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SPE 49522

Acid/Sour Gas Management in the Petroleum Industry


A.K.M. Jama/uddin, 0.8. Bennion, F.B. Thomas, Hyca/ Energy Research Laboratories Ud.
M.A. Clark, University of Ca/gaty

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be "sweetened"to selectively remove the acid gas
1Na~- ~"'~.""HIu 0-. ~ componentsbeforethe gascanbe transportedand sold
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for commercialuse. Among the sweeteningprocesses,
amine extraction processis the most commonly used
process in die petrolewn industry. The sweetening
~.. - ~m~ br~.). Tt8m81i11,
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dO8.a ~ I8ft8d." POIIion
d .. SodIIyd ~ process results in die production of acid gas-free
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- ~ m~ -- "sales" gas,and a rich wastegas streamconsisting of
br ~ c-.. d .. SodIIy d pw ~ P. ..8m. m ~
iI~m8\~d.anaw""~~ ~nwy-.ab8 virtually pure carbon dioxide (COJ and hydrogen
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P.O.b 8333838, sulphide ~S). The waste gas streamis commonly
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referredto as acid gas.
Abstract The economicsof recoveringsulphurfrom acid gas
Due to decreasing world demand for elemental sulphur, has becomeunfavorablebecauseof decreasingworld
the economics of recovering sulphur from sour natural demandfor elementalsulphur.Air emissionstandards
gas has become unfavorable. At the same time, air and regulationsare becoming increasingly stringent,
emission standards and regulations are becoming increasingdie needfor anenvironmentally-friendlyand
ina'eaSingiy stringent, increasing the economical strain cost-effective methodsfor dealing with the acid gas
on oil and gas companies producing sour natural gas. streams.Therearevariousalternativesto dealwith the
Hydrocarbon producing companies are in search of acid gasmixtures. Thesealternativesare:
environmentally-friendly and cost-effective methods . Injection of compressedacid gas into the porous
for dealing with acid gas, which is produced in formation.
association with sour natural gas. . Disposeacid gaswith disposablefonnation water.
In recent years. compressed acid gas re-injection . Solubilize acid gas into light hydrocarbonsolvent
into a porous formation has emerged as a viable and inject the solvent containing acid gas
alternative to sulphur recovery with the added componentinto the depletedreservoirasa miscible
advantage of eliminating air emissions. As an flood enhancedoil recovery(EOR) technique.
alternative, some operators also solubilize the sour/acid Acid gascompressionandre-injectioninto depleted
gas into disposable formation water and dispose acid resuvoirs or disposalzones,similar to producedwater
water into porous formation. In addition, to take disposal, is a viable alternativeto traditional sulphur
advantage of high solubility of acid/sour gas into light recovery processeswith the added advantagesof
hydrocarbon solvent, some operators are also injecting reducing greenhousegas emissions and providing
pressuresupportfor producingreservoirs.1-4
light hydrocarbon solvent containing acid/sour gas into
the depleted oil leg as a miscible flood enhanced oil Acid gas recovered from die amine process contains
recovery (EOR) technique. Laboratory tests and results water, and hence, proper strategic design is essential to
will be presented in this paper which illUSb'atethe pros address ilie issue of whether an acid gas stream needs
and cons of all these alternative processes to manage dehydration or not The appearance of a free liquid
the produced acid/sour gas in the petroleum industry. water phase due to changes in temperature and pressure
conditions can cause significant operating problems
Introduction (i.e. compressor damage,corrosion, hydrates formation,
Sournaturalgasesare producedaseitherfreegasor as etc.). Currently, most injection schemes include
liberatedsolution gasfrom sour oil. Thesegasesmust dehydration facilities to ensure ilie absence of free
2 ACID/SOURGAS MANAGEMENT
IN THE PETROlEUMINDUSTRY SPE 49522

