Gea T Smart Seat Valves Catalog - tcm11 23509 PDF

Seat Valves T-smart
Product Group Flow Components

Catalog 2018
GEA
· 3
Legal notice
Publication date: August 2018
The publication of specifications, technical data and information in written or electronic form does not release the user from the
responsibility of checking for themselves all products delivered by us for suitability for the application(s) intended. These may be
subject to change without prior notification. Errors and printing errors excepted – we assume no liability for the correctness of
specifications given.
The general terms and conditions of delivery apply.
All rights reserved – copyright on all contents. The ® symbol in this catalog identifies a trademark registered in certain countries.
GEA Tuchenhagen GmbH

Am Industriepark 2 – 10, 21514 Büchen, Germany
Registered office: Büchen, Court of Registration: Lübeck, HRB 836 SB
Management office: Tobias Dieckmann, Michael Wulle, Oliver Hegehofer
Sales tax identification number: DE 812589019
GEA
4 · Contents Pages
Introduction to GEA Flow Components........................................................................................................................................................................ 6
Seat Valves T-smart

Introduction to Seat Valves T-smart ............................................................................................................................................................................... 8
Overview.................................................................................................................................................................................................................................10
Technical data.......................................................................................................................................................................................................................12
Certificates............................................................................................................................................................................................................................ 15
Valve Selection Matrix........................................................................................................................................................................................................16
Single-seat Valves
Overview – Shut-off Valves..............................................................................................................................................................................................18
Type 1007...............................................................................................................................................................................................................................20
Type 1003.............................................................................................................................................................................................................................. 22
Overview – Divert Valves..................................................................................................................................................................................................24
Type 2017...............................................................................................................................................................................................................................26
Type 2027...............................................................................................................................................................................................................................28
Mixproof Shut-off Valves

Overview – Mixproof Double-seat Valves.................................................................................................................................................................. 30
Type 3022 ..............................................................................................................................................................................................................................32
Type 3011.............................................................................................................................................................................................................................. 34
Type 3012.............................................................................................................................................................................................................................. 36
Type 3021.............................................................................................................................................................................................................................. 38
Overview – Double-seal Valves...................................................................................................................................................................................... 40
Type 5007...............................................................................................................................................................................................................................42
Type 5003 ............................................................................................................................................................................................................................. 44
Tank Bottom Valves

Overview – Single-seat Bottom Valves....................................................................................................................................................................... 46
Type 4001.............................................................................................................................................................................................................................. 48
Type 4002 ............................................................................................................................................................................................................................. 50
GEA
Contents Pages · 5
Spare Parts
Seal Kits...................................................................................................................................................................................................................................52
Spare Part Kits..................................................................................................................................................................................................................... 54
Tools........................................................................................................................................................................................................................................ 56
Control and Feedback Systems

Overview................................................................................................................................................................................................................................ 58
Certificates............................................................................................................................................................................................................................ 59
Selection Matrix T.VIS®..................................................................................................................................................................................................... 60
T.VIS® M-15........................................................................................................................................................................................................................... 62
T.VIS® A-15............................................................................................................................................................................................................................ 68
Connection 0, INA ............................................................................................................................................................................................................. 72
Proximity Switches...............................................................................................................................................................................................................74
Adaptation.............................................................................................................................................................................................................................75
IP Protection Classes ..........................................................................................................................................................................................................76
Semi-automatic Setup....................................................................................................................................................................................................... 77
Connection Screw Fitting.................................................................................................................................................................................................78
Interface Types......................................................................................................................................................................................................................79
Appendix
Composition of the Order Code................................................................................................................................................................................... 81
Complete Order Code....................................................................................................................................................................................................... 82
Description of Certificates............................................................................................................................................................................................... 86
Abbreviations and Terms ................................................................................................................................................................................................. 87
CAD Files............................................................................................................................................................................................................................... 91
General Sales Terms and Conditions of Delivery .................................................................................................................................................... 92
GEA
6 · Introduction to GEA Flow Components
GEA Group Aktiengesellschaft

