Manual Fallos

Error lists
Electric forklift truck

RX20, RX60
173162 EN - 08/2016
History of changes
g
Edition 2016/08 Edition 2011/08

• Version 6 • Version 4
• A errors updated, three errors for the lithium- • Acknowledgement column added to error lists
ion battery added A, D, E and F.
• S errors updated, lithium-ion battery added
Edition 2011/07
Edition 2015/12
• Version 3 not published!
• Version 5 • All error lists updated.
• All error lists updated. • X errors added.
• Chapter entitled "Reading out and deleting
errors" added
• G errors added.
173162 [EN] I
Table of contents
g
01 Foreword
Read error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01- 1
Clearing error lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01- 3
Error list on the ABE1 display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01- 5
Overview of the controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01- 8
02 Error lists
Control processor (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 1
Converter (B, D, E, F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 18
FMID card reader (G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 22
Joystick 4Plus, fingertip, mini-lever (I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 23
Display operating unit (J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 25
Battery (S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 26
Supply Unit (T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 27
Electric parking brake (X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 29
RFID control unit (Y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 35
173162 [EN] III

Foreword 01
Read error list

– Switch on the truck and wait until the standard
screen appears in the display.
– Press buttons 6 and 7 simultaneously.
– The display will change to the password

screen. Enter the password for the service
level and confirm by pressing button 9 .
Determine the unique password; see the
chapter entitled "Reading out access codes".
– Once the password has been successfully

entered, the display will switch to the CON-
FIGURATION menu.
– Press button 6 or 7 until ERROR LIST is
displayed in a framed field. Confirm the entry
by pressing button 9 .
– The display changes to the ERROR LIST

MODE menu.
– Press button 6 or 7 until SERVICE is dis-
played in a framed field. Confirm the entry by
pressing button 9 .
– The display changes to the ERROR LIST
menu.
Device
Selection of the relevant controller. For device IDs, see the chapter entitled "Overview
A .... Z, a ... z
of controllers"
* Recommendation: Errors for all controllers are displayed.
Type
1 The active errors are displayed
2 All errors that have occurred since the last error reset are displayed
3 All stored errors are displayed
.
– The framed field DEVICE is activated. Use

button 6 or 7 to make the selection and
confirm by pressing button 9 .
– The framed field TYPE is activated. Make a
selection and confirm in this field too.
– The START display is activated. Press button
9 to start generating the error list.
It may take some time to read out the error list.

When the process is underway, the flashing
characters ? ?? ?? are displayed. When the
173162 [EN] 01-1

01 Foreword
Read error list
process is complete. the latest error in the list is

displayed.
X 00 00 indicates that the error list is empty.
X -- -- indicates an error with the process to
read out the error list. X stands for the device ID.
– Press button 6 to scroll up the error list. It is
only possible to scroll one step at a time.
As soon as an error is repeated, this signals that
the start of the error list has been reached. All
errors in this error list have been displayed.
– Press button 7 to scroll back down the list
As soon as an error is repeated, this signals that
the end of the error list has been reached. All
errors in this error list have been displayed.
– Press button 0 to jump back to the TYPE and
DEVICE display fields.
– Press button 8 to jump back to the CONFIG-
URATION menu.
01-2 173162 [EN]

Foreword 01
Clearing error lists

– Switch on the truck and wait until the standard
screen appears in the display.
– Press buttons 6 and 7 simultaneously.
– The display will change to the password

screen. Enter the password for the service
level and confirm by pressing button 9 .
Determine the unique password; see the
chapter entitled "Reading out access codes".
– Once the password has been successfully

entered, the display will switch to the CON-
FIGURATION menu.
– Press button 6 or 7 until ERROR RESET is
displayed in a framed field. Confirm the entry
by pressing button 9 .
– The display changes to the ERROR RESET
menu.
Device
Selection of the relevant controller. For device IDs, see the chapter entitled "Overview
A .... Z, a ... z
of controllers"
* Recommendation: Error lists for all controllers are cleared.
.
– The framed field DEVICE is activated. Use

button 6 or 7 to make the selection and
confirm by pressing button 9 .
– The framed field RESET is activated.
– Use button 6 or 7 to select either YES or NO
and confirm by pressing button 9 .
– The selected error list is then cleared.
It may take some time to clear the list. The text
PLEASE WAIT is displayed to indicate that the
process is underway.
If the clearing process fails, the flashing message
ERROR is displayed.
–
– Press button 0 to jump back to the RESET
and DEVICE display fields.
173162 [EN] 01-3

01 Foreword
Clearing error lists
NOTE
Resetting automatically activates the option NO

in the framed RESET field. The error list is not
cleared.
– Press button 8 to jump back to the CONFIG-
URATION menu.
01-4 173162 [EN]

Foreword 01
Error list on the ABE1 display

General
This menu allows the accrued errors in the
different CAN bus consumers to be read out.
The DEVICE selection allows the device ID for
the CAN bus consumer to be entered in the
framed field. The following entries are possible:
• Letter A to Z (see device code)
• Character * for all CAN bus users
In the TYPE line, the type of error list to be
displayed can be selected in the framed field:
• Type 3 - error after deletion
• Type 2 - error after power-on
• Type 1 - temporary error
In the display area in the START line, the follow-
ing information is displayed:
• Device ID of the device in which the error
occurred (A in the example)
• Error group between 00 and FF (44 in the
example)
• Error number between 00 and FF (99 in the
example)
Error display mode

The error display mode must first be changed to
prepare.
The standard setting is specified as customer
mode, in which only plain text errors are shown
on the display.
For service work, switch to the Service 1 error
display mode.
– Switch to the PARAMETER menu
– Select service address A 00 1E8
– Value 00 for customer mode displayed
– Change value to 01 for service mode
– Activate truck reset
Only now can the error lists be read out.
NOTE
Once the service work is complete, the error

display mode must be reset! (01→ 00)
173162 [EN] 01-5

01 Foreword
Read out error list

– When the menu is opened, the framed field
entitled DEVICE is activated. Use the and
buttons to make the selection.
NOTE
It is advisable to choose the entire selection * in

order to see all present errors.
– Press the button to activate the next field
(TYPE). The selection must be made here too.
– Pressing the button will activate the START
display.
– Press the button again to generate the
error list and to display the first error in the
display field.
– An "empty" error list is shown by x 00 00 (x
stands for the device ID). Failed access is
shown by x -- -- .
– If the START line is activated, use the and
buttons to move within the error list, i.e.
to scroll up or down the error list. It is only
possible to scroll one step at a time.
– By pressing the button one switches back
to the prior display field START -- TYPE --
DEVICE.
NOTE
After pressing in the START display, it may

take some time to generate an error list. After
pressing , ?? ?? is displayed until the ?
display field is updated. In this case, the display
flashes until the first error is logged. Further
displays requested by pressing and are
transmitted without flashing.
– Pressing the button will bring one back to
the CONFIGURATION menu.
Error RESET
This menu allows the accrued errors in the
different CAN bus consumers to be cleared.
– In the framed field entitled DEVICE, the device
code (A to Z) of the error to be cleared is
selected.
01-6 173162 [EN]

Foreword 01
– By selecting *, the errors for all consumers are

cleared.
– After the menu is started, the framed field
DEVICE is activated.
– Press the button to return to the CONFIG-
URATION menu without making any changes.
– Using the and buttons will select DE-
VICE.
– Pressing the button will confirm the selec-
tion and activate the RESET field.
– Use the and buttons to select YES and
confirm by pressing . The selected error list
is then cleared.
– The deletion can be taken into account for
some time and is displayed by PLEASE WAIT.
– If clearing the error list fails, this is indicated in
the same place by a flashing ERROR message.
– Press the button to return to the previous
display field, i.e. from RESET to DEVICE.
NOTE
Resetting automatically activates the NO option

in the framed field entitled RESET.
– Pressing the button will bring one back to
the CONFIGURATION menu.
173162 [EN] 01-7

01 Foreword
Overview of the controllers
Device Designation Application

MCU Truck control unit A44 Electric forklift trucks
A
TCU Truck control unit A44 IC truck
Electric truck: second left-hand pump
B PU2 Pump converter 2U04
motor (HM2, PM2)
Electric truck: right-hand traction motor
D FU1 Traction inverter 1U06 (FM1)
IC truck: traction motor (1M1, 1M01)
Electric truck: second left-hand traction
motor (FM2)
E FU2 Traction inverter 1U07
IC truck: second left-hand traction motor
(1M1, 1M02)
Electric truck: right-hand pump motor
F PU1 Pump converter 2U03
(HM1, PM1)
G FMID Card reader FleetManager™ special equipment
Hydraulic control unit Part of the MCU or TCU
H VR
Valve processor Servo hydraulics
I FIT Joystick, fingertip and mini-lever Equipment variant for servo hydraulics
J ABE Display operating unit E truck and IC truck
K FABLI Travel direction indicator module Equipment variant
L CPP1 Roof CAN-Power-Port Equipment variant
CPP2 Front CAN-Power-Port
M Equipment variant
CPP2B Lighting CAN-Power-Port
N CPP3 Seat CAN-Power-Port Equipment variant
O CPP4 Rear CAN-Power-Port Equipment variant
Equipment variant for electric forklift
P CIO Battery carrier
trucks up to 3.5 t
R CS Acceleration sensor Equipment variant for FleetManager™
Equipment variant for electric forklift
S Battery controller
trucks
SU Control unit A43 (Supply Unit) E truck (48 V/80 V)
T
SDC1 DC/DC converter Equipment variant for hybrid trucks
U DFÜ Remote data transfer Equipment variant for FleetManager™
V CPP5 Soot CAN-Power-Port Equipment variant for particle filter
X ELF Control unit for the electric parking brake Equipment variant
Y RFID RFID control unit Equipment variant for RFID equipment
Device Designation Application

c SHS1 Energy accumulator 1 Equipment variant for Hybrid trucks
a
d SHS2 Energy accumulator 2 Equipment variant for Hybrid trucks

.
01-8 173162 [EN]

Error lists 02
Control processor (A)
Device Error No. Description Cause Response Acknowledgement Remedy

Control processor
Parameter set cannot be read out (error Reload the par file. If the error keeps occur-
A 1201 Internal process error No contactor activation Key switch
message from EEprom driver) ring, consult the service centre.
Check sum not OK after reading the EEprom
A 1205 Internal process error No contactor activation Key switch Reload the par file.
data
A 1206 Internal process error No consistent EEprom dataset available No contactor activation Key switch Reload the par file.
A 1210 Internal process error No contactor activation Key switch Replace MCU
data
A 1211 Internal process error No consistent EEprom dataset available No contactor activation Key switch Replace MCU
Error during alignment of Check sum not OK after reading the EEprom Reload the par file. Use diagnostics to
A 1215 Key switch
parameters data recalibrate transmitters.
Error during alignment of Reload the par file. Use diagnostics to
A 1216 No consistent EEprom dataset available Key switch
parameters recalibrate transmitters.
Check sum not OK after reading the EEprom Key switch
A 1220 Internal process error Reload the par file.
data
A 1221 Internal process error No consistent EEprom dataset available Key switch Reload the par file.
Check sum not OK after reading the EEprom System operates with the default param-
data eters
System operates with the default param-
A 1226 Internal process error No consistent EEprom dataset available Reload the par file.
eters
Check sum not OK after reading the EEprom System operates with the default param-
data eters
System operates with the default param-
A 1231 Internal process error No consistent EEprom dataset available Reload the par file.
eters
A 1250 Internal process error Key switch Reload the par file.
data
data
data
A 1265 Internal process error Key switch Reload the par file.
data
data
Control processor RAM memory Faulty storage cell detected Flash the software (from SW V2.80). If the
A 1401 No contactor activation
test error persists, replace the MCU
Monitoring processor RAM
A 1431 Faulty storage cell detected No contactor activation Replace MCU
memory test
24-V control unit supply too low
A 2229 24-V CAN bus voltage too low The battery male connector may have been
disconnected when the truck was switched on
A 2230 24-V CAN bus voltage too high 24-V control unit supply too high
Short circuit in the accelera- Truck will not move, accelerator has no Check cables and plugs on accelerator and
A 2242 Transmitter supply short circuit Automatically if error is rectified
tor/hydraulic transmitter effect, hydraulics are no longer working hydraulic transmitter.
Check external transmitters and switches,
A 2244 External 12 V too low External load on the supply too high Automatically if error is rectified
replacing if necessary. Replace MCU.
Possible load on the VCC from the MCU. VCC Check external transmitters and switches,
A 2245 External 12 V too high Automatically if error is rectified
source cannot be controlled replacing if necessary. Replace MCU.
Contactor does not disconnect correctly
A 2295 Main contactor error Drive unit and hydraulic drive disabled Key switch Check contactor.
(contactor contact jams)
A 2303 Error memory overloaded Error memory is too full Key switch Delete error list.
173162 [EN] 02-1

