PCS Line Capacity (Daily) 8-5 schedule

OFFLINE

Ave. Cycle Ave. Actual Output / person (pcs.) No. of machine / Total Output / Shift (pcs.) Overall Cap
Process Hourly
sec. / pc sec. / pc 8 hours 9 hours 10 hours person 8 hours 9 hours 10 hours 8 hours

JMS Pack Printing 3.00 1,200 9,000 10,200 11,400 1 9,000 10,200 11,400 18,000

JMS Pack Inspection 5.40 667 5,000 5,667 6,333 1 5,000 5,667 6,333 10,000

Off Line Pump Stopper 19.00 189 1,421 1,611 1,800 3 4,263 4,832 5,400 8,526

Off Line Pump inspection #DIV/0!

Needle Adaptor Capping 3.00 1,200 5,520 10,200 11,400 1 5,520 10,200 11,400 11,040

SP04 Capping 2.50 1,440 5,616 12,240 13,680 1 5,616 12,240 13,680 11,232

Blue Connector Capping 3.00 1,200 5,520 10,200 11,400 1 5,520 10,200 11,400 11,040

Pump Tube + Bowl Conn. 4.00 900 6,750 7,650 8,550 1 6,750 7,650 8,550 13,500

2pc. Chamber - Blood Filter Chamber 3.50 1,029 7,714 8,743 9,771 1 7,714 8,743 9,771 15,429

2pc. Chamber - Rolling insert Blood 8.00 450 3,375 3,825 4,275 1 3,375 3,825 4,275 6,750

2pc. Chamber - 1st inspection 3.50 1,029 7,714 8,743 9,771 1 7,714 8,743 9,771 15,429

2pc. Chamber - 2nd inspection 4.17 863 6,475 7,338 8,201 1 6,475 7,338 8,201 12,950

5 cavity - tube 686 1.40 2,571 5,657 21,857 24,429 1 5,657 21,857 24,429 11,314

5 cavity - tube 200 1.00 3,600 5,760 30,600 34,200 1 5,760 30,600 34,200 11,520

5 cavity - splice 0.60 6,000 6,000 51,000 57,000 1 6,000 51,000 57,000 12,000

Pump stopper tube 0.53 6,792 40,755 57,736 64,528 1 40,755 57,736 64,528 81,509

ONLINE

Ave. Cycle Ave. Actual sec. / Output / person (pcs.) No. of machine / Total Output / Shift Overall C
Process Hourly
sec. / pc pc person
8 hours 9 hours 10 hours No OT 1hr OT 2hrs OT No OT

SP04 Assy 4.60 783 5,870 6,652 7,435 2 11,739 13,304 14,870 23,478

Online Pump Stopper 12.90 279 2,093 2,372 2,651 3 6,279 7,116 7,953 12,558

Needle Adaptor Assy 7.00 514 3,857 4,371 4,886 2 7,714 8,743 9,771 15,429
 1st inspection 11.40 316 2,368 2,684 3,000 1 2,368 2,684 3,000 4,737

DPM, Splice + Tube 9.70 371 2,784 3,155 3,526 2 5,567 6,309 7,052 11,134

Chamber and WIP 24.70 146 1,093 1,239 1,385 5 5,466 6,194 6,923 10,931

2nd inspection 25.70 140 1,051 1,191 1,331 1 1,051 1,191 1,331 2,101

Coiling 27.50 131 982 1,113 1,244 5 4,909 5,564 6,218 9,818

Sealing 5.40 667 5,000 5,667 6,333 1 5,000 5,667 6,333 10,000

Final Inspection 4.50 800 6,000 6,800 7,600 1 6,000 6,800 7,600 12,000

Packaging #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

verall Capacity - 2 Lines (pcs.)

9 hours 10 hours

20,400 22,800

11,333 12,667

9,663 10,800

20,400 22,800

24,480 27,360

20,400 22,800

15,300 17,100

17,486 19,543

7,650 8,550

17,486 19,543

14,676 16,403

43,714 48,857

61,200 68,400

102,000 114,000

115,472 129,057

Overall Capacity ( 2 lines)

1hr OT 2hrs OT

26,609 29,739

14,233 15,907

17,486 19,543
5,368 6,000

12,619 14,103

12,389 13,846

2,381 2,661

11,127 12,436

11,333 12,667

13,600 15,200

#DIV/0! #DIV/0!
hours minutes total (min.) break -am break -pm idle addtnl 4hr. OT
8 60 480 10 10 10 10 450
 total working hours
0 OT 1 OT 2 OT 3 OT 4 OT
addtnl 4hr. OT 8 9 10 11 12
440 7.5 8.5 9.5 10.5 11.33
14,600 per hours
2 sides