Regardless of the application – for our GEA is one of the largest suppliers of process technology for
customers product quality and profitability the food industry and for a wide range of other industries.
are what matters. This is what GEA Flow As an international technology group, the company focuses
on world-leading process solutions and components for
Components is known for. Our engineers sophisticated production processes.
are specialists in everything that flows.
GEA Flow Components
GEA offers well-engineered process components and services to
ensure smooth production processes in the treatment of liquid
Around one quarter of the milk processed
is handled by GEA equipment
products. We develop and produce a comprehensive product
range that includes valve technology for all hygienic classes
(Hygienic, UltraClean, Aseptic), hygienic pumps and cleaning
technology.
Roughly every second liter of beer is brewed
using GEA equipment and solutions
GEA Flow Components products and services are available
around the world through the international GEA network.
Approx. one in three instant coffee lines has

been built by GEA
GEA
Introduction to GEA Flow Components · 7
State-of-the-art hygienic design

• Beverage
GEA Flow Components meet the highest hygienic standards – Beer, juice, smoothie products …
where required, such as EHEDG and 3-A standards. • Dairy
– Milk, yoghurt, cheese …
Hygienic valves and components from GEA form the core • Food
component of matrix-piped process plants. – Sauces & cremes, ketchup, mayonnaise …
• Pharma/Biotech
When it comes to sterile applications, GEA offers both Ultra- – Pharmaceuticals, biotechnology products,
Clean and Aseptic valves and systems. The hermetic sealing cosmetics & health care …
of the product area provides a maximum level of process line • Chemicals
isolation and thus contributes to process and product safety. – Fine chemicals, bulk chemicals,
cleaning chemicals …
The hygienic pump range from GEA includes centrifugal • Dairy farming
pumps (single-stage, multi-stage and self-priming), as well – Raw milk processing …
as rotary lobe pumps.
GEA cleaning devices – whether index, orbital, rotary or

static – achieve optimum cleaning results in multiple
industries. GEA product recovery systems help to recover
valuable products and reduce both waste disposal costs
as well as water and detergent consumption.
Applications
Hygienic Valve Technology

A complete range of economically designed H ygienic
valves for complex tasks as well as basic functions, h
elping
producers to achieve high product quality and efficiency.
Aseptic Valve Technology

UltraClean and Aseptic valves are suitable for production
processes which require a higher safety protection against
contamination from the environment and thus warrant
microbial stability of the product over the whole process.
Hygienic Pump Technology

A great variety of Hygienic pumps with sensibly rated
high efficiency motors and carefully designed flow paths,
driving economic efficiency and sustainable operation.
Cleaning Technology
Index, orbital, rotating and static cleaners in a complete
range, developed with special emphasis on saving
valuable resources in the cleaning process.
GEA Seat Valves T-smart
8 · Introduction to Seat Valves T-smart
Your investment pays off

GEA Tuchenhagen products are based
GEA Tuchenhagen seat valves of the T-smart series can save
on future-oriented company and you considerable costs. The compact actuators and efficient
product design principles that include control technology ensure low energy consumption.
an obligation to economic viability,
The design of the valves without dead space satisfies the most
sustainability and service. exacting hygienic requirements and prevents unnecessary
product losses. Long-lived seals help reduce operating costs.
These design features reduce the consumption of valuable
energy, water and cleaning media, as well as the time and staff
expenditure for cleaning and maintenance.
The ROI on your investment in innovative process technology

from GEA Tuchenhagen will be quickly noticeable.
Economical
Higher product quality
Reduced consumption of energy, water and cleaning media
Reduced time and personnel costs for maintenance and cleaning

Introduction to Seat Valves T-smart · 9
You score points with environmental protection Our support is your gain
Lower consumption of energy, water and chemicals means less In addition to our product range, you can also make use of the
pollution for the climate and environment. GEA Tuchenhagen individualized engineering support from GEA Tuchenhagen.
meets these requirements by complying with binding Even before you have started using our products, this support
international standards. provides you with extensive digital tools – from technical
drawings to 3-D models.
As a user of GEA Tuchenhagen products, you benefit from
proven environmentally-friendly production processes, as well The individualized service concepts from GEA Tuchenhagen
as the high standards for hygienic processing and care of your ensure that maintenance work is conducted with the lowest
products. This makes a significant contribution to protecting amount of production downtime possible.
the global environment and climate.
We look forward to creating and customizing a maintenance
With our products, you show how important sustainable plan for you.
working processes are to you and that you take responsibility
for future generations!
Sustainable Service-oriented
Lower climate and environmental impact Individual engineering support
Sustainable, environmentally friendly production processes Shortest possible interruptions of production
High standards for hygienic processing and care of products Individual service concept
10 · Overview
Seat valves T-smart
The compact seat valves of the T-smart series set new Seat valves T-smart are subject to production certified acc. to
standards for high power with low space demands. Due DIN EN ISO 9001:2000 without exception and correspond to
to their small build, the valves have a low weight, which the requirements of the European Hygienic Engineering and
considerably simplifies operation. Low operation, maintenance Design Group (EHEDG).
and servicing costs contribute to high system productivity.
The T-smart valves have not only been tested for precise
The T-smart valve series offers valves in standard forms compliance with the guidelines named, but also have passed
that are often used with optional equipment parts and an independent and a standardized cleaning test for their
comprehensive accessories. All necessary versions in housing suitability with easy and efficient cleaning.
spaces and control top types are available.
Like all GEA components, the T-smart series corresponds to

