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STORAGE TANK DESIGN CALCULATION - API 650

1 .0 DESIGN CODE & SPECIFICATION


DESIGN CODE :

1 .1 TANK
Item number :
Roof ( Open/Close ) :
Tank support (Self-supported / Column-supported / NA) :
Type of roof ( Cone-roof / Dome-roof / Flat-roof / NA ) :

1 .2 GEOMETRIC DATA
Inside diameter , Di ( corroded ) (@ 43,500 mm ) =
Nominal diameter, Dn ( new ) ( based on 1st shell course ) =
Nominal diameter, Dc ( corroded ) ( based on 1st shell course ) =
Tank height (tan/tan), H =
Specific gravity of operating liquid , S.G. (Actual) =
Specific gravity of operating liquid , S.G. (Design) =
Nominal capacity , V =
Maximum design liquid level, HL =

1 .3 PRESSURE & TEMPERATURE


Design pressure : Upper , Pu (Atmospheric) =
: Lower , Pl =
Design temperature : Upper , Tu =
: Lower , Tl =

1 .4 MATERIAL & MECHANICAL PROPERTIES

Component Material Tensile Yield


Stress Stress
St(N/mm²) Sy(N/mm²)
PLATE
Shell Plate ( Mat'l Code # 1 ) (bot) ASTM A283 C 380.00 205.00
( Mat'l Code # 2 ) (top) ASTM A283 C 380.00 205.00
Annular Plate ASTM A283 C 380.00 205.00
Bottom Plate ASTM A283 C 380.00 205.00
Roof Plate ASTM A283 C 380.00 205.00
STRUCTURE MEMBERS
Roof structure (rafter,bracing,etc ) A 516 GR. 65N 448.00 241.00
Top Curb Angle A 516 GR. 65N 448.00 241.00
Intermediate Wind Girder A 516 GR. 65N 448.00 241.00
SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD
2 .0 SHELL DESIGN
2 .1 GEOMETRIC DATA
Plate size used :
Shell plate min. width as per PTS 34.51.01.31 clause 6.3 :

2 .2 MATERIAL & MECHANICAL PROPERTIES

No Material Specified Specified Yield stress Max. allow Max. allow


used min. tensile min. yield reduction fac design hydro.test
stress stress ( App. M ) stress stress
St (N/mm²) Sy (Nmm²) k Sd (N/mm²) St (N/mm²)

1 ASTM A283 C 380.00 205.00 1.000 136.67 153.75


2 ASTM A283 C 380.00 205.00 1.000 136.67 153.75
3 ASTM A283 C 380.00 205.00 1.000 136.67 153.75
4 ASTM A283 C 380.00 205.00 1.000 136.67 153.75
5 - - - - - -
6 - - - - - -
7 - - - - - -
8 - - - - - -
9 - - - - - -
10 - - - - - -

2 .3 SPECIFIED MINIMUM SHELL THICKNESS


Specification :
Minimum thickness as per API 650 cl 5.6.1.1 =
Minimum thickness as per PTS 34.51.01.31 =

2 .4 SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD ( CLAUSE 5.6.3.1 )

SI METRIC UNIT :-
Design shell thickness, ( in mm )
4.9Dc ( [H+Hi] - 0.3 ).G
td = + c.a
Sd
Hydrostatic test shell thickness , ( in mm ) t.min =
4.9Dn ( H - 0.3 )
tt =
St tsc =
Gravitational force = 9.81 m/s

2 .5 CALCULATION & RESULTS

No. Mat'l Material Width Height t.design t.hydro. t.min


Code (mm) (mm) (mm) (mm) (mm)
No.

1 1 ASTM A283 C 2,125 8,000 15.04 10.69 15.04


2 1 ASTM A283 C 2,125 5,875 11.72 7.74 11.72
3 1 ASTM A283 C 2,125 3,750 8.40 4.79 8.40
4 1 ASTM A283 C 1,625 1,625 5.08 1.83 8.00
5 1 - - - - - -
6 1 - - - - - -
7 1 - - - - - -
8 1 - - - - - -
9 1 - - - - - -
10
11
12
13
14
15

Notes : Let all tsc = "-" if no height exist at that shell course
2 .6 MAXIMUM ALLOWABLE STRESS

No. Height t.min tsc. H' H' max ∆H


(mm) (mm) (mm) (mm) (mm) (mm)

1 8,000 15.04 18.00 8,010 9,917.80 1917.80


2 5,875 11.72 14.00 5,885 7,354.33 1479.33
3 3,750 8.40 10.00 3,760 4,790.87 1040.87
4 1,625 8.00 8.00 1,635 3,509.13 1884.13
5
6
7
8
9

H' = Effective liquid head at design pressure


H' max = Max. liquid head for tsc.
P'max = Max. allowable stress for tsc.
Pmax = Max. allowable stress at shell course.
BOTTOM & ANNULAR PLATE DESIGN
3 .0 BOTTOM PLATE & ANNULAR PLATE DESIGN
Annular plate used ? ( yes/no ) :

BOTTOM PLATE
(i) Minimum thickness as per API 650 Clause 5.4.1 =
Minimum thickness required (@ 1.50 mm c.a ) =
Therefore, use thickness of 10.00 mm (tb) is satisfactory.