1200 per hour

 PCS Line Capacity (Daily) 8-5 schedule
OFFLINE
Target Actual
Standard Actual
Ave. Actual Target Actual Target/ No. of No. of Excess
Process Cycle Excess
sec. / pc Hourly Hourly day Hrs to Hrs to Time
Time/pc Time
Finish Finish
JMS Pack Printing 3.00 3.00 1200 1,200 6000 5.00 5.00 2.50 2.50

JMS Pack Inspection 2.00 5.40 1800 667 6000 3.33 9.00 4.17 -1.50

Off Line Pump Stopper 4.00 6.00 300 200 5500 6.11 9.17 1.39 -1.67

Off Line Pump inspection 3.00 2.33 1200 1,545 5500 4.58 3.56 2.92 3.94

Needle Adaptor Capping 2.50 3.00 1440 1,200 5500 3.82 4.58 3.68 2.92

SP04 Capping 2.00 2.50 1800 1,440 5500 3.06 3.82 4.44 3.68

Blue Connector Capping 2.50 2.50 1440 1,440 5500 3.82 3.82 3.68 3.68

Pump Tube + Bowl Conn. 3.50 4.00 1029 900 5500 5.35 6.11 2.15 1.39

2pc. Chamber - Vacuum 3.00 3.50 1200 1,029 5500 4.58 5.35 2.92 2.15
2pc. Chamber - Rolling insert
2.00 2.75 1800 1,309 5500 3.06 4.20 4.44 3.30
Blood
2pc. Chamber - 1st inspection 3.00 3.50 1200 1,029 5500 4.58 5.35 2.92 2.15

2pc. Chamber - 2nd inspection 3.00 3.33 1200 1,081 5500 4.58 5.09 2.92 2.41

5 cavity - tube 686 1.38 1.40 2609 2,571 5500 2.11 2.14 5.39 5.36

5 cavity - tube 200 0.86 0.86 4186 4,186 5500 1.31 1.31 6.19 6.19

5 cavity - splice 0.58 0.58 6207 6,207 5500 0.89 0.89 6.61 6.61

Pump stopper tube 0.25 0.25 14400 14,400 40000 2.78 2.78 4.72 4.72
PCS Offline Timeline 8-5 Shift

5k Timeline
Process Manpower
07:00-08:00 08:00-09:00 09:00-10:10 10:20-11:00 11:00-12:00 13:00-14:00 14:00-15:00 15:00-16:00 16:00-17:00
SP Capping
Needle Capping 2 arranging of tube 200
Bowl Capping
Pump Tube Assy 1 sorting stopper
Cut Tube 200
Cut Splice Tube 1
Cut Stopper arranging of tube 200
2PC Assy 5 sorting stopper
Stopper Assy 4

Production Time
2nd operator Pct Time
Free Time
 PCS Line Capacity (Daily) 8-5 schedule
OFFLI 6k
Target Actual
Standard Actual
Ave. Actual Target Actual Target/ No. of No. of Excess
Process Cycle Excess
sec. / pc Hourly Hourly day Hrs to Hrs to Time
Time/pc Time
Finish Finish
JMS Pack Printing 3.00 3.00 1200 1,200 6000 5.00 5.00 2.50 2.50

JMS Pack Inspection 2.00 5.40 1800 667 6000 3.33 9.00 4.17 -1.50

Off Line Pump Stopper 4.00 5.00 300 240 6500 7.22 9.03 0.28 -1.53

Off Line Pump inspection 3.00 2.33 1200 1,545 6500 5.42 4.21 2.08 3.29

Needle Adaptor Capping 2.50 3.00 1440 1,200 6500 4.51 5.42 2.99 2.08

SP04 Capping 2.00 2.50 1800 1,440 6500 3.61 4.51 3.89 2.99

Blue Connector Capping 2.50 2.50 1440 1,440 6500 4.51 4.51 2.99 2.99

Pump Tube + Bowl Conn. 3.50 4.00 1029 900 6500 6.32 7.22 1.18 0.28

2pc. Chamber - Vacuum 3.00 3.50 1200 1,029 6500 5.42 6.32 2.08 1.18
2pc. Chamber - Rolling insert
2.00 2.75 1800 1,309 6500 3.61 4.97 3.89 2.53
Blood
2pc. Chamber - 1st inspection 3.00 3.50 1200 1,029 6500 5.42 6.32 2.08 1.18

