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S. No Question Blooms Course
Taxonomy Outcome
Level
TU
UNIT - I
CASTING
1 a) Explain various manufacturing processes. As an engineer when Comprehension 3,4
would you prefer selecting Casting as a manufacturing process? knowledge
b) What are the advantages and limitations of casting process? 1,5
2 a) Define a mould. Make a sketch of a mould and identify its knowledge 1,2,3
different elements.
b) What are the basic requirements of a mould? Name different
mould materials.
3 a) Discuss the solidification process for pure metal and an alloy in Comprehension 4,5
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casting. knowledge
b) What factors affect the choice of a particular casting process? 1,4
Discuss.
4 a) Draw a sketch to describe the procedure of placing sprue and Knowledge 1,3,4
risers in sand mould.
b) Distinguish between a pattern, a mould and a casting. comprehension 2,4,5
5 a) What is a pattern? Explain different materials suitable for Knowledge 3,4
pattern making.
b) What are the allowances to be given on a pattern? Explain in 1,2,3
detail.
6 a) Name different types of patterns. Explain with neat sketch comprehension 2,3,4
about split pattern and discuss its use.
b) Discuss: (i) sweep pattern (ii) gated pattern
7 a) What are the requirements of a good gating system? Draw a Comprehension 3,4,5
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casting.
b) With neat sketch explain investment casting process and give 2,3
its applications.
UNIT - II
WELDING - I
1 a) Discuss classification of welding processes. Comprehension 3,4
b) Compare gas welding and cutting processes. analysis 1,5
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2 a) Explain different types of flames with neat sketches in gas comprehension 1,2,3
welding process. Give applications for each type.
b) Discuss the oxy-acetylene welding process setup.
3 a) Explain the advantages and limitations of oxy-acetylene Comprehension 4,5
welding. knowledge 1,4
b) What are the various safety aspects in gas welding? Explain.
4 a) Discuss shielded metal arc welding process with a neat sketch. Comprehension 1,3,4
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b) Explain the advantages and disadvantages of shielded metal arc comprehension 2,4,5
welding.
5 a) Explain the function of coating in shielded metal arc welding Comprehension 3,4
process. knowledge
b) Define polarity as applied to DC arc welding. How is this 1,2,3
advantageously used?
6 a) Discuss electric resistance spot welding process. Explain nugget comprehension 2,3,4
formation. 2,3,4
b) Discuss parameters used in resistance spot welding process.
TU
10 a) Discuss estimation of cost for shielded metal arc welding comprehension 3,4
process. 2,3
b) Explain the calculation of productivity in arc welding.
UNIT - III
WELDING - II
1 a) Compare consumable and a non – consumable electrode. Analysis 3,4
b) Describe any arc welding process which uses a non consumable knowledge 1,5
electrode.
2 a) Explain the similarities and differences between consumable comprehension 1,2,3
and non consumable electrode arc welding processes.
b) Explain metal inert gas welding process and give industrial
applications.
3 a) What are three main types of metal transfer that can occur Knowledge 4,5
during arc welding? Explain with neat sketch.
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b) Explain advantages and limitations of induction welding comprehension
process.
7 a) Describe explosive welding process. Comprehension 3,4,5
b) Give industrial applications of explosive welding. knowledge 2,3
8 a) What is LASER welding? Give applications. Knowledge 1,2,3
b) Explain brazing and soldering process. comprehension 2,3,4,5
9 a) What do you understand by heat affected zone in welding? Knowledge 1,2
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b) Explain welding defects, causes and remedies. comprehension 2,3
10 a) What are the destructive testing methods used in welding? Knowledge 3,4
b) Explain non-destructive testing methods for welding. comprehension 2,3
UNIT-IV
HOT WORKING-BENDING AND FORMING
1 a) Explain advantages and disadvantages of hot and cold working. Comprehension 3,4
b) Compare properties obtained by cold and hot working process. analysis 1,5
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2 a) Name and sketch different metal forming processes. knowledge 1,2,3
b) Name some important products manufactured by metal forming
processes.
3 a) What are the types of rolling processes? What products are knowledge 4,5
made by rolling processes? 1,4
b) How do you find force and power requirement for rolling
processes?
4 a) Compare blanking and piercing. Analysis 1,3,4
b) Explain bending. How do you find the forces required for comprehension 2,4,5
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b) Explain swaging. comprehension 2,3
10 a) How do you find the forces in forging operation? application 3,4
b) Explain advantages and limitations of mechanical forging comprehension 2,3
presses.
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