(ii) - =
(iii) Min. width of overlapping (cl. 5.1.3.5) =
(iv) Min. width of plate (cl. 5.4.1) =
(v) - =

ANNULAR PLATE
(i) Nominal thickness of 1st shell course, tsc1 =
Hydro. test stress in 1st shell course,
4.9Dn(H-0.3) =
St = tsc1
where
Dn = Nominal diameter, Dn ( new ) ( based on 1st shell course ) =
H = Design liquid level =
tsc1 = Nominal thickness of 1st shell course =

Annular plate thickness ( As per Table 5-1a ) =


Minimum thickness required (@ 1.50 mm c.a. ) =
Therefore , use thickness of 8.00 mm (ta) is satisfactory.

(ii) Min. shell-to-bottom fillet welds size (cl. 5.1.5.7) =


(iii) Min. width projected inside of shell to edge of overlapping (cl. 5.5.2) =
(iv) Min. radial width of annular plate (cl. 5.5.2)
215 ta
La = =
(HL. SG )0.5
where
ta = Annular plate thickness =
HL = Maximum design liquid level =
SG = Design specific gravity =
(v) Min. width projected outside of shell ( cl. 5.5.2) =
ROOF TO SHELL JUNCTION CALCULATION

4 .1 DESIGN OF OPEN ROOF TANK - TOP STIFFENER RING


4 .1.1 TOP CURB ANGLE
If the top wind girder is located 600 mm below top of the tank, top curn angle shall be provided.
Location of top wind girders from top of tank, L =

Since L is > 600mm from top of tank, top curb angle is required.

MINIMUM REQUIREMENT
Minimum required size as per API 650 clause 5.9.3.2 =
Section modulus,Z min =

MEMBER SIZE USED FOR TOP CURB ANGLE


Actual size for top curb angle =
Section modulus, Za =

Since Za > Zmin , therefore the angle size selected is satisfactory.

4 .1.2 TOP WIND GIRDER

The required minimum section modulus of the stiffening ring shall be as follows:-

Dc².H2 V 2
=
Z=
17 190 =
where
Dc = Nominal Tank Diameter =
H2 = Height of tank shell =
V = Wind Velocity =

MEMBER SIZE USED FOR TOP WIND GIDER


Available section modulus
Fabricated Tee- Girder :
Web plate length, L2 =
Toe plate length, L3 =
Web plate thk, t2 =
Toe plate thk, t3 =
Min. shell thickness where top wind girder located, tsc.cor =
tsc.cor = 5.00 mm

10 mm D= 43527 mm
X
2 C1
8
250

1 L1=16.tsc.cor =
3 X
825

A Y AY h A.h²
(mm²) (mm) (mm³) (mm) (mm4)
1 800 2.50 2000 486.89393939 189652566.6
2 6600 417.5 2755500 71.893939394 34113674.24
3 2,500 835.00 2,087,500 345.61 298,608,873
TOTAL 9,900 4,845,000 522,375,114
Neutral axis of combined section, C1 =
Moment of inertia of section , Ix-x =
Section modulus available, Za =
Since Za > Zmin , therefore the angle size selected is satisfactory.
INTERMEDIATE WIND GIRDERS CALCULATION
5 .0 INTERMEDIATE WIND GIRDERS DESIGN
5 .1 MAXIMUM HEIGHT OF THE UNSTIFFENED SHELL ( CLAUSE 5.9.7.1 )

SI METRIC UNIT :-

H1 = (9.47 ts.cor) ts.cor 3


190 ² =
Dc V =

where ts.cor = Top shell course thickness =


Dc = Nominal tank diameter =
V = Wind design speed =

5 .2 LOCATION OF INTERMEDIATE WIND GIRDERS


Shell Shell Actual Transposed Since H1 ###
course thickness width width wind girder is/are
tsc.cor W Wtr
(mm) (mm) (mm) Minimum number of intermediate wind
1 15.00 2,290 147 girders required,
2 11.00 2,125 296 =
3 7.00 2,125 916
4 5.00 1,625 1,625 Location of intermediate wind girders from
5 -3.00 - #VALUE! top of tank,
6 -3.00 - #VALUE! L1 =
7 -3.00 - #VALUE! L2 =
8 -3.00 - #VALUE! L3 =
9 -3.00 - #VALUE! L4 =
10 L5 =
11
12
13
14
15

Height of transformed shell, H2 = #VALUE! mm


5 .3 SIZE OF INTERMEDIATE WIND GIRDERS
(a) Required minimum section modulus of intermediate wind girder ( clause 5.9.7.6 )
SI METRIC UNIT :-

Dc². H1 V 2
=
Z.min =
17 190 =
where
Dc = Nominal tank diameter =
H1 = Vertical dist. between inter. wind girder & top angle =
V = Wind design speed =

(b) Available section modulus for intermediate wind girder


Fabricated Tee- Girder :
Web plate length, L2 =
Toe plate length, L3 =
Web plate thk, t2 =
Toe plate thk, t3 =
Min. shell thickness where top wind girder located, tsc.cor =
tsc.cor = 5.00 mm

8 mm mm D= 43527 mm
X
2 C1
8
150

1 L1=16.tsc.cor =
3 X
450

A Y AY h A.h²
(mm²) (mm) (mm³) (mm) (mm4)
1 800 2.50 2000 244.07142857 47656689.8
2 3600 230 828000 16.571428571 988604.0816
3 1,200 459.00 550,800 212.43 54,151,078
TOTAL 5,600 1,380,800 102,796,371
Neutral axis of combined section, C1 =
Moment of inertia of section , Ix-x =
Section modulus available, Za =
Since Za #VALUE! Zmin , therefore the angle size selected is ###
6 .0 WIND LOAD CALCULATION (OVERTURNING STABILITY)
6 .1 WIND DESIGN CALCULATION
Internal design pressure, Pi ( @ 1.0 mbarg. ) =
Insulation thickness, ti =

