PRJOJECT NAME: HSVC1 PP4 PROJECT

INSPECTION AND TEST PLAN FOR PIPING

Document Number:
PP4-CM-IR-1004-001

Issued for N.V.

A 01-4-19 N.Q. HOAN
Approval HOAI
Purpose Prepared Approved Approved Approved Approved
Rev. Date
of Issue by by PTSC by Yusung by ETEC by Hyosung
 HSVC1 PP4 PROJECT
INSPECTION AND TEST PLANT FOR PIPING

RECORD OF REVISION

Rev. Date Purpose Description of Updated/ Modified

No. Sections (if any)

A 01-4-2019 Issued for Approval First Issue

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 HSVC1 PP4 PROJECT
INSPECTION AND TEST PLANT FOR PIPING

TABLE OF CONTENTS

1.0  PURPOSE ............................................................................................................................................. 4 

2.0  SCOPE ................................................................................................................................................... 4 

3.0  REFERENCE ........................................................................................................................................ 4 

4.0  DEFINITION ........................................................................................................................................ 4 

5.0  RECORDS ............................................................................................................................................. 4 

6.0  APPENDIX ........................................................................................................................................... 5 

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 HSVC1 PP4 PROJECT
INSPECTION AND TEST PLANT FOR PIPING

1.0 PURPOSE

This Plan establishes the work process sequence, inspections and tests that are to be
executed, documented and required by ETEC/ HYOSUNG.

2.0 SCOPE

In addition, this procedure to aid production and quality control personnel in the
performance of their work, the Plan identifies the various types of inspections to be
performed during various phases of work.

3.0 REFERENCE

Document No. Title

ASME B31.3 Process Piping
ASME IX Qualification standard for welding, brazing and fusing procedures;
Welders; Brazers; and welding, brazing, and fusing operators
PP4-PI-0509S Specification for Construction Work of Piping
HSVN-HS-PI- Piping material specification
0002

4.0 DEFINITION

H - Hold Point
To indicate mandatory to fully compliance in area of inspection beyond which work shall
not proceed without the specified activity, work or function being witnessed or verified by
Inspector.

M - Monitoring Point
Fabrication activities are being randomly monitored, work or function is observed by
Inspector, and normal notice is not required to be given.

W - Witness Point
To indicate mandatory to fully compliance in area of inspection this will be witnessed or
verified by Inspector. If Inspector is not available fabrication process can proceed.

R - Review Point
The inspection reports, quality records and certificates applicable must be reviewed and
endorsed by PTSC or ETEC/ HYOSUNG.

I - Inspection Point
Inspection activities are being carried out on random sampling basic.

5.0 RECORDS

All inspection documents and QC Summary sheets shall be compiled by Quality

management department on an ongoing basis to maintain for fabrication.

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 HSVC1 PP4 PROJECT
INSPECTION AND TEST PLANT FOR PIPING

6.0 APPENDIX

Appendix 1: ITP for piping

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 APPENDIX 1 - INSPECTION AND TEST PLAN FOR PIPING

CONTROLLING VERIFY
ACTIVITY ACCEPTANCE CRITERIA SURVEILLANCE
DOCUMENT DOCUMENT
DOCUMENT
ITEM DESCRIPTION REF/ NO. REF/ NO. PTSC YUSUNG ETEC HYOSUNG
REFERENCE
1.0 PRIOR TO COMMENCING WORK
To satisfy the requirement HSVN-HS-PI-
Material
1.1 Material check of piping material 0002: Piping R R R R
Certificate
specification material spec
Welder's performance Welder
Welder
1.2 Welder's performance qualification qualification certificate Qualification R R R R
certificate
authorized by Client Register
To satisfy applicable codes Material Control Material
1.3 Electrode R R R R
and standards Procedure certificate
2.0 PRIOR TO WELDING WORK 
End preparations: To satisfy the requirements;
1. Shape and dimension Welding
2.1 2. Cleanliness To be free from paint, oil, procedure - I M M M
rust, scale or other specification
foreign material  
Tack weld:  To be within the tolerance
specified; Welding
2.2 1. Root opening procedure - I M M M
2. Alignment Misalignment is not more specification
than 1.5mm
Electrode: To be in accordance with Welding
2.3 1. Drying temperature manufacturer's Consumable - M M M M
2. Drying time standard Control Procedure
3.0 AFTER WELDING WORK
Visual Inspection of weld:  
PP4-PI-0509S:
1. Undercut Less than 0.3mm 
Specification for Weld
3.1 2. Overlap Less than 1.0mm  M M M R
Construction summary
3. Throat thickness of fillet Over 0.7t (t: thinner pipe
Work of Piping
weld thickness)

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 APPENDIX 1 - INSPECTION AND TEST PLAN FOR PIPING

CONTROLLING VERIFY
ACTIVITY ACCEPTANCE CRITERIA SURVEILLANCE
DOCUMENT DOCUMENT
DOCUMENT
ITEM DESCRIPTION REF/ NO. REF/ NO. PTSC YUSUNG ETEC HYOSUNG
REFERENCE
4. Weld reinforcement or Section 4.1 of spec.
internal weld protrusion
Non-destructive inspection:  
1. Radiography To be in accordance with
ASME B31.3 Para. 344.5; 
NDT
3.2 2. Liquid penetrant To be in accordance with NDT Procedures R R R R
Reports
ASME B31.3 Para. 344.4; 
3. Ultrasonic To be in accordance with
ASME B31.3 Para. 344.6
4.0 AFTER COMPLETION OF WORK
Hydrostatic and pneumatic pressure No deformation and leak Hydrotest &
4.1 testing shall be acceptable.  Flushing Test Report H W M R
Procedure

Leak test No leak shall be acceptable Leak test

4.2 Test Report H W M R
procedure

NOTES:
H: HOLD POINT;
W: WITNESS POINT;
M: MONITORING POINT;
I: INSPECTION POINT;
R: REVIEW POINT.

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