Académique Documents
Professionnel Documents
Culture Documents
Topaz
Service Manual
TRAD
Philips
Electronic Manufacturing
Technology
DOCUMENT DATA
HISTORY
ORDER REVISION RELEASE
ISSUE DATE STATUS
NUMBER CODE DOCUMENT
First Draft - 5322 871 63606 97.00 Replaced -
First Issue Oct-97 5322 871 63606 97.01 Replaced DI-CSM-025
Update Mar-98 5322 871 63606 98.02 Replaced DI-CSM-050
Second Issue Mar-99 5322 871 63606 99.03 Replaced DI-CSM-076
Update Jan. 2000 4022 591 93464 00.04 Replaced DI-CSM-105
Third Issue April 2001 5322 871 63606 01.05 Current DI-CSM-138
The Philips EMT Customer Support organization has part number for the latest documentation currently
created a series of web pages on the World Wide Web available. Access to this area is not restricted by a
for the use of its internal and external customers. These password. It is an on-line reproduction of the manual
pages provide a library of information regarding technical survey. It has the advantages that it can be updated
aspects of the products sold and supported by Philips regularly. The Customer Support website address is:
EMT organizations around the world. The manuals
section is a tool for EMT customers trying to find the http://www.emt.philips.com/support.
General:
For the correct and safe use of the CSM system, it is essential that both OPERATING and SERVICE personnel follow
generally accepted safety procedures in addition to the safety precautions specified in these safety and quick reference
cards. The operating, service and installation manuals have warning and cautionary statements throughout the whole man-
uals where applicable. Warnings and cautionary statements and/or symbols are present on the system where applicable.
NOTE
Explains the mounter operation and procedures in a simple and clear manner.
CAUTION
Gives important information to prevent any damage to the mounter or data.
WARNING
Gives information of utmost importance in ensuring the safety of the mounter operator,
inspector, or service personnel.
EMERGENC BUTTON
Press the emergency button.
REMARK
Gives a comment.
Safety standards:
The safety standard of the CSM system is in accordance with CE directives:
■ Machine directive 89/392/EEC and 91/368/EEC.
■ Low Voltage directive 73/23/EEC.
■ EMC directive 89/336/EEC.
Liability:
Philips shall not be liable for any costs, damages or personal injuries if the CSM system is not used according to the safety
rules given in this paragraph.
Detailed information:
For more detailed information how to operate and to maintain the CSM machine please refer to the Operating and Serv-
ice manuals of this system.
We have endeavoured to ensure that the information in this document was correct when published. If, when using this
document, errors, omissions or anomalies are discovered, please inform us using the reply-form attached. We thank
you for this service, in advance, as it will help us to ensure that you, the customer, receive the highest possible quality of
information and service.
Manual Title: Service Manual Topaz
Please, don’t forget to fill-in this!
Manual Number: 5322 871 63606
PA Number: PA 1309/10 Update Code Manual: . ✍
FROM:
Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOCUMENT IRREGULARITIES:
Page/Paragraph Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Erroneous Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Consequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Suggestion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TO:
Philips Electronic Manufacturing Technology
Table of Contents
1. Introduction 1-1
1.1. General Introduction 1-1
1.2. Chapter Overview 1-2
1.3. Safety 1-4
1.3.1. General 1-4
1.3.2. Basic Rules 1-4
1.3.3. Safety Standards 1-4
1.3.4. Cautionary Remarks 1-5
1.3.5. Warning Stickers 1-5
1.3.6. ESD Precaution 1-7
1.3.7. Noise Level 1-7
1.3.8. Liability 1-7
1.3.9. Oil and Greases 1-8
1.3.10. Abbreviations 1-8
CHAPTER 1 Introduction
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WARNING
Only technical personnel which is trained on
the Topaz equipment is allowed to carry out service actions.
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1.3. Safety
1.3.1. General
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REFERENCE:
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Do not enter
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1.3.8. Liability
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Table 1-1
Note:
Philips will not be responsible for any damage to the machine if other greases and/or
oils are used than mentioned above.
1.3.10. Abbreviations
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Abbreviation Explanation
A Ampere
AC Alternating current
ASAP As Soon As Possible
ATS Auto Tray Stacker, tray handling device
CE Comité europièn
CN Connector
COB Chip on board
COG Centre Of Gravity
CPU Central processing unit
CS Customer Support
CSM Compact Surface Mounter
CSP Chip scale package, •BGA
Abbreviation Explanation
DC Direct current
DI Document Information
DI Data Input
DO Data Output
DIL Dual In Line, chip package
EMG Emergency
ESD Electro Static Discharge
FD Floppy Disk
FES Feeder exchange system
FV Full Vision
GD1 Good
GEM Product line : Topaz, Emerald and Sapphire
IM Installation Manual
ISO International Standard Organization
OM Operator Manual
P1 Priority 1 indicator,
PA Philips Article
PCP Product Creation Process
PCS Philips Consumer Services, worldwide stock for EMT
SI Service Information
SDLC Serial Data Link Control; communication protocol
with one clock and data line.
SM Service Manual
SOP Single Outline Package,
SVS Setup Verification System
TBD To be defined
TBW To Be Written
TC Tray Changer, Tray handling device
TI Technical Information
TPD Technical Product Documentation
TSOP Top Single Outline Package,
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VISION SYSTEM
Chapt 9
COMPONENT TRANSPORT
SYSTEM Chapt 7
PCB TRANSPORT
SYSTEM Chapt 6
SOFTWARE
Chapt 10
AIR
SUPPLY Chapt 11
POWER
SUPPLY Chapt 11
VGA - Monitor
RS - 232 port AT - keyboard
Handheld keyb.
Power supply
5V, 12V, -12V
Power Monitor
CPU BOARD
HD disk (C) - 80486 uP (8 Mb memory) Motherboard
- VGA controller
- HDD controller ISA - bus
- FDD controller Flash disk*
- I/O control
1.44 Mb (A)
3.5” Floppy I/O -1 I/O -2
W
Z DRIVER - 1
(FES) R BOARD SERVO -1
FEEDER X ASSY board assy
CONVEYOR I/O -2 right side Y
EMG.
282 VOLT
MAINS POWER POWER SUPPLY
+
SAFETY CIRCUIT
EMG & I/O VISION
POWER SUPPLY monitor
3.1. Introduction
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WARNING
When connecting the MAINS power, make sure to configure the
Mains transformers before. When changing the Mains input
voltage, always check first with the Philips service centre.
Make sure to take all necessary precautions to avoid dangerous
situations.
NOTE:
For the power connection to the system please refer to
“Machine installation: Power connection” in section 11.2.9.
For the transformer power tabs see section 11.2.7 as well.
9
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3.4. Interfaces
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To Servo 2 (option)
JP1 to JP3 BIOS ROM To Servo 1
JP4 to JP6
Keyboard
Floppy disk
EMG
JP7 underneath the
application board RS232 con.1
Position 2 Position 3
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Flash disk
To servo 1
CN6
Application board
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BIOS ROM KJ0 - M42R9 - L0x KJ0 - M42R9 - 00x KJ0 - M42R9 - 00x Not applicable
JP7 2-3 1-2 1-2 Not applicable
Table 3.5-2 Overview system boards
1RWHV
9,269RUODWHUQHHGV0E\WHV
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To Driver 1(2)
To Vision To Driver Power
To Driver 1(2)
Good signal
To Vision
CN7
CN9
CN10
Sticker 1
Sticker 2
Encoder signals
CN8 CN1
Sticker 3
S1 Encoder signals
S3 CN2
CN4
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&1RQWKHPRWKHUERDUG
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PRXQWHGDWWKHSRVLWLRQVLQGLFDWHGLQILJXUHDQGDFFRUGLQJWRIROORZLQJWDEOH
7KHWDEOHEHORZVKRZVLIWKHFRQQHFWRUVLQGLFDWHGLQILJXUHKDYHDFDEOHDWWDFKHG
WRDQRWKHUERDUG´&µDVKRUWFRQQHFWRU´6µRUDUHOHIWXQFRQQHFWHG´1&µ
Camera 1
Camera 2
Camera 3
Camera 4
Jumpers
F
igure 3.5-6 Vision board VICS 2000
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Position 2 Position 3
LED 1, 2, 3, 4
CN6: 5V IN
CN5: 12V IN
Remark: It is possible that some mother boards have more connectors, this
because some GEM machines need more PCB’s (more axes, etc).