the highest quality demands and seamlessly merges with the
outstanding product range “Made by GEA Tuchenhagen”.
Small and compact Hygienic design
Low weight Low risk of contaminating the end product
Maintenance-friendly Maximum efficiency in cleaning
Low servicing costs Lower CIP costs

Overview · 11
The bayonet lock Valve housing
The innovative bayonet lock is the perfect interface between The housings of the T-smart seat valve series are delivered
the valve lantern and the housings. In connection with pre- standardized with an inner surface quality of R a ≤ 0.8 µm
tension-free radial seals, the benefit of this lock is that the and a ground outer surface. This corresponds to the required
user does not need any special tools to (dis)assemble the valve surface qualities of the essential standards
insert. Clamping connections were not used at all. The bayonet in the valve design (e.g. EHEDG).
lock meets all necessary safety requirements: A safety screw
connection prevents inadvertent twisting/opening of the For single-seat valves (shut-off, divert and tank bottom
valve; the two interlocking metal surfaces of the bayonet lock valves), in-line and angle housings (L- and T-housings) are
additionally secure against opening of the valve under product available as standard versions. Different housing combinations
pressure. can be chosen for double-seat valves.
For all T-smart seat valves, the housing combinations are

Seat Valves T-smart designed as firmly connected housings; therefore, the correct
angle between the housings must be ensured when you place
Reliable and simple maintenance the order. The different angles are determined by the article
Hygienic and space-saving design numbers and must be indicated clearly in the order code.
Suitable material selection for metal components and seals

Seals
High surface quality of components in contact and not in
contact with the product
The sealing of the valve discs takes place by maintenance-
Self draining system of the housings without domes and sumps friendly O-rings, available in material EPDM. Particularly
narrow production tolerances for these O-rings ensure
GEA Tuchenhagen valve technology
hygienically proper sealing under the different process
conditions.
Actuator To reduce necessary spare parts inventories at the customer's

site, seals of the same kind are re-used according to valve type
The actuators of the T-smart seat valve series are available and rated widths, so that the number of required sealings is
spring-to-open and spring-to-close. This must be indicated minimal.
clearly by the article number when ordering, since the actuator
cannot be turned subsequently to change the effect.
Valve information system T.VIS®
The design of T-smart seat valves has been standardized as
well. The lift functions for both valve discs are integrated into Control tops of the T.VIS® generation are available in different
the actuator as standard. versions for the T-smart seat valves, under which the proper
selection is made depending on customer needs. The T.VIS®
GEA Tuchenhagen utilizes its known high quality demands control tops are individually optimized for each customer,
and always maintenance-free designs with its actuators of the independently of whether the proven sensor technology of the
T-smart seat valve series. This ensures maximum safety for T.VIS® M-15 or the state-of-the-art path measuring technology
the user, since the actuators do not have to be opened with the of the T.VIS® A-15 are used.
present spring forces for maintenance purposes.
T-smart benefits
Made by GEA Tuchenhagen
EHEDG-certified
12 · Technical Data
Pipe classes Material test certificates
Standard VARIVENT® valve housings are supplied with welding Optionally, the valve housings and product wetted parts can
ends, although the valves can be delivered with various be supplied with a test report 2.2 or an inspection certificate
connection fittings as an option (see section 8). 3.1 acc. to EN 10204.
The dimensions of the welding ends comply with the If 3.1 inspection certificates are required, please notify us of
following standards: this when you place the order.
Metric
Seal materials
DN Outside diamter acc. to DIN 11866, series A
Seals in contact with the product are EPDM. NBR material is
10 13.0 × 1.50
used for seals not in contact with the product.
15 19.0 × 1.50
25 29.0 × 1.50
40 41.0 × 1.50
The mixing constituents of our seal materials are contained
50 53.0 × 1.50 in the FDA “White List” and are in accordance with “FOOD
65 70.0 × 2.00 and DRUG” (FDA) guidelines 21 CFR Part 177.2600 or 21 CFR
80 85.0 × 2.00 177.1550: “Rubber articles intended for repeated use”.
100 104.0 × 2.00
125 129.0 × 2.00 The resistance of the seal material depends on the nature and
150 154.0 × 2.00 temperature of the product being transported. The contact
time can negatively affect the service life of seals.
Surfaces For detailed information about the properties of the seal