02 Error lists

Control processor
ABE software version not ABE SW version is incompatible with the MCU
A 2403 Key switch Flash the truck software.
compatible SW
Configured ABE type does not correspond to
A 2404 ABE type configuration Key switch Reset ABE configuration to correct ABE type
the ABE type fitted
Lifting valve taking excess current. The current Check lifting valve and wiring, replacing if
A 2501 Lifting valve faulty Working hydraulics not active Key switch
in the valve is over 2 A. necessary.
Lifting valve has short circuit. The short circuit Check lifting valve and wiring, replacing if
A 2504 Lifting valve short circuit test at truck startup detected a short circuit. The affected valve is blocked Key switch necessary. Try fitting valve plug to adjacent
Collective hardware message: LOCK valve to find the faulty component.
Lifting valve has broken down. The breakdown
Check lifting valve and wiring, replacing if
A 2505 Lifting valve breakdown test at device startup detected a breakdown on The affected valve is blocked Key switch
necessary.
this valve.
Lowering valve taking excess current. The Check lowering valve and wiring, replacing if
A 2506 Lowering valve faulty Working hydraulics not active Key switch
current in the valve is over 2 A. necessary.
Lowering valve has short circuit. The short Check lowering valve and wiring, replacing if
A 2509 Lowering valve short circuit circuit test at truck startup detected a short The affected valve is blocked Key switch necessary. Try fitting valve plug to adjacent
circuit. Collective hardware message: LOCK valve to find the faulty component.
Lowering valve has broken down. The break-
Check lowering valve and wiring, replacing if
A 2510 Lowering valve breakdown down test at device startup detected a break- The affected valve is blocked Key switch
necessary.
down on this valve.
Forwards tilt valve taking excess current. The Check tilt valve and wiring, replacing if
A 2511 Tilt valve faulty Working hydraulics not active Key switch
Forwards tilt valve has a short circuit. The short Check tilt valve and wiring, replacing if
A 2514 Tilt valve short circuit circuit test at truck startup detected a short The affected valve is blocked Key switch necessary. Try fitting valve plug to adjacent
Forwards tilt valve has broken down. The
Check tilt valve and wiring, replacing if
A 2515 Tilt valve breakdown breakdown test at truck startup detected a The affected valve is blocked Key switch
necessary.
breakdown on this valve.
Backwards tilt valve taking excess current. The Check tilt valve and wiring, replacing if
A 2516 General controller error 4 Working hydraulics not active Key switch
Backwards tilt valve has short circuit. The short Check tilt valve and wiring, replacing if
A 2519 Tilt valve short circuit circuit test at truck startup detected a short The affected valve is blocked Key switch necessary. Try fitting valve plug to adjacent
Backwards tilt valve has broken down. The
Check tilt valve and wiring, replacing if
A 2520 Tilt valve breakdown breakdown test at truck startup detected a The affected valve is blocked Key switch
necessary.
Auxiliary 1 positive valve taking excess current. Check auxiliary 1 valve and wiring, replacing
A 2521 Error in auxiliary 1 valve Working hydraulics not active Key switch
The current in the valve is over 2 A. if necessary.
Auxiliary 1 positive valve has short circuit. The
Check auxiliary 1 valve and wiring, replacing
short circuit test at truck startup detected a
A 2524 Auxiliary 1 valve short circuit The affected valve is blocked Key switch if necessary. Try fitting valve plug to adjacent
short circuit. Collective hardware message:
valve to find the faulty component.
LOCK
Auxiliary 1 positive valve has broken down.
A 2525 Auxiliary 1 valve breakdown The breakdown test at truck startup detected a The affected valve is blocked Key switch
if necessary.
Auxiliary 1 negative valve taking excess Check auxiliary 1 valve and wiring, replacing
current. The current in the valve is over 2 A. if necessary.
Auxiliary 1 negative valve has short circuit.
The short circuit test at truck startup detected
a short circuit. Collective hardware message:
LOCK
Auxiliary 1 negative valve has broken down.
if necessary.
02-2 173162 [EN]

Error lists 02

Control processor
Auxiliary 2 positive valve taking excess current. Check auxiliary 2 valve and wiring, replacing
The current in the valve is over 2 A. if necessary.
Auxiliary 2 positive valve has short circuit. The
short circuit test at truck startup detected a
short circuit. Collective hardware message:
LOCK
Auxiliary 2 positive valve has broken down.
A 2535 Auxiliary 2 valve breakdown The breakdown test at device startup detected The affected valve is blocked Key switch
if necessary.
a breakdown on this valve.
Auxiliary 2 negative valve taking excess Check auxiliary 2 valve and wiring, replacing
current. The current in the valve is over 2 A. if necessary.
Auxiliary 2 negative valve has short circuit.
The short circuit test at truck startup detected
a short circuit. Collective hardware message:
LOCK
Auxiliary 2 negative valve has broken down.
if necessary.
Switch valve taking excess current. The Check switch valve and wiring, replacing if
A 2541 Switch valve error Working hydraulics not active Key switch
Switch valve has short circuit. The short circuit Check switch valve and wiring, replacing if
A 2544 Switch valve short circuit test at truck startup detected a short circuit. The affected valve is blocked Key switch necessary. Try fitting valve plug to adjacent
Collective hardware message: LOCK valve to find the faulty component.
Switch valve has broken down. The break-
Check switch valve and wiring, replacing if
A 2545 Switch valve breakdown down test at truck startup detected a break- The affected valve is blocked Key switch
necessary.
down on this valve.
Exhaust valve taking excess current. The Check exhaust valve and wiring, replacing if
A 2546 Exhaust valve error Working hydraulics not active Key switch
Exhaust valve has short circuit. The short Check exhaust valve and wiring, replacing if
A 2549 Exhaust valve short circuit circuit test at truck startup detected a short The affected valve is blocked Key switch necessary. Try fitting valve plug to adjacent
Exhaust valve has broken down. The break-
Check exhaust valve and wiring, replacing if
A 2550 Exhaust valve breakdown down test at device startup detected a break- The affected valve is blocked Key switch
necessary.
down on this valve.
Valve for energy recovery on lowering taking
Error in valve for energy recovery Check valve for energy recovery on lowering
A 2551 excess current. The current in the valve is over Working hydraulics not active Key switch
on lowering and check wiring, replacing if necessary.
2 A.
Valve for energy recovery on lowering has Check valve for energy recovery on lowering
Short circuit in valve for energy short circuit. The short circuit test at truck and check wiring, replacing if necessary. Try
A 2554 The affected valve is blocked Key switch
recovery on lowering startup detected a short circuit. Collective fitting valve plug to adjacent valve to find the
hardware message: LOCK faulty component.
Valve for energy recovery on lowering has
Breakdown of valve for energy Check valve for energy recovery on lowering
A 2555 broken down. The breakdown test at device The affected valve is blocked Key switch
recovery on lowering and check wiring, replacing if necessary.
startup detected a breakdown on this valve.
Actuator error 2Y9: short circuit Excess current detected
A 2564 Check the wiring
in actuator Short circuit in exhaust valve 2Y9
Actuator error 2Y9: actuator No current flow possible Pump speed for working hydraulics limited
breakdown Exhaust valve 2Y9 breakdown to 0 rpm. Steering is possible
Actuator error 2Y10: short circuit Excess current detected
in actuator Short circuit in reserve valve 2Y10
Actuator error 14: actuator No current flow possible
A 2570 Oil cooling deactivated via bypass valve Check the wiring
breakdown Reserve valve 2Y10 breakdown
173162 [EN] 02-3

02 Error lists

Control processor
CAN communication with joystick disrupted
after communication had started up. Possible Check CAN bus and the plug to joystick.
A 2600 CAN bus and joystick error Working hydraulics not active Automatically if error is rectified
loose connection in CAN connection or supply Replace joystick if necessary.
to joystick.
Battery controller communica- Control unit detects a communication timeout Check the CAN bus. Flash the truck software.
A 2601
tion error for the battery controller Replace MCU.
to joystick.
Check CAN bus and the plug to joystick.
A 2621 CAN bus and joystick error Joystick does not send start message via CAN Working hydraulics not active Key switch
Replace joystick if necessary.
to joystick.
A 2624 CAN bus and joystick error Working hydraulics not active Key switch
to joystick.
The GPRS or WLAN modem type parameter is
A 2650 Wrong modem type configured. Key switch Correct the modem type parameter.
set incorrectly.
GPRS:
- Is the SIM card present?
- Is the SIM card GPRS-capable?
- Is the PIN code correct?
The modem cannot log into the relevant - Have the GPRS module parameters been
A 2651 Modem network login Automatically if error is rectified
network. checked?
- Check the device is ready to receive.
WLAN:
- Check WLAN parameters.
- Check the device is ready to receive.
Modem does not confirm transmission of data Switch truck off (display must be switched off),
A 2652 Modem transmission timeout Key switch
before timeout. then switch back on.
Communication server not Modem cannot connect to the communication Have communication server checked to
A 2653 Automatically if error is rectified
available server. ensure it is functioning correctly.
Internal process error in Accelerator signal voltage difference SR<--
A 2801 Drive unit is locked, no drive function Release accelerator If the error keeps occurring, replace the MCU.
accelerator signal >UR outside limit
The SU failed to complete the safety relay test
A 2802 Internal SU relay test for switching on the contactor without errors. No contactor activation Key switch If the error keeps occurring, replace the SU.
The relay may be stuck.
Process monitoring detected an error. Lift lever Delete error list. If the error keeps occurring,
A 2803 Internal process error in lift lever Drive direction in neutral Automatically if error is rectified
(drive direction forwards/backwards/actuation) replace the MCU.
Communication to the electric parking brake is
Delete error list. If the error keeps occurring,
A 2804 ELF communication disrupted. Electric parking brake is malfunc- Drive direction in neutral Automatically if error is rectified
replace the MCU.
tioning.
Process monitoring detected an error. Drive
Internal process error in Delete error list. If the error keeps occurring,
A 2806 direction information in mini-console (incorrect Drive direction in neutral Automatically if error is rectified
mini-console replace the MCU.
interpretation)
Implausible processing of nominal speed und
A 2807 Internal process error Drive unit is locked, no drive function Release accelerator If the error keeps occurring, replace the MCU.
nominal number of revolutions.
No reaction to run-up integrator reset com- Delete error list. If the error keeps occurring,
A 2808 Internal process error Drive unit is locked, no drive function Release accelerator
mand replace the MCU.
02-4 173162 [EN]

Error lists 02

Control processor
Internal process error in Vnom limit exceeded --> Vmax forwards, Delete error list. If the error keeps occurring,
A 2809 Drive unit is locked, no drive function Release accelerator
accelerator reverse replace the MCU.
Internal process error in Vsoll does not match the drive direction (im- Delete error list. If the error keeps occurring,
accelerator plausible) replace the MCU.
Internal process error in traction Traction converter 1 (right): Converter variable
A 2811 Drive unit is locked, no drive function Release accelerator replace the MCU buffer battery (reset the
converter 1 is outside the permitted range.
time) and flash the truck software.
Traction converter 2 (left): Converter variable
Internal process error in traction Delete error list. If the error keeps occurring,
converter 2 is outside the permitted range. replace the MCU.
Internal process error in traction
Traction converter 1 (right): Replication of the Delete error list. If the error keeps occurring,
converter 1 converter variable replace the MCU.
Internal process error in traction
Traction converter 2 (left): Replication of the Delete error list. If the error keeps occurring,
converter 2 converter variable replace the MCU.
Traction converter 1: Process Traction converter 1 (right): Converter rev
A 2815 Drive unit is locked, no drive function Release accelerator Check rev sensor and wiring.
counting
error in the number of revolutions
Traction converter 2: Process Traction converter 2 (left): Converter rev
A 2816 Drive unit is locked, no drive function Release accelerator Check rev sensor and wiring.
counting
error in the number of revolutions
Escalation of process monitoring. The control
A 2817 Internal process error. processor did not respond in time to a previous No contactor activation Key switch
replace the MCU.
process monitoring fault.
A current was measured in a valve without
Internal process error in valve Check wiring to valve block. Replace wiring
A 2860 a setpoint value being present (occurs if Working hydraulics not active Transmitter zero position
block or valve block.
transistor is faulty, for example)
The setpoint device data received in the valve
Internal process error in valve
A 2861 processor does not match the setpoint device Working hydraulics not active Transmitter zero position Flash the truck software.
processor
data sent by the control processor.
The valve processor has detected that the
Internal process error in valve setpoint device data for calculating the current
A 2862 Working hydraulics not active Transmitter zero position Flash the truck software.
processor setpoint values does not match the current
setpoint values sent by the control processor
The valve processor has detected that the
Internal process error in valve
A 2863 pump setpoint values sent by the control Working hydraulics not active Transmitter zero position Flash the truck software.
processor
processor are not permissible.
PWM output: implausible current A current outside of the tolerance range for the
A 2870
value setpoint value was measured at a PWM output
Synchronous serial interface could not be
A 2902 Internal process error No contactor activation Key switch Replace MCU
initialised.
Synchronous serial interface cannot send or
A 2903 Internal process error Reset Replace MCU
receive
A 2904 Internal process error Check sum or watchdog error Reset Replace MCU
Synchronous serial interface could not be Key switch
A 2912 Internal process error No contactor activation Flash the truck software. Replace MCU.
initialised.
Synchronous serial interface cannot send or
A 2913 Internal process error No contactor activation Key switch Flash the truck software. Replace MCU.
receive
A 2914 Internal process error Check sum or watchdog error Reset Flash the truck software. Replace MCU.
The synchronous serial interface between the
A 2930 RN2: login and HochlIF 2 monitoring processor and the valve processor Working hydraulics are disabled Key switch Replace MCU
could not be initialised.
The synchronous serial interface between the
RN2: RN A - RN B (transmission
A 2931 monitoring processor and the valve processor Working hydraulics are disabled Key switch Replace MCU
error) IF 2
cannot send or receive
173162 [EN] 02-5