water in die system and reduce corrosion and hydrate in the injection gas is considerably greater than dlis
concerns. Dehydration facilities comprise a major value. In other instances, the H2S content in the acid
portion of die capital cost of re-injection facilities. gas streams are seen to be lower as well (in die range of
Alternatively, stainless steel materials and med1anol 100/0and the remaining component is COJ.
injection are used to combat corrosion and hydrate
formation conditions. However, diis alternative is also Injection of Compressed Acid Gas into the Porous
expensive and poses significant operating problems. An Formation. Sour natural gases are sweetened by
alternative and cost-effective approach would be to removing H2S and CO2 by absorption with a
keep die water in die vapor phase throughout the regenerative solvent in an amine plant. The acid gas
injection circuit, eliminating die need to dehydrate. mixture of H2S, CO2, and a small amount of light
To design an optimized injection strategy widiout hydrocarbons leaves the sweetening unit saturatedwith
dehydrating the acid gas, detennination of water at the amine still conditions of low pressure and
thermodynamic properties (i.e. water content, high temperature. The gas mixture is then compressed
dewpoint, bubble point, and hydrate points) of die acid in 3 to 4 stages. After each stage, the gas mixture is
gas is necessary. The system may also be designed to cooled, without entering the two-phase region.
inject die mixture as a dense phase, above die critical Condensed water is removed after each stage. After
point, reducing die required injection pressure and the last stage,the mixture travels down the pipeline into
horsepower requirement due to die hydrostatic head of the disposal well. Ideally at the fmal compressor
die colwnn of fluid in die injection wellbore. The discharge pressure, the mixture will be supercritical.
hydrate curve information will ensure diat the system Further cooling in the pipeline will increase the density
never enters die hydrate region, reducing die risk of without a phase change, increasing the hydrostatic head
pipeline plugging. of fluid in the well and reducing the required injection
An alternative approach is to solubilize die acid gas pressure. The operator must ensure d1at the mixture
in produced or source water in a high pressure does not cool below its water saturation temperature,
contacting tower on the surface, followed by especially in the hydrate region, to avoid corrosion and
subsequent injection of die sour water.s An hydrate plugging of the pipeline and wellbore.
understanding of die solubility of die injected gas or in- Corrosion and hydrates may occur when the gas is
situ water phase is essential in order to quantify die saturated with water. Due to the safety hazard
speed of migration of die injected gas (in a direct associated with acid gas equipment failure, most
injection scheme) and to design the contacting injection schemes currently include dehydration
apparatus and determine volumes of water required to facilities to ensure the acid gas is undersaturated
effect disposal in a sour water disposal scenario. throughout the system. Unfortunately, dehydration
Anodier approach is to solubilize acid gas into light facilities and stainless steel comprise a major portion of
hydrocarbon solvent (taking advantage of high the capital cost of re-injection facilities. Methanol
solubility of acid gas into light hydrocarbon solvent), injection is an option to combat corrosion and hydrate
and subsequently, use die light hydrocarbon solvent fonnation, but can significantly increase operating
containing acid gas into die depleted hydrocarbon expenses.
reservoir as a miscible flood enhanced oil recovery Although there is little experimental data on acid
(EOR) tedmique. gas mixture, the solubility of water in pure H2S and
Experimental tests and results of various processes CO2 lead to some interesting hypotheses. The ability of
are discussed in this paper. In addition, advantagesand the pure c0mp01Dldsto hold water in the vapor phase
disadvantages of all diese options are also discussed. decreases as the pressure increases up to about 3000
kPa (400 psi) for H2S and 6000 kPa (900 psi) for CO2.
Characteristics of Acid Gas Streams At higher pressures dte water holding capacity of the
A summary of basic characteristics of acid gas gases increases, corresponding to a higher water
components are summarized in Table 1.6.7As seen in absorption capacity in dte liquid phase or dense phase
the table, bodt gases have diatomic structme and compared to the vapor phase. In both cases,inaeasing
exhibit high propensity for solubilizing in both aqueous the temperature allows more water to be absorbed in
and hydrocarbon solutions, a fact which can be used to the gas phase. Small amounts of methane substantially
our advantage in some disposal operations. reduce the water absorption ability of both components.
Composition ofdte injected acid gasescan vary widely It is assumed d1at solubility of water in the gas
and is a direct function of the acid gas content of the mixtures mimics the trend of dte individual
oils/gases which are acting as the feedstocks for the components, then a minimum water holding capacity
sweetening process. In general, most acid gas blends existsat somepressure.I In a re-injectionfacility, over
contain at least 4Q8/.H.,S and often dte fraction ofHzS each compression stage, dte pressure and temperature