Nominal diameter of tank, D =


Tank height , Hs =
Roof slope, ß° =
Roof height, Hr =
Height from tank bottom to shell centre, Ls =
Height from tank bottom to roof centre,Lr =
Min. depth of product (always present in tank) , Hw =

Weight of tank,Wt (corroded condition) (@ 439,330 kg ) =


Weight of product (always present in tank) , Ww =
Weight of shell + top angle (corroded ), WDL (@ 199,055 kg ) =

6 .2 WIND FORCE CALCULATION


As per API 650 clause 5.2.1(j), the wind pressure are as follows:-
Wind pressure on conical surfaces, wr (@ 30.00 psf ) =
Wind pressure on cylindrical surfaces, ws (@ 18.00 psf ) =
Wind correction factor, kw (= V /190)² =

Projected area of roof, Ar ( = 0.5.k.Do.Hr ) =


Projected area of shell, As ( = k.Do.Hs ) =

Total wind load exerted on roof, Fr ( = wr.kw.Ar ) =


Total wind load exerted on shell, Fs ( = ws.kw.As ) =
Total wind moment on tank, Mw ( = Fr.Lr + Fs.Ls ) =

6 .3 OVERTURNING STABILITY AGAINST WIND LOADING

Wind Uplift Load

Internal Pressure Load


D/2

Wind load on H
shell, Fr

H/2 Momment about


shell to bottom joint

Dead Load (WDL)

Liquid hold down weight (wa)

Criteria 1: 0.6 Mw + Mpi < MDL / 1.5


Criteria 2: Mw + 0.4 Mpi < (MDL +MF) / 2

where:

Mpi = Moment about the shell-to-bottom joint from design internal pressure
= Uplift thrust on roof due to internal pressure x 1/2 tank diameter
= ( 1/4 p. D2. Pi ). 1/2. D =

Mw = Overturning moment about the shell-to-bottom joint from horizontal


plus vertical wind pressure
= Total wind moment on tank, ( = Fr.Lr + Fs.Ls ) =

MDL = Moment about the shell-to-bottom joint from the weight of the
shell and the roof supported by the shell.
= 0.5. D. WDL =
mm
Weight of roof = 0,since it is floating on liquid

MF = Moment about the shell-to-bottom joint from liquid weight (wa) =


= (wa. p D). D
1000 2

wa = Weight of liquid = 59 tb Fby. H =


H= Design liquid height =
tb = Thickness of Bottom plate under the shell =
Fby = Minimum specified yeid stress of the bottom plate under the shell =

FOR CRITERIA 1 0.6 Mw + Mpi < MDL / 1.5


0.6 Mw + Mpi =
MDL / 1.5 =

FOR CRITERIA 2 Mw + 0.4 Mpi < (MDL +MF) / 2


Mw + 0.4 Mpi =
(MDL +MF) / 2 =

Since,
0.6 Mw+ Mpi < MDL/1.5, and
Mw+0.4 Mpi < 1/2 (MDL+ MF)

The tank anchorage is NOT REQUIRED.


7 .0 SEISMIC FORCE CALCULATION
7 .1 SEISMIC LOADS DESIGN
7 .1.1 GEOMETRIC DATA
Seismic peak ground acceleration, Sp =
Importance factor, I =
Site Class =
Seismic Use Group, SUG =

Nominal diameter of tank, D =


Total height of tank shell, Ht =
Ht.from bottom shell to COG of shell,Xs =
Maximum design liquid level, H =
Ht.from bottom shell to COG of roof,Xr =
Design specific gravity of liquid, G =

Total weight of tank shell, Ws (@ 210,134 kg ) =


Total weight of tank roof, Wr (@ 108,985 kg ) =
Total weight of tank contents, Wp (@ 20,781,635 kg ) =
Total weight of tank bottom, Wf (@ 108,985 kg ) =

Note: The total weight of the tank roof will be added to the weight of tank content,
since the roof is floating on the liquid.
7 .1.2 DESIGN SPECTRAL RESPONSE ACCELERATIONS

Impulsive spectral acceleration parameter, Ai

I
Ai = 2.5 Q Fa So =
Rwi

Convective spectral acceleration parameter, Ac

When Tc ≤ TL
Ts I
Ac = 2.5 K Q Fa So ≤ Ai =
Tc Rwc

When Tc > TL
Ts .TL I
Ac = 2.5 K Q Fa So ≤ Ai =
Tc2 Rwc

where
Q = Scaling factor =
K = Coefficient to adjust the spectral damping from 5% - 0.5% =
Fa = Acceleration based site coefficient as per Table E-1 =
Fv = Velocity-based site coefficient as per Table E-2 =
So = Substitution for seismic peak ground acceleration Sp =
Rwi = Force reduction coefficient for impulsive mode as per Table E-4 =
Rwc = Force reduction coefficient for convective mode as per Table E-4 =
TL = Regional dependent transition period for longer period =
ground motion
Tc = First mode sloshing wave period for convective mode =
Ts = Fv. S1/ Fa. Ss =
7 .1.3 CONVECTIVE (SLOSHING ) PERIOD
The first mode sloshing wave period,