02 Error lists

Control processor
Check sum error or watchdog error affecting
RN2: RN A - RN B (reception
A 2932 the synchronous serial interface between the Working hydraulics are disabled Key switch Replace MCU
error) IF 2
monitoring processor and the valve processor
Potentiometer voltage outside the permitted Truck will not drive, accelerator has no
A 3002 Accelerator breakdown Automatically if error is rectified Check the accelerator.
range effect
range effect
range effect
range effect
Accelerator voltage is so high that the switch Truck will not drive, accelerator has no
A 3006 Accelerator error Automatically if error is rectified Check the accelerator.
has to switch effect
Accelerator voltage is so low that the switch Truck will not drive, accelerator has no
A 3007 Accelerator error Check the accelerator.
has to switch effect
Truck will not drive, accelerator has no
A 3008 Accelerator error Accelerator voltages do not match Release accelerator Check dual-pedal accelerator.
effect
Potentiometer voltage outside the permitted Truck can only be driven at emergency
A 3016 Brake sensor breakdown Automatically if error is rectified Check brake sensor.
range mode speed
Potentiometer voltage outside the permitted Truck can only be driven at emergency
A 3017 Brake sensor breakdown Automatically if error is rectified Check brake sensor.
range mode speed
RX60-60-80: Type is parameterised; the brake
A 3018 Brake sensor configuration Automatically if error is rectified Reload the par file.
system configuration does not match
An error was detected in an input device for the Check wiring or drive direction switch, replac-
A 3020 Drive direction switch error Drive direction in neutral Key switch
drive direction. ing if necessary.
Error evaluating the drive direction switch for Check wiring or drive direction switch, replac-
A 3021 Lift lever drive direction switch Drive direction in neutral Automatically if error is rectified
the lift lever. ing if necessary.
Parameterisable: Limit hydraulics and/or
A 3027 Seat switch error Seat switch does not open Automatically if error is rectified Check seat switch.
speed
Truck can only be driven at emergency
Brake pressure sensor: Sensor breakdown on the brake pressure mode speed
A 3040 Automatically if error is rectified Check the brake pressure sensor and wiring.
breakdown or short circuit sensors Message text PARKING BRAKE OIL
PRESSURE
The redundantly determined pressure values
Plausibility of brake pressure mode speed
A 3041 from the brake sensor differ too greatly from Automatically if error is rectified Check the brake pressure sensor and wiring.
sensor Message text PARKING BRAKE OIL
one another (> 10 bar).
PRESSURE
An over pressure was detected in the brake Message text PARKING BRAKE OIL
A 3042 Brake pressure high Automatically if error is rectified Check the brake pressure sensor and wiring.
system PRESSURE
Drive unit is disabled
A significant over pressure was detected in the
A 3043 Brake pressure too high Message text PARKING BRAKE OIL Automatically if error is rectified Check the brake pressure sensor and wiring.
brake system
PRESSURE
Initialisation of brake pressure Not enough pressure was established in the mode speed
A 3044 Automatically if error is rectified Check the brake pressure sensor and wiring.
system brake system during start-up Message text PARKING BRAKE OIL
PRESSURE
Low pressure was detected in the brake mode speed
A 3045 Brake pressure low Automatically if error is rectified Check the brake pressure sensor and wiring.
system. Message text PARKING BRAKE OIL
PRESSURE
Critically low pressure was detected in the mode speed
A 3046 Brake pressure too low Automatically if error is rectified Check the brake pressure sensor and wiring.
brake system. Message text PARKING BRAKE OIL
PRESSURE
02-6 173162 [EN]

Error lists 02

Control processor
Potentiometer voltage outside the permitted
A 3102 Lift transmitter breakdown No setpoint speed through this transmitter Automatically if error is rectified Check lift transmitter and wiring.
range
A 3103 Lift transmitter breakdown No setpoint speed through this transmitter Automatically if error is rectified Check lift transmitter and wiring.
range
A 3107 Tilt transmitter breakdown No setpoint speed through this transmitter Automatically if error is rectified Check tilt transmitter and wiring.
range
A 3108 Tilt transmitter breakdown No setpoint speed through this transmitter Automatically if error is rectified Check tilt transmitter and wiring.
range
Additional transmitter 1 Potentiometer voltage outside the permitted
A 3112 No setpoint speed through this transmitter Automatically if error is rectified Check additional transmitter 1 and wiring.
breakdown range
breakdown range
breakdown range
breakdown range
No calculation of the measured pressure
A 3127 Pressure sensor breakdown GND breakdown Automatically if error is rectified Check pressure sensor and wiring.
value (display value: 9999 kg)
No calculation of the measured pressure
A 3128 Pressure sensor breakdown VCC breakdown Automatically if error is rectified Check pressure sensor and wiring.
value (display value: 9999 kg)
A) Sensor signal for track 1 does not corre-
Mast vertical position sensor Deactivation of the function (press Case A: Check mast sensor system, replacing
A 3130 spond to track 2 Hydraulic drive is disabled
error button) sensor if necessary
B) System startup
A) Sensor signal breakdown or short circuit to
Deactivation of the function (press Case A: Check mast sensor system, replacing
A 3131 Mast vertical position GND error GND Hydraulic drive is disabled
button) MCU if necessary
B) System startup
A) Sensor signal breakdown or short circuit to
Deactivation of the function (press Case A: Check mast sensor system, replacing
A 3132 Mast vertical position VCC error supply voltage Hydraulic drive is disabled
button) sensor system if necessary
B) System startup
The following was observed in the valve
processor:
A 3135 Mast vertical position plausibility Working hydraulics not active Check sensor system at the mast and wiring
- There is a setpoint value for the valve opening
- However, the actual angle does not change
Reference drive. Check lift height sensor
Process error in lift height Driver is requested to perform a new
A 3148 Model calculation for the lift height detects error and wiring. Incorrect cylinder cross-section
detection reference drive
parameterised.
A drive direction switch plausibility error is Delete error list. If the error keeps occurring,
A 3149 Drive direction switch error Drive unit is locked, no drive function Key switch
detected in the mini-lever replace the drive direction switch.
An F button plausibility error is detected in the Check F button, replacing mini-lever/fingertip
A 3150 F button error Working hydraulics not active Key switch
mini-lever if necessary.
Incorrect setpoint device Incorrect type of setpoint device or incorrect
A 3161 Key switch Correct setpoint device parameterised.
parameterised software version in setpoint device
Internal process error in x-axis of Delete error list. If the error keeps occurring,
A 3166 An error is detected in the joystick Hydraulic drive is disabled Key switch
joystick recalibrate or replace the joystick.
Internal process error in y-axis of Delete error list. If the error keeps occurring,
A 3167 An error is detected in the joystick Working hydraulics not active Key switch
Internal process error in rocker Delete error list. If the error keeps occurring,
A 3168 An error is detected in the joystick Working hydraulics not active Key switch
Hardware error in the EEprom or loss of power Delete error list. If the error keeps occurring,
A 3169 Internal process error in joystick Working hydraulics not active Key switch
during calibration process recalibrate or replace the joystick.
Internal process error in General error in setpoint device for finger-
A 3170 Working hydraulics not active Key switch Replace mini-lever
mini-lever tip/mini-lever
173162 [EN] 02-7

02 Error lists

Control processor
Error in fingertip/mini-lever (leverA lever 1 plausibility error is detected in the Check lever 1, replacing if necessary. Re-
A 3171 Working hydraulics not active Key switch
1) mini-lever place entire fingertip.
2) mini-lever console place entire fingertip.
The fingertip reports an error in the operating Flash the software (from SW V2.80). If the
A 3180 Internal process error in fingertip Working hydraulics not active Automatically if error is rectified
levers error persists, replace the fingertip.
A 3181 Internal process error in fingertip Defective Hall sensor Drive unit is disabled Automatically if error is rectified Check fingertip, replacing if necessary.
Joystick 4Plus: LED plausibility The integrated LED (clamp release) cannot be
A 3185 Clamp function not available Automatically if error is rectified Replace the joystick 4Plus.
error activated correctly
Setpoint device in valve
The valve processor has detected that the LED Clamp function not possible
A 3186 processor for clamp function: Key switch Replace the joystick 4Plus.
used to display the clamp release is faulty Error number in the display
LED faulty
- The main switch for supplying the output stage
is switched off, but the voltage behind the main
switch is not cut off. Check the wire to the solenoid coil (hydraulic
- The main switch is switched on and the block) for a short circuit. Check the tilt back-
A 3190 Valve processor error Hydraulic drive is disabled Key switch
voltage drop over the main switch is over 800 wards wiring 2Y3; replace the MCU if neces-
mV. sary
- The test is run once during run-up and again
at regular intervals during operation.
There is a power supply at the device input and
Check solenoid coil wires for short circuit,
A 3191 Valve processor error the main switch is switched on, but the voltage Working hydraulics not active Key switch
replacing MCU if necessary.
in the power circuit is < 10 V or > 36 V.
The supply voltage for the driver stages is
A 3192 Valve processor error Working hydraulics not active Automatically if error is rectified Replace MCU
outside the tolerance range of 10.5 V to 13.5 V.
Restart truck. Check the valve currents (< 1.6
Valve processor overtempera-
A 3193 Output stage temperature exceeded 80°C. Automatically if error is rectified A). If the error keeps occurring, replace the
ture
MCU.
There is no 24 V supply voltage to the device
A 3194 Valve processor error Automatically if error is rectified Check 24 V supply voltage.
input when contactor K1 is switched on.
Failure of the steering angle sensor on the Truck can only be driven at emergency Check steering angle sensor and wiring,
A 3215 Steering angle sensor error Key switch
steering column mode speed replacing if necessary. Delete error list.
Failure of the steering angle sensor on the Automatically as soon as the error is Check steering angle sensor and wiring,
A 3216 Steering angle plausibility error mode speed
steering column rectified replacing if necessary. Delete error list.
Message text STEERING
Check left steering angle sensor and wiring,
A 3221 Error in left steering angle switch Switch faulty, wiring error replacing if necessary. Delete error list.
Reload original parameters.
Check right steering angle sensor and wiring,
Error in right steering angle
A 3226 Switch faulty, wiring error replacing if necessary. Delete error list.
switch
Reload original parameters.
Configuration error. Hardware version does
not correspond to parameters. Drop in 12
A 3305 CIO error The CIO does not work Check CIO and wiring, replacing if necessary.
V ext. voltage or GND/VCC breakdown at
analogue inputs.
Check pressure sensor wiring and function,
Error in the load measurement (sensor break-
A 3400 Load measurement error replacing if necessary. Check parameteris-
down, configuration, hardware conflicts)
ing.
02-8 173162 [EN]

Error lists 02

Control processor
Battery door not been actuated for a long time, Parameterisable: Limit hydraulics and/or Open/close battery door, replace battery door
A 3403 Battery door sensor fault Automatically if error is rectified
faulty sensor on battery door, wiring faulty speed sensor.
Handbrake not been actuated for a long time, Parameterisable: Limit hydraulics and/or Apply/release handbrake, replace switch on
A 3404 Handbrake switch error Automatically if error is rectified
faulty sensor, wiring faulty speed handbrake.
Perform calibration again. Check the wiring
A 3500 Calibration error Ext. supply voltage insufficient or excessive Calibration cancelled and sensor system; change MCU if neces-
sary.
1. Potentiometer voltage outside the permitted Check accelerator and wiring, replacing if
A 3501 Accelerator error range Drive unit is disabled Automatically if error is rectified necessary. Recalibrate accelerator; replace
2. Error writing to EEprom MCU if necessary.
Check dual-pedal accelerator and wiring.
Parameter error in dual-pedal
A 3504 Calibration invalid Drive unit is disabled Automatically if error is rectified Recalibrate accelerator. Reload original
accelerator
parameters.
1. Potentiometer voltage outside the permitted Check dual-pedal accelerator and wiring.
Parameter error in dual-pedal
A 3505 range Automatically if error is rectified Recalibrate accelerator. Reload original
accelerator
2. Error writing to EEprom parameters.
Check single-pedal accelerator and wiring,
A 3506 Single-pedal accelerator error Calibration invalid Automatically if error is rectified replacing if necessary. Recalibrate zero
position. Reload original parameters.
A) During calibration:
1. Potentiometer voltage outside the permitted
Check brake sensor and wiring, replacing
range.
A 3510 Brake sensor error Automatically if error is rectified if necessary. Recalibrate; change MCU if
2. Error writing to EEPROM.
necessary.
B) System start-up:
1. Calibration invalid.
Check lift transmitter and wiring, replacing
range.
A 3515 Lift transmitter error Automatically if error is rectified if necessary. Recalibrate; change MCU if
necessary.
B) System start-up:
Check tilt transmitter and wiring, replacing
range.
A 3520 Tilt transmitter error Automatically if error is rectified if necessary. Recalibrate; change MCU if
necessary.
B) System start-up:
Check additional transmitter 1 and wiring,
range.
A 3525 Additional transmitter 1 error Automatically if error is rectified replacing if necessary. Recalibrate; change
MCU if necessary.
B) System start-up:
Check additional transmitter 2 and wiring,
range.
A 3530 Additional transmitter 2 error Automatically if error is rectified replacing if necessary. Recalibrate; change
MCU if necessary.
B) System start-up:
1) Calibration invalid.
173162 [EN] 02-9