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Signal connector
to system board
Power connector
+5V, +12V
Figure 3.5-9 Hard disk
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IURPWKHIURQWVLGHRIWKHV\VWHPERDUG(DFKVORWFDQFRQWDLQDUHPRYDEOHIODVKGLVN
Note:
When inserting or removing a flashdisk the Topaz should be switched off because the disk
is not protected against such handling and might get damaged. Be sure to always mount
the protective cover over the flash disk after mounting.
From servo-board
PWM/FDB signals
CN3
U
Oscillator V
50 kHz 3 phase
AC motor
W
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Note: It is possible that not fully populated driver-boards are installed. The board only
contains the drivers for the axes needed in the system. The not fully populated
boards can always be replaced by a fully populated board which are stocked
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CN2
CN1
CN9
CN8
CN7
CN6
CN5
CN4
Lighting
sensor
signals
Multi-cam 2 Multi-cam 1
Coax.light Non-coax.light
Multi-cam 1
Single camera
Coax.light
Not used Multi-cam 2
Non-coax.light
Figure 3.6-1 LED driver board
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camera combination - 1 2 3
3/2/MCH_DATA/ - Single camera 1 Multi camera 2 Multi camera 1
camera coordinate (note 1) (note 1)
Table 3.6-1 Vision board settings and controls
NOTE 1:
When the Topaz is only equipped with one multi camera, the camera is
defined as multi-camera 1 regardless of the physical position of the camera.
If the Topaz is equipped with two multi-cameras the front camera is
defined as multi-camera 1 and the rear one as multi-camera 2.
NOTE 2: When the table indicates a light type “A” the coaxial light is meant. When
referring to the light type “B” the non-coaxial light is meant. Please be
aware that the Emerald uses another definition for light type A and B; the
B type in the Emerald is the CSP lighting !
NOTE 3: The SL-bit is the Special Light bit setting which is used for switching
between the coaxial and non-coaxial light, please refer to the text below.
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Setting: X - - X - X X -
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Head I/O-board
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7KHPRWKHUERDUGRIWKH,2ERDUGFRQWDLQVDFRXSOHRIGLSVZLWFKHVZKLFKIXQFWLRQ
,VGHVFULEHGLQWKHWDEOH
Dipswitch: 1 2 3 4 5 6 7 8 “1” = ON
“0” = OFF
Board:
I/O-conveyor right 0 1 0 0 0 0 0 0
I/O-conveyor left 0 1 0 1 0 0 1 1
Switch
Left/right setting
functionality
Terminator use
Terminator use
Type of board
Type of board
Type of board
No function
No function
Table 3.7-1 I/O-board DIP-switch settings
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IURPWKHV\VWHPXQLWDWVWDUWXS)RUWKLVUHDVRQWKHIODVK520FRQWDLQVDUHDGRQO\
SDUWDQGDUHDGDEOHZULWDEOHSDUW7KHUHDGRQO\SDUWFRQWDLQVVRPHGHGLFDWHGVRIWZDUH
QHVVHFDU\ IRU WKH VRIWZDUH GRZQORDG 7KH UHDGDEOHZULWDEOH SDUW LV XVHG IRU WKH
VRIWZDUHGRZQORDGIURPWKHV\VWHPXQLW
7KH FRQQHFWRUV RI ERWK WKH VHFRQG DQG WKLUG JHQHUDWLRQ ERDUG DUH IXOO\ FRPSDWLEOH
HQDEOLQJXSZDUGVFRPSDWLELOLW\IRUWKH313W\SH,2ERDUGV
7KHERDUGVRIWKHWKLUGJHQHUDWLRQDUHVKRZQLQWKHILJXUHVDQGEHORZ,Q
WKHVHILJXUHVWKHORFDWLRQRIWKHLQGLFDWRUVDQGVHWWLQJVDUHKLJKOLJKWHG
D3 D5
Figure 3.7-3 Head I/O-board D4
7KHJUHHQ/('RQWKHFRUHERDUGDQGWKHJUHHQ/(''RQWKHKHDG,2ERDUG
LQGLFDWHDJRRG9VXSSO\ZKHQOLW
7KHVHJPHQWGLVSOD\KDVEHHQDGGHGIRUVHOIGLDJQRVLVSXUSRVHVWKHHUURUFRGHVDUH
VKRZQLQWKHWDEOHEHORZ
7KH\HOORZ/(''RQWKHFRQYH\RU,2ERDUGDQG'RQWKHKHDG,2ERDUG
LQGLFDWHZKHWKHUWKHUHLVDVHULDOFRPPXQLFDWLRQRUQRWIROORZLQJFRGHVDUHXVHGIRU
WKLVFRPPXQLFDWLRQ/('LQGLFDWRU
Code Meaning
Fast flashing Normal operation
On-on-off…on-on-off… Host communication time over error, display shows code “1”.
On-off…on-off… +24V line shorted or broken.
Table 3.7-3 I/O-board communication indicator
7KHJUHHQ/(''RQWKHFRQYH\RU,2ERDUGDQGWKHJUHHQ/(''RQWKHKHDG
,2ERDUGLQGLFDWHDJRRG9ZKHQOLW
7KHVWDJH',3VZLWFKRQWKHFRQYH\RU,2ERDUGLVQHFHVVDU\WRPDNHWKHERDUG
VXLWDEOHIRUHLWKHUWKHOHIWRUULJKWVLGHRUDWUD\IHHGHU7KHWDEOHEHORZVKRZVWKH
VHWWLQJV
Dipswitch: 1 2 3 4 5 6 “1” = ON
“0” = OFF
Meaning:
I/O-conveyor right 0 1 0 0 0 0
I/O-conveyor left 0 1 0 1 0 0
Trayfeeder 100 1 0 1 0 0 0
Trayfeeder 31 1 0 1 1 1 0
Table 3.7-4 I/O-board DIP-switch settings
7KHWKLUGJHQHUDWLRQERDUGVKDYHWKHVDPHDPRXQWRI',3VZLWFKHVDVWKHVHFRQG
JHQHUDWLRQERDUGVKRZHYHUWKHVZLWFKHVIRUWHUPLQDWRUXVHKDYHEHHQPRYHGWRWKH
GDXJKWHUERDUGFRUHERDUGUHIHUWR´VWDJH',3VZLWFKµLQILJXUHVDQG
7KHVHWWLQJVDUHVKRZQLQWKHWDEOHEHORZ
Meaning:
I/O-conveyor right, Trayfeeder/ATS 0 0 0 0
I/O-conveyor left 0 0 1 1
Head I/O 1 1 1 1
Table 3.7-5 I/O-board DIP-switch terminator settings
7KHVHFRQGJHQHUDWLRQ,2ERDUGVPD\EHUHSODFHGE\WKLUGJHQHUDWLRQ,2ERDUGV
ZLWKVRPHUHVWULFWLRQV7DEOHEHORZVKRZVDQRYHUYLHZRIWKH,2ERDUGVDQG
WKHPDFKLQHVWKH\FDQEHXVHGLQ
3.8. Connection-Board
3.8.1. General
7KHFRQQHFWLRQERDUGLQWHUFRQQHFWVDOOVLJQDOVIURPDQGWRWKHVHQVRUVVZLWFKHV
UHOD\VDQGVRPHYDOYHV$OOVLJQDOVZKLFKDUHQRWGLUHFWO\FRQWUROOHGE\WKH0&;
FRQWUROOHUDQG,2·VVLJQDOVZKLFKDUHFRQWUROOHGGLUHFWO\E\WKH,2ERDUGVDUHQRW
JRLQJYLDWKHFRQQHFWLRQERDUG7KHERDUGLVDOVRGLVWULEXWLQJWKH9'&FRPLQJ
IURPWKH*6SRZHUVXSSO\DQGZKLFKLVXVHGIRUWKH,2DQGWKH(0*FLUFXLWV
)URP$SULORQZDUGVWKH7RSD]V\VWHPLVHTXLSSHGZLWKWKHW\SHRIFRQQHFWLRQ
ERDUGWKDWLVDOVRXVHGLQWKH;VHULHV7RSD]6RWKHQGJHQHUDWLRQFRQQHFWLRQERDUG
.80;ZLWKVHUYLFHQRKDVEHHQUHSODFHGE\DQHZ
YHUVLRQWKHUGJHQHUDWLRQFRQQHFWLRQERDUG.90;ZLWKVHUYLFHQR
,QFKDSWHUDGHWDLOHGORJLFGLDJUDPLVVKRZQRIERWKERDUGVDQGRQWKHQH[WSDJHV
WKHOD\RXWRIERWK3&%·VDUHVKRZQ6LQFHWKH3&%LVYHU\LPSRUWDQWIRUWKHVDIHW\
FLUFXLWDQXPEHURI/('·VDUHPRXQWHGRQWKH3&%WRLQGLFDWHWKH(0*VWDWXV)RU
PRUHLQIRUPDWLRQRQWKHVH/('·VSOHDVHUHIHUWRFKDSWHU´3RZHUDQG6DIHW\µRIWKLV
PDQXDO2QWKHERDUGVVRPHMXPSHUVHWWLQJVFDQEHVHWWRFRQILJXUHWKHV\VWHP
GHSHQGLQJRQWKHDGGHGRSWLRQVDQGRUIHDWXUHV
nd
3.8.2. 2 Generation Connection-Board
2QWKHERDUGVHOHFWLRQVZLWFKHVDUHDYDLODEOH66DQG6
6DQG6DUHXVHGIRUWKH3&%GLUHFWLRQ6LVXVHGIRUWUD\FKDQJHUSRVLWLRQV
7KHWDEOHVEHORZVKRZWKHVHWWLQJRI6DQG6IRUWKHWUDQVSRUWVHOHFWLRQDQG6IRU
WKHWUD\FKDQJHUSRVLWLRQ
PCB direction S1 S2
L → R (default) B C
R→L A C
Table 3.8-1 S1 and S2 settings
)LJXUHVKRZVWKHORFDWLRQRI6
Note 1: The EMG harness of the trayfeeder should be connected to CNF26 and CNF28.