Tc = 1.8 Ks √ D =

where,
Ks = sloshing period coefficient

0.578
Ks = 3.68 H =
tanh
D

Fv . S1
Ts =
Fa . Ss
=
where,
Fa = Acceleration based site coefficient (at 0.2 sec perios)
as per Table E-1 =
Fv = Velocity-based site coefficient (at 1 sec. period) as per Table E-2 =

S1 = Maximum considered earthquake, 5% damped, spectral response


acceleration parameter at the period of one second, %g
Ss = Maximum considered earthquake, 5% damped, spectral response
acceleration parameter at shorts period of 0.2 second, %g

For regions outside USA, sites not defined by ASCE 7 method,


S1 = 1.25 Sp =
Ss = 2.5 Sp =

Since Tc > TL , the convective spectral acceleration parameter Ac =


and the impulsive spectral acceleration parameter Ai =

7 .2 OVERTURNING STABILITY AGAINST SEISMIC LOADING


7 .2.1 EFFECTIVE MASS OF TANK CONTENTS
Effective impulsive portion of the liquid weight,

For D/H ≥ 1.333,


tanh (0.866.D/H)
Wi = . Wp =
0.866. D/H

For D/H < 1.333,


D
Wi = 1.0 - 0.218 . Wp =
H

Since D/H > 1.333 , effective impulsive portion of the liquid weight, Wi =

Effective convective weight,

D 3.67H
Wc = tanh =
H D
7 .2.2 CENTER OF ACTION FOR EFFECTIVE LATERAL FORCES
The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the impulsive liquid force for ringwall moment,

For D/H ≥ 1.333,

Xi = 0.375H =

For D/H < 1.333,

D
Xi = 0.5 - 0.094 =
H

Since D/H > 1.333 , Xi =

The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the convective liquid force for ringwall moment,

3.67 H
cosh -1
D
Xc = 1.0 - .H =
3.67H 3.67 H
sinh
D D

7 .2.3 OVERTURNING MOMENT


The seismic overturning moment at the base of the tank shell shall be the SRSS summation of the impulsive and convective com
multiplied by the respective moment arms to the center of action of the forces.

Ringwall moment,

Mrw = [Ai ( Wi. Xi + Ws. Xs + Wr. Xr)]2 + [Ac (Wc. Xc)]2 =

7 .2.4 SHEAR FORCE


The seismic base shear shall be defined as the SRSS combination of the impulsive and convective components.

V= Vi2 + Vc2 =

where, Vi = Ai (Ws + Wr +Wf + Wi) =


Vc = Ac. Wc =

7 .3 RESISTANCE TO OVERTURNING
7 .3.1 THICKNESS OF THE BOTTOM PLATE UNDER THE SHELL & ITS RADIAL WIDTH
Bottom/Annular plate thickness , ta =
Thickness of bottom shell course, ts =
Bottom/Annular plate radial width, Ls =
Min. specified yield strength of bottom annulus, Fy =
Min. specified yield strength of bottom shell course, Fty =

Anchorage Ratio, J

Mrw
J= =
D2 ( Wt (1 - 0.4 Av) + Wa )

where,
Av = Vertical earthquake acceleration coefficient =
Wt = Tank and roof weight acting at base of shell =
wa = Resisting force of the annulus =
Weight of tank shell and portion of roof supported by the shell,
Ws
Wt = + wrs =
p. D

wrs = Roof load acting on the shell, including 10% of specified


=
snow load. ( Zero for floating roof)

The resisting force of the annulus,


wa = 99 ta Fy. H. Ge ≤ 196. H. D. Ge =

wa < 196.H.D.Ge = 49,150,402,560.00

Ge = Effective specific gravity including vertical seismic effect


= G. (1 - 0.4 Av) =

Since the anchorage ratio, J > 1.54, the tank is not stable and cannot be self-anchored
for the design load. The tank shall be mechanically anchored.

7 .3.2 ANNULAR PLATE REQUIREMENT

If the thickness of the bottom plate under the shell is thicker than the remainder
of the bottom, then the minimum radial width of the bottom plate,

Fy
L= 0.01723 ta =
H. Ge

The maximum width of annulus for determining the resisting force, 0.035 D =

Since L < 0.035 D, the minimum radial width should be =


And,
Since Ls < L, the bottom/ annular plate width is insufficient!!

7 .3.3 SHELL COMPRESSION


MECHANICALLY-ANCHORED TANKS

Maximum longitudinal shell compression,

1.273 Mrw 1
sc = wt ( 1 + 0.4 Av) +
D 2
ts =

7 .3.4 MAXIMUM ALLOWABLE SHELL COMPRESSION

GHD² ( D in m ) =
A=
ts²

For GHD²/(ts²) < 44 m³/mm²,

83.ts
Fc = + 7.5{G.H}½
2.5D =

For GHD²/(ts²) ³ 44 m³/mm²,

83.ts =
Fc =
D

Therefore, Fa ( < 0.5Fty ) =

Since sc < Fc, therefore the tank is structurally stable.