2pc. Chamber - 2nd inspection 3.00 3.33 1200 1,081 6500 5.42 6.01 2.08 1.49

5 cavity - tube 686 1.38 1.40 2609 2,571 6500 2.49 2.53 5.01 4.97

5 cavity - tube 200 0.86 0.86 4186 4,186 6500 1.55 1.55 5.95 5.95

5 cavity - splice 0.58 0.58 6207 6,207 6500 1.05 1.05 6.45 6.45

Pump stopper tube 0.25 0.25 14400 14,400 40000 2.78 2.78 4.72 4.72
PCS Offline Timeline 8-5 Shift

6k Timeline
Process Manpower
07:00-08:00 08:00-09:00 09:00-10:10 10:20-11:00 11:00-12:00 13:00-14:00 14:00-15:00 15:00-16:00 16:00-17:00
SP Capping
Needle Capping 2
Bowl Capping
Pump Tube Assy 1
Cut Tube 200
Cut Splice Tube 1
Cut Stopper
2PC Assy 5
Stopper Assy 4

Production Time
2nd operator Pct Time
Free Time
Lock A Manpower Allocation Evaluation

MC Average Process Target PCT Time Excess Time Lacking Actual

S/N 6-6 shif
Operator Hourly/mc Hourly Qty (hrs) (hrs) Time (hrs) Output

Carmela 200
1 Marlyn 250 750 10.67 6500 8.67 2.00 0 6500
Arline 300
Marlyn 250
2 550 10.67 6500 11.82 0 1.15 5868.50
Arline 300

Note: Computation is based on operators' actual capacity as of 12-Apr-2019

 OFFLINE CAPACITY
DATE: May 4, 2019
JMSHP JMS Batam
MAY JUNE
Average
Estimated Cycle Cycle Estimated
S/N OFFLINE Process Operator Observe Time Time Output/day Output/day
Output/hr Output/ Time Time Output/hr Output/
(secs) (10hrs) (10hrs)
process (secs) (secs) process

Babylyn Terible 1.67 2.02 1.92 1.72 2.35 1.94 1860 18595
1 SP Capping 18595 1.94 1.6 2250 22500 22500
Rhomayn Oliver 2.35 2.78 2.93 1.89 2.01 2.39 1505 15050
Babylyn Terible 2.52 2.26 2.54 2.6 2.42 2.47 1459 14587
2 Needle Capping 14587 2.41 1.3 2769 27692 27692
Rhomayn Oliver 3.1 2.8 2.93 3.09 2.8 2.94 1223 12228
Babylyn Terible 2.61 2.34 2.56 3.14 2.69 2.67 1349 13489
3 Bowl Capping 13489 2.67 1.6 2250 22500 22500
Rhomayn Oliver 3.65 3.44 3.09 3.35 3.02 3.31 1088 10877
4 Assy Pump Tube w/ Lock CV Sheryl Bitangcor 3.62 3.26 3.44 3.93 3.58 3.57 1010 10095 10095 4.2 2.5 1440 14400 14400
Arline Quilang 7.98 8.45 7.9 8.33 8.83 8.30 434 4338
Marlyn Becina 9.48 9.89 9.23 8.39 8.57 8.89 405 4049 11447 12 6.2 1742 17419 17419
5 Assy Pump Tube w/ Pump Stopper
Carmela Titular 11.51 10.76 11.53 11.69 13.35 11.77 306 3059
Jamie Gadon 5.62 7.64 5.3 5.73 6.53 6.16 1752 17521 17521 12 4.85 2227 22268 22268
DPM Tube 4.3 5.1 5.2 4.2 4.4 4.64 3879 38793 38793 5.2 5.2 3462 34615 34615
6 Tube Cutting Splice Tube 1.2 1.2 1.2 1.2 1.2 1.2 15000 150000 150000 1.2 1.2 15000 150000 150000
Pump Stopper Blue 1.1 1.05 1.08 1.02 1.07 1.06 13534 135338 135338 1 1 14400 144000 144000
Marjorie Garcia 10.44 9.06 10.83 10.01 9.18 9.90 1454 14540 12.5 9 1600 16000
Melanie Jaurigue 10.58 9.78 9.3 9.24 10.08 9.80 735 7350
12.5 8.5 1694 16941
7 Assy 2PC Filter Chamber Myka Castillo 9.58 9.51 8.5 10.08 9.74 9.48 759 7593 13486 16000
Daisy Gesmundo 9.3 9.16 9.77 14.4 10.76 10.68 1349 13486 12 8.37 1720 17204
Apryle Galope 14.87 17.32 10.31 12.88 13.51 13.78 1568 15677 12 8.7 2483 24828