Note 2: The speedcontroller connects on SP1, the jumper harness does not connect on
CNF2 and CNF3.
Note 3: When a special emergency input is added, set bit 3 of S3 to OFF and connect
the emergency signal harness to CNF25 (dry contact).
)LJXUHVKRZVWKHFRPSOHWHOD\RXWRIWKHQGJHQHUDWLRQFRQQHFWLRQERDUG
nd
Figure 3.8-2 2 generation connection-board layout
rd
3.8.3. 3 Generation Connection-Board
'LSVZLWFKVHWWLQJV
:KHQXVLQJWKHUGJHQHUDWLRQFRQQHFWLRQERDUGZLWKIDFWRU\QR.90;
LQFRPELQDWLRQZLWKDQH[WHUQDOGHYLFHWKHGLSVZLWFKMXPSHUVHWWLQJVRI6DQG6
KDYHWREHVHWDVIROORZV
7KHVHWWLQJVIRU6DUHDVIROORZ
,QVRPHVFKHPDWLFV6KDVMXPSHUVZLWFKHV7KHDGGLWLRQDOMXPSHUVLQWKDWFDVH
ELWDQGDUHPHDQWIRUDUHDVHQVRUVHOHFWLRQV7KLVRSWLRQLVQRWXVHGLQWKHFXUUHQW
V\VWHPVVRWKHVHELWVDUHDOZD\VVHWWR¶21·ZKLFKPHDQVWKDWWKH(0*FLUFXLW
FRQQHFWHGWRWKLVMXPSHUKDVEHHQEULGJHG
7KHVHWWLQJVIRU6DUHDVIROORZ
Note 1: Connect EMG harness of the tray-feeder to CNF26 (S4-bit1) and CNF28 (S4-
bit5) (see position A, figure 3.8-3).
Note 2: Connect EMG harness of the tray-feeder to CNF26 (S4-bit1) (see position B,
figure 3.8-3).
Note 3: Connect EMG harness of the tray-feeder to CNF49 (S4-bit2) (see position C,
figure 3.8-3).
B C
$
Front Side
Figure 3.8-3 Position of LCS and ATS on main machine
5HPDUN
3UHGHILQHGVHWWLQJVDUHVKRZQLQWDEOH2WKHUVHWWLQJVDUHSRVVLEOHEXWWKHQ
GLIIHUHQWFRQQHFWRUVDUHXVHG3OHDVHUHIHUWRWKHLQWHUFRQQHFWDQGVDIHW\GLDJUDPVDQG
WKHRYHUYLHZRIWDEOHWR
7KHUHODWLRQEHWZHHQWKH6DQG6GLSVZLWFKHVFRQQHFWRUVDQG/('·VDUHDVIROORZ
6ZLWKGLSVZLWFKHV
Bit Connector Signal LED
1 CNF25 (EMG optional) EMG1 5
2 CNF45 (EMG spare) EMG4 19
3 CNF45 (EMG spare) EMG5 20
4 CNF45 (EMG spare) EMG6 (=8) 21
Table 3.8-5 S3 with 4 dip switches
6ZLWKGLSVZLWFKHV
Bit Connector Signal LED
1 CNF25 (EMG optional) EMG1 5
2 n.a. only used for area sensor in main machine EMG3A 19
3 n.a. only used for area sensor in main machine EMG3B 20
4 CNF45 (EMG spare) EMG4 21
5 CNF45 (EMG spare) EMG5 22
6 CNF45 (EMG spare) EMG6 (=8) 23
Table 3.8-6 S3 with 6 dip switches
6GLSVZLWFKHV
Bit Connector Signal LED
1 CNF26 (TF1 EMG switch) EMG1F 11
2 CNF49 (TF4 EMG switch) EMG2 12
3 CNF27 (Cover front 1 TF2) EMG2B 14
4 CNF43 (Cover front 2 TF5) EMG2C 15
5 CNF28 (Cover rear 1 TF3) EMG2E 17
6 CNF44 (Cover rear 2 TF6) EMG3 18
Table 3.8-7 S4 dip switches
$IWHUVZDSSLQJWKHFRQQHFWLRQERDUG
&KHFNDQGRUFKDQJHWKHGLSVZLWFKVHWWLQJVRUKDUQHVVFRQQHFWLRQV
&KHFNLIWKH(0*FLUFXLWLVDFWLYDWHGDIWHUSUHVVLQJWKHYDULRXVHPHUJHQF\SXVK
EXWWRQVRUZKHQRSHQLQJWKHFRYHUVRIWKHPDLQPDFKLQHDQGLIFRQQHFWHGRQWKH
H[WHUQDOGHYLFHV
,QFKDSWHUDUHYLVHGGLDJUDPLVVKRZQRIWKHVLPSOLILHGVDIHW\FLUFXLW,WVKRZVDOOWKH
(0*VLJQDOVWRJHWKHUZLWKWKHFRUUHVSRQGLQJ/('·VDQGWKHSRVLWLRQRIWKHMXPSHUV
RIWKHGLSVZLWFKHV6DQG6
rd
Figure 3.8-4 Connection-board KV7-M4550-11X (3 generation)
3.9. Keyboards
7KHV\VWHPKDVWZRGHYLFHVWRHQWHULQIRUPDWLRQPDQXDOO\DKDQGKHOGNH\ERDUGDQGD
3&NH\ERDUGVHHILJXUH
Emergency
button Joy stick
Full keyboard
enable key-
Dead man switch
swit ch
R ead y Runni ng
Stop R un
Ready
Res et Error
cl ear
keyboard Scree n
Sh ift Ent er
PC keyboard
F9, F10 Insert, Delete
F1 (Help)
Esc
1, 2, 3 ....4 1 2 3 4 5 6 7 8 9 0
Tab Q W E R T Y U I O P
A S D F G H J K L Enter
A, B, C ....Z
Shift Z X C V B N M Shift
3.9.1. PC-Keyboard
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FRQQHFWHGWRWKHFRQWUROOHUYLDDFRQQHFWRUSOXJRQWKHIURQWVLGHRIWKHV\VWHPERDUGLQ
WKH0&;FRQWUROOHU7KLVNH\ERDUGFDQEHXVHGIRUDOOGDWDHQWHULQJDFWLYLWLHVLWFDQEH
UHPRYHGIURPWKHPDFKLQHLIRSHUDWRUVDUHQRWDOORZHGWRXVHLW
7KH FRQQHFWLRQ EHWZHHQ WKLV NH\ERDUG DQG WKH 0&;FRQWUROOHU FRQVLVW RI IROORZLQJ
VLJQDOV
n $VHULDOFRPPXQLFDWLRQOLQH56JRLQJWRWKH&01SRUWRQWKHIURQWVLGHRI
WKHV\VWHPERDUGLQWKH0&;FRQWUROOHU
n 7KH9VXSSOLHGIURPWKHLQWHUFRQQHFWLRQERDUG
n (PHUJHQF\VZLWFKDQG5HDG\VZLWFKVLJQDOV
n 'HDGPDQSXVKEXWWRQVLJQDO
7KH GHDGPDQ SXVK EXWWRQ LV DGGHG IRU VDIHW\ UHDVRQV WKLV EXWWRQ PXVW EH SUHVVHG
FRQWLQXRXVO\LIDVHUYRDFWLRQZKLOHWKHIURQWUHDUVDIHW\FRYHUVDUHRSHQ
7KH++.LVHTXLSSHGZLWKDVRFDOOHG¶IXOONH\ERDUGHQDEOHNH\·WKLVNH\LVFRQQHFWHG
WRWKHKDQGKHOGNH\ERDUGE\PHDQVRIDFKDLQ:KHQWKHNH\LVLQVHUWHGLQWKHNH\
VZLWFKRQWKHULJKWIURQWFRYHUWKLVZLOOHQDEOHWKHIXOONH\ERDUG:KHQWKHNH\LVRXW
RIWKHNH\VZLWFKQRDFWLRQVDQGFRPPDQGVFDQEHJLYHQIURPWKHIXOONH\ERDUG7KLV
SURYLVLRQLVWRFRPSO\WRWKH(XURSHDQVDIHW\UXOHV&(
NOTE: If one of the SERVICE KEY-switches (front and/or rear) of the system are activated, there is
only a limited function possible with the hand-held key-board. The only actions possible are
the joystick and emergency-button actions, all other buttons are disabled because of safety
reasons.
