880 800 800 800

A F G
H
B B B
229

229

229

229
C C C C
D D D D
E E E E
860 860 860 860

LONG.-GUIDE BEARING ASSEMBLY LGB TRANS.-GUIDE BEARING ASSEMBLY TGB FREE - BEARING ASSEMBLY FB FIXED - BEARING TGB
(SCALE 1:7.5) (SCALE 1:7.5) (SCALE 1:7.5) (SCALE 1:7.5)

X-SECTIONAL VIEW ACROSS LONGITUDINAL AXIS OF GIRDER (CENTER LINE OF THE GIRDER COINCIDES WITH CENTER LINE OF BEARING SHOWN)

2+2
419 3
STAINLESS STEEL PLATE 20
880 6 MM THICK, WELD 3mm

35
780 380
53

ELEVATION

35
(SCALE 1:7.5) 85 85
10 800
DETAIL X
3
700

10
50

60
STAINLESS STEEL PLATE

70
53 40x3x690, WELD 2mm STAINLESS STEEL
PLATE 35x3x590,
ELEVATION 420

600
590

53
WELD 2 MM

30
(SCALE 1:7.5) LEGEND SYMBOL
50 40 680 50 ELEVATION
880
PTFE SHEET 5 MM 860 (SCALE 1:7.5) HARDENED SURFACE 300 BHN MINIMUM
50

50 34 53 606 53 34 50 THICK, DIMPLED OR

MODULAR, PASTED IN
ELEVATION

50
STAINLESS STEEL PLATE DUST SEAL
2 MM DEEP RECESS 40x3x780 WELD 2mm
10 (SCALE 1:7.5)
POLY TETERA FLUORO ETHYLENE (PTFE)

5
500 380

53 34
HIGH STRENGTH BOLT
175

420

PISTON BASE
DUST SEAL 10x15 ALLROUND
600 SURFACE HARDENED TO
VIEW FROM TOP

195
300 BHN MINIMUM
5
VIEW FROM TOP PART C: BRASS RINGS 5
(SCALE 1:7.5) FOR RETAINING 550 NOTE:
175

ELASTOMER IN POT

4
1. All dimensions are in MM.
(SCALE 1:7.5)

PISTON WALL
2. The design is in accordance with IRC- 83 (PART-III)-2002.
650

800

195
420 10 3. The concrete in bed block shall be of min M40 GRADE.
420
175

4. Bearings shall be provided before concreting of deck slab is taken up.

606
500

880
ELEVATION

36
45

40
10
(SCALE 1:7.5) 5. Bearings shall be protected during concreting or providing holding down bolts
40

DETAIL Y operations. Any mortar or foreign material contaminating the bearing shall be
STAINLESS STEEL PLATE

195
419 completely removed.
6 MM THK, WELD 3 MM STAINLESS STEEL PLATE
ALL ROUND 35x3x590, WELD 2 MM ELASTOMERIC PAD STAINLESS STEEL PLATE 6. Manufacture & finishing of bearings shall be as per para 927.2 & 927.3 of IRC 83
175

SURFACE HARDENED TO
300 BHN MINIMUM
ELEVATION (NOT TO BE PROVIDED IN 6 MM THICK, WELD 3 MM Part III
(SCALE 1:7.5) FREE BEARING) ALL ROUND
7. Manufacturing tolerances shall be as per para 927.1 of IRC 83 Part III
5
8. Acceptance of bearing shall be as per para 928 of IRC 83 Part III.

195
STAINLESS STEEL PLATE 9. Material to be used for pot, piston and top plate including all guides, lugs etc shall

34 53
3
5

33x3x790 WELD 2 mm be of cast steel to IS 1030:1989 grade 340-570W.

5

50

3
10. All the flame cut, sawn or planed edges of the plates should be machined. All

50
sheared corners shall be rounded off with 2 MM radius.
VIEW FROM BOTTOM SURFACE HARDENED TO 50 700 50 11. For welding stainless steel sheet, M1 electrode type with stainless steel core wire as
PART A: TOP PLATE FOR LONG. GUIDE 300 BHN MINIMUM 380
per IRS: M-28-2012 shall be used.
(SCALE 1:7.5) 800
420 12. PTFE sheet shall be pure poly tetra fluoro ethylene, and shall be 4.5 mm thick,
600