increase and after each compression stage die gas is (3000F) and the temperature is measuredand controUed
cooled. Initially, die water holding capability of die gas to within %IOC (2°F).
decreasesfrom stage to stage, until d1eminimum water The sight ceU volume and pressureare controlled by
holding capacity is reached. Ifdle condensed water is the addition and withdrawal of mercury through a port
removed at this point. the gas will be undersaturated at the bottom of the sight ceU. Sample fluids are
widl water throughout die rest of compression. pumped in and out of a port at the top of the cell. The
Stainless steel will not be required in the compressors pump measures volume displacement with a precision
or coolers after die second last stage. If die of %0.02 an) (0.001 in2). A dead-weight calibrated
temperature of die compressed gas does not drop to the digital pressure gauge is connected to the pump outlet.
new water saturation temperature in the pipeline or The oven is connected to a motor via a steel arm. The
wellbore, dehydration can be eliminated and stainless motor rotates the ann, rocking the oven and its contents
steel materials and methanol injection will not be in a 1800arc. The mercury in the sight cell agitates the
necessary. fluids and enhances the fluids and enhances mixing
It is understood that dehydration may not be when the oven and cell are rocked.
completely eliminated due to a particular set of The apparatus is contained in a sour gas laboratory.
conditions, for example in an extremely cold climate, The lab is continuously flushed with fresh air pumped
die experimental data will still be beneficial. The in from die ceiling and drawn out of vents located in
operator will know the inlet water content and the the bottom four comers of the room to an incinerator
conditions of the lowest water solubility of die system. stack. A pem1anentH~ monitor is located close to the
The glycol contactor tower, regenerator and circulation floor, below the apparatus. If the monitor detects 10
system can then be designed appropriately. ppm H~, an alarm sounds outside the sour gas lab and
Aldlough experimental data is available for pure the incinarator fires up. At 20 ppm the main lights in
H2Sand CO20little work has been done determining die the lab shut off and emergency lights flash. Personnel
water content. density, phase behavior and hydrate working in die lab with supplied air breathing apparatus
formation conditions of acid gas mixtures.1-12 (SABA) may not hear the alarm and the flashing lights
Currently, estimates of the density, water content and ensure their evacuation. The lab is equipped with a
phasebehavior of acid gas mixtures are being predicted video camera for continuous remote monitoring of
with equation of state models, as experimental data is personnel performing dangerous work. An "H2S Panic
unavailable. The equations can produce considerable Button" which summons emergency rescueand medical
error and result in over or underdesigned facilities. services is located immediately outside the sour gas lab.
Experimental data results in proper decisions on the A gas mixture is synthesized from pure components
equipment and materials required for each particular set in the laboratory using partial pressures.
of conditions, which can lead to considerable cost Concentrations are verified using the GC. The system
savings. In this section of the paper, the results of a is purged and gas is transferred to the sight cell. The
study in which water content. dew point. bubble point gas in die cell is saturated with water at the desired
and hydrate formation conditions are presented. The temperature and pressure and allowed to equilibrate
example acid gas mixture contains 100/0H2S/900/oCO2 while rocking. At equilibrium. usually reached within
and a minor amount of methane. The mixture was a few hours. a stable free water phase should be visible
saturated with water at 2800 kPa and 24OC(400 psia in the cell. ensuring the gas is fully saturated.
and 75°F). Water content analysis is performed by flashing a
Experimental procedure and apparatus. The sample of gas dtrough a valve to a cooled water trap
apparatus consists of a temperature controlled air bath. while maintaining constant ceU temperature and
a high-pressure cell widl sight glass, a positive pressure. The trapped. condensedwater is weighed and
displacement pump, a gas volume meter, a cooled water the dried gas volume is measured. The average water
trap, a mass balance and a Hewlett Packard 5890 gas content is obtained over several samples. This method
chromatograph (GC). The sight cell has an internal of water content analysis has not proved reliable due to
volume of approximately 80 cm] (5 in]) and a the very small quantities of condensed water being
maximum working pressure of 70 MPa at 1500c measured. The water content data obtained for this
(10000 psi at 3000F). The 2.5 cm (I in.) dlick sight report can be regarded as accurate only within an order
glass located on the front and back of the cell allows of magnitude. A control experiment with pure CO2
visual observation of the cell contents dtroughout was within 200/0of accepted values and the average
experimentation. As shown in Figure I, the high difference between samples was %200/0.
pressure sight cell is mounted in the centre of the oven ExperimentJ. The objective of this study was to
as are the cylinders containing gas mixtures and establish the phase behavior, water content and hydrate
distilled water. The oven can be heated up to 1500c conditions of an acid gas mixture saturated at die