02 Error lists

Control processor
1. Implausible switch change.
2. Invalid number of increments between
Curve speed control calibration Truck can only be driven at emergency Perform calibration again. Check sensors
A 3550 switch changes. Automatically if error is rectified
error mode speed and wiring, replacing if necessary.
B) System start-up:
A) During calibration
- Active calibration is cancelled and
marked as invalid Check support roller potentiometer, CPP5,
range.
A 3555 Battery carrier error - Extension function of carrier locked limit position switch and wiring; replace if
(retraction still possible) necessary
B) System start-up
- Plain text error message
1. Calibration invalid
Mast vertical position calibration range. Check sensors and wiring, replacing if neces-
A 3560 Automatically if error is rectified
error 2. Error writing to EEPROM. sary. Replace MCU.
B) System start-up:
1. The expected steering angle stops were not
reached. Check sensors and wiring, replacing if neces-
A 3565 Steering angle calibration error Automatically if error is rectified
2. Error writing to EEPROM. sary. Replace MCU.
B) System start-up:
Error detecting steering angle at The connection to the steering angle sensor Drive unit restriction Check the steering angle sensor and wiring to
A 3570 Key switch
axle has been interrupted Message text STEERING the SU.
Internal process error in hour
A 3702 No valid dataset available for the hour meter Hour meter reinitialises to 0 Replace MCU
meter
Internal process error in New battery in MCU. Reset time after replac-
A 3707 RAM fuse has invalid check sum Key switch
odometer ing!
EEprom data does not correspond to asso-
ciated software. Possible causes of faulty
Internal process error in truck parameterising: Truck configuration
A 3801 No contactor activation Key switch Check parameterising. Flash the truck
configuration - Truck type
- Truck geometry software.
- Lift mast type
Internal process error in Configuration of accelerator and drive direction Truck will not drive, accelerator has no Check accelerator parameterising. Check
A 3811 Key switch
accelerator switch is invalid. effect drive direction parameterising.
Drive programme parameters are outside the
permitted range
- Max drive programmes > 5
- Acceleration (forwards or backwards) > 200
or < 23
Internal process error in drive - Delay (forwards or backwards) > 200 or < 15
A 3812 Key switch Check parameterising of drive programme.
programme - Reversing (forwards or backwards) > 200 or <
15
- Brake retardation (forwards or backwards) >
100 or < 25
- Delay > reversing
- Speed is lower in the higher programme
Internal process error in Too few arguments to process a parameteris- Check parameterising of additional electrical
A 3832 Key switch
additional electrical installation able additional electrical installation function installation.
02-10 173162 [EN]

Error lists 02

Control processor
Configuration error (parameters), impermissi-
A 3840 Internal process error in CPP ble CPP channel or output configured several Key switch Check CPP parameterising.
times
Parameter error: Crossbar switch index
Internal process error in crossbar
A 3861 outside the defined range or crossbar switch Key switch Check crossbar switch parameterising.
switch
index points to own element (recursion)
Parameterisation error in input characteristic
Parameter error in transmitter Check parameterising for transmitter input
A 3862 curves (transmitter characteristic curve for Key switch
characteristic curve characteristic curve.
setpoint device)
Parameterisation error in pump characteristic
Parameter error in pump Check parameterising for pump characteristic
A 3863 curves or failure to observe min./max. number Key switch
characteristic curve curve.
of revolutions for pump
Parameter error in valve Parameterisation error in valve characteristic Check parameterising for valve characteristic
A 3864 Key switch
characteristic curve curves curve.
Parameter error in valve
A 3865 Parameterisation error in valve regulator Key switch Check parameterising for valve regulator.
regulator
Configuration of prop. technol- The configuration of the proportional technol- Check parameterising for truck and prop.
A 3867 Key switch
ogy setpoint device ogy setpoint device is implausible technology
Internal process error in comfort
A 3890 Parameter limits exceeded Key switch Check parameterising for lift height detection.
package
Check the CAN bus. Flash the truck software.
A 3902 SU login error No communication with SU No contactor activation Key switch
Replace MCU.
A 3903 SU communication error SR cannot send PDOs on time No contactor activation Release accelerator
Replace MCU.
A 3904 SU communication error SR cannot receive PDOs on time No contactor activation Release accelerator
Replace MCU.
A 3907 FU1 login error No communication with FU1 No contactor activation Key switch
Replace MCU.
A 3908 FU1 communication error SR cannot send PDOs on time Drive unit is locked, no drive function Release accelerator
Replace MCU.
A 3909 FU1 communication error SR cannot receive PDOs on time Drive unit is locked, no drive function Release accelerator
Replace MCU.
A 3912 FU2 login error No communication with FU2 No contactor activation Key switch
Replace MCU.
A 3913 FU2 communication error SR cannot send PDOs on time Drive unit is locked, no drive function Release accelerator
Replace MCU.
A 3914 FU2 communication error SR cannot receive PDOs on time Drive unit is locked, no drive function Release accelerator
Replace MCU.
A 3917 PU login error No communication with PU No contactor activation Key switch
Replace MCU.
A 3918 PU communication error SR cannot send PDOs on time Drive unit and hydraulic drive disabled Release accelerator
Replace MCU.
A 3919 PU communication error SR cannot receive PDOs on time Drive unit and hydraulic drive disabled Release accelerator
Replace MCU.
A 3922 ABE login error No communication with ABE Drive unit is locked, no drive function Key switch
Replace MCU.
A 3923 ABE communication error SR cannot send PDOs on time Drive unit is locked, no drive function Release accelerator
Replace MCU.
A 3924 ABE communication error SR cannot receive PDOs on time Drive unit is locked, no drive function Release accelerator
Replace MCU.
A 3927 FIT login error No communication with fingertip Drive unit and hydraulic drive disabled Key switch
Replace MCU.
173162 [EN] 02-11

02 Error lists

Control processor
A 3928 FIT communication error SR cannot send PDOs on time Hydraulic drive is disabled Release accelerator
Replace MCU.
A 3929 FIT communication error SR cannot receive PDOs on time Hydraulic drive is disabled Release accelerator
Replace MCU.
Check the CAN bus. Check SU for GND in-
No communication to CPP1. GND F interrup-
A 3932 CPP1 login error Key switch terruption. Flash the truck software. Replace
tion to truck chassis
MCU.
SR cannot send PDOs on time. GND F
A 3933 CPP1 communication error Electrical consumers are partially inactive Automatically if error is rectified terruption. Flash the truck software. Replace
interruption to truck chassis.
MCU.
MCU.
MCU.
MCU.
SR cannot receive PDOs on time. GND F
interruption to truck chassis
MCU.
MCU.
MCU.
MCU.
MCU.
MCU.
MCU.
No communication to CPP5. GND F interrup- Key switch
A 3952 CPP5 login error terruption. Flash the truck software. Replace
MCU.
MCU.
MCU.
No communication to CPP6. GND F interrup- Key switch
A 3957 CPP6 login error terruption. Flash the truck software. Replace
MCU.
MCU.
02-12 173162 [EN]

Error lists 02

Control processor
MCU.
A 3962 FABLI login error No communication with FABLI Key switch terruption. Flash the truck software. Replace
MCU.
A 3963 FABLI communication error SR cannot send PDOs on time Drive unit is locked, no drive function Release accelerator terruption. Flash the truck software. Replace
MCU.
A 3964 FABLI communication error SR cannot receive PDOs on time Drive unit is locked, no drive function Release accelerator terruption. Flash the truck software. Replace
MCU.
A 3967 Card reader login error No communication with card reader Drive unit and hydraulic drive disabled Key switch terruption. Flash the truck software. Replace
MCU.
Card reader communication Drive unit and hydraulic drive disabled
A 3968 SR cannot send PDOs on time Release accelerator terruption. Flash the truck software. Replace
error
MCU.
Card reader communication
A 3969 SR cannot receive PDOs on time Drive unit and hydraulic drive disabled Release accelerator terruption. Flash the truck software. Replace
error
MCU.
A 3972 Acceleration sensor login error No communication with CAN Key switch terruption. Flash the truck software. Replace
MCU.
Acceleration sensor communi-
A 3973 SR cannot send PDOs on time Release accelerator terruption. Flash the truck software. Replace
cation error
MCU.
Acceleration sensor communi-
A 3974 SR cannot receive PDOs on time Release accelerator terruption. Flash the truck software. Replace
cation error
MCU.
DFÜ login error (remote data
A 3977 No communication with DFÜ component Key switch terruption. Flash the truck software. Replace
transfer)
MCU.
DFÜ (remote data transfer) Automatically if error is rectified
A 3978 SR cannot send PDOs on time terruption. Flash the truck software. Replace
communication error
MCU.
DFÜ (remote data transfer) Automatically if error is rectified
A 3979 SR cannot receive PDOs on time terruption. Flash the truck software. Replace
communication error
MCU.
A 3982 RFID login error No communication with RFID Key switch terruption. Flash the truck software. Replace
speed
MCU.
A 3983 RFID communication error SR cannot send PDOs on time Key switch terruption. Flash the truck software. Replace
speed
MCU.
A 3984 RFID communication error SR cannot receive PDOs on time Key switch terruption. Flash the truck software. Replace
speed
MCU.
A 3987 Electric parking brake login error No communication with electric parking brake Drive unit is disabled Key switch Check CAN bus wiring
Communication with electric Truck will not drive, accelerator has no
A 3988 SR cannot send PDOs on time Key switch Check CAN bus wiring
parking brake effect
Communication from electric Truck will not drive, accelerator has no
A 3989 SR cannot receive PDOs on time Key switch Check CAN bus wiring
parking brake effect
A 3992 PU2 login error No communication to pump converter 2 No contactor activation Key switch
Replace MCU.
173162 [EN] 02-13

02 Error lists

Control processor
A 3993 PU2 communication error SR cannot send PDOs on time Drive unit and hydraulic drive disabled Release accelerator
Replace MCU.
A 3994 PU2 communication error SR cannot receive PDOs on time Drive unit and hydraulic drive disabled Release accelerator
Replace MCU.
Check whether detailed valve faults are
The valve processor detected a fault in one of
A 4170 General valve fault The affected valve has been blocked Restart displayed and perform repairs accordingly
the valves.
if necessary.
Parameter adjustment not possible but
A 4200 PAN process not activated PAN switched off via parameter. Activate PAN process
drive functions not restricted
Unable to connect to relevant component.
May be caused by communication error or Check the CAN bus. Flash the truck software.
A 4202 MCU <=> SU compatibility error Drive unit and hydraulic drive disabled Key switch
incompatible component. May also be caused Replace MCU or SU.
by faulty access to the EEprom.
Load original parameters. This will initiate the
Both datasets invalid (both devices installed as automatic alignment process after the next
A 4203 MCU <=> SU compatibility error No contactor activation
spare parts). reset. Check the CAN bus. Flash the truck
software. Replace MCU or ABE.
MCU <=> ABE compatibility Key switch
A 4207 No contactor activation Load original parameters. Replace MCU or
error incompatible component. May also be caused
by faulty access to the EEprom. SU.
The MCU and the ABE datasets are both
MCU <=> ABE compatibility automatic alignment process after the next
A 4208 invalid. This occurs when both devices are No contactor activation
error reset. Check the CAN bus. Flash the truck
reinstalled as spare parts.
A 4212 MCU <=> FU1 compatibility error Drive unit and hydraulic drive disabled Key switch
incompatible component. May also be caused Replace MCU or FU1.
by faulty access to the EEprom
The MCU datasets and the FU1 are both
automatic alignment process after the next
A 4213 MCU <=> FU1 compatibility error invalid. This occurs when both devices are Drive unit and hydraulic drive disabled
reset. Check the CAN bus. Flash the truck
software. Replace MCU or FU1.
May be caused by communication error or
A 4217 MCU <=> FU2 compatibility error Drive unit and hydraulic drive disabled Key switch Load original parameters. Replace MCU or
incompatible component. May also be caused
FU2.
The MCU datasets and the FU2 are both
A 4218 MCU <=> FU2 compatibility error invalid. This occurs when both devices are Drive unit and hydraulic drive disabled
software. Replace MCU or FU2.
A 4222 MCU <=> PU compatibility error Drive unit and hydraulic drive disabled Key switch Load original parameters. Replace MCU or
PU.
The MCU and the PU datasets are both invalid.
A 4223 MCU <=> PU compatibility error This occurs when both devices are reinstalled Drive unit and hydraulic drive disabled
as spare parts.
software. Replace MCU or PU.
Check CAN bus wiring (if the CAN driver and
MCU <=> ABE compatibility May be caused by communication error or
A 4227 Key switch CANopen error are set) or check the MCU and
error incompatible component. May also be caused
ABE; replace if necessary
02-14 173162 [EN]