3.10. Monitors
7KHV\VWHPKDVWZRPRQLWRUVVHHILJXUHORFDWHGDWWKHWRSRIWKHPDFKLQHRQH
9,26PRQLWRUVHHSDUDJUDSKDQGRQHYLVLRQPRQLWRUVHHSDUDJUDSK
%RWKPRQLWRUVFDQEHVKLIWHGWRWKHUHDUVLGHE\URWDWLQJGHJUHHVIRUHDV\XVH
Vision VIOS
monitor monitor
DATA[non ]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
N A M E OUT N A M E IN
N A M E OUT N A M E IN
N A M E OUT N A M E IN
Current selection
$ FRPSOHWH OLVW RI DOO LQSXW DQG RXWSXW VLJQDOV LV JLYHQ RQ WKH QH[W SDJHV 7KH\ DUH
VKRZQZLWKWKHGHVFULSWLRQFRQQHFWLRQORFDWLRQDQGUHODWLRQVKLSWRRWKHUVLJQDOV
The signal names TN01, TP01, TM09, NQ16, etc. are related to
the corresponding labels on the harnesses. The DI/DO lists on the next
pages shows this relation.
2XWSXW0RQLWRU
,QPDQXDOPRGHWKHRXWSXWPRQLWRUFDQEHVHOHFWHGE\DFFHVVLQJWKHIROORZLQJPHQX
23(5$7,2100$18$/'6$9( (;,7'287387021,725
%\SODFLQJWKHFXUVRURQWKHGHVLUHGILHOGWKHGHVFULSWLRQRIWKHSDUWLFXODUELWLVVKRZQLQ
WKHGLDORJXHER[7KH(17(5!NH\FDQEHXVHGWRWRJJOHDVSHFLILFELWEHWZHHQWKH
DFWLYHVWDWH´µDQGWKHQRWDFWLYHVWDWH´µ
WARNING
ONLY TRAINED CSM SERVICE ENGINEERS ARE ALLOWED TO USE
THE INPUT/OUTPUT MONITOR FEATURE !.
The system will not check if an activation of an output signal will cause a
dangerous situation.
,QSXW0RQLWRU
,QPDQXDOPRGHWKHLQSXWPRQLWRUFDQEHVHOHFWHGE\DFFHVVLQJWKHIROORZLQJPHQX
23(5$7,2100$18$/'6$9( (;,7',1387021,725
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LQWKHGLDORJXHER[7KHVHELWVFDQQRWEHPDQLSXODWHGEHFDXVHWKH\DUHLQSXWELWV
7KHWDEOHFRPELQHVVLPLODURXWSXWVDVIROORZV
7+ +HDGWRKHDGYDFXXP
7KLVPHDQVRXWSXW7+LVKHDGYDFXXP7+LVKHDGYDFXXPHWF
7( 6SDUH
7KLVPHDQVRXWSXW7(DQG7(DUHVSDUH
7KHWDEOHKDQGOHVVLPLODULQSXWVLQWKHVDPHPDQQHUDVGHVFULEHGIRUWKHRXWSXWV
UHIHUWRFKDSWHU
4.1. Introduction
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WKLVFKDSWHUWKHVDIHW\FLUFXLWU\ZLOOEHGLVFXVVHGWKHVHFRQGSDUWZLOOKDQGOHWKH
YDULRXVSRZHUVXSSOLHVZKLFKDUHXVHGLQWKHV\VWHP'HWDLOHGVFKHPDWLFVFDQEH
IRXQGLQFKDSWHURIWKLVPDQXDO
4.2.1. Description
7KHVDIHW\LQWHUORFNFLUFXLWRIWKH7RSD]FRQVLVWVRXWRIDQXPEHURIVZLWFKHVDQG
UHOD\VFRQWDFWV7KHVHVZLWFKHVRUFRQWDFWVDUHDFWLYDWHGGXULQJDQXQVDIHVLWXDWLRQ
RI WKH PDFKLQH ([DPSOHV DUH RSHQ FRYHUV RYHUWUDYHO ORZ YROWDJHV ORZ DLU
RYHUFXUUHQWDFWLYDWLRQRIWKH(0*VZLWFKHV)LJXUHVKRZVWKHVDIHW\FLUFXLW
GLDJUDPZLWKWKHYDULRXVVDIHW\VZLWFKHVDQGUHOD\VFRQWDFWV2QWKHQH[WSDJHD
VLPSOLILHGGUDZLQJLVPDGHRIWKLVFLUFXLW
7KH IROORZLQJ VLWXDWLRQV FDQ DFWLYDWH DQ HPHUJHQF\ VLWXDWLRQ ZKLFK FDXVHV DQ
LPPHGLDWHVWRSRIDOOPRYHPHQWVLQVLGHWKHPDFKLQH
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7KHRYHUWUDYHO27VLJQDOLQGLFDWHVDPRYHPHQWRIRQHRIWKHD[HVEH\RQG
WKHVRIWOLPLWUDQJH
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IURQWDQGWKHUHDUVLGHRIWKHPDFKLQHDQGDWWKHKDQGKHOGNH\ERDUG
)HHGHUIORDWLQJVLJQDOLILQVWDOOHGLQGLFDWLQJDZURQJO\LQVWDOOHGIHHGHU
/RZYROWDJHV
2YHUFXUUHQWLQRQHRIWKHPRWRUGULYHUERDUGV
,QPRVWFDVHVWKHFRQWUROOHUZLOOGLVSOD\DQ(5525FRGHZLWKDVKRUWGHVFULSWLRQ
RIWKHHPHUJHQF\FDXVHRQWKH9,26PRQLWRU,QSDUDJUDSKDOLVWRISRVVLEOH
FDXVHVLVJLYHQ,IWKH7UD\&KDQJHULVLQVWDOOHGDOVRHPHUJHQF\FRQGLWLRQVIURP
WKLVGHYLFHFDQVWRSWKHPDFKLQH
5HDFWLYDWLRQ RI WKH V\VWHP LV RQO\ SRVVLEOH DIWHU UHVROYLQJ WKH HPHUJHQF\ FDXVH
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WARNING
When working at the systems safety circuit make sure to take all the necessary safety
precautions to avoid possible danger.
)URP$SULORQZDUGVWKH7RSD]V\VWHPLVHTXLSSHGZLWKDUGJHQHUDWLRQ
FRQQHFWLRQERDUG7KHQGJHQHUDWLRQFRQQHFWLRQERDUGKDVEHHQUHSODFHGE\
WKLVQHZYHUVLRQ
QGJHQHUDWLRQFRQQHFWLRQERDUG.80;
Note 1: When LED1 to LED4 are ON, and the LED5 to LED12 are OFF, then the HHK EMG
STOP (LED5) is NOT GOOD (NG). This means that there is something wrong with
the HHK circuitry.
