUMP HAND CONTROL
LEVER
T1
A B

T2 x DIRECTIONAL
R x .65 mm CONTROL VALVE

X1 x Y1

FRONT DRUM AUTOMATIC


MOTOR SPEED
CONTROL
MA x
X2 x
1.0 mm
Y2
REAR DRUM
MOTOR

1.4 mm
BRAKE VALVE

A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B

CHARGE
FILTER
TO VIBRATORY COOLING VALVE

23
N
CB-534C/CB-634C
F R
PROPEL HYDRAULIC SYSTEM
(NEUTRAL)
PROPEL PUMP HAND CONTROL
LEVER
T1
A B

T2 x
DIRECTIONAL
R x CONTROL VALVE
.65 mm

X1 x Y1

AUTOMATIC
FRONT DRUM SPEED
MOTOR CONTROL
MA x
X2 x

1.0 mm
Y2
REAR DRUM
MOTOR

BRAKE/SHIFT
1.4 mm
SHIFT MANIFOLD

A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B

CHARGE
FILTER
TO VIBRATORY COOLING VALVE

24
N
CB-534C/CB-634C F R
PROPEL HYDRAULIC SYSTEM
(FORWARD/LOW RANGE) PROPEL PUMP HAND CONTROL
LEVER
T1
A B

T2 x DIRECTIONAL
R x .65 mm CONTROL VALVE

X1 x Y1

AUTOMATIC
FRONT DRUM SPEED
MOTOR CONTROL
MA x
X2 x

1.0 mm
Y2
REAR DRUM
MOTOR

1.4 mm BRAKE/SHIFT
SHIFT MANIFOLD

A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B

CHARGE
FILTER
TO VIBRATORY COOLING VALVE

25
N
CB-534C/CB-634C F R
PROPEL HYDRAULIC SYSTEM
(REVERSE/HIGH RANGE) PROPEL PUMP HAND CONTROL
LEVER
T1
A B

T2 x DIRECTIONAL
R x .65 mm CONTROL VALVE

X1 x Y1

FRONT DRUM AUTOMATIC


MOTOR SPEED
CONTROL
MA x
X2 x
1.0 mm
Y2
REAR DRUM
MOTOR

1.4 mm BRAKE/SHIFT
SHIFT MANIFOLD

A
POR G
CHARGE PRESSURE
BRAKE FROM STEERING
PUMP
MB
x
COOLING
VALVE
B

CHARGE
FILTER
TO VIBRATORY COOLING VALVE

26
VIBRATORY PUMP CONTROL

CHARGE PRESSURE
PORT

SOLENOID

CONTROL SPOOL

STROKING
PISTON
(SERVO)
NULL ADJUST
SCREW
STROKE
LIMITER

27
VIBRATORY COOLING MANIFOLD

ANTI-CAVITATION
CHECK VALVE
FRONT VIB REAR VIB
MOTOR SOLENOID MOTOR SOLENOID
GP TEST PORT

COOLING SHUTTLE
VALVE

HP CHARGE RELIEF
GP VALVE
TEST PORT

PC POR

T CP
POR VALVE

B C

CHARGE RELIEF VALVE


SOS TEST PORT

28
FROM PROPEL
COOLING VALVE
VIBRATORY HYDRAULIC
VIBRATORY VIBRATORY PUMP
SYSTEM
FRONT COOLING/CONTROL (OFF)
VIB VALVE CP MA
MOTOR

x
x
A

A
POR T2

CONTROL
VALVE

INTER
AP CIRCUIT CHARGE PRESSURE
COMBINATION FROM BRAKE/SHIFT
VALVES MANIFOLD
GPx

BP

CHARGE
20 PSI
RELIEF 1.4 mm
1.4 BAR

PS

1.8 mm
B B
G
x

REAR T MB CHARGE
VIB
FILTER
MOTOR
OIL COOLER
TO BRAKE/SHIFT
25 PSI VALVE
1.7 BAR RETURN LINE

29
FROM PROPEL
COOLING VALVE VIBRATORY HYDRAULIC
FRONT VIBRATORY VIBRATORY PUMP
SYSTEM
COOLING/CONTROL (BOTH DRUMS)
VIB
MOTOR VALVE CP MA

x
x
A

A
POR T2

CONTROL
VALVE

INTER
AP CIRCUIT
CHARGE PRESSURE
COMBINATION
FROM BRAKE/SHIFT
VALVES
GP
x MANIFOLD

BP

20 PSI CHARGE 1.4mm


1.4 BAR RELIEF

PS

B 1.8 mm
B
G
x

REAR T MB
VIB
CHARGE
MOTOR
FILTER

OIL COOLER
TO BRAKE/SHIFT
VALVE
25 PSI RETURN LINE
1.7 BAR

30
FROM PROPEL
COOLING VALVE VIBRATORY HYDRAULIC
FRONT VIBRATORY VIBRATORY PUMP
SYSTEM
COOLING/CONTROL (REAR DRUM ONLY)
VIB
MOTOR VALVE CP MA

