WORM GEAR

SPESIFIK

- Rotasi 33 rpm ke 300 rpm

- Shaft angle 90o
- Transverse and axial circular pitch
P=4
pt = px = π/P = 3.14/4 = 0,785
- Nw = 3 teeth
- Dw = Nw.Pt/π
= 3 . 0,785 / 3,14
= 0,75 in
𝑁𝐺 𝑛
- = 𝑤
𝑁𝑤 𝑛𝐺
𝑁𝐺 300
3
= 33
NG = 28 teeth
- DG = NG.Pt/π
= 28 . 0,785 / 3.14
= 7 in
- C = (DG + Dw)/2
= 3,875 in
- Lead (L)
L = Px.Nw
= 0,785 . 3
= 2,355
- Lead angle
ƛ = tan -1 (L/πDw)
= 45o
Helix angle
Ψ = 90o – ƛ
= 45o
Maka + pressure angle 30o
+ addendum (a) = 0,2228Px = 0,175
 + dedendum (bG) = 0,2578Px = 0,202

FORCE

- Pitch line velocity of the worm

Vw = πDwnw/12 = 58,875 ft/min
Pitch line velocity of the gear
VG = πDGnG/12 = 60.445 ft/min
Sliding velocity
Vs = Vw/cos45o = 83,13 ft/min
- Horsepower formula
Wwt = 33000H/Vw
= 33000 . 51,36 / 58,875
= 28787,8 lbf
- W = W cos 20o sin 19o
x

W = WX/ cos 20o sin 19o = 28787,8/0,306 = 94077,8 lbf

Wy = W sin 20o
= 32176,5 lbf
W = W cos 20o cos 19o
z

= 83587,8 lbf
Jadi component acting
WGa = -Wx = 28787,8 lbf
WGr = -Wy = - 32176,5 lbf
WGt = -Wz = - 83587,8 lbf
- Pada tumpuan B
+ Untuk force sumbu X
FxB = -28787,8 lbf
+ Untuk moment sumbu Z
-(28787,8 * 5,7) – (32176,5 * 5,7) + 4FyB = 0 sehingga FyB = 86874,1 lbf
+ Untuk moment sumbu y
83587,8 * 5,7 – 4FzB = 0 sehingga FzB = 119112,6 lbf
- Pada tumpuan A
+ Untuk force sumbu Y
-32176,5 + 86874,1 + FyA = 0 sehingga FyA = 54697,6 lbf
+ untuk force sumbu Z
-35878,8 + 119112,6 + FzA = 0 sehingga FzA = 83233,8 lbf
+ untuk moment sumbu X
-83587,8 * 5,7 + T = 0 sehingga T = 476450,46 lbf.in
- Coefficient of friction (f)
Vs >10
f = 0,103.exp(-0,110Vs0,45) + 0,012
= 0,05
- Friction force
Wf = f.WGt/(fsinƛ-cosƛ.cosƟn)
= 0,05. (-83587,8) / (0,05 . sin 45o - cos 45o . cos 20)
 = - 4179,39/ (-0,63)
= 6633,95 lbf
- Eficiency Ƞ
Ƞ = Wwt / Wwt
= (cosƟn – f.tanƛ) / (cosƟn + f.cotƛ)
= (cos20 – 0,05 . tan 45) / (cos 20 + 0,05 . cot 45)
= 0,89/
- Sand cast gear
C >3 and DG = 7 in
Cs = 1190-477logDG
= 1190 – 477 log7
= 786,9
- Ratio correction factor Cm
20 < mG <= 76
Cm = 0,0107 (-mG2 + 56mG + 5145)0,5
=
 BEVEL GEAR

SPESIFIK

- Rotasi 374 rpm ke 500 rpm

- Diametral pitch
P=4
Circular pitch
p = π/P = 0,785
- NG = 18 teeth
- DG = NG.p/π
= 18 . 0,785 / 3,14
= 4,5 in
𝑁𝐺 𝑛𝑝
- 𝑁𝑝
=𝑛
𝐺
18 374
𝑁𝑃
= 500
NP = 24 teeth
- DP = NP.p/π
= 24 . 0,785/ 3.14
= 6 in
- Pitch angles of the pinion and gear
Tan ϒ = Np /NG
= 24 / 18
ϒ = 53,13
Tan ℾ = NG/NP
= 18 / 24
ℾ = 46,87
- Number of teeth in this imaginary
N’ = 2 πrb/p
= 2 π.
 SPUR GEAR

- Rotasi dari 498,67 ke 1000 rpm

- Diameteral picth
P=4
Circular picth
p = Π/P = 0,785
- N1 = 40 teeth
- DG = NG.p/π
= 40 . 0,785 / 3,14
= 10 in
𝑁1 𝑛
- 𝑁2
= 𝑛2
1
40 1000
𝑁𝑃
= 498,67
NP = 20 teeth
- DP = NP.p/π
= 20 . 0,785 / 3,14
= 5 in
- C = (10 + 5)/2 = 7,5 in
-