materials, refer to the seal material properties table.
Surfaces in contact with the product are designed in Ra ≤ 0.8 μm
as standard.
Operating pressure
Materials The valves can be used up to a vacuum of –0.95 bar

and are designed up to a product pressure of 5 bar
Components in contact with the product are produced from (NC: DN 80–DN 100, OD 4") or 6 bar (NC: DN 25–DN 65,
AISI 316 L, while those not in contact with the product are OD 1"–OD 3" / NO: DN 25–DN 100, OD 1"–OD 4").
made from AISI 304.
For detailed information about the properties of the materials,

refer to the material properties table.
Technical Data · 13
Ambient conditions Actuator types
Seat valves T-smart are delivered with a pneumatic actuator.

Ambient temperatures They are configured for long-term operation, and are
0 °C to 45 °C maintenance-free.
VARIVENT® / ECOVENT®
(with connection 0) 32 °F to 113 °F
−20 °C to 80 °C Feedback
Proximity switches
−4 °F to 176 °F
In the control top
See section 7: Control and feedback systems
The valves can also be used outdoors. However, in these
application areas they must be protected against icing, or else Proximity switch holder on the actuator
de-iced before switching or lifting. In addition, the particular The proximity switch holder M12×1 (INA) makes it possible to
requirements on the control and feedback system must be use feedback sensors above the actuator. The proximity switch
taken into account in this case. holder has prepared M12×1 holes which allow the sensors to
be set optimally. A direct connection to the controller provides
The product or operating temperature depends on the seal the feedback on the valve position (see section 7: Control and
material and can be seen in the seal material properties table. Feedback Systems).
T-smart seat valves must be installed without stresses. Lateral

forces such as expansion of the pipelines due to heat cannot be Recommended flow direction
compensated in the valve; as a result valve damage is possible.
In such cases, we recommend taking measures to compensate If possible, the valves should close against the flow direction
for the expansion, such as by using the VARICOMP® in order to avoid water hammer.
expansion compensator.
The required clearance for installing and removing a T-smart

seat valve is specified in the particular technical data and
dimensional sheet.
Air supply
The valve actuators are configured for operation with min.

4 bar and max. 8 bar air pressure. The standard actuator sizes
are configured for an air supply pressure of min. 6 bar (with a
product pressure of 5 bar). The quality of the air supply must
meet the requirements of ISO 8573-1:2010.
ISO 8573-1:2010
Solid content Quality class 6

Particle size max. 5 μm
Particle density max. 5 mg/m³
Water content Quality class 4

Max. dew point 3 °C
A correspondingly different dew point is required

for applications at high altitude or with low ambi-
ent temperatures.
Oil content Quality class 3

Max. 1 mg oil per 1 m³ air, preferably oil-free
14 · Technical Data
Material properties
Main alloy elements in % by mass
Mo
Material Cr Ni C max.
Short name Similar materials PREN* (Molybde-
number (Chrome) (Nickel) (Carbon)
num)
AISI 304 X5CrNi18-10 1.4301 BS 304S15 SS2332 18 17.5 – 19.5 8.0 – 10.5 – 0.07
AISI 316L X2 CrNiMo 17-12-2 1.4404 BS 316S11 SS2348 25 16.5 – 18.5 10.0 – 13.0 2.0 – 2.5 0.03
* Pitting Resistance Equivalent Number = % Cr + 3.3 × (% Mo + 0.5 W) + 20 N
Seal material properties
Seal material EPDM
−40 to 135 °C
General application temperature*
−40 to 275 °F
At permitted
Medium Concentration
operating temperature
≤ 3 % up to 80 °C +
≤ 5 % up to 40 °C +
Alkali
≤ 5 % up to 80 °C +
> 5 %
≤ 3 % up to 80 °C +
Inorganic
≤ 5 % up to 80 °C
acid**
> 5 % up to 100 °C −
Water up to 100 °C +
Steam up to 135 °C +
Steam,
up to 150 °C +
approx. 30 min
Hydrocarbons/
−
fuels
≤ 35 % +
Products
containing grease
> 35 % −
Oils −
+ = Good resistance Other applications on request