Error lists 02

Control processor
MCU <=> ABE compatibility Both datasets invalid (both devices installed as Check the CAN bus. Flash the truck software.
A 4228
error spare parts). Replace MCU or ABE.
A 4232 MCU <=> SU compatibility error Hydraulic drive is disabled Key switch CANopen error are set) or check the MCU and
SU; replace if necessary
The MCU and the SU datasets are both invalid.
A 4233 MCU <=> SU compatibility error This occurs when both devices are reinstalled Hydraulic drive is disabled
as spare parts.
The MCU and the PU2 datasets are both
A 4238 MCU <=> PU2 compatibility error invalid. This occurs when both devices are Drive unit and hydraulic drive disabled
software. Replace the MCU or PU2.
Parameter error in STILL May be caused by communication error or
A 4242 Key switch CANopen error are set) or check the MCU and
identification code incompatible component. May also be caused
ABE2; replace if necessary
by faulty access to the EEprom.
PAN error in STILL identification Both datasets invalid (both devices installed as
A 4243 Key switch Check the CAN bus. Flash the truck software.
code spare parts).
A 4280 Internal MCU error EEprom error Key switch Flash the truck software. Replace MCU.
Check the CAN bus wiring, flash the truck
A 4512 Lithium-ion battery: login error No communication with the battery Software version may be incompatible Switch lock
software if necessary
Lithium-ion battery: PDO The control processor is unable to send PDOs
A 4513 Release accelerator Check the CAN bus wiring
watchdog: transmission error on time
Lithium ion battery: PDO The control processor is unable to receive
A 4514 Release accelerator Check the CAN bus wiring
watchdog: reception error PDOs on time
Overtemperature in traction Check traction motor(s), sensor system and
A 5022 Traction motor(s) too hot Drive unit power reduction Automatically if error is rectified
motor(s) wiring, replacing if necessary.
Check sensor system and wiring, replacing if
A 5031 Pump motor temperature error Measured value outside range Automatically if error is rectified
necessary.
The error code automatically disappears
Limitation of phase current in converter Check pump motor, sensor system and
A 5034 Pump motor overtemperature Motor is too hot once the temperature is lower than the
(emergency hydraulic function is retained) wiring, replacing if necessary.
limit.
Traction motor 1 (right) Check sensor system and wiring, replacing if
A 5041 Measured value outside range Automatically if error is rectified
temperature error necessary.
Traction motor 2 (left) tempera- Check sensor system and wiring, replacing if
A 5046 Measured value outside range Automatically if error is rectified
ture error necessary.
1st phase: regulation of acceleration and
speed
Overtemperature in traction 2nd phase: limitation of the phase current Check traction converter, sensor system and
A 5300 Converter is too hot Automatically if error is rectified
converter 1 or 2 in the converter (emergency hydraulic wiring, replacing if necessary.
function is retained) (see temperature
monitoring)
A 5301 FU1 temperature error Measured value outside range Automatically if error is rectified
necessary.
A 5331 FU2 temperature error Measured value outside range
necessary.
A 5361 PU temperature error Measured value outside range Automatically if error is rectified
necessary.
Limitation of phase current in converter Check pump converter, sensor system and
A 5364 PU overtemperature Converter is too hot Automatically if error is rectified
(emergency hydraulic function is retained) wiring, replacing if necessary.
173162 [EN] 02-15

02 Error lists

Control processor
The fan is blocked or the supply voltage of the Check the fan and check the supply voltage of
A 5652 Fan error Automatically if the fan remains error-free
fan is too low the fan
Check mechanism, sensors and wiring, re-
A 5910 Support roller battery carrier Battery carrier: Support roller does not extend Drive unit is disabled Automatically if error is rectified
placing if necessary. Check parameterising.
Support roller battery carrier not Potentiometer value exceeds retract threshold Truck can only be driven at emergency
A 5911 Automatically if error is rectified Calibration, check battery carrier mechanics
retracted when battery door closed mode speed
Long-term protection by allowing waiting
Battery carrier: Timeout detected during motor Motor locked Short-term protection by driving in the
A 5920 Motor protection battery carrier period to elapse (one retraction possible after
activation Plain text error: BATTERY CARRIER opposite direction
switching on)
Battery carrier: short circuit detected in push Motor locked Check button, sensor system and wiring,
A 5930 Battery carrier button Release buttons
button Plain text error: BATTERY CARRIER replacing if necessary.
Battery carrier: Potentiometer voltages do not Check sensor system and wiring, replacing if
A 5931 Battery carrier process error Drive unit is disabled Automatically if error is rectified
match. necessary.
Discharge indicator and display for remaining
General battery current Replace the current sensor or the entire
A 5986 operating time are not reliable. In the event of a Plain text error: BATTERY Restart the electrical system
measurement printed circuit board, and check the wiring
persistent error, 0%/0 h is displayed.
Change the buffer battery when truck is
A 6005 RTC buffer battery discharged MCU2 internal buffer battery is discharged Key switch
switched on; set the time if necessary
A 6020 RFID: General collective fault Error has occurred in the RFID module Key switch Read out further errors with exact description
mode speed
A breakage in the wire to the antenna was Truck can only be driven at emergency Check wire to antenna, check input configu-
A 6030 RFID: Breakage to antenna Key switch
detected mode speed ration
Check the battery. Reduce the dynamics of
Converters have detected multiple under Charged battery (discharge indicator > the drive programmes. Reduce the lifting
A 6092 Under voltage in ECO mode
voltage events 90%) after truck restart speed. Avoid driving and operating the
hydraulics simultaneously.
Check the battery. Reduce the dynamics of
Truck will drive in ECO mode only
Converters have detected multiple under Charged battery (discharge indicator > the drive programmes. Reduce the lifting
A 6093 Under voltage in SPRINT mode Message text DISABLED TEMPERA-
voltage events 90%) after truck restart speed. Avoid driving and operating the
TURE hydraulics simultaneously.
FleetManager server is not responding within Have communication server and FleetMan-
A 6452 FleetManager server timeout the timeout period. Set to error after 3rd Automatically if error is rectified ager server checked to ensure they are func-
unsuccessful attempt. tioning correctly.
The Driver Table file is defective.
- CRC sum. Load new Driver Table file. See FleetMan-
A 6460 TDM error in Driver Table
- Truck serial number does not match. ager documentation
- Driving not possible.
A 6461 TDM EEprom writing Failed to write TDM EEprom parameters.
1. TDM main memory overflow.
- Not all data could be sent via DFÜ. The oldest
DFÜ data loss in TDM main data was discarded.
A 6462 Check MCU buffer battery.
memory 2. The internal memory management is in
disarray.
- All data to be transmitted via DFÜ is deleted.
1. TDM main memory overflow.
- Not all data could be sent to the FMID. The
FMID data loss in TDM main oldest data was discarded.
A 6463 2. The internal memory management is in Check MCU buffer battery.
memory
disarray.
- All data to be transferred to the FMID is
deleted.
02-16 173162 [EN]

Error lists 02

Control processor
1. TDM priority memory overflow.
Not all data could be sent via DFÜ. The oldest
data was discarded.
A 6464 Data loss in TDM priority memory Check MCU buffer battery.
2. The internal memory management is in
disarray.
- All data to be transmitted via DFÜ is deleted.
Integration of electrical hand- MCU cannot establish CAN communication Truck will not drive, accelerator has no Check wiring, check function of ELF control
A 6520 Key switch
brake in electrical system with ELF, or communication is cut off effect unit
PDU, check the cable of the appliance
Automatically as soon as the temperature
A 6591 PDU thermostat in ECO mode PDU too hot plug. Reduce the dynamics of the drive
drops again
programmes. Reduce the lifting speed.
Truck will drive in ECO mode only PDU, check the cable of the appliance
PDU thermostat in SPRINT Automatically as soon as the temperature
A 6593 PDU too hot Message text DISABLED TEMPERA- plug. Reduce the dynamics of the drive
mode drops again
TURE programmes. Reduce the lifting speed.
A 6610 Fatal error in converter D The converter is reporting an error Drive unit is locked, no drive function Key switch Read out error list D for the converter
A 6611 Fatal error in converter E The converter is reporting an error Drive unit is locked, no drive function Key switch Read out error list E for the converter
A 6612 Fatal error in converter F The converter is reporting an error Drive unit and hydraulic drive disabled Key switch Read out error list F for the converter
A 6613 Fatal error in converter B The converter is reporting an error Drive unit and hydraulic drive disabled Key switch Read out error list B for the converter
.
173162 [EN] 02-17

02 Error lists
Converter (B, D, E, F)
Device Error no. Description Cause Response Acknowledgement Remedy

Converter
Hardware error Restart the truck. Check the truck software
Parameter set cannot be read out (error System operates using the default parame-
B, D, E, F 1201 Error accessing parameters Key switch and reload if necessary. If the error persists,
message from EEPROM driver) ters
(EEPROM) replace the converter.
Converter reports an error status and is not
Check the parameters and reload the par
B, D, E, F 1205 Internal process error Reading EEprom or check sum operable. Failure of drive function or lift Key switch
file if necessary.
function.
Restart the truck. Check the truck software
An attempt was made to load a non-existent System operates using the default adjust-
B, D, E, F 1206 Internal process error Key switch and reload if necessary. If the error persists,
default parameter set ment values
replace the converter.
Check sum not OK after reading the EEP- Key switch
B, D, E, F 1210 Internal process error Fatal error status Replace the converter
ROM data
Control processor: memory test
B, D, E, F 1460 Cyclical RAM memory test: RAM cell faulty Fatal error status Key switch Replace the converter
for RAM
Control processor: memory test Cyclical memory test for ROM. Flash cell
B, D, E, F 1461 Fatal error status Key switch Replace the converter
for ROM faulty
Monitoring processor: memory
B, D, E, F 1462 Cyclical RAM memory test: RAM cell faulty Fatal error status Key switch Replace the converter
test for RAM
Monitoring processor: memory Cyclical memory test for ROM. Flash cell
B, D, E, F 1463 Fatal error status Key switch Replace the converter
test for ROM faulty
Fatal error. Converter is not operable. Restart the truck. If the error keeps occur-
B, D, E, F 2004 Converter overtemperature Key switch
Failure of drive function or lift function. ring, replace the converter.
Converter is not operable. Failure of drive Check conductor rail, replace converter if
B, D, E, F 2011 Current sensor error in converter Key switch
function or lift function. necessary.
Current sensor offset: Alignment provides Delete error list. If the error keeps occurring,
B, D, E, F 2012 Current sensor offset Fatal error Key switch
implausible values replace the converter.
Converter reports an error status and is not Check the parameters and load the original
Hardware version or parameters are not
B, D, E, F 2111 Converter error operable. Failure of drive function or lift Key switch parameters, start PAN process, and replace
identical
function. the converter if necessary.
SKD manufacturing information for module The performance data may not have been Start the PAN process and replace the
B, D, E, F 2112 Invalid hardware version
identification is missing reached or the drive may oscillate. converter if necessary.
Converter reports an error status and is not Flash the truck software, start the PAN
Parameter adjustment error The parameters for the motor types are not Key switch
B, D, E, F 2121 operable. Failure of drive function or lift process and load the original parameters if
identical
function. necessary.
PWM blocked. Converter is not operable. Delete error list. If the error keeps occurring,
B, D, E, F 2204 Internal process error Error in voltage regulator Key switch
Failure of drive function or lift function. replace the converter.
PWM blocked. Converter is not operable. Delete error list. If the error keeps occurring,
Fatal error. Converter is not operable. Check rev sensor, wiring and converter,
Failure of drive function or lift function. replacing if necessary.
Fatal error. Converter is not operable. Delete error list. If the error keeps occurring,
Fatal error. Converter is not operable. Check motor temperature sensor, wiring
Failure of drive function or lift function. and converter, replacing if necessary.
Fatal error. Converter is not operable. Restart truck. If the error keeps occurring,
B, D, E, F 2220 Internal process errors Error in voltage regulator Key switch
02-18 173162 [EN]