having either dimples (hot pressed or moulded) or modules as per IRC 83 Part III.
VIEW FROM TOP VIEW FROM BOTTOM These shall be pasted in recess 2.5 MM deep in the bearing and the peel strength of
PART D: ELASTOMER VIEW FROM TOP PART F: TOP PLATE FOR TRANSVERSE GUIDE glue to be used shall not be less than 4 N/MM.
(SCALE 1:7.5)
PAD FOR BEARINGS PART E: POT FOR BEARINGS 13. Material to be used for wiper seal and dust seal shall be of microcellular
(SCALE 1:7.5) polychloroprene rubber or polythene foam & it's adhesion to metal shall be with
(SCALE 1:7.5) polychloroprene rubber based adhesive dunlop S-758, dendrite PC-65 or any other
800 50 700 50 equivalent brands.
PISTON 10
50 700 50
R5 14. All non-working surfaces shall be given protective coating comprising of 2 coats
419 of epoxy primer enriched with metallic zinc, one intermediate coat of high build
R209 epoxy paint reinforced with mio (micaceous iron oxide) & one coat of high

88
3 600 3

AFTER 15 MM
performance epoxy finish paint as per para 39.2.2 of IRS B1.

CURVE
580

15
DETAIL Y 15. All bearings shall be sent by manufacturer duly set. Marked with center line of
VIEW FROM BOTTOM
35

SURFACE HARDENED TO bearing along the girder and across it, along with the shipping mark of the bearing
ELEVATION

AFTER 40 MM

15
300 BHN MINIMUM 419
and fitted with transportation clamps. It is prohibited to open transportation clamps
PART B: PISTON FOR
50

(SCALE 1:7.5) ELEVATION

40

CURVE
50

40
before final assembly of the bearing on the girder without the presence of bearing
FREE/SLIDING BEARINGS (SCALE 1:7.5) R209 manufacturer representative.
(SCALE 1:7.5) 16. After the girders are properly leveled/ aligned and bearings tied to the girder using
Class 8.8 bolts, transportation clamps shall be opened and all expansion type
DETAIL X DETAIL Y bearing shall be set properly as per ambient temperature. Thereafter holes in
SURFACE HARDENED (SCALE 1:5) (SCALE 1:5) substructure already provided (shall be drilled at this stage if not already provided),
175

TO 300 BHN MINIMUM 175 shall be filled with holding down bolts and quickly grouted.
17. Anchor bolts shall be provided in holes (max. dia 40 MM) made in pier top/

OF BOTTOM LONG. BEAM

NUT pedestals.
OF SYMMETRY

600
18. Anchor bolts and nuts shall be hot dip galvanized 100 micron thick, as per IS:
175

FIXED BEARING BOTTOM LONG. BEAM LONG. GUIDE BEARING 4759.

175
90
800

800
KNURLING TOOL OR CHISELLING

32
ROUND WASHER FOR 32 DIA. BOLT

BOTTOM CROSS BEAM

ISOMETRIC THREAD

DIA.
R. D. S. O.
MIN EMBEDDED LENGTH 330
175

175
SURFACE ROUGHENED BY

12000

DIRECTION OF TRAFFIC ROAD OVER BRIDGE

OF BOTTOM LONG. BEAM
175

PISTON
175

BOW STRING STEEL GIRDER

54m CLEAR SPAN
50

WELD 2 MM ALL ROUND

50

50 700 50 50 700 50
800 800
56000
DETAILS OF PTFE POT BEARING
600

TRANS. GUIDE BEARING FREE BEARING

VIEW FROM BOTTOM ANCHOR BOLT
(SCALE 1:5) VIEW FROM BOTTOM ARRANGEMENT OF POT PTFE BEARINGS PROVISIONAL
PART G: TOP PLATE FOR (SCALE 1:200)
PART H: PISTON FOR FIXED
FREE BEARING
(SCALE 1:7.5) BEARING
(SCALE 1:7.5)
(PAPER SIZE A1) RDSO/B - 10410/9
DRAWN BY: M/S Abhinav Associates DESIGNED BY: SCRUTINIZED & CHECKED BY: APPROVED BY:
"THIS DRAWING IS THE PROPERTY OF RESEARCH DESIGN AND STANDARD ORGANIZATION ( MINISTRY
CALCULATION REGISTER NO. DD/2014/21 AutoCAD FILE NO.: B-10410 OF RAILWAY ), LUCKNOW-226011, INDIA, AND SHALL NOT BE USED, COPIED OR REPRODUCED IN PART
CHECKED BY: V. K. PANDEY (SSE) VIVEK KUMAR (XEN/NCR/B&S/RDSO) SRIJAN TRIPATHI (DBS /SB-I) A. K. DADARYA (EDBS) OR WHOLE, WITHOUT PRIOR CONSENT IN WRITING."