= Reduced service life * Depending on the installation situation
− = Not resistant ** Inorganic acids include hydrochloric acid, nitric acid, sulphuric acid
Certificates · 15
The certificates listed here are valid for corresponding GEA valves Moreover, independent, standardized tests have confirmed
and components. Valves conforming to the requirements of the Eu- the efficient, problem-free cleanability of numerous valves –
ropean Hygienic Engineering and Design Group (EHEDG) as well for optimum safety and economic gain.
as 3-A Sanitary Standards, Inc. (3-A SSI) are available for numerous
fields of application.
EHEDG certificates apply only to the specific valve type as

listed. However, they can be transferred to other valve types,
owing to identical housing designs and sealing geometries.
Standard certificates Optional certificates
1935/2004
Class VI
EHEDG
EG No.
Index
FDA
USP
CE
1 Shutt-off valve type 1007 • • • • •

1 Shutt-off valve type 1003 • • • • •
2 Divert valve type 2017 • • • • •
2 Divert valve type 2027 • • • • •
3 Double-seat valve type 3022 • • • • •
T-smart
3 Double-seat valve type 3011 • • • • •

3 Double-seat valvetype 3012 • • • • •
3 Double-seat valve type3021 • • • • •
4 Double-seal valve type 5007 • • • • •
4 Double-seal valve type 5003 • • • • •
5 Single-seat bottom valve type 4001 • • • • •
5 Single-seat bottom valve type 4002 • • • • •
GEA
16 · Valve Selection Matrix
Catalogs
Hygienic Valve Technology
Hygienic Valves
VARIVENT® and ECOVENT®
Butterfly Valves T-smart
Seat Valves T-smart
Hygienic Valves
and Components
Seat Valves T-smart
Catalogs
Hygienic Pump Technology
Hygienic Centrifugal Pumps
Catalogs
Catalogs
Cleaning Technology
Cleaning Technology
Seat Valves T-smart
· 17
Shut-off valves 1
Single-seat valves
Divert valves 2
Mixproof Shut-off valves 3
Mixproof seat valves
Double-seal valves 4
Tank bottom valves Single-seat bottom valves 5
Spare parts 6
Control and feedback systems 7

GEA Single-seat Valves
18 · Overview Shut-off Valves
T-smart shut-off valves – Series 1000 Application examples
T-smart single-seat valves of the 1000 series are used for In practical use, these valves are used, for example, as
simple shut-off in hygienic applications. The valves are emptying/drainage valves or for shutting off a bypass line.
characterized by their ease of operation and flexibility. Frequently, these types of valve are also used as dosing valves.
Function of the valve Special features
In the simple shut-off, there is only one seal in the one-piece EHEDG-certified hygienic configuration
valve disc separating the pipelines from one another. This Small and compact
means liquid can pass from one pipeline to the other in the
event of a seal defect. For this reason, shut-off valves of the Maintenance-friendly
1000 series are not suitable for separating incompatible fluids.
Overview Shut-off Valves · 19
T-smart benefits Housing combinations
The valve series T-smart offers valves in standard forms that Two housing designs are available as standard in the T-smart
are used often and dispenses with optional equipment parts shut-off valve 1000 series.
and comprehensive accessories.
1
The compact design and the philosophy of the hygienic valves
leads to an economical solutions for standard requirements. All
necessary versions in terms of housing shapes and control top
types are available.
Sizes T-smart 1000

DN 25 – DN 100
OD 1" – OD 4"
Recommended flow direction
To avoid water hammers when closing one path while the

product is flowing, T-smart shut-off valves 1000 should be
switched against the flow direction of the product, if possible. Single-seat valve type 1007
Single-seat valve type 1003