compression inlet conditions of2.8 MPa (400 psi) and bubbles appearedduring a volume/pressure change and
24°C (75°F). A mixture of 100/0H2S and 900/. CO2 while the system was stabilizing, but upon reaching
was prepared. A small amount of CH. was added and equilibrium, the system was single phase at all
the exact composition verified with dte OC. The pressures.
mixture was saturated widt water at 2.8 MPa (400 psi) At 37.5°C (99.5 oF) and 8253 kPa (1197 psia), the
and 24 °C (75°F). After several hours of rocking, dte critical point was observed. At all other temperatures
average water content was detennined. the contents of the cell were clear and colorless in the
Several isodtenns were obtained to establish the vapor, liquid and two-phase regions. In the critical
phase envelope. The cell temperature was set and region, a small change in pressure (3-5 psi) resulted in
allowed several hours to equilibrate. The cell mercury the entire cell contents becoming a murky, grey cloud
volume was increased incrementally, resulting in 15-30 and then stabilizing out into a variety of shades of
psi pressure steps. Transient and stabilized phase yellow. Above 8303 kPa (1205 psia) the contents were
behavior was observed and recorded. The change in single phase, clear and colorless. At about 8274 kPa
mercury volume was recorded as a function of (1200 psia), the see-through single phase took on a
pressure. At pressures close to dte dew and bubble slightly yellow tint. At the critical point of 8253 kPa
points, dte volume/pressure increment was reduced. By (1197 psia), two phases appeared with an indistinct
taking a series of data points immediately above and thick yellow interface, a darker yellow color at d1e
below the appearance and disappearance of the two- bottom of the cell and a lighter yellow color on top. At
phase region, the dew and bubble points were 8212 kPa (1191 psia) the bottom half of the cell was a
established. distinct dark orange liquid and the top half a colorless
Isobaric cooling experiments were perfonned to vapor. At 8198 kPa (1189 psia) the liquid phase faded
establish the hydrate fonnation conditions for this acid to yellow and below 7957 kPa (1154 psia) the cell
gas/water mixture. The oven temperature was raised to contents were again a colorless single phase.
50°C (122 oF) and dte gas was pressurized to between In Figure 2, the calculated equation of state phase
9000 kPa (1305 psia) and 17700 kPa (2567 psia) and envelope is plotted along with the experimental data.
allowed to stabilize. Since the gas was saturated widt The widths of the two phase envelopes are similar, but
water at 2800 kPa (400 psia) and 24 °C (75 oF) and dte the calculated envelope falls below and to the left of
water content was not changed as the temperature and the experimental data. The calculated critical point
pressure were raised, the gas was undersaturated at dte occurs at 34.9 °C and 7633 kPa (94.8 of, 1107 psia),
conditions of high temperature and pressure. The 2.6°C and 620 kPa below the experimentally
temperature was dten reduced in 1.6°C (3 OF) steps determined critical point of 37.5°C and 8253 kPa
every 30 to 45 minutes until a hydrate was visually (99.5°F, 1197 psia). The deviations between actual
observed in dte cell. and calculated phase behavior emphasize the
The hydrate fonnation temperature measured in this importance of obtaining an experimental data set for
manner differs from dte traditional hydrate temperature acid gas mixtures. The equation of state was regressed
obtained by cooling gas in contact widt a liquid water to fit d1ephasebehaviour data obtained experimentally.
phase. When liquid water is present, hydrate fonnation The regressed curves and critical point match the
is predicted to occur at elevated temperatures in dte measured data within the experimental error. The
order of 20°C (68°F) at 9000 kPa (1305 psia). When modified equation of state allows some extrapolation to
dte gas is not in contact widt a water phase and is different conditions, but experimental verification will
undersatw'ated, hydrates cannot fonD until dte be necessary until more data becomes available and a
temperature drops sufficiently dlat dte gas can no general regression is completed.
longer bold all the water in solution and wfreewwater is The Sa11D'ated water content of the gas mixtW"Cat
available for dte fonnation of hydrates. Hydrates fonD 2860 kPa and 24°C (415 psia and 75°F) over four
preferentially to a liquid water phase, since dte gas is samples was measured to be 0.6 mole percent or 270 Ib
already below its satmated hYdratetem perature at these water/MMSCF. This value is over three times d1e
conditions. value that analysis of accepted pure component data
Res"lts, observations and discussion. As recorded and equation of state calculations predict. The
in Table 2, dew points were observed at 7°c/41 00 kPa, difference is attributed to experimental error and
9°C/4342 kPa, 15°C/5045 kPa, 26°C/6355 kPa, reflects on inaccuracies inherent in dte gravimetric
34 °C/7479 kPa and 37°C/7955 kPa. Bubble points water content measurement.
w~ observed at 7°c/4528 kPa, 9°C/4755 kPa, Figure 3 summarizes dte phase behavior and
16°C/55 10 kPa, 27°C/6900 kPa and 34°cn844 kPa. hydrate formation data obtained for dtis acid gas
Above 37.5°C (99.5 OF), a stable two-phase region mixture. The two-phase region can be avoided during
was not observed. Some droplets, and elongated compression by cooling the gas to a minimum of
SPE49522 A.KM. JAMALUDOIN.D.B. BENNION.F.B. THOMAS.MA CLARK 5