0.230
7 .4 FREE BOARD FOR SLOSHING WAVE HEIGHT

Sloshing wave height above the product design height,


ds = 0.5 D. Af =

where:
For SUG I and II,
When Tc ≤ 4
1 Ts
Af = K. SD1. I. 2.5 K Q Fa So I =
Tc Tc

When Tc > 4
4 4Ts
Af = K. SD1. I. 2.5 K Q Fa So I =
Tc 2 Tc 2

For SUG III


When Tc ≤ TL
1 Ts
Af = K. SD1 2.5 K Q Fa So =
Tc Tc

When Tc > TL
TL Ts. TL
Af = K. SD1 2.5 K Q Fa So =
Tc 2 Tc 2

Since SUG is III and Tc > TL , Af =

For SDS = Q Fa Ss = 0.9 > 0.33g,


Minimum required freeboard, dsreq ( as per Table E-7) =

7 .5 TANK ANCHORAGE
7 .5.1 GEOMETRIC DATA
Number of bolts , N =
Dia. of anchor bolt, d =
Dia. of anchor bolt,d.corr (less c.a.= 3.000 mm) (min.size.25.4 mm ) =
Bolts circle diameter, Da =
Root area of each hold down bolt, Ab =
Spacing between anchor bolts, Sp =

7 .5.2 MATERIAL & MECHANICAL PROPERTIES


Material used :
Specific minimum yield stress, Sy =
Allowable tensile strength, St.all ( 0.80Sy ) ( Table 5-21a ) =

Uplift force due to seismic loading,

1.273 Mrw =
WAB = - wt ( 1 - 0.4 Av) + wint
Dc²

where
Mrw = Overturing moment due to seismic =
Dc = Nominal diameter of tank =
wt = Tank and roof weight acting at base of shell, =
Av = Vertical earthquake acceleration coefficient =
wint = Uplift thrust due to internal pressure =

Tensile stress,
sb = WAB / N.Ab =

Since sb < St.all,therefore the anchor bolt size is satisfactory.


API 650 11th Edition

T101
Close
Column-supported
Cone-roof

43,506 mm
43,536 mm
43,521 mm
8,500 mm
0.840
1.00
12632 m³
8,000 mm

1.01 mbarg
0.00 mbarg Vac
60 °C
-15 °C

Corrosion
Allowance
c.a.(mm)

3.000
3.000
1.500
1.500
3.000

1.50
1.50
1.50
2,125 mm
1,500 mm

Corrosion
allowance

c.a (mm)

3.00
3.00
3.00
3.00
-
-
-
-
-
-

API 650 11th Edition


8.00 mm
11.00 mm

Min. of t.design, t.hydo &


min. thickness as per PTS.

Thicknes selected & used

tsc. Result
(mm)

18.00 O.K.
14.00 O.K.
10.00 O.K.
8.00 O.K.
P'max Pmax
N/m² N/m²

18,813.61 18,813.61
14,512.26 14,512.26
10,210.90 10,210.90
18,483.35 10,210.90
yes

6.00 mm
7.50 mm

- mm
65 mm
1800 mm
50 mm

18.00 mm

91.26 N/mm²

43.536 m
8.000 m
18.000 mm

6.00 mm
7.50 mm

8.00 mm
600 mm

608.11 mm

8.000 mm
8.00 m
1.00
100 mm
3000 mm

required.

L 64 x 64 x 4.8
8380 mm3

75 x 75x 10
13500 mm3

satisfactory.

514 cm³
514,182 mm³

43.521 m
8.5 m
140.00 km/hr

T 825 x 250 x 8 x 10
825 mm
250 mm
8 mm
10 mm
5.00 mm

mm

80 mm

I = (bd³)/12
(mm4)
1,667
374343750
20,833
374,366,250
489 mm
896,741,364 mm4
1,832,351 mm³
satisfactory.
2.408 m
2408 mm

5.00 mm
43.52 m
140.00 km/hr

H2, therefore the intermediate


rder is/are #VALUE!

um number of intermediate wind


required,
#VALUE!

n of intermediate wind girders from

#VALUE! mm
#VALUE! mm
#VALUE! mm
#VALUE! mm
#VALUE! mm
#VALUE! cm³
#VALUE! mm³

43.521 m
#VALUE! m
140.40 km/hr

T 405 x 150
450 mm
150 mm
8 mm
8 mm
5.00 mm

mm

80 mm

I = (bd³)/12
(mm4)
1,667
60750000
6,400
60,758,067
247 mm
163,554,438 mm4
663,315 mm³
0.000101 N/mm²
0 mm

43,500 mm
8,500 mm
4.000 °
1,522 mm
4,250 mm
9,007 mm
300 mm

4,309,823 N
4,375,004 N
1,952,730 N

0.0014369 N/mm²
0.0008621 N/mm²
1.00

33,123,112 mm²
370,056,000 mm²

47,595 N
319,040 N
1,784,613,281 Nmm

Momment about
shell to bottom joint
3,264,743,233 Nmm

1,784,613,281 Nmm

42,471,870,586 Nmm

126,995,510,845 Nmm

42,725.78 N/m
8.5 m
16 mm
241 N/mm2

4,335,511,202 Nmm
28,314,580,390 Nmm

3,090,510,574 Nmm
84,733,690,715 Nmm
0.3 g
1.50
D
III

43,536 mm
8,500 mm
4,250 mm
8,000 mm
13,000 mm
1

2,061,410 N
1,069,145 N
203,867,843 N
1,069,145 N

0.34

0.034804582

1
1.5
1.2
1.65
0.3
4
2
4s

8.94 s
0.69
8.94 s

0.75

0.69

1.2
1.6500

0.375
0.75

0.03
0.34

43,251,607.99 N

- N

43,251,607.99 N

150,005,251.50 N
3000 mm

- mm

3,000.00 mm

4,145.01 mm

n of the impulsive and convective components

55806655323.9013 Nmm

55806655.3239013 Nm

nvective components.