Error lists 02

Converter
Check battery male connector, contactor
Battery voltage error Battery voltage too low Fatal error. Converter is not operable. Key switch
B, D, E, F 2292 coil, wiring, emergency off switch and
Failure of drive function or lift function.
converter, replacing if necessary.
Fatal error. Converter is not operable. Check intermediate circuit voltage and
B, D, E, F 2293 Battery voltage error Intermediate circuit voltage too high Key switch
Failure of drive function or lift function. converter, replacing if necessary.
Fatal error. Converter is not operable. Check battery voltage and converter,
B, D, E, F 2296 Battery voltage error Key switch
Failure of drive function or lift function. replacing if necessary.
Fatal error. Converter is not operable.
B, D, E, F 2500 Internal process error Enable switch faulty Replace the converter.
B, D, E, F 2501 Internal process error Power module not operational. Key switch
Restart truck. Flash current version of truck
Fatal error. Converter is not operable. Release/actuate the accelerator or reset software. Check motor, rev sensor and
B, D, E, F 2503 Internal process error Short circuit or voltage too low
Failure of drive function or lift function. the electrical system wiring, replacing if necessary. If the error
keeps occurring, replace the converter.
CAN PDO1 RX message is received by both
processors. This error is set if the contents Release/actuate the accelerator or reset Reload the configuration/parameters, start
B, D, E, F 2801 Internal process error Converter is blocked
of the data deviate from one another or if the the electrical system the PAN process and check the CAN bus
timeout for receiving has lapsed.
CAN PDO1 TX message is received from
the other processor and compared with
the transmitted data. This error is set if Release/actuate the accelerator or reset Reload the configuration/parameters, start
the contents of the data deviate from one the electrical system the PAN process and check the CAN bus
another or if the timeout for receiving has
lapsed.
ADC values: 5-V current-sensor supply,
phase currents and intermediate-circuit
voltage are measured and compared by Release/actuate the accelerator or reset Reload the configuration/parameters, start
both processors. This error is set if these the electrical system the PAN process and check the CAN bus
values deviate considerably from one
another
CP and MP both calculate a speed from the
Release/actuate the accelerator or reset Reload the configuration/parameters, start
B, D, E, F 2804 Internal process error impulse transmitter signals. The deviation Converter is blocked the electrical system the PAN process and check the CAN bus
between these speeds is too great
The MP (SAC1.1) or the other processor
(SAC-TP) calculates a motor model. A
Check the impulse transmitter of the drive,
motor speed is determined. This speed
check the configuration of the converter,
is compared with the recorded speed Release/actuate the accelerator or reset
B, D, E, F 2805 Internal process error Converter is blocked start the PAN process, check the motor
(impulse transmitter). This error is set if the electrical system
wiring, and replace the converter if neces-
the motor model generates a speed and the
sary
transmitter speed is 0
Model calculation error
(SAC-TP) calculates a motor model. A
Check the impulse transmitter of the drive,
motor speed is determined. This speed is
check the configuration of the converter,
compared with the recorded speed (impulse Release/actuate the accelerator or reset
B, D, E, F 2806 Internal process error Converter is blocked start the PAN process, check the motor
transmitter). The speed from the motor the electrical system
wiring, and replace the converter if neces-
model is compared with the transmitter
sary
speed. This error is set if the deviation
between the speeds is too great.
173162 [EN] 02-19

02 Error lists

Converter
(SAC-TP) calculates a motor model. The
motor torque is determined. If the actual Check the impulse transmitter of the drive,
speed and this torque act in the same check the configuration of the converter,
Release/actuate the accelerator or reset
B, D, E, F 2807 Internal process error direction, or the actual speed exceeds a Converter is blocked start the PAN process, check the motor
the electrical system
minimum value, the torque from the motor wiring, and replace the converter if neces-
control is compared with its counterpart sary
from the motor model. This error is set if
these values deviate from one another.
Check the configuration/parameters of
Sign test between setpoint and actual torque Release/actuate the accelerator or reset
B, D, E, F 2808 Internal process error Converter is blocked the converter; replace the converter if
values the electrical system
necessary
Check the configuration/parameters of
Actual torque value is considerably larger Release/actuate the accelerator or reset
B, D, E, F 2809 Internal process error Converter is blocked the converter; replace the converter if
than the setpoint torque value the electrical system
necessary
The revolution control is calculated retro-
spectively on the monitoring processor and
Release/actuate the accelerator or reset Check the configuration/parameters of the
B, D, E, F 2810 Internal process error the output values are compared with one Converter is blocked the electrical system converter; check the software versions
another. This error is set if these values dif-
fer considerably from one another.
Wait for other SSC participants is taking
Error resets itself if the SSC participant is
B, D, E, F 2901 Internal process error too long. Node allocation for the other Error for information only
OK.
processor potentially unsuccessful.
Communication error between the control
B, D, E, F 2903 Internal process error Fatal error status Key switch check and flash if necessary. If the error
processor and monitoring processor
persists, replace the converter.
Communication error between the control
B, D, E, F 2916 Internal process error Fatal error status Key switch check and flash if necessary. If the error
processor and monitoring processor
The internal hour meter starts again from
B, D, E, F 3702 Hour meter Hour meter error
zero
Converter reports an error status and is not
Parameter version in EEPROM different Delete error list. Load original parameter
B, D, E, F 3800 Internal process error operable. Failure of drive function or lift Key switch
from version in software file.
function.
An emergency message is issued. Con-
Check the CAN bus. Flash the truck
B, D, E, F 3903 MCU login error CAN bus error, error in truck computer verter is not operable. Failure of drive func- Key switch
software. Replace the converter.
tion or lift function.
An emergency message is issued. Con-
B, D, E, F 3904 MCU login error CAN bus error, error in truck computer verter is not operable. Failure of drive func- Key switch
software. Replace the converter.
tion or lift function.
Error logged; no restriction to converter Check motor temperature sensor, converter
B, D, E, F 5034 Motor overtemperature Motor temperature too high
function and wiring, replacing if necessary.
Error logged; no restriction to converter Check motor temperature sensor, converter
B, D, E, F 5054 Motor overtemperature Motor temperature too high
function and wiring, replacing if necessary.
Restart truck. If the error persists, check the
Fatal error; the converter is not functioning. Key switch
B, D, E, F 5056 Speed sensor supply Speed sensor breakdown speed sensor and wiring between the SU
and the traction converter.
Restart truck. If the error keeps occurring,
Fatal error. Converter is not operable. Key switch
B, D, E, F 5060 Rev sensor error Pulses lost (rev sensor faulty). check the rev sensor, wiring and converter,
replacing if necessary.
Restart truck. If the error persists, check the
Speed sensor: one track/both Fatal error; the converter is not functioning. Key switch
B, D, E, F 5063 Cable break affecting speed sensor speed sensor and wiring between the MCU,
tracks failed Failure of drive function or lift function.
SU and traction converter.
02-20 173162 [EN]

Error lists 02

Converter
Restart truck. If the error keeps occurring,
Fatal error. Converter is not operable. Key switch
B, D, E, F 5065 Rev sensor error Speed sensor breakdown check the rev sensor, wiring and converter,
replacing if necessary.
When activating the battery carrier, the max.
B, D, E, F 5940 Battery carrier: excess current Fatal error Key switch Check the battery carrier
upper current limit was exceeded.
Fatal error. Converter is not operable. Delete error list. If the error keeps occurring,
B, D, E, F 6012 Driver card cannot be enabled Enable switch faulty Key switch
Check the converter for a short circuit to
B, D, E, F 6066 Hardware reports excess current Excess current at traction converter Fatal error Accelerator pedal all connections on the converter, wiring
harness and conductor rails
If the error continues to be reported after
Fatal error. Converter is not operable.
B, D, E, F 6083 Converter overtemperature Key switch several truck restarts, replace the con-
verter.
Driver supply voltage on power Fatal error. Converter is not operable.
B, D, E, F 6105 Driver supply voltage on power card faulty Key switch Replace the converter
card Failure of drive function or lift function.
The data exchanged between the CPUs
during start-up is faulty. Restart the truck. Check the truck software
B, D, E, F 6123 RN1: CPU exchange data Possible causes: communication error or Fatal error status Key switch check and flash if necessary. If the error
software versions on the processors are not persists, replace the converter.
compatible.
B, D, E, F 6124 Incorrect reconciliation data Error status Key switch Replace the converter
B, D, E, F 6134 RN2: CPU exchange data Fatal error status Key switch check and flash if necessary. If the error
.
173162 [EN] 02-21

02 Error lists
FMID card reader (G)

FMID card reader
Hardware error, I2C bus
G 1201 Error accessing parameters
(EEPROM)
Check sum not OK after reading the EEP- System operates using the default parame-
G 1205 Check sum for parameter range Reload parameter set
ROM data ters
Main contactor cannot be activated for
G 1206 Default parameters activated No consistent EEPROM dataset available Reload parameter set
safety reasons
Check sum not OK after reading the EEP- System operates using the default adjust-
G 1210 Check sum for adjustment values Replace the FMID
ROM data ment values
Default adjustment values System operates using the default parame-
G 1211 No consistent EEPROM dataset available Replace the FMID
activated ters
The FleetManager operating mode se-
lected by the truck control unit is not com- Check the FleetManager configuration and
G 2140 Incompatible operating mode Card reader or PIN reader not working
patible with the hardware configured in the install the corresponding FMID if necessary.
FMID.
G 2242 12-V ext.: short circuit to CAN bus Dip in power supply Check the wires and plugs for short circuits.
Internal communication with the RFID Card reader reports an error status. Sig- Restart. If the error persists, replace the
G 2635 CRD command. Fatal error
module could not be established. nalled via the red LED. component.
Card reader reports an error status. Sig-
G 6410 RFID module not plugged in RFID module is missing or is not connected Restart!
nalled via the red LED.
The time received from the CAN bus is
Time stamp is not being regularly received
G 6411 Time stamp missing required for FleetManager to function Check the CAN bus wiring if necessary
from the CAN bus.
correctly
.
02-22 173162 [EN]

Error lists 02
Joystick 4Plus, fingertip, mini-lever (I)

Joystick, fingertip and mini-lever
Hardware error Restart the truck. Check the truck software
I 1201 Error accessing parameters Key switch and reload if necessary. If the error persists,
(EEPROM) replace the component.
Check sum not OK after reading the EEP-
I 1205 Internal process error Key switch Reload the par file.
ROM data
I 1206 Internal process error No consistent EEPROM dataset available No contactor activation Key switch Reload the par file.
Check sum not OK after reading the EEP- Key switch
I 1210 Internal process error No contactor activation Replace the component.
ROM data
I 1211 Internal process error No consistent EEPROM dataset available No contactor activation Key switch Replace the component.
Error during alignment of Check sum not OK after reading the EEP- Reload the par file. Use the diagnostic
I 1216 Key switch
parameters ROM data program to recalibrate the transmitter.
Check sum for the EEPROM Check sum for the back-up copy not OK Reload the par file. Use the diagnostic
I 1217 Key switch
back-up copy after reading the EEPROM data program to recalibrate the transmitter.
Check sum not OK after reading the EEP- System operates using the default parame-
I 1230 Internal process error Reload the par file.
ROM data ters
System operates using the default parame-
I 1231 Internal process error No consistent EEPROM dataset available Reload the par file.
ters
Flash the software (from SW V2.80). If the
I 1401 RN1: memory test Faulty memory cell detected Drive unit and hydraulic drive blocked
error persists, replace the component.
I 1431 RN2: memory test Faulty memory cell detected Drive unit and hydraulic drive blocked Replace the component.
Connection of drive direction switches is
I 2120 RN1: invalid hardware coding Operation is not possible Replace the component.
implausible
Connection of drive direction switches is
I 2125 RN2: invalid hardware coding Operation is not possible Replace the component.
implausible
Internal intermediate voltage too
I 2270 Internal Joystick 4Plus error Only zero setpoint values are issued. Replace the component.
high
Internal intermediate voltage too
I 2271 Internal Joystick 4Plus error Only zero setpoint values are issued. Replace the component.
low
In the parallel processor, the setpoint values
RN1: plausibility of CAN setpoint
I 2625 from the CAN setpoint value telegram differ No hydraulic function Check the CAN bus.
values
from the actual setpoint values.
In the parallel processor, the setpoint values
RN2: plausibility of CAN setpoint
I 2626 from the CAN setpoint value telegram differ No hydraulic function Check the CAN bus.
values
from the actual setpoint values.
Automatic calibration of the direction selec- The direction selection lever is not operating Load the latest software version for the
I 2700 Collective fault calibration
tion lever could not be carried out correctly. correctly. component.
initialised
Synchronous serial interface cannot send
I 2903 Internal process error Reset Replace the component.
or receive
I 2904 Internal process error Check sum or watchdog error Reset Replace the component.
initialised
Synchronous serial interface cannot send Key switch
or receive
I 2914 Internal process error Check sum or watchdog error Reset Replace the component.
The digital drive direction switch is deliver-
I 3022 RN1: drive direction switch
ing implausible data
The digital drive direction switch is deliver-
I 3023 RN2: drive direction switch
ing implausible data
I 3150 F button error Push button reports an error Replace fingertip.
173162 [EN] 02-23