Note 2: As can be seen from the diagram figure 4-1, it is only possible to have a cover open at
one side at the time. It is also needed to press continuously the dead man push-button
in order to keep the servo system active.
QGJHQHUDWLRQFRQQHFWLRQERDUG.90;
Note 1: When LED1 to LED5 are ON, and the LED6 to LED21 are OFF, then the HHK EMG
STOP (LED6) is NOT GOOD (NG). This means that there is something wrong with
the HHK circuitry.
Note 2: As can be seen from the diagram figure 4-2, it is only possible to have a cover open at
one side at the time. It is also needed to press continuously the dead man push-button
in order to keep the servo system active.
4.3.1. Description
,QWKH7RSD]WZRWUDQVIRUPHUVDUHXVHGWRVXSSO\SRZHUWRWKHYDULRXVSDUWVRI
WKH PDFKLQH 7& DQG 70 5HIHU WR FKDSWHU IRU WKH FRPSOHWH SRZHU
FLUFXLWGLDJUDP
7UDQVIRUPHU7&LVXVHGIRUWKHORJLFFLUFXLWVDQGFRQYHUWVWKHSKDVHLQSXW
YROWDJHWRDSKDVH9VXSSO\YROWDJH7&XVHVIROORZLQJWDSV
7UDQVIRUPHU 70 VXSSOLHV WKH PRWRU GULYHUV ERDUGV DQG FRQYHUWV WKH YROWDJH
OHYHOEXWNHHSVLWDSKDVHVXSSO\YROWDJH7KHRXWSXWRIWKH70WUDQVIRUPHU
LVSKDVH9$&DQGLVIHGYLD4)$DQGWKHHPHUJHQF\SRZHUUHOD\V
.0DQG.0WRWKH9'ULYHUSRZHUVXSSO\LQWKH0&;FRQWUROOHU
$OVRWKHFRQYH\RUEHOWPRWRUVDQGWKHFRQQHFWLRQERDUGDUHIHGYLD4)$
E\WKLVWUDQVIRUPHU
7KH3RZHUVXSSO\XQLW*6VXSSOLHV9WRWKH,2DQGHPHUJHQF\FLUFXLWVLQ
WKH7RSD]7KH*6LVORFDWHGQH[WWRWKHWUDQVIRUPHUV70DQG7&LQWKH
SRZHU ER[ DW WKH EDFN RI WKH 7RSD] )RU PRUH LQIRUPDWLRQ DERXW WKLV SRZHU
VXSSO\SOHDVHUHIHUWRFKDSWHU
Note: Make sure to set the correct input voltage taps when installing the machine.
see chapter 3 , for the correct settings.
WARNING
Only trained technical personnel is allowed to work in the power
section of the machine. Take care to take the necessary actions to
avoid dangerous situations. Switch off the mains power when
working in the mains power box.
TDK MRM270
Output
CP50
Jumper input terminal
voltage
CP51 Output
terminal
CP1 CP2 CP3(115V)
(230V)
R57
Input Output
R76 CP52
terminal W1 terminal
R83 R86
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DWWKLVWHUPLQDOKRZHYHUWKLV'&RXWSXWPRQLWRUVLJQDOLVQRW
XVHG
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WKH7RSD]WKHMXPSHUVKRXOGEHVHWWR9ZKLFKPHDQVWKHMXPSHUZLUHLV
FRQQHFWHGIURP:WR&3VHHILJXUH0DNHVXUHWRFKHFNWKHLQSXW
YROWDJHVHWWLQJZKHQUHSODFLQJWKHSRZHUVXSSO\
7KHIROORZLQJDGMXVWPHQWVFDQEHGRQH
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RI D SRWHQWLRPHWHU 9DGM SOHDVH UHIHU WR ILJXUH $GMXVW WKH YROWDJH WR
9±
Fuse 1
200V AC (U) IN
200V AC (V) IN
200V AC (W) IN
LED 5
LED 4
LED 3
LED 2
Fuse LED 1
FU2
Jumper 1
282V to Driver-
boards
Cap 1
18V in from
trafo CN1 Interlock CN3
EMG
CN2
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WARNING
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and -12 Volts are important for the servo systems because they are
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WARNING
If this pressure setting is not correct, the vacuum ejector cannot function adequately
and air cylinders become unstable. Be sure that the pressure is set within the specified
range.
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WARNING
If this pressure setting is not correct, the vacuum ejector cannot function adequately
and air cylinders become unstable. Be sure that the pressure is set within the specified
range.
Introduction
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CAUTION
1. Disconnect the power and air supply prior to replacing the valves.
2. Confirm the torque of each removed bolt prior to reconnecting air
and power.
3. Too much torque may damage the plastic ejector base !
Exchanging the Head Up/Down, Slow Valves and Valve Base
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CAUTION
1. Disconnect the power and air supply prior to replacing the valves.
2. Confirm the torque of each removed bolt prior to reconnecting air
and power.
6.1. Introduction
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Figure 6-3
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[ESC] : Command Lists Moving Speed : 100
TN13 CONVEYOR ON
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CAUTION
When you set the push-up pins on the push-up plate, make sure that the
push-up pins do not interfere with the conveyor rails and edge clamp
cylinder.
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In Monitor [↑↓←→] : Select [Enter] : Exec Selected Arm : MAIN XY
[ESC] : Command Lists Moving Speed : 100
NL09 SET POSITION
DETECT 1
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7.1. Introduction
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Note1:
The head end-lower sensor that are used are of the type “normally closed”
For safety reasons. When a sensor wire breaks the machine will detect a head
in the lower position and will stop immediately.
Note2:
If the head does not move normally during the above testing, check the
operation of the head manually as follows;
- Press the emergency button.
- Press the manual button (red button on top of the air valve) of the air valve
that is the most close to the nozzles by means of a narrow screw driver.
When the head lowers in this situation the circuitry that should operate the
valve is defect. Points to check are following;
- Damaged valve
- Loose harness connectors,
- DC24V power supply
- I/O-board etc.
When performing manual operation does not move the head down there is a
problem with the pneumatic installation. Check following;
- Air supply
- Air filters
- Air piping
- Air valves
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Figure 7-2 Vacuum level display
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NOTE: The smaller the setting of this parameter, the higher the recognition angle
accuracy. However, the recognition time will be longer affecting the cycle time,
or there may be occasions when the component is dumped without being
converged to the specified angle.
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NOTE:
It is also possible to teach the height on the fixed conveyor rail surface, which is
basically the same height as the PCB surface.
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Current vacuum levels
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<<<APPLICATION>>>1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH-ADJUST 4/MANUAL 0/EXIT
<COMMAND_LIST> A/CHANGE-CONDTION B/SAVE & QUIT C/DISPLAY & EXIT
B1 ADJUST TARTET
Object
Head Target
ALL Pick
Vacuum Level
Key in Mount
A441
Please input the offset value of the vacuum level.
Picking level used is higher than open level by offset.
Mounting vacuum level is • • •
Offset 5
A443
It will measure the vacuum level when picking.
This adjustment requires a nozzle or no nozzle on
the head with no component attached. Press the EMG • • •
A444
<<Measuring!!>>
New it is measuring vacuum level.
It takes 20 sec. • • •
A445
<<Result>>
The following data is the result of the adjustment of
the vacuum level when picking and mounting. • • •
1 2 3 4 5 6 7 8
Level XXX XXX 0 0 0 0 0 0
Max. XXX XXX 0 0 0 0 0 0
Current XXX XXX 0 0 0 0 0 0
Result XXX XXX 0 0 0 0 0 0
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QR]]OHRSHQLQJLVVHDOHG
B1 ADJUST TARTET
Object
Head Target
ALL Pick
Vacuum Level
Key in Mount
A441
Please input the offset value of the vacuum level.
Picking vacuum level is higher than open level by offset.
Mounting vacuum level is • • •
A442
It will measure the vacuum level when mounting.
This adjustment requires a nozzle and a component • • •
A444
<<Measuring!!>>
New it is measuring vacuum level.