16,844,341.31 N

16,014,816.57 N
5,220,870.07 N

10.00 mm
10.00 mm
1000.0 mm
241.0 N/mm2
241.0 N/mm2

0.62

0.7
15.07 N/mm
36.89 N/mm
15.07 N/mm

0.0012 N/mm

36,885.44 N/m

0.72

elf-anchored

1,114.51 mm

1,523.76 mm

1,114.51 mm

5.68 N/mm

151.631 m³/mm²

- N/mm²

19.06 N/mm²

19.06 N/mm²
1,010.17 mm

0.16

0.07

0.10

0.05

0.05

1,010.17 mm

46
33 mm
27 mm
33 mm
573 mm²
2,971 mm

SA 320 Gr L7
248.2 N/mm²
198.56 N/mm²

150,130 N

55806655323.9013 Nmm
43,500 mm
15.07 N/mm
0.70
150103.137143571 N/mm

5.70 N/mm²
PROJECT : PIM
JOB : PA STORAGE TANK

NO. DISCRIPTION

Storage Tank 12.000 m3


Type : Vertical Cylindrical Fixed Roof Tank (dome roof)
Dimension
D (m): 43.50
H (m): 8.5
sf 1.1
Qty 1
I Bottom & Annular Plate
I.1 Annular Bottom, thickness 8 mm,Length : 6000, width : 900 mm
t (mm): 8
mat'l: ASTM A283 Gr.C
I.2 Bottom Plate, thickness 8 mm, Material : ASTM A36
t (mm): 8
mat'l: ASTM A283 Gr.C
I.3 Bottom Sump Pit, dia : 750 mm, Depth : 450 mm, thickness : 8 mm,
Material : ASTM A283 Gr.C
Sub Total Bottom
II Shell Plate
Thk (mm) Course
II.1 18 - COURSE 1 - plate 6' x 20' , ASTM A283 Gr.C
II.2 14 - COURSE 2 - plate 6' x 20' , ASTM A283 Gr.C
II.3 10 - COURSE 3 - plate 6' x 20' , ASTM A283 Gr.C
II.4 8 - COURSE 4 - plate 6' x 20' , ASTM A283 Gr.C

Sub Total Shell

III Roof Plate


Thk (mm) description
III.1 8 - roof plate, 6' x 20' , ASTM A283 Gr.C
IV Roof Frame
IV.1 Frame Dome W200x100
IV.2 frame clip L100x100x8
IV.3 Plate clip thk 14mm (200x150mm)
V umbrella ring
V.1 Center drum ring dia 2 mtr, WF250x125
V.2 Center drum cover dia, 2000 mm thk, 6.5 mm
V.3 frame ring pipe dia 4" (103 + 68.5 + 34.3 meter)
V.4 Bolt & nut dia. 16 mm x 70 mm
VI Top Member Shell
VI.1 Top Angle 100 x 100 x 10 mm
Sub Total Roof
VII Nozzles & Manholes & Reinforcing Plate
VII.1 N-1 Inlet dia. 16" Seamless shc.40 , A53 Gr A , 150 #
SO RF FLANGE,
VII.2 Pipe dia. 16" Seamless sch 40 A53 Gr A
VII.3 Flange dia. 16'' SO RF class 150 #
VII.4 Reinforcing Plate Thk, 14mm
Sub Total N-1
IX N-2 Outlet dia. 10 " Seamless shc.40 , A53 Gr A , 150 # SO RF FLANGE,

IX.1 Pipe dia. 10" Seamless sch 40 A53 Gr A


IX.2 Flange dia. 10'' SO RF class 150 #
IX.3 Reinfocing Plate Thk, 14mm
Sub Total N-2
X N-3 Drain dia. 8" Seamless shc.40 , A 53 Gr A , 150 # SO RF FLANGE,

X.1 Pipe dia. 8" Seamless sch 10 A53 Gr A


X.2 Flange dia. 8'' SO RF class 150 #
IX.2 Blind Flange dia. 8'' SO RF class 150 #
X.3 Reinfocing Plate Thk, 8mm
Sub Total N-3
XI N-4 Over flow dia. 8" Seamless shc.40 , A 53 Gr A , 150 # SO RF FLANGE,

