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Classification: Internal
Title: Piping system design basis DocID: DBAD535614
Revision: -.19
Author: Anders Björklund Sheets: 4
See Wärtsilä Process design parameters (WDAAA105212) and system handbooks for latest info
Outside PowerHouse
Inside PowerHouse
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 16.5 bar see DBAB024337 /S(P) DN15-DN400 (max. DN250)
- LBF, LFO 8 bar 80C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.5 bar see DBAB024337 /M(P) DN15-DN400
After Booster & Heater
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 31.5 bar see DBAB024337 /S(P) DN15-DN400 (max. DN125)
- HFO (<700cSt), CRO 14 bar 135C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 20.7 bar see DBAB024337 /M(P) DN15-DN400
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 30.1 bar see DBAB024337 /S(P) DN15-DN400 (max. DN125)
- LBF, LFO 14 bar 110°C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 20.1 bar see DBAB024337 /M(P) DN15-DN400
GAS SYSTEM
Low pressure (SG,DF)
- Before gas ramp 10 bar amb (50C) ≥ -10°C Site/Module PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 14.3 bar see DBAB024337 /S(Z) DN15-DN400
- After gas ramp 10 bar amb (50C) ≥ -10°C Site/Module PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 14.3 bar see DBAB024337 /S(Z) DN15-DN400
High pressure (GD)
- Before compression 50 bar 50C NA
- After compression 375 bar 70C PN400/#2500 Duplex 1.4462 NA
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 16.8 bar see DBAB024337 /S(Q) DN15-DN400
LUBE OIL SYSTEM, 8 bar 95°C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.4 bar see DBAB024337 /M(Q) DN15-DN400
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 12.5 bar see DBAB024337 /S(D) DN15-DN400
SLUDGE SYSTEM, 6 bar 90C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 8.6 bar see DBAB024337 /M(D) DN15-DN400
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 12.5 bar see DBAB024337 /S(D) DN15-DN400
OILY WATER SYSTEM, 6 bar 90C
≥ -10°C Module piping Carbon steel P235GHTC1 EN10216-2 EN13480 8.6 bar see DBAB024337 /M(D) DN15-DN400
COMPRESSED AIR SYSTEM
- Starting air system 33 bar 60C ≥ -10°C Site/Module PN40 Carbon steel P235GHTC1 EN10216-2 EN13480 47.2 bar see DBAB024337 /S(HP-T) DN15-DN300
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 16.0 bar see DBAB024337 /S(T) DN15-DN400 (max. DN125)
- Working air system 8 bar amb (60C)
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.5 bar see DBAB024337 /M(T) DN15-DN400
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 13.0 bar see DBAB024337 /S(V) DN15-DN400
COOLING SYSTEM (External) 6 bar C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 8.8 bar see DBAB024337 /M(V) DN15-DN400
WATER SUPPLY SYSTEM 10 bar amb (40°C) ≥ -10°C Site/Module PN16 Stainless steel 1.4307 EN10217-7 EN13480 14.7 bar see DBAB024337 /S(F) DN15-DN200
DISTRICT HEATING 2-16 bar / 16 bar 110C(135°C) ≥ -10°C Site/Module - Carbon steel P235GHTC1 EN10216-2 EN13480 Projectwise see DBAB024337 Projectwise
INTAKE AIR SYSTEM 0 / 0.5 bar amb (75°C) ≥ -10°C Site/Module PN2,5 Carbon steel S235JR EN10025-2 EN13480 No see DBAB024337 /S(NG) DN400-DN1600
UREA SYSTEM (40% urea or 25% ammonia system) 9 bar 50°C ≥ -10°C Site/Module PN 16 Stainless steel 1.4307 EN10217-7 EN13480 13,2 bar see DBAB024337 NA
STEAM SYSTEM
- Low pressure 10 bar 184C ≥ -10°C Site/Module PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 16.1 bar see DBAB024337 /S(R) DN15-DN400
- High pressure 20 bar 400C ≥ -10°C Site/Module PN40 Carbon steel P235GHTC1 EN10216-2 EN13480 Projectwise see DBAB024337 /S(HT-R) DN15-DN600
NOTES!
a) For details about system wise components and materials see DBAB024337
b) As base for material specification see also PED classifiaction guidelines (WDAAA325535, DBAC896354 and DBAB379310) and PED class specification template WDAAA325532
c) Material certificates: For PED class 1 or higher material certificate according to EN10204 3.1 or 3.2. (in case of 3.1, the manufacturer has to have a quality system certified according to EN 764-5 paragraph 4). For class SEP (article 3.3) test report 2.2 according to EN10204: 2004
d) Flanges of material P250GH requires PMA (DBAB976496). The PMA to be approved by Notified Body for PED class 3 piping.
e) P235TR1 material is only allowed to use for SEP piping and at temperatures between +0C...+150C
f) If Temperature is <-10C rules for prevention of brittle fracture in EN13480 Annex B to be followed for the material specifications. TO BE UPDATED TO PROJECT SPECIFIC VALUES
g) Generally in PDMS 12.1 pipesizes are available up to DN400. Note! Max DN-sizes in red for P235TR1 piping is the SEP limit for the specific system.