It takes 20 sec. • • •
A445
<<Result>>
The following data is the result of the adjustment of
the vacuum level when picking and mounting. • • •
1 2 3 4 5 6 7 8
Level XXX XXX 0 0 0 0 0 0
Min. XXX XXX 0 0 0 0 0 0
Current XXX XXX 0 0 0 0 0 0
Result XXX XXX 0 0 0 0 0 0
<<<APPLICAITON>>> 3/MAINTE/M
<<MODE>> 2/MCH_DATA
Figure 7-7
Note
These off-sets are automatically corrected when you execute the mount feedback
(Vision). Since the position at “0-degree” is used as a reference, it is always set to
“0.00”
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Note
The R-table will always show the 90 degree as a reference, so the value in this
table is always 0.00. In case the multi-camera is used as a reference internally a
calculation is carried out to get the correction for the other angles 90, -90 and
180 degrees.
<<<APPLICATION>>> 3/MAINTE/M
<<MODE>> 2/MCH_DATA
Head No. X Y
Atbl Head 1 -0.03 0.03
Atbl Head 2 0.00 0.00
Atbl Head 3 0.00 0.00
Atbl Head 4 0.00 0.00
Figure 7-8
Note
This offset is automatically corrected when you execute mount feedback (Vision).
<<<APPLICATION>>> 3/MAINTE/M
<<MODE>> 2/MCH_DATA
Figure 7-9
Note
This offset is automatically corrected when you execute mount feedback. Since
the position of Head 1 is used as a reference, this is always set to “0.00”.
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Caution
Do not change the amplifier’s MODE selector setting. With this setting, the
red and green LED’s of the amplifier are both lit when the nozzle is in the
holder, and only the green LED is lit when not in the holder.
If this detection still occurs even after you have adjusted the amplifier gain, the
position of the nozzle sensor is probably incorrect. Loosen the set screw
located on the bottom of the nozzle station and make adjustment to the
sensor position.
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Output Input
TP02 = 0 (clamp) NP13 = 0
NP14 = 1
TP02 = 1 (open) NP13 = 1
NP14 = 0
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Figure 7-14
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Caution
When moving the head assembly, do not push on the camera or head shaft.
The settings for the coordinates may become unreliable.
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Reference
Turning the coupling assembly located between the motor and the ball screw
allows for easy minute movement of the X-axis and Y-axis. For the vertical
movement of the Z-axis, it is advisable to gently press the metallic plate (lower
limit detection dog) downwards or pull upwards attached to the nozzle shaft.
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Note
When you need to adjust other nozzle stations, use the same procedure
described above. Be careful to use the correct head specified for each nozzle
station
The list of nozzle location and type can be found in figure 7-15.
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CAUTION
Due to the configuration design of the Topaz head assembly, the feeder
set positions that can be actually accessed by each head are limited to
No. 1 to 47 on the front side and No. 104 to 150 on the rear side (94
positions in total). Accordingly, to teach the reference position No. 101,
use No. 104 instead and add 48.00mm to the X coordinate determined.
(One pitch of the feeder set positions equals to 16.00mm.) The Y
coordinate will be the same as feeder position 104.
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<<<APPLICATION>>>1/OPERATION/M 2/DATA/M 3/MAINTE/M
<<MODE>> 1/MCH-CONFIG 2/MCH_DATA
<COMMAND_LIST> A/MCH_DATA
A1 SELECT TARGET
Object
FeederPlateOffset
Plate No. X Y
FeederPlate 1 51.50 3.53
FeederPlate 2 179.50 3.51
FeederPlate 3 307.50 3.35
FeederPlate 4 435.50 3.51
FeederPlate 5 563.50 3.53
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A3 PICK COMPONENT
A461
Please input the data base number which has already
prepared.
After input, please press the [ENTER] key.
Database No. 1
A463
It will pick one component.
An nozzle type used by this is Type 11
Please input the head number.
Head No. 1
A462
As a Tape feeder is specified by this component,
the machine can pick component automatically.
Please type feeder position number.
A303
CAUTION!! The axes will move.
After confirming safety, please press the [ENTER] key.
A394
<<<Picking!!>>>
Now it is picking up the specified component
automatically.
To pause, press [ESC] key.
Figure 7-20 Offset of the nozzle and center position of the component
Note
In both the X and Y directions, if the nozzle tip is shifted to the machine origin
side with respect to the center of the component, then this is a plus offset. If
shifted in the opposite side, this is a minus offset.
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Feeder speed (for 12 LP, 16, 24, 32 and 44mm tape feeders)
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Figure 7-26
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Figure 7-27
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DATA[non ]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
PNEUMATIC Type
FeederType LeftWidt RightWid PickPos Min.Time LoadTime DownTime Sequence
8mmTape 7.80 8.00 0.00 0 0 0 TapeType
8mm1005cmp 7.80 8.00 0.00 0 20 40 TapeType
12mmEmboss 14.50 11.20 0.00 10 30 0 TapeType
16mmEmboss 16.50 13.20 0.00 10 50 0 TapeType
24mmEmboss 20.50 17.20 0.00 10 50 0 TapeType
32mmTape 25.00 21.90 0.00 15 50 0 TapeType
32mmEmboss 24.70 22.50 0.00 50 100 0 TapeType
44mmEmboss 30.70 28.50 0.00 50 100 0 TapeType
56mmEmboss 42.50 34.50 0.00 50 100 0 TapeType
MultiStick 39.80 87.00 0.00 0 140 0 StickTyp
Fix.TF 0.00 0.00 0.00 0 0 0 TrayType
Minimum timer
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Load timer
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Down timer
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Caution:
This information is set at the factory prior to shipment. It is unlikely
that you will need to change it. If, however, this information needs to
be adjusted, enter the optimum settings on this screen while checking
for feeder operation. To save the new settings, select {A0/EXIT} and
press the [ENTER] key.
Introduction
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3$ PP7DSH)HHGHUPPSLWFK5HHO
3$ PP7DSH)HHGHUPPSLWFK5HHO
3$ PP7DSH)HHGHUPPSLWFK5HHO
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Adjustment
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WRROFDQEHRUGHUHGZLWK3$
Tape waste
clean
Cleanliness
check
Tape path
clean
Transport assy
clean
Top cover assy
clean
Moving parts
lubricate
Top foil wheel
replace
Bottom surface
check
b) Recommended Materials:
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WKHIHHGHUIURQWRIWKHPPPHFKDQLFDODLUGULYHQIHHGHUVDQGWKHPP
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Remark:
If the spring (12) is deformed, the complete top-cover plate must be replaced
(assembly). The spring is good if the spring ends face each other 180 degrees ± 10
degrees (visual inspection).
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i) Bottom Surface
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Procedure:
Check if the bottom surface of the feeder is clean and free of mechanical
damage.
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j) Lubrication
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5HTXLUHGWLPH KUSHUIHHGHU
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Remark:
The fig. 7-33 shows the mechanical feeder and not the FV feeder. This is of no
importance because most of the lubrication points are the same.
WARNING
WHEN USING DENATURED ISOPROPYL OBSERVE THE FOLLOWING
SAFETY INSTRUCTIONS:
Note:
The amount of lubrication oil should be a single drop supplied with a small screw
driver or needle pin (has to be purchased locally). After lubrication, wipe off
excessive oil to avoid contamination. Use only the type of lubricant that is
mentioned above.
[SD-2354A.WPG]
[SD-2354B.WPG]
Figure 7-33 Lubrication of the rotating and moving parts (figures show mech. feeders)
Trouble shooting
Tape or cover tape path not Send feeder back for repair
correct or obstructed
Correct path and/or
Speed air-cylinder too low remove obstructions
Replace
Replace
(continue)
Feeder does not index Spring (set-up) Replace
correctly broken/absent
Replace spring
Spring (left pulley)
broken/absent
Replace spring
Spring (top-foil)
broken/absent
Replace spring
Spring (set-up)
broken/absent
Check for
Reel/tape stuck obstructions
8.1. Introduction
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W axis Adjust the width of the conveyor that carries AC motor/ ball screw
in or out a PCB
Z axis Moves the nozzle shafts of heads 1 to 8 AC motor/ ball screw
simultaneously in vertical direction.