XI.1 Pipe dia.8" Seamless sch 40 A 53 Gr A


XI.2 Flange dia. 8" SO RF class 150 #
XI.3 Reinfocing Plate Thk, 8mm
Sub Total N-4
XII N-5 Level Indicator dia. 1.5"
XII.1 Pipe dia. 1.5" Seamless sch 40 A 53 Gr A
XII.2 Flange dia. 1.5" SO RF class 150 #
XII.3 Reinfocing dia, 1.5 "
Sub Total N-5
XIII N-6 Level transmitter
XIII.1 Pipe dia. 4" Seamless sch 40 A 53 Gr A
XIII.2 Flange dia. 4" SO RF class 150 #
XIII.3 Reinfocing dia, 4"
Sub Total N-6
XIV N-7 Breather vent dia. 4"
XIV.1 Pipe dia. 4" Seamless sch 40 A 53 Gr A
XIV.2 Flange dia. 4" SO RF class 150 #
XIV.5 Reinfocing dia, 4"
Sub Total N-7
XV N-8 Foam chamber dia. 4 " Seamless shc.40 , A 53 Gr A , 150 # SO RF
FLANGE,
XV.1 Pipe dia. 4" Seamless sch 40 A 53 Gr A
XV.2 Flange dia. 4" SO RF class 150 #
XV.3 Reinfocing dia, 8 "
Sub Total N-8
XVI N-9 Digital Temperature Gauge , dia. 2 " Seamless shc.40 , A 53 Gr A , 150 #
SO RF FLANGE,
XVI.1 Pipe dia. 2" Seamless sch 40 A 53 Gr A
XVI.2 Flange dia. 2" SO RF class 150 #
XVI.3 Reinfocing dia, 2 "
Sub Total N-9
XVII M- 1 Shell Manhole Dia. 600
XVII.2 Reinfocing plate thk. 14 mm
XVII.2 Flange dia. 600 mm SO
XVII.3 Flange neck Pl.14mm, 173 x 1965 mm
XVII.4 Blind flange dia. 600 mm
XVII.5 Gasket thk. 4 mm
XVII.6 bolt & nut dia. 7/8 " x 90 mm
Sub Total M-1
XVIII M- 2 Roof Manhole Dia. 600
XVIII.1 Reinfocing plate thk. 6 mm
XVIII.2 Flange dia. 600 mm SO
XVIII.3 Flange neck Pl.14mm, 173 x 1965 mm
XVIII.4 Blind flange dia. 600 mm
XVIII.5 Gasket thk. 4 mm
XVIII.6 bolt & nut dia. 7/8 " x 90 mm
Sub Total M-2
XIX Shell Stairway, Strairway Platform, And Accessories
XIX.1 UNP 150 x 75 x 6,5 mm @ 8m
XIX.2 Chequered Plate thk, 6 mm
XIX.3 Chequered Plate thk, 6 mm ( Step = 42 pcs )
XIX.4 Chequered Plate thk, 6 mm ( flateform = 2 pcs )
XIX.5 Plate thk. 14 mm ( 300 mm x 14 m x 2pcs )
XIX.6 L 60 x 60 x 6 mm
XIX.7 Stairway Hand Rail & Roof handrail
Pipa dia. 1.5 "
Sub Total
XX Roof Ladder
XX.1 Pipa dia. 1.5 " Sch STD
XX.2 Pipa dia. 1" Sch STD
XX.3 Plate thk. 8 mm dia. 153mm @2 pcs
XX.4 L 75 x 75 x 7 mm
Sub Total
XXI Earthing Lug
XXII Level Indicator
XXIII temperature Indicator
XXIV Name Plate (A 283 Gr C Support, SS 304 Name Plate)
XXV Testing
XXV.1 - Vacuum Test Bottom
XXV.2 - Vacuum Roof Joint
XXV.3 - Vacuum Annular & Shell Joint
XXV.4 - Dye Penetrant Test for Neck Nozzle
XXV.5 - Radiography as per API 650
10% x total panjang welding
banyak film (lembar)
XXV.6 - Hydrostatic Test
XXVI Sand Blasting
XXVI.1 Pasir sandblast
surface preparation:
specs: - SSPC-SP6/NACE No. 3 Commercial Blast Cleaning
- Profile depth 1to 2 mils (25 µm to 50 µm]
XXVII Painting
XXVII.1 Primer External Painting :

paint mat'l : Epoxy Zinc

plate to coated:
specs: - Bottom plate bottom side
- All shell plate outer side
- Roof plate outer side
- all tank appurtenance and accessories

XXVII.2 Primer Internal Painting :

paint mat'l : Epoxy Zinc

plate to coated :
specs: - Bottom plate top side
- 1.5 meter shell plate bottom course inner side
- Roof plate bottom side
- 1.5 m shell plate top course inner side

XXVII.3 Finishing External Painting ( marine standart ) :

paint mat'l : Polysiloxane

plate to coated:
specs: '- Bottom plate bottom side
- All shell plate outer side
- Roof plate outer side
- all tank appurtenance and accessories

XXVIII Rubber Lining


XXVIII.1 Rubber Lining for Inside Tank
material : rubber
specs: thickness: 4 mm

TOTAL
S.F 1.1

RAW Material AREA

pl 7" x 40", thk 8 mm ASTM A283 C 153.00 m2

pl 7" x 40", thk 8 mm ASTM A283 C 1,734.00 m2

1.50 m2
Pl thk 8 mm ASTM A283 C
1,888.5 m2

Pl 7" x 40", thk 18 mm ASTM A283 C 306.00 m2


Pl 7" x 40", thk 14 mm ASTM A283 C 306.00 m2
Pl 7" x 40", thk 10 mm ASTM A283 C 306.00 m2
Pl 7" x 40", thk 8 mm ASTM A283 C 306.00 m2

1,224.0 m2

Pl 7" x 40", thk 6.5 mm ASTM A283 C 1,045.5 M2

WF 200 x 100 360 mtr


L 100 x 100 x 8mm 4.00 mtr
Pl thk. 14 mm ASTM A283 C 0.48 m2

WF 250 x 125 6.28 m


Pl thk. 6.5 mm ASTM A283 C 3.14 m2
Pipe 4" Seamless sch 40 A53 Gr A 205.80 m

L 100 x 100 x 10mm 137 mtr

Pipe 16" Seamless sch 40 A53 Gr A


Flange 16'' S.O R.F Class 150 #
Pl thk 14 mm ASTm A283 C 1.76 m2

Pipe 10" Seamless sch 40 A53 Gr A


Flange 10'' S.O R.F Class 150 #
Pl thk 14 mm ASTm A283 C 1.76 m2

Pipe 8" Seamless sch 40 A53 Gr A


Flange 8'' S.O R.F Class 150 #
Blind Flange 8'' Class 150 #
Pl thk 8 mm ASTm A283 C 0.29 m2