x
x
A

A
POR T2

CONTROL
VALVE

INTER
AP CIRCUIT
CHARGE PRESSURE
COMBINATION
FROM BRAKE/SHIFT
VALVES
GP
x MANIFOLD

BP
CHARGE
20 PSI 1.4mm
RELIEF
1.4 BAR

PS

B 1.8 mm
B
G
x

REAR T MB
VIB
CHARGE
MOTOR
FILTER

OIL COOLER
TO BRAKE/SHIFT
VALVE
25 PSI RETURN LINE
1.7 BAR

31
FROM PROPEL
COOLING VALVE
VIBRATORY HYDRAULIC
VIBRATORY VIBRATORY PUMP
SYSTEM
FRONT (FRONT DRUM ONLY)
VIB COOLING/CONTROL
MOTOR VALVE CP MA

x
x
A

A
POR T2

CONTROL
VALVE

INTER
AP CIRCUIT
CHARGE PRESSURE
COMBINATION
FROM BRAKE/SHIFT
VALVES
GP
x MANIFOLD

BP

20 PSI CHARGE 1.4 mm


1.4 BAR RELIEF

PS

B 1.8 mm
B
G
x

REAR T MB
VIB
CHARGE
MOTOR
FILTER

OIL COOLER
TO BRAKE/SHIFT
VALVE
25 PSI RETURN LINE
1.7 BAR

32
WATER SPRAY SYSTEM
(FRONT PUMP ONLY)

FRONT DRUM
WATER PUMP

FRONT
WATER
TANK
80 MESH
FILTER
DRAIN
M VALVE REAR DRUM
WATER PUMP
TANK
DRAIN
REAR
WATER
TANK
80 MESH
FILTER
DRAIN
VALVE M
LINE
DRAIN TANK
DRAIN

33
FROM BATTERY POST
ON STARTER
SOLENOID

155-PK 101-RD-6
ELECTRICAL SYSTEM
109-OR
10 60 10 (STARTING AND BRAKE)
112-PU BRAKE KEY START
FUSE ALTERNATOR FUSE
CIRCUIT BREAKER INDICATOR
LAMP

IGNITION
BRAKE SWITCH
SWITCH
R
309-GY 308-YL
1 2
ALT B765-BR C
4 S
419-YL 307-0R ON
+ R 3 B
105-BR ST

200-BK

200-BK
FUEL SOLENOID
RESISTOR FUEL SHUT-OFF
SOLENOID
308-YL 326-PU

330-YL

308-YL NEUTRAL START


SWITCH

330-YL

109-OR
5 2 NEUTRAL START 5 2
MAIN POWER RELAY #2
RELAY 1 30 87 4
1 30 87 4
155-PK 306-GN
NEUTRAL START
109-OR 87A C720-BU RELAY #1
3 87A 3

2 1
BRAKE SOLENOID
2 419-YL
419-YL
5 2
TO 1 BRAKE RELAY 5 2
STARTER 304-WH 1 #1
30 87 4
SOLENOID 1 30 87 4

777-PU BRAKE RELAY


START RELAY 87A 3 #2
87A 3

34
2
ELECTRICAL SYSTEM
(ENGINE SPEED CONTROL)

3
THROTTLE
CONTROL SWITCH THROTTLE
CONTROL TIMER

200-BK - GND
181-GY + HOT
A982-BR + AUX
A919-BU A RED
A953-PK B WHT
A983-BU C BLK
A920-BR

A B C
2 1

RD WH BK

112-PU-6 181-GY
15
THROTTLE
CONTROL BREAKER THROTTLE
THROTTLE CONTROL RELAY
CONTROL SOLENOID

FROM MAIN
POWER RELAY

35
FUNCTIONAL DIAGNOSTIC
LIGHT CLUSTER LIGHT CLUSTER
HOUR METER

F F
- + E 428-OR
E
200-BK D D C931-OR
C C
B B 465-OR
WARNING
HORN A A 406-PU
400-GN C930-BR

C938-BR C931-OR
568-GN

112-PU 10 123-WH 405-GY


DIODE ASSY
405-GY

406-PU
568-GN 428-OR

123-WH
DIODE ASSY
465-OR
5 2 5 2 5 2 5 2 5 2 5 2

30 87 30 87 30 87 30 87 30 87 30 87

87A 87A 87A 87A 87A 87A


HYD CHARGE OIL FUNCTIONAL WARNING HYD COOLANT ENGINE OIL
PRESSURE RELAY LIGHT RELAY LIGHT RELAY TEMP RELAY TEMP RELAY PRESSURE RELAY
DIODE ASSY
276-BK 226-BK 221-BK 220-BK
428-OR
C938-BR A B A B

C C
C938-BR
HYD PRESSURE HYD TEMP T COOLANT T ENGINE OIL
400-GN SWITCH SWITCH TEMP SWITCH PRESSURE SWITCH

200-BK

123-WH

HOUR METER ELECTRICAL SYSTEM


PRESSURE SWITCH
(DIAGNOSTIC LIGHT CLUSTER)