02 Error lists
Joystick 4Plus, fingertip, mini-lever (I)

Joystick, fingertip and mini-lever
I 3155 RN2: plausibility of fifth function Push button reports an error Replace fingertip.
Error in fingertip/mini-lever (lever Lever processing error: Lever signals Recalibrate levers, replace fingertip/mini-
I 3171
1) cannot be evaluated correctly. lever if necessary.
I 3172
I 3173
I 3174
I 3175
I 3176
I 3177
I 3178
Lever: no zero position during Zero position of lever not detected during
I 3179 Replace the Joystick 4Plus
start-up start-up.
I 3304 Drive direction switch error Drive direction switch monitoring system Replace fingertip.
Internal error in turn indicator
I 3307 Error in turn indicator button unit Replace fingertip.
button
I 3308 LED error LED error Replace fingertip.
RN2: monitoring of drive direction Drive direction switch monitoring system
I 3314 Replace fingertip.
switch
No valid data set available for the internal
I 3702 Hour meter Replace the component.
hour meter
I 3903 Login error PDO1 or PDO2 cannot be sent
software. Replace fingertip.
I 3904 Login error PDO watchdog monitoring system
software. Replace fingertip.
Error during alignment of the CANopen data
I 4490 RN1: general CANopen Check the CAN bus wiring
between the two processors
Error during alignment of the CANopen data
I 4491 RN2: general CANopen Check the CAN bus wiring
between the two processors
.
02-24 173162 [EN]

Error lists 02
Display operating unit (J)

Display operating unit
Delete error list. Reload the par file. If the
Parameter set cannot be read out (error mes- System operates with the default parame-
J 1201 Internal process error error keeps occurring, consult the service
sage from EEPROM driver) ters
centre.
Check sum not OK after reading the EEPROM System operates with the default parame-
J 1205 Internal process error Delete error list. Reload the par file.
data ters
Contactor is not switched on for safety
J 1206 Internal process error No consistent EEPROM dataset available Delete error list. Reload the par file.
reasons
Check sum not OK after reading the EEPROM System operates with the default adjust-
J 1210 Internal process error Delete error list. Replace ABE.
data ment values
System operates with the default parame-
J 1211 Internal process error No consistent EEPROM dataset available Delete error list. Replace ABE.
ters
J 2421 ABE card reader error Communication interrupted Insert card, replacing ABE if necessary.
J 2422 ABE card reader error Card did not respond in specified time Insert card, replacing ABE if necessary.
J 2423 ABE card reader error Insert card, replacing ABE if necessary.
J 3902 SU login error No communication with SU No contactor activation
Replace ABE.
J 3907 FU1 login error No communication with FU1 No contactor activation
Replace ABE.
J 3908 Login error SR cannot receive PDOs on time none
Replace ABE.
No current in at least of one the drive direction Fatal PDO error sent to control unit. This
J 6060 Internal process error Check ABE, replacing if necessary.
LEDs. switches off the drive unit.
.
173162 [EN] 02-25

02 Error lists
Battery (S)

Battery controller
Check traction battery and battery controller,
S 3601 Traction battery error Battery controller sends "general error" status none
replacing if necessary
Traction battery overtempera- Battery controller sends "battery temperature Check traction battery and battery controller,
S 3632 none
ture too high" status replacing if necessary
Traction battery deep-dis- Battery controller sends "battery deep-dis- Check traction battery and battery controller,
S 3631 none
charged charged" status replacing if necessary

Lithium-ion battery
S 5950 Battery service required Battery requests service (internal status) SERVICE REQUIRED message
S 5951 Battery communication error No CAN communication with the battery LITHIUM BATTERY message
S 5961 Battery is too hot Battery overtemperature LITHIUM BATTERY message
S 5962 Battery is too cold Insufficient battery temperature LITHIUM BATTERY message
S 5970 Battery shock event Battery shock event LITHIUM BATTERY message
LITHIUM BATTERY message
S 6620 Fatal error in the battery Internal battery error
Drive unit and hydraulic drive are blocked
LITHIUM BATTERY - RESTRICTION
Battery is in emergency operation due to an message
S 5952 Battery emergency operation
internal error Performance limitation for the drive unit
and hydraulic drive
S 5953 Battery malfunction Battery has malfunctioned due to an error Drive unit and hydraulic drive are blocked
.
02-26 173162 [EN]

Error lists 02
Supply Unit (T)

Supply Unit
Parameter set cannot be read out (error mes- Reload the par file. If the error persists,
T 1201 Internal process error No contactor activation Key switch
sage from EEprom driver) consult the service centre.
Check sum not OK after reading the EEPROM
T 1205 Internal process error No contactor activation Key switch Reload the par file.
data
T 1206 Internal process error No consistent EEprom dataset available No contactor activation Key switch Reload the par file.
T 1210 Internal process error No contactor activation Key switch Replace the SU
data
T 1211 Internal process error No consistent EEprom dataset available No contactor activation Key switch Replace the SU
Check sum not OK after reading the EEPROM System operates with the default parame-
T 1230 Internal process error Reload the par file.
data ters
T 1231 Internal process error No consistent EEprom dataset available Reload the par file.
ters
T 1401 RN1: memory test Faulty memory cell detected Drive unit and hydraulic drive blocked Replace SU.
Incorrect hardware version parameterised or
T 2111 Internal SU error No contactor activation Replace SU.
defective printed circuit board
T 2204 Internal SU error none Replace SU.
Short circuit to 5-V transmitter
T 2232 Internal transmitter voltage is switched off Internal error in SU Replace SU.
voltage
T 2234 5-V transmitter voltage too low Internal transmitter voltage is switched off Internal error in SU Replace SU.
T 2235 5-V transmitter voltage too high Internal transmitter voltage is switched off Internal error in SU Replace SU.
Short circuit in accelerator and Check cables and plugs on accelerator and
T 2242 Hard short circuit of the 12V sensor voltage Sensor voltage is switched off
hydraulic transmitter hydraulic transmitter.
T 2244 External 12V too low Sensor voltage is switched off
replacing if necessary. Replace SU.
T 2245 External 12V too high Sensor voltage is switched off
replacing if necessary. Replace SU.
The intermediate circuit voltage falls so low Check battery male connector, contactor coil,
T 2292 Intermediate circuit voltage error that the required contactor traction force can no The contactor is opened wiring, emergency off switch and converter,
longer be guaranteed. replacing if necessary.
Check the wiring between the SU and the
fuse card. Check the main contactor. Use the
T 2294 Intermediate circuit voltage error The intermediate circuit cannot be pre-charged. Contactor is not applied
diagnostic program to check the status of the
converters. Replace the SU.
Check the wiring between the SU and the fuse
card. Check the main contactor. Replace the
T 2503 Internal SU error The contactor current gets too high The contactor is opened SU.
The error may also point towards ESD influ-
ences; refer to SI 512016001
T 2700 Calibration error No valid parameter set available Default parameters are used Check parameters. Replace SU.
T 2730 Calibration of the battery voltage No valid parameter set available Default parameters are used Replace SU.
No valid data set available for the internal hour
T 3702 Hour meter Hour meter reinitialises at 0 Replace SU.
meter
Parameters for the contactor current are outside
T 3802 Invalid parameter dependencies Parameters are limited internally Replace SU.
the permissible range
T 3903 Login error SR cannot send PDOs on time Main contactor opens.
Replace SU.
173162 [EN] 02-27

02 Error lists
Supply Unit (T)

Supply Unit
T 3904 Login error SR cannot receive PDOs on time Main contactor opens.
Replace SU.
T 3908 Login error SR cannot send PDOs on time
Replace SU.
T 3909 Login error SR cannot receive PDOs on time
Replace SU.
T 3913 Login error SR cannot send PDOs on time
Replace SU.
T 3914 Login error SR cannot receive PDOs on time
Replace SU.
Output of steering angle sensor 3B02 on the
T 4010 Steering sensor error Steering angle cannot be detected Check the wiring and replace the sensor
steering axle generates an error
Steering sensor breakdown, Steering angle sensor 3B02 on the steering
T 4012 Steering angle cannot be detected Check the wiring
track 1 axle: cable torn off
Steering sensor breakdown, Steering angle sensor 3B02 on the steering
T 4014 Steering angle cannot be detected Check the wiring
track 2 axle: cable torn off
T 4016 Steering sensor plausibility Steering angle cannot be detected Check the wiring
Test contactor wiring, replacing SU if neces-
T 6101 KSI safety relay sticking Safety relay sticking Contactor is not closed
sary
.
02-28 173162 [EN]

Error lists 02
Electric parking brake (X)
Device Error no. Description Cause Reaction Acknowledgement Remedy

Electric parking brake
Parameter set cannot be read out (error mes- System operates with the default parame- If the error appears permanently:
X 1201 I2C bus hardware error
sage from EEPROM driver) ters. ► Replace hardware
ters.
Component reports an error status. If the error appears permanently:
X 1205 Internal process error X6510 No electrical brake function! ► Reload default parameter set
data
To park the truck, apply the parking brake ► Replace hardware
using the hand wheel, as is necessary.
X6501 Maintenance required
If the error appears permanently:
No consistent parameter set available in the
X 1206 Default parameter set activated The default parameter set is loaded ► Reload default parameter set
EEPROM
► Replace hardware
Component reports an error status.
X6510 No electrical brake function!
Check sum not OK after reading the EEPROM If the error appears permanently:
X 1210 Check sum adjustment values To park the truck, apply the parking brake
data ► Replace hardware
Default adjustment values No consistent parameter set available in the If the error appears permanently:
X 1211
activated EEPROM ► Replace hardware
The synchronous serial interface was not able
to initialise. No communication between the two
Synchronous serial interface X6510 No electrical brake function! If the error appears permanently:
X 1501 computers in the control unit.
initialised To park the truck, apply the parking brake ► Replace hardware
The error may occur during the software down-
load
The watchdog registers an error during initiali-
sation of the synchronous serial interface. No Component reports an error status.
Synchronous serial interface communication between the two computers in X6510 No electrical brake function! If the error appears permanently:
X 1502
watchdog the control unit. To park the truck, apply the parking brake ► Replace hardware
The error may occur during the software down- using the hand wheel, as is necessary.
load
Check sum incorrect during transmission of the
synchronous serial interface. No communica- Component reports an error status.
Synchronous serial interface tion between the two computers in the control X6510 No electrical brake function! If the error appears permanently:
X 1503
check sum unit. To park the truck, apply the parking brake ► Replace hardware
The error may occur during the software down- using the hand wheel, as is necessary.
load
The temperature of the electronics is above
X 2004 Control unit overtemperature Allow to cool down to <100°C
100°C
ters.
Several possibilities:
Invalid HW version collective ► HW variant invalid If the error appears permanently:
X 2111 X6510 No electrical brake function!
fault ► HW code invalid ► Replace hardware
To park the truck, apply the parking brake
► HW variant for parameter variant
5 V supply voltage is outside the tolerance X6510 No electrical brake function! If the error appears permanently:
X 2201 5 V internal collective fault
range. To park the truck, apply the parking brake ► Replace hardware
173162 [EN] 02-29

02 Error lists

Hardware error or LED wire faulty. If the error occurs permanently or frequently:
X 2216 15 V internal collective fault 15 V supply voltage is outside of the tolerance ► Check LED wiring
range. ► Replace hardware
Error status. No electric brake function!
Output stage is locked. If necessary,
X 2801 Process 1 error Error with internal process monitoring use the hand wheel to park the vehicle! Flash the software; replace the ELF
If necessary, secure the truck to prevent it
from rolling away!
Check the push button/wiring, if necessary
X 2802 Process 2 error Error with internal process monitoring use the hand wheel to park the vehicle!
flash software and replace the ELF
from rolling away!
from rolling away!
from rolling away!
X 2805 Process 5 error Error with internal process monitoring use the hand wheel to park the vehicle! Replace the ELF
from rolling away!
Hour meter fixes itself and starts again If the error appears permanently:
X 3702 Hour meter No valid data set available for the hour meter
from 0 ► Replace hardware
If the error occurs permanently or frequently:
Reception timeout or watchdog counter faulty. Brake switches to offline mode.
► Check CAN bus wires
X 3904 Participant1 PDO watchdog No CAN data/incorrect CAN data received from Multistage dosing brake can be applied via
► Check other CAN bus participants for CAN
the MCU/TCU for 90 ms. push button.
errors
► Perform maintenance
X 6501 Maintenance required. This is an error message for the driver.
► Check for other error numbers
This is an error message for the driver
Overtemperature, possibly caused by too
X 6502 Temperature warning X6510 No electrical brake function! Check for other error numbers
frequent braking
This is an error message for the driver
General brake function control
X 6510 Component reports error status. X6510 No electrical brake function! Check for other error numbers
unit ELEVEN
Brake is applied and in a secure condition.
The brake does not release due to a fault with
the brake itself or because the truck has not This is an error message for the driver
X 6511 Brake does not release Check for other error numbers
been activated. X6511 Brake does not release
The error may also be linked to the MCU/TCU or
converter.
02-30 173162 [EN]