Pipe 8" Seamless sch 40 A53 Gr A


Flange 8'' S.O R.F Class 150 #
Pl thk 8 mm ASTm A283 C 0.29 m2

Pipe 1.5" Seamless sch 40 A53 Gr A


Flange 1.5'' S.O R.F Class 150 #
Pl thk 8 mm ASTm A283 C 0.05 m2

Pipe 4" Seamless sch 40 A53 Gr A


Flange 4'' S.O R.F Class 150 #
Pl thk 8 mm ASTm A283 C 0.12 m2

Pipe 4" Seamless sch 40 A53 Gr A


Flange 4'' S.O R.F Class 150 #
Pl thk 8 mm ASTm A283 C 0.23 m2
Pipe 4" Seamless sch 40 A53 Gr A
Flange 4'' S.O R.F Class 150 #
Pl thk 8 mm ASTm A283 C 0.14 m2

Pipe 2" Seamless sch 40 A53 Gr A


Flange 2'' S.O R.F Class 150 #
Pl thk 8 mm ASTm A283 C 0.02 m2

Pl thk 14 mm ASTm A283 C 3.7 M2


Flange 24'' S.O Class 150 #
Pl. thk. 14mm 0.7 m2
Blind Flange 24'' S.O Class 150 #
Rubber gasket 4 mm dia: 24"
bolt & nut dia. 7/8 " x 90 mm

Pl thk 14 mm ASTm A283 C 3.7 M2


Flange 24'' S.O Class 150 #
Pl. thk. 14mm 0.7 m2
Blind Flange 24'' S.O Class 150 #
Rubber gasket 4 mm dia: 24"
bolt & nut dia. 7/8 " x 90 mm

UNP 150 x 75 x 6,5 mm 8 mtr


Chequered Plate thk, 6 mm 0.88 M2
Chequered Plate thk, 6 mm 13.44 M2
Chequered Plate thk, 6 mm 1.92 M2
Pl. thk. 14mm 8.4 M2
L 60x60x6mm 5.8 mtr

Pipe 1.5" sch.40 399 mtr

17 mtr
13 mtr
2 bh
8 mtr
9,228.47 m2

4,614.2 M2

3,564.0 M2

4,614.24 M2

soft natural rubber lining 4,109.6 M2

TOTAL
S.F 1.1

Quantity Weight UNIT

sheet
6 9,547 kg 90.746

sheet 9
68.00 108,202 kg

1.00 sheet
94 kg
75.0 sheet 129,626.7 kg
-
sheet / course luas plat 7"x4
12.00 sheet 42,962 kg 11.3825 25.5
12.00 sheet 33,415 kg 25.5
12.00 sheet 23,868 kg 25.5
12.00 sheet 19,094 kg 25.5

48.0 sheet 131,274.0 kg

41.0 sheet 65,239 kg 25.5

30 btg 7,668 kg
1 btg 73 kg
52 kg

1 btg 355 kg
159 kg
35 btg 3,381 kg
1 lot 0 kg

23 btg 2,084 kg
86,913.7 kg

2.0 pcs

0.5 m 60.3 kg
2.0 bh 46.8 kg
178 kg
314 kg
2.0 pcs

0.5 m 18.8 kg
2.0 bh 22.6 kg
187 kg
252 kg
1.0 pcs

0.3 m 7.5 kg
1.0 bh 11.3 kg
1.0 bh 22.7 kg
18 kg
65 kg
1.0 pcs

0.4 m 7.5 kg
1.0 bh 11.3 kg
18 kg
41 kg
1.0 pcs
0.4 m 11.3 kg
1.0 bh 1.7 kg
3 kg
18 kg
1.0 pcs
0.3 m 7.5 kg
1.0 bh 5.6 kg
7 kg
23 kg
2.0 pcs
0.5 m 14.8 kg
2.0 bh 11.2 kg
0.23 m2 15 kg
45 kg
2.0 pcs
0.5 m 8.9 kg
2.0 bh 11.2 kg
0.14 m2 7 kg
29 kg
1.0 pcs

0.3 m 3.8 kg
1.0 bh 2.3 kg
0.02 m2 1 kg
8 kg
2.0 pcs
418.5 kg
2.0 bh 238.0 kg
74.2 kg
2.0 bh 380.0 kg
2.0 bh
48.0 set 33.6 kg
1,259 kg
2.0 pcs
418.5 kg
2.0 bh 238.0 kg
74.2 kg
2.0 bh 380.0 kg
2.0 bh
48.0 bh 33.6 kg
1,259 kg

2 btg 224 kg
44.1 kg 2.88
5 sheet 725.0 kg
96.7 kg
1 sheet 2,785 kg
1 btg 33 kg

67 btg 1,033 kg
5,434 kg

3 btg 73 kg
3 btg 45 kg
2 bh 0.01 kg
2 btg 82 kg
220 kg
1 LOT
1 LOT
1 LOT
1 PCS

1 LOT
1 LOT
1 LOT
1 LOT
1 LOT
374.40 mtr
1248 sheet
1 LOT

kg

liter

liter

liter

liter

356,780 kg
356.8 ton
berat pelat
3580.2
2784.6
1989
1591.2

1591.2