37.5°C between compression stages. The fluid is in acid gas Sb'eam. This reduces the cost. volume and H2S
the supercritical, dense phase above 8253 kPa and content of the remaining residual gas which
above 37.5°C. subsequentlywill be processedby more conventional
The hydrate formation temperature is below the means.
traditional hydrate temperature since the gas is not in Solubility of acid gasesin aqueoussolution is a
contact with a liquid water phase. With undersaturated function of the following parameters:
gas, hydrate fonnation is expected to coincide with dte . Acid gas composition
water saturation temperature. In this study, hydrates . Contacting pressure
were observed at temperatures above the expected . Contacting temperature
water saturation temperature of the gas. At 9000 kPa . Water salinity
(1305 psia) and 17700 kPa (2567 psia) predictions Solubility increases with increasing H2S
basedon pure component water saturation data indicate concentration and increasing pressure (although
the gas will be saturated at approximately -9°C (15°F) solubility generally levels out near the critical pressure
and -18°C (0 oF), while hydrates were observed at -2 °C of the mixture (about 7000-10000 kPa). Solubility is
(28°F) and 8°C (46°F). The difference can be reduced by inaeasing temperature and increasing
attributed either to experimental error or the salinity of the contacted water. Figure 4 provides an
inaccuracies inherent in predicting mixture saturation illustration of the solubility of pure carbon dioxide in
temperatures from pure component data. In either case, fresh and salt water at various pressures at 100°C.
since the observed hydrates occurred at higher There are virtually no published data on the solubility
temperatures than expected, a conservative design of mixtures of acid gases in water. Table 2 provides a
would not require dehydration of the gas unless the summary of some limited selected solubility data
temperature in the pipeline or wellbore dropped below available for different concentrations of acid gases at
the observed hydrate formation temperature. varioustem perature and pressure contacting conditions.
Detailed experimental solubility studies should be
Disposal of Acid Gas with Disposable conducted prior to any acid gas injection study. This
Fonnation Water will quantify the compatibility and expected solubility
Sour water injection has advantages and disadvantages of the target acid gas stream in the specific aqueous
in comparison to direct injection. The technique results phase present in the reservoir or contemplated for co-
in better containment of the sour gas as it is dissolved injection.
in the injected aqueous phase and, excepting diffusive Problems may be associated with solubility of
forces which act very slowly in porous media, the sour hydrogen sulphide into water. Water solutions
wattt moves only as the injected phase spreads into the containing H2S are not stable and reaction with
reservoir. This also lessenssafety concerns with respect adsorbed oxygen can cause the precipitation of
to rate of release and volume of release in the event of elemental sulphur\) and turbidity. This may result in
blowout of a sour disposal well. Compression costs are plugging of the injection zone by the suspended solid
reduced, as the effluent is pumped down the well as a precipitate. The turbidity can be reduced by filtration or
liquid phase using conventional equipment (with stabilized with various inhibitors (ie. glycol), but both
appropriate corrosion inhibition). Disadvantages techniques may increase the cost of the injection
include concerns about corrosion in the surface and operation significantly thus reducing the economic
injection equipment, hydrate in the contacting viability of d1esour water injection operation.
equipment, cost and safety of the surface contacting
equipment, and the fact that the phase behaviour of the Solubilize Acid Gas into Light Hydrocarbon
sour water must be precisely detem1medto ensure that Solvent and Inject the Solvent Containing Acid Gas
sour gas is not liberated from solution as temperature Component into tbe Depleted Reservoir as a
increases as the fluid is heated by contact with the Miscible Flood Enhanced Oil Recovery (EOR)
fonnation. The water-contacting process also suffers Technique. Rich acid gases exhibit extreme solubility
from the fact that it is not a perfect method for removal in liquid hydrocarbons at elevated pressures (gas-oil
of acid gases and preferentially tends to adsorb H2S ratios of acid gases in hydrocarbons. particularly light
over CO2. A relatively large volume of water is also condensates.can be in excess of300 m3/m3).Solubility
required to dissolve an acid gas stream of any of pure CO2 in 40° API gravity oil at 100°C is
appreciable volume. The technique can still be provided in Figure 4. Many potential injection zones
advantageous in systems where a large volume of contain a residual mobile or immobile liquid
produced water is available and must be disposed in hydrocarbon saturation. This would include depleted
any event, and can be used as a technique to extract a oil reservoirs. transition zones containing an immobile
large fraction of the sour gas component from a rich oil saturation. watertlooded zones at a residual oil
saturation, depleted gas reservoirs containing an initial condensate reservoirs or some gas reservoirs which
irreducible or sub-irreducible oil saturation, and have been created by gas migration over geological
depleted retrograde condensategas zones containing a time into previously oil bearing strata. As the liquid
trapped irreducible or sub-irreducible critical saturation increases in value, it still remains below the
condensate saturation. Two potential concerns arise irreducible value and hence is not mobilized, but
with respect to the contact of these hydrocarbon liquids expands and occludes space previously available for
with the acid gas as follows: gas to be injected. The end result can be a significant
Compatibility. Many oils may de-asphalt when reduction in gasphaseinjectivity if the configuration of
contacted with diatomic gases such as CO2 and H2S. the gas phase relative penneability curve is very steep
The precipitation of granular solid asphaltenescan lead at low liquid saturation values. Figure 6 provides an
to plugging of the pore system and restricted injectivity illustration of this phenomena.
in the near wellbore region. If injection into a zone This problem is very difficult to diagnose without