X axis Moves the head assembly in parallel with the AC motor/ ball screw
PCB transfer direction(right to left and left to
right as viewed from the front of the machine)
Y axis Moves the head assy forwards and backwards AC motor/ ball screw
as viewed from the front of the machine
R axis Rotates the nozzle shaft of the head 1-8. AC motor/ belt drive
Table 8-1 Axes overview
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Parameter Axis
Machine reference W, Z, X, Y, R
Secondary limit X, Y
Software limit W, Z, X, Y, R
Initial position W, R
Initial movement Z
Table 8-2 Adjustment parameters of moving axes
WARNING
MAKE SURE TO TAKE ALL NECESSARY SAFETY PRECAUTIONS WHEN
DOING MECHANICAL ACTIONS AT THE SYSTEM. ALWAYS SWITCH
OFF THE MACHINE IF MECHANICAL ASSEMBLY OR DISASSEMBLY
ACTIONS ARE CARRIED OUT.
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Note:
The machine reference will be adjusted to about 20% for every 1mm movement
of the origin dog. Be sure to slide the dog slightly (a maximum of 2.5mm). If you
slide it too far, a “0” pulse in a different cycle may be received, causing the origin
position to shift
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Note:
A 1mm movement of the Z-axis is equal to 25% of the machine reference. Do not
allow the Z-axis to move more than 2mm. If you move too far, a “0” pulse in a
different cycle may be received, causing the origin to shift. Do not allow the shaft
to turn during adjustment.
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Note:
The machine reference will be adjusted to about 10% for every 2mm of
movement of the origin dog. Be sure to slide the dog slightly (a maximum of
10mm). If you slide it too far, a “0” pulse in a different cycle may be received,
causing the origin position to shift.
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Note:
The machine reference will be adjusted about 10% for every 2mm movement of
the origin dog. Be sure to slide the dog slightly (a maximum of 10mm). If you slide
it too far, a “0” pulse in a different cycle may be received, causing the origin
position to shift
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Note:
Be sure to turn the dog ring slightly, if you turn it too far a “0” pulse in a different
cycle may be received, causing the origin to shift.
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Note:
Make a Note of the X-axis co-ordinates displayed on the monitor. This is used as
a reference for the X-axis software limit settings.
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Note:
To make settings for the Y-axis secondary limits, use the same procedure as for
the X-axis except that you move the head assembly to a point 2.00mm inside the
mechanical stopper in Step 5.
B A
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3.00mm
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Note:
Tilting the joystick on the HHK to the right you reduces the width, and tilting it to
the left you enlarges the width.
Set the conveyor width to a maximum or minimum as long as the movable rail
does not make contact with the mechanical stopper.
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<<<APPLICATION>>> 3/MAINTE/M
<<MODE>> 3/MCH_ADJUST
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B4 CONDITION OF TCH
TEACH-UNIT SEL.
Camera
Head 1
Head 2
SPEED SELECT.
Speed1= 100
Speed2= 80
Speed3= 60
Speed4= 40
Speed5= 20
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Note:
To set the X-axis software limit, use the X-axis secondary limit values you have
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Note:
To set the Y-axis software limit, use the Y-axis secondary limit values you have
made a note when adjusting the secondary limits.
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WARNING
MAKE SURE TO TAKE ALL THE NECESSARY SAFETY PRECAUTIONS
WHEN DOING MECHANICAL ACTIONS AT THE SYSTEM. ALWAYS
SWITCH OFF THE MACHINE IF MECHANICAL ASSEMBLY OR
DISASSEMBLY ACTIONS ARE CARRIED OUT.
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Do NOT remove the Y-axis motor holder (5).
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Figure 8-28 Replacement of generation 2 ball screw for generation 3 ball screw
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9.1. Introduction
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NOTE:
You may use a fiducial for focus, however, any thing on the
board that provides good contrast and detail will work (i.e. any
writing or etchings on the board).
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NOTE:
If fiducial lighting unit has 1 dial and three potentiometers, and
you have a light adjuster tool (part number 5322 395 10274)
you should use the special tool option in Moving Camera Light.
This will take you through adjusting the individual light of the
moving camera. Inner Light, Outer Light, and Coaxial, with
each dial position being set for each position.
Ensure to reset the Dial position to 0 so all light types will be
available to the machine. When using the light adjuster tool,
ensure that the lighter side of the tool is in full view of the
camera when setting the lighting level.
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B1 ADJUST TARGET
Object
Mov.Cam.Light
A650
This procedure adjusts the light intensity of the
moving camera.
The way of . . .
LED Type
0 Dial + 2 screws
1 Dial + 3 screws
A651
Please select whether you will use a Light Adjuster
(special adjustment . . .
Special Tool
Use
Not Use
A653
This adjustment requires placing . . .
PCBwidth(mm) 128
A303
CAUTION! The axes will move.
A426
Please put the specified PCB at the mounting . . .
3. Enter the width of the PCB and press the [ENTER] key.
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4. Ensure safety, then press the [ENTER] key again.
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5. Press emergency button, set the PCB & light adjuster plate.
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6. Adjust the conveyor unit.
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7. Cancel emergency stop.
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8. Press the [ENTER] key.
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A655
<<<Teaching>>>
Please position the cross hair cursor over the
Light Adjuster …
OK NG
Figure 9-4 Position the light adjuster tool
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A657
A658
A659
A660
NOTE: Use of a circular mark is recommended since circular marks are generally
superior in dimensional precision to other marks. Use of a 1mm diameter circular
mark that faithfully reflects light is especially preferred. (A doughnut shape is not
suited for use in this adjustment.)
Sub-window
<<<APPLICATION>>> 2/DATA/M
<<MODE>> 3/DATABASE
151 CIRCLE_1.0_Cu
Vision Info.
Edit Term :
Open the Adjust Assist. to check that the mark is clearly recognized.
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Secure the PCB on the conveyor by means of the FIX PCB command.
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Execute the VISION TEST command.
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151 CIRCLE_1.0_Cu
Vision Info.
Edit Term :
B1 ADJUST TARGET
Object
Mov.Cam. Scale
A420
This procedure adjusts the vertical (Y) and
horizontal (X) scales of the moving camera. A fiducial
mark is meeded for this adjustment. Recommended is
an easy recognizable · · ·
Enter the mark database No. and press the [ENTER] key.
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Check or enter the width of the PCB and press the [ENTER] key.
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Confirm that “Distance (mm/10) 15” is displayed, and press [ENTER].
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Ensure safety, then press the [ENTER] key again.
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Press the emergency stop button, then set the PCB in position.
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Cancel emergency stop.
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Ensure safety, then press the [ENTER] key.
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<<MODE>> 3/MCH-ADJUST
A427
<<<Moving!!>>>
Now it is fixing the PCB and moving the axes.
To quit, please press the [ESC] key.
A428
<<<Teaching>>>
Please set the fiducial mark on the center cross
cursor of the monitor by using the joy stick.
After teaching, please press the [ENTER] key.
To quit, please press the [ESC] key.
A431
<<<RESULT>>> Scale_x = xx.xx
The following data is the result of the adsjustment of Scale_y = yy.yy
the moving camera scales. Angle = rr.rr
To save the result in memory, press the [ENTER] key
(contents are not saved on disk).
To abandon, press the [ESC] key.
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NOTE:
Adjusting the Field Of View too large may give problems with the nozzle back plate. If
you can see two stripes on the screen as shown in the figure 9-15 below please
readjust again.
NOTE: The Focus adjustment tool can only be used with a Fore lighting system. Set the
Alignment Module to Fore.
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Full Scale
NOTE: Finish the adjustment within 30 seconds because the lighting level becomes lower
and lower. Check the gap between dark and bright, not the absolute value.
<<MODE>> 3/MCH_ADJUST
A377 Camera = 1
<<<Result>>> Distance = 5.00
The results of calculating the scales of the single Scale_x = 83.33
vision camera are as follows. Scale_y = 83.97
To save the result in memory, press the [ENTER] key Cam.posx = 0.00
(the results are . . . Cam.posy = 0.00
Cam.posr =180.19
Rate =0.9923
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NOTE: Use of a QFP component is recommended since QFP’s are generally superior
in dimensional precision to other components, PHILIPS recommends using
QFP components registered in the database, e.a."No.766; QFP100-P0.65-
25.7L" or "No.767; QFP100-P0.65-24.7L". You can also use the inner QFP 68
of the glass calibration set (PA 1912/00) but this can give problems with the
outer glass QFP208 .
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igure 9-22 Edit search area
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NOTE: Camera scale adjustment on a camera using side illumination need to be run with a
part that uses the fore lighting system. If a part cannot be recognized, check the
Single Cam. Scale levels in [MCH_DATA]→Vision Parameter. The following
numbers should be close to what the scale adjustment will find if the field of view is
set correctly.
