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Scope
1) This ExxonMobil Global Practice (GP) covers the requirements for shell-and-tube exchangers
according to API Standard 660, Eighth Edition, and the identical ISO 16812 (E), August 2007 (API
STD 660-8/ISO 16812), titled "Shell-and-Tube Heat Exchangers." This GP does not cover double
pipe exchangers or scraped surface exchangers.
2) API STD 660-8/ISO 16812 (E) as amended by this GP, defines the minimum requirements for shell-
and-tube heat exchangers in petroleum, petrochemical, and natural gas industries.
3) [I] Only the paragraphs amended are listed. For user convenience, the nature of the amendment is
noted as follows:
Addition:
Denotes additions to the corresponding API/ISO paragraph.
Exception:
Denotes a complete replacement of the corresponding API/ISO paragraph.
New:
Denotes a new requirement that does not appear in API STD 660-8/ISO 16812.
Refining/Chemicals, Downstream
For Company Use Only Version 5.0.0
Imperial Oil
Copyright Waiver
ExxonMobil Development Company and ExxonMobil Pipeline Company hereby license the use of ExxonMobil Engineering Practices System (EMEPS) Global Practices (GPs) for
use by any ExxonMobil division, subsidiary, or more-than-50%-owned affiliate. The GPs may be downloaded and modified as necessary for project and affiliate use. Written
permission from ExxonMobil Development Company or ExxonMobil Pipeline Company is not required. However, any modified GPs must be renumbered to a project-specific or
affiliate-specific number to distinguish them from the GPs on the EMEPS web site. ExxonMobil operated joint ventures may utilize GPs to create project-specific or location-specific
specifications. It is the responsibility of individual affiliate or joint venture to ensure that the use of GPs and their derivatives is limited to joint venture related business and not
disclosed or used outside the JV without appropriate EM management approval.
GP 06-01-01 TEMA Type Shell-and-Tube Heat Exchangers January 2009
Table of Contents
1. Required References
This Section lists the Practices, codes, standards, specifications, and publications that shall be used with
this document. Unless otherwise specified herein, use the latest edition.
2. Additional Requirements
[*] This Section lists the additional Practices, codes, standards, specifications, and publications that shall
be used with this document only where specified. Unless otherwise specified herein, use the latest
edition.
Bolt Circle
1/16 in. (1.5 mm) Line
1/16 in.
1/8 in. (3 mm) (1.5 mm) R
30°
1/16 in.
(1.5 mm)
Floating
Tubesheet
Hydrocarbons 150 and 300 750 (400) and below Double-jacketed (See Note 1 below), Spiral
Wound, CMGC, or GMGC
Above 750 (400) Spiral Wound or GMGC(See Note 2 below)
400 and higher Any Spiral Wound or GMGC(See Note 2 below)
Hydrogen or 150 and 300 750 (400) and below Double-jacketed (See Note 1 below), Spiral
Helium Wound, CMGC, or GMGC
Above 750 (400) Spiral Wound or GMGC (See Note 2 below)
400 and higher Any Spiral Wound or GMGC (See Note 2 below)
Steam 150 and 300 750 (400) and below Double-jacketed (See Note 1 below), Spiral
Wound, CMGC, or GMGC
Above 750 (400) Spiral Wound or GMGC(See Note 2 below)
400 and higher Spiral Wound or GMGC(See Note 2 below)
Air or other 150 and 300 750 (400) and below Double-jacketed (See Note 1 below), Spiral
oxidizing media Wound, CMGC, or GMGC
Above 750 (400) Spiral Wound or GMGC(See Note 2 below)
Water (including 150 and 300 Any Double-jacketed (See Note 1 below), Spiral
boiler feed) Wound, CMGC, or GMGC
400, and higher Any Spiral Wound or GMGC
Toxic Materials, 300 and lower 750 (400) and below Double-jacketed (See Note 1 below), Spiral
including acids Wound, CMGC, or GMGC
and caustics
Refrigerant and 300 and lower 400 (200) and below Double-jacketed (See Note 1 below), Spiral
Refrigerated Wound, CMGC, or GMGC
(2) SW, CMGC and GMGC gaskets operating above 800F and in oxidizing atmospheres, such as air, oxygen,
carbon dioxide, steam, etc. shall have Thermiculite or an approved equivalent, as filler/cover material.
(3) [*] For exchangers in cyclic service, GMGC or SW gaskets for girth flanges shall be selected if allowed per
Table 1. When specified by the Purchaser, properly designed Belleville disc springs (washers) to maintain
bolt load shall be installed. An exchanger is to be considered in cyclic service if the number of startups and
shutdowns plus other significant pressure or temperature cycles exceed 1000 during the life of the unit.