containing liquid hydrocarbons is contemplated, direct field or lab testing. Conventional gas-liquid
detailed compatibility testing should be conducted relative penneability curves can provide some insight,
between the live hydrocarbon liquid and the proposed but the parameters and configuration of nonnal gas-
injection gas over the range of expected downhole liquid relative penneability curves are generally
injection conditions to ensure that destabilization of significantly altered when considering an acid gas-oil
asphaltenes from the liquid hydrocarbon phasedoes not or acid gas-water system. Dissolution of the acid gas in
occur. the liquid phase significantly reduces its viscosity (by
Swelling. Due to the extremesolubility exhibited an order of magnitude or more for some hydrocarbon
by rich acid gases in most hydrocarbons a large liquid systems) and also can substantially reduce
formation volume factor increase(expansion of the size interfacial tension between the gas and liquid phases.
of the liquid hydrocarbon phase) occurs when the acid
gas contacts the insitu oil. If pressure is sufficient, the Potential Side Benefits. Acid gas re-injection may
acid gas may actually be miscible with the insitu crude have potential side benefits in addition to the direct
which will result in miscible displacement of the disposal of unwanted sour gas. Some of these factors
residual oil saturation away from the wellbore area, have been alluded to previously, but will now be
potentially creating an advantageousincrease in relative discussed in greater detail. They include:
permeability to the injected acid gas and an increase in Potential stimulative nature caused by carbonate
injectivity. In many situations, the composition of the dissolution. In the absence of adverse precipitation
acid gas, liquid hydrocarbon gravity and downhole effects and dissolution induced fmes mobilization and
temperature and pressure conditions are not conducive plugging, long-term acid injection may actually
to the establishment of miscibility. In this situation, a improve injectivity in some disposal wells due to low
portion of the injection gas is absorbed into the trapped pH induced dissolution effects.
liquid hydrocarbon phase, causing a large increase in Desiccation. In most direct acid injection projects,
formation volume factor of the oil. Figure 5 provides a the injected acid gas will have been dehydrated to
pressure-composition diagram for a typical insitu minimize hydrate problems at surface. Due to higher
retrograde condensate phasewith a molecular weight of downhole temperatures, hydrate formation willl&ely
approximately 110 when contacted with a 50% not be problematic, but the dry nature of the injection
H2S/500/oCO2 acid gas stream at 10000 kPa and 60 °C. gas may result in a gradual desiccation of the trapped
It can be seen at the saturation point (ie. point where irreducible or connate water saturation from the region
the saturation pressure of the liquid is equivalent to the adjacent to the injection zone. This is analogous to a
injection pressure of 12000 kPa representing the phenomenon which often occurs during injection of
maximum degree of swelling expected to occur) that an conventional dry gas into gas storage reservoirs. The
increase in condensate volume of over 27% occurs due reduction in initial water saturation can cause an
to solubility effects. increase in injectivity due to a lessening of adverse
If the expanded oil saturation is already at the relative permeability effects associated with the
irreducible level, the problem may not be significant. presence of the initial water saturation in the porous
When the oil saturation expands, it is basically akin to media. This effect may also be damaging if the insitu
increasing the oil saturation, and the portion of the water being desiccated is highly saturated with soluble
increased liquid hydrocarbon saturation in excessof the salts (for example, in a typical deep carbonate
irreducible value should be mobilized and displaced formation). Desiccation of fluid by the injection gas
deeper into the formation. Problems may occur if the results in precipitation of these soluble salts within the
original oil saturation is relatively small and is at a pore system which may have a counteracting effect on
subirreducible level. This often occurs in depleted gas the expected increase in penneability due to water
saturation removal, depending on the location of the re- References
precipitation within the pore system.
limited Or Fun Miscibility with In-situ Oil Most 1. Wichert,E. andT. Royan,"Sulphur Disposalby
acid gas streams represent excellent miscible injection Acid Gas Injection," SPE 35585, Gas
solvents (from a phase behaviour point of view) and Technology Conference, Calgary, Alberta,
very low or zero interfacial tension can be obtained Canada, May 1996.
with these gases with many oils at relatively low
pressures. This makes these gases potential EOR 2.
Keushnig,H., "HydrogenSulfide - If You Don't
injectant candidates for the miscible displacement of Like It, Put It Back," Journal of Canadian
oils (which are generally in and of themselves already Petroleum Technology, 34(6), June 1995, 18-20.
sour). Due to the supercritical nature of the gas, actual
volume available for injection is usually too small to be 3. Longworth,H.L., G.C. Dunn andM.Semchuck,
an effective consideration for voidage replacement for "UndergroundDisposalof Acid Gasin Alberta,
an EOR process. Situations do exist. however, where Canada: Regulatory Concerns and Case
the rich acid gas, extracted from produced solution gas Histories," SPE 35584, Gas Technology
from a large oil reservoir or directly from a sour gas Conference, Calgary, Alberta, Canada, May
reservoir, could be used to miscibly inject into adjacent 1996.
smaller oil pools or isolated zones of the source oil
pool. Detailed lab and numerical studies would be 4. Clark, M.A., W.Y. Svrcek, W.D. Monnery,
required in this situation to confinn miscibility with the A.K.M. Jarnaluddin. D.B. Bennion, F.B.
insitu crude, pressure required to maintain low Thomas, E. Wichert, A. E. Reed, and D.J.,
1FT/miscibility and potential compatibility concerns Johnson, "Designing and Optimized Injection
with the gas-crude system and injectivity issues as Strategy for Acid Gas Disposal widtout
discussed previously. Contingency plans for premature Dehydration," paper presented at dte 11m
ultra-sour gasbreakthrough at a producing well are also Annual Convention of dte Gas Processors
a necessity in this situation. Association,Dallas,Texas,March 16-18,1998.