36
FUNCTIONAL
614-PU VIBRATORY SYSTEM ELECTRICAL
LIGHT CLUSTER

F 1
2
E C932-YL C934-BU
123-WH + - 200-BK
3
D C924-YL
VIB TACH SIG C VIB AUTO/MANUAL
B SWITCH
B440-WH A

B440-RD

4
C926-BU 5
6 103-YL
C927-PU
2
3
SHIELD REAR VIB FRONT VIB B439-RD 1
SENSOR SENSOR DRUM SELECT
SWITCH
REV FORWARD SHIELD
B440-GN
200-BK 200-BK
B A
112-PU 10 103-YL
C925GN C924-YL
VIB CONTROL SOLENOIDS
C932-YL 103-YL

VIB ON/OFF
FRONT

1
C927-PU

2
200-BK
C924-YL C934-BU

AUTO VIB SWITCH


(FWD)
REAR

1
C926-BU
C925-GN C934-BU

2
200-BK

AUTO VIB SWITCH


VIB SELECTOR SOLENOIDS (REV)

37
WATER SPRAY
SYSTEM ELECTRICAL
FUNCTIONAL
LIGHT CLUSTER
FRONT
WATER
F PUMP
E
D
C 200-BK
B B438-OR 1 2
A

WATER
SPRAY SWITCH
6
112-PU 5
4
2 1
C936-GY C922-BR 200-BK
110-GN 3 3
15 2 C935-PU C923-OR
1
PUMP
SELECT SWITCH
1 C937-WH

2 200-BK 5 2
1 2
1 30 87 4
3 C935-PU
3
WATER 87A

PUMP TIMER INTERMITTENT REAR


RELAY WATER
PUMP

38
CB-434C - CB–534C - CB634C QUIZ

1. The priority valve on the steering pump provides 5 to 6 GPM to the charge system.

TRUE FALSE

2. List three differences between the CB–434C and the CB–634C.

1. _______________________________________________

2. _______________________________________________

3. _______________________________________________

3. The propel control handle provides an electrical current to stroke the propel pump.

TRUE FALSE

4. Describe the function of the pressure override valve (POR).

5. List the three functions of the relief valve cartridge in the propel pump.

1. _______________________________________________

2. _______________________________________________

3. _______________________________________________

6. What is the procedure to release the secondary brake on the CB-534C?

7. What is the frequency of the vibratory system on the CB–634C?

8. Describe the function of the vibratory system automatic/manual switch.

9. Amplitude is changed by reversing the rotating direction of the weight shaft.

TRUE FALSE

39
10. The flushing valve spool in the propel system is an open center type.

TRUE FALSE

11. The charge relief valve only sets the charge pressure for the vibratory system.

TRUE FALSE

12. The automatic speed control limits the maximum propel speed of the machine in the forward
direction only.

TRUE FALSE

13. The operator complains the machine “de-couples” when the vibratory system is turned on.
What is the first thing you would check?

14. The VPM in the forward direction is the correct frequency, but the VPM in the reverse direction
is not. What adjustment to the vibratory pump must be made?

15. If the water pump on the rear drum fails, what can be done to by-pass this water pump?

40
COURSE EVALUATION

DATE ________________________________

COURSE TITLE ___ASPHALT COMPACTORS

NAME (optional) ____________________________ JOB TITLE ________________

COMPANY (optional) ______________________________________________________

INSTRUCTOR ______________________ SCHOOL LOCATION ______________

1. Did you complete any of the prerequisites before attending this class? YES _____ NO ______

2. Did you receive a copy of the course description before attending this class? YES ___ NO ___

Excellent Above Average Below Poor


Average Average

3. Please comment on the use of course quizzes:

4. Did you feel the course met all of its objectives?

5. How well did the course match up to its descrip-


tion?

6. How would you rate the course materials and


training aids?

7. How would you rate the labs?

8. How would you rate the pace/level of the course?

9. If team teaching was used, what was your


impression?

10. How well (was/were) the instructor(s) pre-


pared?

11. Was (were) the instructor(s) helpful?

12. Was (were) the instructor(s) knowledgeable?

13. How would you rate the instructor's attitude?

41
14. What helped you most in the class?
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________

15. What helped you least in the class?


_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________

16. What should be added?


_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________

17. What should be deleted?


_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________

18. Did you enjoy the course and would you recommend this course to others? ________________
_________________________________________________________________________________________
_________________________________________________________________________________________

19. Additional course comments: ___________________________________________________________


_________________________________________________________________________________________
_________________________________________________________________________________________

20. Name of hotel/motel: __________________________________________ How would you rate the


accommodations/food etc.? _____________________________________________________________

21. Additional accommodation comments:___________________________________________________


_________________________________________________________________________________________
_________________________________________________________________________________________

42
R

04/99 Printed in U.S.A.

Centres d'intérêt liés