API Para. 4.3 GP 05-01-01 – Registration with the National Board of Boiler and Pressure Yes No
Vessel Inspection Authority?
GP Section 5.7 (b) Spare gaskets required? Yes No
GP Section 5.8 Is Vendor Quality Assurance Program required? Yes No
Record of Change
Version 1.0.0 Date: 07/01
Location Action Description
No changes
Section 8.1.1.1 Addition Added controlled tightening requirements for B7M studs.
Section 9.5.6.1 Addition Modified definition of H 2 service in Item 1); added Item 8) and
Rationale.
Section Addition Added Rationale and modified the designator for this item to "M" from
9.5.6.3.2 "R."
Section Addition Added clarification for tube expansion requirement.
9.5.11.1
Section 9.6.7 Modification Replaced "carbon steel" with "ferritic steel" and modified the definition
of wet H 2 S service.
Section 9.8.2 Addition Added flatness tolerance.
Section 9.8.3 Deletion Deleted old GP 6.8.3 as adequately covered in GP 9.8.2.
Section 9.11.3 Modification This paragraph was previously numbered 9.10.3.
[*]Section Modification Specified a minimum 15 psig (1 barg) pneumatic test pressure for welded
10.3.1 tube-to-tubesheet joints.
[*]Section Modification Modified "if specified" to "shall be conducted unless otherwise specified
10.3.5 by the Purchaser."
Section Modification Modified supplemental leak test requirements for welded tube-to-
10.3.11 tubesheet joints.
Section 12.1 Addition Added criteria for applicability of GP 05-01-02.
Appendix: Modification Renumbered each section as appropriate to reflect new API standard.
Annex B Deleted/Added sections as appropriate to reflect new API standard and
revised GP. Changed Table A–1 to Table B–1. Added Annex D to
Table B-1 in Annex B.
Section 7.6.4.1 Addition Added the requirement and rationale regarding impingement protection
devices.
Section 7.7.10 Modification Modified requirements for threaded connections.
Section 7.7.11 Addition Added the requirement and rationale for nozzle reinforcement area
calculations.
Section 7.8.10 Addition Added the requirement and rationale for bolted tubesheet and flange
joints in high differential temperature applications.
Section 7.8.11 Addition Added the requirement and rationale for optional machining allowance
on gasketed surfaces.
Section 7.8.12 Addition Added the requirement and rationale for bolting design.
Section 7.9.1 Addition Added the preference for flanged and flued shell side expansion joints.
Section 7.10.1 Modification Added the gasket design factors and rationale.
Table 1 Modification Revised the gasket selection table, and added notes related to DJ gaskets
and limitation of graphite filler/cover.
Section 8.3.3 Addition Added the rationale for ERW copper tubes.
Section 8.3.4 Addition Added requirements and rationale for ERW CS tubes.
Section 9.5.6.1 Addition Added the requirement for welded joints when the ratio f y is less than
0.6.
Section 9.5.6.2 Modification Updated the Code references and rationale for welding requirements.
Section 9.5.11 Addition Added rationale defining strength welds per EM.
Section 9.6.7 Modification Removed "S" labels for alkaline and wet H2S services.
Section 9.6.8 Addition Added requirements and rationale for test coupons specified per ASME
UCS-85.
Section 9.8.2 Modification Modified the gasketed surface flatness requirement.
Section 9.10.2 Addition Added the requirement and rationale for final tube expansion after
welding.
Section 9.10.5 Addition Added rationale for flared inlet ends of copper tubes.
Section Addition Added the requirement for hardness testing of welds.
10.2.5.a
Section 10.3 Addition Added reminder of test pressures exceeding ASME VIII, Div 1
requirements.
Appendix: Modification Renumbered each section as appropriate to reflect new API standard.
Annex B Deleted/Added sections as appropriate to reflect new API standard and
revised GP.
All Global Modifications To standardize the format of the Global Practices and to meet other
Practices requirements, the following changes have been implemented:
"For ExxonMobil Use Only" has been replaced with "For Company Use
Only."
A copyright waiver has been added in the first page Footer.
The definition of asterisks in the Scope has been deleted. The asterisk is
now defined in the Purpose Code attachment and is used within brackets
as other Purpose Codes.
Multiple paragraphs within a Section have been numbered.
The standard text for Required References has been modified.
The standard text for Additional Requirements has been modified.
The [S] Purpose Code has been modified.
The following Purpose Codes have been added:
[*] for additional information or decision required of Owner's
Engineer.
[A] for approval requirements before beginning work or finalizing
design.