Summary 5. Duckworth, G.L., D. Kopperson,S. Home, G.


Acid gas or water injection has proven to be a viable Kohn, D. Romansky, and C. ChaD,"Dispoal of
technology for the disposal of large volumes of waste Acid Gases with Oilfield Produced Water,"
acid gas. For compressed acid gas injection, either as paperpresentedat the 7~ Annual Convention
a disposal or miscible solvent, the operating company of the Gas Processors Association, Dallas,
must avoid the two-phase region during compression. Texas,March 16-18,1998.
Water condensation and hydrate formation in the post-
compression equipment must be prevented to ensure a 6. "Natural Gas Processors Association
safe, cost-effective operation. Experimental data on the Handbook," Gas Processing Suppliers
water content, density, hydrate and phase behavior of Organization,Tulsa, O.K., 1980.
acid gas mixtures is therefore necessary. In the case of
"Merck Chemical Index, " Ill" Edition. Merck &
the studied acid gas mixture of 9.90/0H2S, 89.5% CO2 7.
and 0.6% CR., dehydration is not required unless the Co. Inc., Rahway, N.J., USA, 1983.
temperature drops below 8 °C at 17700 kPa. The two-
phase region will be avoided during compression by 8. Song,K. and R. Kobayashi,"Water Contentof
maintaining the gastemperature above 37.5 °C between CO2in Equilibrium with Liquid Water and/or
Hydrates", SPE Formation Evaluation,
stages.
December1987,500-508.
Acknowledgments
The authors would like to thank Union Pacific 9. Selleck,F.T., L.T. Cam1ichaeland B.H. Sage,
Resources Company for permission to publish the "PhaseBehaviorin the HydrogenSulfide-Water
experimental data. The authors also express System", Ind Eng. Chem., September,1952,
appreciation to Vivian Whiting for her assistance in the 44(9),2219-2226.
preparation of the manuscript and figures.
8 ACID/SOURGASMANAGEMENTIN THE PETROLEUMINDUSTRY SPE 49522