DocID: DBAD535614 -.19 Document Classification: Sheet name: Process design parameters (EN)
Status: Draft Internal Page: 1/6
See Wärtsilä Process design parameters (WDAAA105212) and system handbooks for latest info
Outside PowerHouse
Inside PowerHouse
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 12 bar /U(P)
- LBF, LFO 8 bar 116 psi 80C 176°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.5 bar see DBAB024337 /M(P) DN15-DN400
After Booster & Heater
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 21 bar /U(P)
- HFO (<700cSt), CRO 14 bar 203 psi 135C 275°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 20.7 bar see DBAB024337 /M(P) DN15-DN400
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 21 bar /U(P)
- LBF, LFO 14 bar 203 psi 110°C 230°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 20.1 bar see DBAB024337 /M(P) DN15-DN400
GAS SYSTEM
Low pressure (SG,DF)
- Before gas ramp 10 bar 145 psi amb (50C) 122°F ≥ -29°C Site piping #150 Carbon steel gr.B ASTM A106 ASME B31.3 15 bar /U(Z)
- After gas ramp 10 bar 145 psi amb (50C) 122°F ≥ -10°C Site/Module PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 14.3 bar see DBAB024337 /S(Z) DN15-DN400
High pressure (GD)
- Before compression 50 bar 725 psi 50C 122°F NA
- After compression 375 bar 5440 psi 70C 158°F #2500 Duplex NA
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 12 bar /U(Q)
LUBE OIL SYSTEM, 8 bar 116 psi 95°C 203°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.4 bar see DBAB024337 /M(Q) DN15-DN400
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 9 bar /U(D)
SLUDGE SYSTEM, 6 bar 87 psi 90C 194°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 8.6 bar see DBAB024337 /M(D) DN15-DN400
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 9 bar /U(D)
OILY WATER SYSTEM, 6 bar 87 psi 90C 194°F
≥ -10°C Module piping Carbon steel P235GHTC1 EN10216-2 EN13480 8.6 bar see DBAB024337 /M(D) DN15-DN400
COMPRESSED AIR SYSTEM
≥ -29°C Site piping #300 Carbon steel gr.B ASTM A53 ASME B31.3 49.5 bar /U(T)
- Starting air system 33 bar 479 psi 60C 140°F
≥ -10°C Module PN40 Carbon steel P235GHTC1 EN10216-2 EN13480 47.2 bar see DBAB024337 /S(HP-T) DN15-DN300
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 12 bar /U(T)
- Working air system 8 bar 116 psi amb (60C) 140°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.5 bar see DBAB024337 /M(T) DN15-DN400
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 9 bar /U(V)
COOLING SYSTEM (External) 6 bar 87 psi C 230°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 8.8 bar see DBAB024337 /M(V) DN15-DN400
WATER SUPPLY SYSTEM 10 bar 145 psi amb (40°C) 104°F Site piping #150 Stainless steel TP304L ASTM A312 ASME B31.3 15 bar /U(F)
DISTRICT HEATING 2-16 bar / 16 bar (232 psi) 110C(135°C) 230°F(275°F) ≥ -10°C Site/Module - Carbon steel Projectwise Projectwise
INTAKE AIR SYSTEM 0 / 0.5 bar 7 psi amb (75°C) 167°F ≥ -10°C Site/Module PN2,5 Carbon steel S235JR EN10025-2 EN13480 No see DBAB024337 /S(NG) DN400-DN1600
UREA SYSTEM (40% urea or 25% ammonia system) 9 bar 131 psi 50°C 122°F Site piping #150 Stainless steel TP304L ASTM A312 ASME B31.3 13.5 bar NA
STEAM SYSTEM
- Low pressure 10 bar 145 psi 184C 364°F ≥ -29°C Site piping #150 Carbon steel gr.B ASTM A106 ASME B31.3 15 bar /U(R)
- High pressure 20 bar 290 psi 400C 752°F ≥ -10°C Site/Module #300 Carbon steel gr.B ASTM A106 ASME B31.3 Projectwise NA
NOTES!
Modules with EN-piping
a) For details about system wise components and materials see DBAB024337
b) As base for material specification see also PED classifiaction guidelines (WDAAA325535, DBAC896354 and DBAB379310) and PED class specification template WDAAA325532
c) Material certificates: For PED class 1 or higher material certificate according to EN10204 3.1 or 3.2. (in case of 3.1, the manufacturer has to have a quality system certified according to EN 764-5 paragraph 4). For class SEP (article 3.3) test report 2.2 according to EN10204: 2004
d) Flanges of material P250GH requires PMA (DBAB976496). The PMA to be approved by Notified Body for PED class 3 piping.
e) If Temperature is <-10C rules for prevention of brittle fracture in EN13480 Annex B to be followed for the material specifications. According to ASME B31.3 minimum allowed temperature is -29°C. TO BE UPDATED TO PROJECT SPECIFIC VALUES
DocID: DBAD535614 -.19 Document Classification: Sheet name: Process design parameters -ASME
Status: Draft Internal Page: 2/6
EN CATALOGUE
US CATALOGUE
DocID: DBAD535614 -.19 Document Classification: Sheet name: PDMS 12.1 spec names
Status: Draft Internal Page: 3/6
Welded type
Seamless type
Welded type
Seamless type
Welded type
Welded type
Seamless type
Seamless type
Welded type
Seamless type
Welded type
Seamless type
Seamless type
Seamless type
Seamless type
Welded type
Welded type
Welded type
Welded type
Seamless type
Seamless type
Seamless type
Seamless type
Seamless type
Seamless type
Seamless type
Seamless type
galvanized, welded type
Seamless type Carbon steel pipe material for cold condition down to -45°C
DocID: DBAD535614 -.19 Document Classification: Sheet name: PDMS 12.1 spec names
Status: Draft Internal Page: 4/6
date Rev
13.8.15/Abj Module PDMS specs and pipe size range in spec added.
19.1.16/Abj GD parameters added,Cooling water spec name corrected, ASME specification added,
1.2.16/Abj format changed to xlsx, ## changed to NA