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Introduction:
Valves are used to control the flow and pressure of hydraulic oil in a
hydraulic system. Hydraulic valves are grouped into three major
categories, based primarily on their function. The three major types
of hydraulic valves are pressure control valves, flow control valves,
and directional control valves. A valve may be constructed to
combine several of these functions. A valve is usually named for
how it functions or how it is constructed.
Pressure Control Valves are used to control the pressure in a circuit
or in a system. The primary valve function will remain the same
although the design may change. Examples of pressure control
valves include relief valves, sequence valves, pressure reducing
valves, pressure differential valves, and unloading valves.
Unit 3 3-4-2 Hydraulic Fundamentals
Lesson 4
Relief Valves
Hydraulic systems are designed to operate within a certain pressure
range. Exceeding this range can damage the system components or
become dangerous to personnel. The relief valve maintains the
pressure within the designed limit by opening and allowing excessive
oil to flow either to another circuit or back to the tank.
Pilot Valve
Spring
Pilot Valve
Unloading
Valve Spring
Unloading
Valve
To
Unloading Tank
Valve Orifice
To
Pump Flow
System
Pilot Valve
Pilot Valve Spring Orifice
Pilot Valve
Unloading
Unloading Valve Orifice
Valve Spring
Unloading Valve
To Tank
From To
Pump Tank
From To
Pump Tank
From To
Pump Tank
From
Pump
Output To
To
Circuit 2
Circuit 1
Unloading
Valve
From
Pump
Output To
To
Circuit 2
Circuit 1
Unloading
Valve
From To
Pump Circuit 2
Pump Start-up
Figure 3.4.11 shows the pressure reducing valve in the normally open
position.
At pump start-up, the valve spring force holds the valve spool and the
piston to the right. The supply oil flows around the pressure reducing
valve spool to the controlled oil circuit (downstream side of the
valve). The supply oil also flows through the oil passage to the
piston chamber at the right of the valve spool. Any change in the
controlled oil circuit pressure is sensed in the piston chamber. At
pump start-up, the supply oil pressure and the controlled oil pressure
are the same.
Unit 3 3-4-10 Hydraulic Fundamentals
Lesson 4
Supply
Drain Orifice Oil Drain Piston
From To Controlled
Pump Oil Circuit
Secondary Primary
Circuit Circuit
Supply Oil
50 Psi Valve Valve
Spring Spool Body
Pump Start-up
Figure 3.4.14 shows a pressure differential valve. The pressure
differential valve maintains a specified difference in pressure between
two circuits.
At pump start-up and whenever the pressure in the primary circuit is
less than 345 kPa (50 psi), the spring force holds the valve spool to
the right. The oil flow is blocked to the secondary circuit. Any
change in the primary circuit pressure is sensed at the valve spool.
Unit 3 3-4-13 Hydraulic Fundamentals
Lesson 4
Secondary Primary
Circuit Circuit
Supply Oil
50 Psi Valve Valve
Spring Body Spool
Fig. 3.4.15
Inlet Outlet