10. Carroll, J.J. and A.E. Mather, "Phase


Equilibrium in die SystemWater-Hydrogen
Sulfide: ExperimentalDetenn ination of die LL V
Locus", Canadian Journal of Chemical
Engineering.,67, June,1989, 468-470.

Ng, H., D. Robinson and A. Leu, "Critical


Phenomenain a Mixture of Methane,Carbon
Dioxide and Hydrogen Sulfide", Fluid Phase
Equilibria, 19, 1985,273-286.

12. Huang. S.. A.D. Leu. H.J. Ng and D.B.


Robinson. " The Phase Behavior of two
mixtures of Methane. Carbon Dioxide.
Hydrogen Sulphide. and Water". Fluid Phase
Equilibria. 19. 1985. 21-32.

13. Mussumeci,A., "Computationin Gas Hydrate


Fonnation", SPE 21112, presentedat die SPE
Latin America Petroleum Engineering
Conference,Rio de Janeiro,Oct. 14-19,1990.

14. Dodds, W.S. et aI, "CO2 Solubility in Water",


Chern.Eng. Data Series1, 1956,p. 92.

IS. Munjal, P. and P.B. Stuwart, "Solubility of


Carbon Dioxide in Pure Water, SynfueticSea
Water and SynfueticSeaWaterConcentratesat
-5°C to 25°C and 10 to 45 ATM Pressure",
Journal of Chemical Engineering Data, 15,
1970,67.

16. Simon, R. and D. Graue, "Generalized


Correlationsfor PredictingSolubility, Swelling
and Viscosity Behavior of CO2-Crude Oil
Systems",Journal of Petrolewn Technology,
Ian 1965,p. 102.
Table 2: 10% Nominal D,S With \ .68/0 C. and CO.. Experimental Data

Dry Gas Composition:9.90/0HzS,89.5%,COz,0.6% CH.


Wet Gas Com sition: 9.7% H 0
Figure 1: Experimental Apparatus for Acid Gas Study

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