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CAUTION
When you use a rectangular QFP, align the long side in parallel
with the X-axis.
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<<MODE>> 3/MCH_ADJUST
A377 Camera = 1
<<<Result>>> Distance = 5.00
The results of calculating the scales of the single Scale_x = 83.33
vision camera are as follows. Scale_y = 83.97
To save the result in memory, press the [ENTER] key Cam.posx = 0.00
(the results are . . . Cam.posy = 0.00
Cam.posr =180.19
Rate =0.9923
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NOTE: Verify the Cam.posx and Cam.posy values to be 0.00 by running the scale utility
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One of the most important items of camera scale is that these values go to zero
and are stabile. If the position move by .05 or more with each run of scale then a
mechanical problem exists (loose elements in the lens or lens that is loose on the
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REMARK:
Sometimes it can be the case that the bolts (M3x10) holding the lighting unit are too
long and as such protruding through the camera stand pressing against the camera
bracket. This can cause a tilted camera body. Adding some washers between the
bolt and camera stand can prevent it.
Figure 9-27
Focus ring
Aperture ring
Knurled ring
(complete lens)
Figure 9-28
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incorrect. Readjust the lens aperture as explained in previous sections.
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<<MODE>> 2/MCH_DATA
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Figure 9-33
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A540
To return to the command menu ...
Distance (mm) 5
A461
Enter the component database number ...
Database No. 6
A466
The specified component uses ...
A303
CAUTION! The axes will move.
A373
Please pick up the specified component with the
specified head, or ...
Figure 9-34
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Figure 9-35
CAUTION
When using a SOP component, attach it to the nozzle with
the component center slightly shifted. Align the long side
parallel to the X-axis.
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<MODE>> 3/MCH_ADJUST
A542 Camera = 1
<<<Result>>> Distance = 5.00
The results of calculating the scales of the Scale_x = 58.59
multi-vision camera are as follows. Scale_y = 73.28
……… Cam.posx =328.96
Cam.posy =111.88
Cam.posr = 0.03
Div_x = 0.00
Div_y = 0.43
Cam.corx = -1.80
Cam.cory = 1.48
Rat =0.5969
Figure 9-36
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NOTE: In case of two line array cameras the difference in Cam Co-ordinate X and Y
parameters between the two cameras should be within “10”. If this difference
exceeds “10” an error message window appears as shown below. The advise is to
make fine adjustments to the installation of camera 2 as described below, the
procedure to adjust the camera optical axis might also be very useful to check in
this case, see the end of this chapter.
<<MODE>> 3/MCH_ADJUST
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Figure 9-38
Multi-camera 2
Camera stay
Camera stand
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Figure 9-37
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Figure 9-39
CAUTION
Do not apply excessive force to the cameras while cleaning, this
may cause the calibration parameters to be unreliable.
Be sure to press emergency prior to cleaning !
Table 9-3
Recognition Incorrect data is entered Check the data on the Component Information,
error for the Component and perform "PARAM. SEARCH" in the
frequently Information. Adjust Assistant.
occurs.
Recognition If the component has Check the "Feeder Pos_X/Y" and "X/Y-
error deviated from the center CompPitch" values in the Component
frequently of pickup position, it may Information, and make the corrections.
occurs. (QFP shift from the center of
is not the monitor, resulting in a
displayed on recognition error.
the vision
monitor.)
Components The direction supplying Component supply data is created for the
cannot be the component is not database, with the lateral supply as standard.
recognized. correct. (If the supply Therefore, when the component is to be
direction is wrong, the supplied in a lengthwise direction, enter "90
number of leads is degrees (-90 degrees)" for the "Pick Angle"
switched between the parameter in the Component Information.
length and width sides,
causing a recognition
error even if the SHAPE
data is correct.)
Table 9-4
10.1. Introduction
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SYSTEM – 1
SM100 .001 1 07-23-97 07:33
INFDSK .V12 381 11-29-95 12:06
INS1 .LZH 1.114.237 21-12-98 08:55
SYSTEM – 2
SM100 .002 1 07-23-97 07:33
INFDSK .V12 56 11-29-95 12:05
INS2 .LZH 995.318 21-12-98 04:54
SYSTEM - 3
SM100 .003 1 07-23-97 07:33
INFDSK .V12 56 11-29-95 12:05
INS3. .LZH 781.441 21-12-98 04:55
VERSION .STS 6 12-14-96 11:47
SYSTEM - DATA
NO0 >SUB_DIR< 98-06-17 15:58
NO1 >SUB_DIR< 98-06-17 15:58
FTABLE .BIN 740 06-09-98 08:33
INFDSK .V12 56 11-29-95 12:06
DATABASE .LZH 29730 06-11-98 04:59
MCXCONF .SYS 2110 05-29-98 01:10
SM100 .DAT 1 07-23-98
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Figure 10.5
DATA[non ]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/DATA_FILE_MNG 2/DISK_MAINTENANCE 3/VIOS_DIC 0/EXIT
Figure 10.6.
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DATA[non ]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
<COMMAND_LIST> A/MCH_CFG
A1 OPTION CONFIG.
A2 HEAD SPEC.INF.
A3 FEEDER BASE INF.
A4 NOZZLE SPEC.INF.
A5 FEEDER SPEC.INF.
A6 ROM CONFIG.
A7 FILE CONFIG.
A0 EXIT
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---------------------------DATA[non ]---------------------------
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
+------------------------------------------------------------------------------+
¦OPTION CONFIG. ¦
¦ Serial:KM1-632312 M.type:SM100-1/2 ¦
¦ ¦
•
• /BASIC CONF./ Message English
• Simple Edition Full Itms •
• RS232C CMU Normal •
• Sub Machine Type SM100-2 •
• /SOFTWARE/ Online Optimization None •
• Badmark Function Normal •
• Badmark Distinction Normal •
• Air Consumption No Limit. •
• Alternate Component WithConfirm. •
• Retry Sequence GroupRetry •
• Production Log Use •
• /RECOGNITION/ Laser Alignment Exist •
• Camera Combination 1&2:Single View •
• Camera1 Spec. Fore&Back Light •
• Camera2 Spec. Fore&Back Light •
• • Camera3 Spec. Fore&Back Light •
• Multi Detection Standard •
• MarkLightingControl Exist •
• /CONVEYOR/ Edge Clamp Exist •
• Conveyor Width Axis Normal •
• Conveyor Direction R -> L •
• Conveyor Spec. Line •
• Conveyor Width Exist •
• Precede Pick None •
• /BUFFER CONV/ Buffer Conveyor A-TYPE •
• Buffer Conv. W Axis Reverse •
• /TRAY CHANGE/ Tray Changer Ext.TC-A •
• Ext.TC Trv. Axis Normal •
• • Ext.TC Access Table A table •
• /OPTIONS/ Nozzle Changer Exist •
• Slide Feeder Bar None •
• Co-Planarity Sensor None •
• Dump Station None •
• Dispense Head None •
• Disp. Head R Sensor Single •
• Dot Station None •
• RS232C extension None •
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DATA[non ]
HEAD-I/O-ROM
CONVEYOR(A)-I/O-ROM
CONVEYOR(B)-I/O-ROM
Ext.TC-I/O-ROM
SYSTEM-ROM
HHK-ROM
DATA[non ]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
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DATA[non ]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/DATA_FILE_MNG 2/DISK_MAINTENANCE 3/VIOS_DIC 0/EXIT
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#0000
Detection succeeded.
The corrected data is now effective.
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/0000/E
#0001
CORRECTION DATA ERROR
Only 1 Lead detected.
$5022
/0000/E
#0002
CORRECTION DATA ERROR
Correction data is not loaded.
Or it diversifies.
$5022
/0000/E
#0003
COMPONENT DETECTION ERROR
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1/OPERATION/M
2/DATA/M
3/MAINTE/M
4/SHELL/M
0/EXIT
--------------- » -----------------
<<<OPERATION MANAGER>>>
supports daily production.
MODE
RUNNING :Production, Warming Up
PRD.DATA :PCB data modification
PRD.HISTORY:See production history
MANUAL :Manual operating
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#0000
Component was detected successfully
Position and angle data is available
$57XX
/0000/E
#0001
Component detection Error: (1)
- Only 1 Lead detected.
$57XX
/0000/E
#0002
Calculation Error: (2)
Calibration data is not ready to read
$57XX
/0000/E
#0003
Component detection Error: (3)
Failed to detect component
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