Error lists 02

This is an error message for the driver.
Multistage dosing brake can continue to
Fault during application of the brake. There is
be applied via push button.
no guarantee that the brake can bring the truck
X 6512 Brake does not apply Tighten until the truck is brought safely to Check for other error numbers
safely to a stop. Error is displayed when the
a stop
brake is being applied.
Error run-on time when the driver leaves
the truck active, beeper (safe parking)
Temperature on the printed circuit board ex- Brake release is delayed:
X 6530 Temperature sensor warning Allow to cool down to <60°C
ceeds 60°C (warning threshold). X6502 Temperature warning message
Safe condition: brake is reapplied and
remains applied. Once the brake is
Temperature on the printed circuit board ex-
X 6531 Temperature sensor error securely applied: Allow to cool down to <85°C
ceeds 85°C (error threshold).
X6511 Brake no longer releases
X6502 Temperature warning message
Model output stage temperature Output stage temperature exceeds 80°C (warn- Delayed releasing
X 6532 Allow to cool down to <80°C
warning ing threshold). X6502 Temperature warning message
Model output stage temperature Output stage temperature exceeds 100°C (error
X 6533 securely applied: Allow to cool down to <100°C
error threshold).
Excess current at output stage Hardware detects an excess current and blocks X6510 No electrical brake function! If the error appears permanently:
X 6534
(comparator) the output stage. To park the truck, apply the parking brake ► Replace hardware
Excess current measurement at Software detects an excess current and blocks X6510 No electrical brake function! If the error appears permanently:
X 6535
output stage the output stage To park the truck, apply the parking brake ► Replace hardware
The parameters transmitted by the MCU/TCU remains applied. Once the brake is
Default value for MCU/TCU Correctly adjust MCU/TCU parameters for the
X 6536 are incorrect. Default values are loaded for the securely applied:
parameters brake
incorrect data. X6511 Brake no longer releases
Incorrectly set EEPROM If the error appears permanently:
X 6537 Brake parameters in the EEPROM are incorrect securely applied:
parameter ► Replace hardware
► Check mechanics (stiff, sticking, regreas-
ing)
securely applied:
Movement process timeout (when releasing or ► Has the brake cable been moved into the
X 6538 Movement process time X6511 Brake no longer releases
applying the brakes) wrong position?
Brake switches to offline mode, multistage
► Has the limit position switch moved?
dosing brake can be applied using push
12 V variant: error may occur when battery is
button
too low!
► Check mechanics
The braking position or path does not corre- securely applied:
Plausibility monitoring: differen- ► Adjust brake cable (it is either too loose or
X 6539 spond to the target position — the spindle sticks X6511 Brake no longer releases
tial path too tight) and recalibrate
and becomes stiff Brake switches to offline mode, multistage
► Recalibrate if necessary
button
173162 [EN] 02-31

02 Error lists

Check sums not OK after reading EEPROM If the error appears permanently:
X 6540 Cycle meter range check sum X6501 Maintenance required
data ► Replace hardware
Hardware test current sensor X6510 No electrical brake function! If the error appears permanently:
X 6543 Current sensor adjustment value is implausible
adjustment value To park the truck, apply the parking brake ► Replace hardware
Component reports an error status. ► Check push button (including wiring)
Push button signals not faulty. This error
Hardware test push button X6510 No electrical brake function! ► Check push button signals via diagnostics
X 6544 also occurs if the push buttons are continually
signals To park the truck, apply the parking brake ► Replace push button if necessary (reset
pressed when switching on!
using the hand wheel, as is necessary. push button cycle meter)
From the start of series RX20 (2010), individual
Power/current adjustment value Brake continues to work correctly using
X 6549 components that display this error are supplied Ignore error
error default value.
in the field.
Current values are measured on both comput-
Different current values remains applied. Once the brake is If the error appears permanently:
X 6550 ers. These measured values differ from one
measured securely applied: ► Replace hardware
another.
Implausible current for move- A current only flows if a movement request has X6510 No electrical brake function! If the error appears permanently:
X 6551
ment request been made in the correct direction. To park the truck, apply the parking brake ► Replace hardware
Implausible current for voltage A current only flows if a current setpoint value is X6510 No electrical brake function! If the error appears permanently:
X 6552
setpoint in the correct direction. To park the truck, apply the parking brake ► Replace hardware
The limit position switch voltage is measured on
Implausible limit position switch remains applied. Once the brake is If the error appears permanently:
X 6553 both computers. These measured values differ
measured value securely applied: ► Replace hardware
from one another.
A comparison of the path measurement at the
remains applied. Once the brake is If the error appears permanently:
X 6554 SR/UR path comparison error motor is measured on both computers. These
securely applied: ► Replace hardware
measured values differ from one another.
The drive moves, even though the motor is not
X 6555 Movement implausible 1 activated in the correct direction. Error in the
mechanics.
The maximum movement path was exceeded
X6510 No electrical brake function! Check mechanics
X 6556 Implausible movement 2 when the brake was released or applied. Error
To park the truck, apply the parking brake Replace hardware
in the mechanics.
Push button signals are measured on both
X 6557 Implausible push button statuses computers. These measured values differ from
one another.
Temperature values are measured on both
Implausible temperature sensor remains applied. Once the brake is If the error appears permanently:
X 6558 computers. These measured values differ from
values securely applied: ► Replace hardware
one another.
PDO1 CAN message is received on both If the error appears permanently:
X 6559 Data comparison PDO1 dosing brake can be applied using push
computers. This data does not match up. ► Replace hardware
button
02-32 173162 [EN]

Error lists 02

► Check CAN bus wiring
X 6560 PDO1 data comparison timeout PDO1 watchdog reception timeout has lapsed. dosing brake can be applied using push
► Possible fault in the MCU/TCU
button
Component reports an error status. If the error occurs permanently or frequently:
The measured current value is too small for the X6510 No electrical brake function! ► Check motor and wiring
X 6561 Current too small for voltage
voltage applied. To park the truck, apply the parking brake ► Replace hardware (motor or output stage
using the hand wheel, as is necessary. faulty)
► Check LED
LED measured current value does not go with remains applied. Once the brake is
X 6562 LED current is too small ► Check wiring to the LED
LED activation securely applied:
► Replace push button
The spindle moves when the truck is stationary.
Self-locking feature is too small. If the error appears permanently:
X 6563 Implausible movement Brake tightens
Error may also occur if the hand wheel is used ► Replace hardware
when switched on.
Automatic mode: if this error appears
when releasing the brake, it will be reap-
plied straight away. If this error counter is
► Check limit position switch and wiring
still activated when switching off, the brake
► Check mechanics, gearbox failure?
Limit position switch released Limit position switch signal does not correspond reports a fatal error status (X 6510). When
X 6564 ► Does the brake release all the way to the
(flag) to the current position (released) the driver leaves the truck, the beeper
limit position switch?
(comfort package: safe parking) is trig-
► Set the brake cable correctly and recalibrate
gered.
using the hand wheel, as is necessary
► Check mechanics
No teach values available. Teach values are ► Set the brake cable correctly and recalibrate
X 6570 Faulty teach values securely applied:
implausible. ► Check for other error numbers
► Check mechanics (stiff, sticking)
Implausible calibration charac-
X 6571 X6501 Maintenance required ► Check limit position switch
teristic curve
► Recalibrate
Deviation from calibration characteristic curve
too large. This error occurs each time the
X 6572 Force/paths tolerance range Currently just for information
force/path characteristic curve deviates too
greatly from the calibration characteristic curve.
► Check mechanics
X 6573 Error during the teach-in Error during the teach-in process securely applied:
Automatic mode: if this error appears
when releasing the brake, it will be reap-
plied straight away. If the error occurs permanently or frequently:
► Check limit position switch and wiring
Limit position switch signal does not correspond Safe condition: brake is reapplied and
remains applied. Once the brake is ► Check mechanics, gearbox failure?
X 6574 Limit position switch error to the current position (brakes applied or re-
securely applied: ► Does the brake release all the way to the
leased)
X6511 Brake no longer releases limit position switch?
Brake switches to offline mode, multistage ► Set the brake cable correctly and recalibrate
button
173162 [EN] 02-33

02 Error lists

This error appears during the brake stops
► Check mechanics
calibration process if no plausible measured
Teach-in differential paths ► Check for further errors
X 6575 values are recorded after 20 attempts. Two
unstable ► Set brake correctly
consecutive measurements must lie within the
tolerance range.
► Delete error list
X 6576 Cable snap warning Pulling path has exceeded warning threshold X6501 Maintenance required
using the hand wheel or secure the truck ► Delete error list
X 6577 Cable snap error Pulling path has exceeded the error threshold
against rolling away, as is necessary. ► Set the brake cable correctly and recalibrate
A single entry in the whole of the error list
causes the message "X6501 maintenance
required" to be generated.
Brake has reached the end of its life, its stress
X 6585 Max. brake cycles at full power Service message error Completely replace electric parking brake
limit
Max. brake cycles at reduced Brake has reached the end of its life, its stress
X 6586 Service message error Completely replace electric parking brake
power limit
Push button has reached the end of its life, its
X 6587 Max. push button cycles reached Service message error Replace push button
stress limit
X 6588 Max. regreasing achieved No grease left in the regreasing unit Service message error Replace regreasing unit
► Allow to cool down
► Check why the motor is hot
► Brake actuated too often?
X 6589 Engine temperature too high. Engine temperature is too high To park the truck, apply the parking brake
► Brakes stiff and sticking?
using the hand wheel, as is necessary
► Allow to cool down
► Check why the motor is hot
Motor temperature has exceeded warning Delayed releasing ► Brake actuated too often?
X 6590 Motor temperature warning
threshold X6502 Temperature warning message ► Brakes stiff and sticking?
.
02-34 173162 [EN]

Error lists 02
RFID control unit (Y)

De-
Error no. Description Cause Response Acknowledgement Remedy
vice
RFID control unit
Reset truck, check CAN bus wiring. Replace
Y 6020 RFID failure
RFID control unit.
Y 6021 Internal process error Replace RFID control unit.
Y 6022 SD card missing SD cannot be read Truck speed is limited Insert the SD card into the RFID control unit.
Y 6023 SD card cannot be read Contact STILL service.
Y 6024 Internal process error Contact STILL service.
Y 6025 RFID secure condition Reference drive over transponder field.
Y 6026 Unknown transponder Contact STILL service.
Insert the SD card into the RFID control unit.
Y 6027 SD card missing/faulty
Contact STILL service.
Insert the SD card into the RFID control unit.
Y 6028 SD card missing/faulty
Contact STILL service.
.
173162 [EN] 02-35

02 Error lists
RFID control unit (Y)
02-36 173162 [EN]

STILL GmbH
173162 EN – 08/2016

Manual Fallos

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Error lists

Electric forklift truck

Edition 2016/08 Edition 2011/08

Clearing error lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01- 3

Error list on the ABE1 display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01- 5

Overview of the controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01- 8

Converter (B, D, E, F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 18

FMID card reader (G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 22

Joystick 4Plus, ﬁngertip, mini-lever (I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 23

Display operating unit (J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 25

Battery (S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 26

Supply Unit (T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 27

Electric parking brake (X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 29

RFID control unit (Y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02- 35

173162 [EN] III

Read error list

– The display will change to the password

– Once the password has been successfully

– The display changes to the ERROR LIST

– The framed ﬁeld DEVICE is activated. Use

It may take some time to read out the error list.

173162 [EN] 01-1

process is complete. the latest error in the list is

01-2 173162 [EN]

Clearing error lists

– The display will change to the password

– Once the password has been successfully

– The framed ﬁeld DEVICE is activated. Use

173162 [EN] 01-3

Resetting automatically activates the option NO

01-4 173162 [EN]

Error list on the ABE1 display

Error display mode

Once the service work is complete, the error

173162 [EN] 01-5

Read out error list

It is advisable to choose the entire selection * in

After pressing in the START display, it may

01-6 173162 [EN]

– By selecting *, the errors for all consumers are

Resetting automatically activates the NO option

173162 [EN] 01-7

Overview of the controllers

Device Designation Application

Device Designation Application

d SHS2 Energy accumulator 2 Equipment variant for Hybrid trucks

01-8 173162 [EN]

Control processor (A)

Device Error No. Description Cause Response Acknowledgement Remedy

173162 [EN] 02-1

Device Error No. Description Cause Response Acknowledgement Remedy

02-2 173162 [EN]

Device Error No. Description Cause Response Acknowledgement Remedy

173162 [EN] 02-3

Device Error No. Description Cause Response Acknowledgement Remedy

02-4 173162 [EN]

Device Error No. Description Cause Response Acknowledgement Remedy

173162 [EN] 02-5

Device Error No. Description Cause Response Acknowledgement Remedy

02-6 173162 [EN]

Device Error No. Description Cause Response Acknowledgement Remedy

173162 [EN] 02-7

Device Error No. Description Cause Response Acknowledgement Remedy