20 · Type 1007 Shut-off Valves
Technical data of the standard version

Recommended flow direction Contrary to the flow direction of the product
Material in contact with the product AISI 316L
Material not in contact with the product AISI 304
Seal material in contact with the product EPDM
Ambient temperature 0 to 45 °C
Air supply pressure Min. 6 bar, max. 8 bar
Max. product pressure DN 25 – DN 65
Max. 6 bar
OD 1" – OD 3"
DN 80 – DN 100
Max. 5 bar / max. 6 bar*
OD 4"
Surface in contact with the product Ra ≤ 0.8 µm
Surface not in contact with the product Metal blank
Control and feedback system Connection 0 (without control top)
Actuator type Pneumatic actuator air/spring
Connection fittings Welding end
Certificates
Pipe Housing Actuator Dimensions Valve
Nominal Ø A C ØD H1 H2 X Stroke S Particle size Weight

width [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
DN 25 29,0 × 1,50 34.0 90 109 117.5 281.5 165 18 9 4.5
DN 40 41,0 × 1,50 37.0 90 109 130.5 294.5 190 25 16 4.5
DN 50 53,0 × 1,50 41.0 90 109 136.5 300.5 210 25 16 4.5
DN 65 70,0 × 2,00 50.0 125 135 / 170* 154.5 318.5 245 33 24 8.5
DN 80 85,0 × 2,00 65.5 125 170 180.0 344.0 285 41 32 12.5
DN 100 104,0 × 2,00 71.0 125 170 189.5 353.5 315 41 32 13.0
OD 1" 25,4 × 1,65 33.0 90 109 115.5 279.5 160 18 9 4.5

OD 1 ½" 38,1 × 1,65 36.5 90 109 129.0 293.0 185 25 16 4.5
OD 2" 50,8 × 1,65 42.0 90 109 135.5 299.5 205 25 16 4.5
OD 2 ½" 63,5 × 1,65 49.0 125 135 / 170* 151.5 315.5 235 33 24 8.5
OD 3" 76,2 × 1,65 52.5 125 135 / 170* 158.0 322.0 255 33 24 8.5
OD 4" 101,6 × 2,11 72.0 125 170 188.5 352.5 310 41 32 13.0
* The left value refers to the closed fail-safe position of the valve, the right one to the open non-actuated position
(see position 5 in the order code).
Type 1007 Shut-off Valves · 21
Position Description of the order code for the standard version

1 Valve type
1 Shut-off valve
2 Housing combinations
L 1
007
3 Nominal width standard

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
5 Non-actuated position
0 Closed
1 Opened
6 Air connection
0 Without
1 Metric
2 Inch
7 Port orientation top
0 0°
8 Air support
0 Without
9 Seal material
0 EPDM
10 Port orientation bottom
0 No connection
11 Connection fittings
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2
2 Inspection certificate 3.1
3 Certificates 2.2 and 3.1
The code is composed as follows, depending on the chosen configuration:

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
Code 1 007 - - 0 0 - 0 0 + and feedback systems,
see section 7
22 · Type 1003 Shut-off Valves

Max. 6 bar
OD 1" – OD 3"
DN 80 – DN 100
OD 4"
Certificates
Nominal Ø A C ØD H1 H2 X Stroke S Particle size Weight

DN 25 29,0 × 1,50 34.0 90 109 117.5 281.5 165 18 9 4.5
DN 40 41,0 × 1,50 37.0 90 109 130.5 294.5 190 25 16 4.5
DN 50 53,0 × 1,50 41.0 90 109 136.5 300.5 210 25 16 4.5
DN 65 70,0 × 2,00 50.0 125 135 / 170* 154.5 318.5 245 33 24 8.5
DN 80 85,0 × 2,00 65.5 125 170 180.0 344.0 285 41 32 12.5
DN 100 104,0 × 2,00 71.0 125 170 189.5 353.5 315 41 32 13.0
OD 1" 25,4 × 1,65 33.0 90 109 115.5 279.5 160 18 9 4.5

OD 1 ½" 38,1 × 1,65 36.5 90 109 129.0 293.0 185 25 16 4.5
OD 2" 50,8 × 1,65 42.0 90 109 135.5 299.5 205 25 16 4.5
OD 2 ½" 63,5 × 1,65 49.0 125 135 / 170* 151.5 315.5 235 33 24 8.5
OD 3" 76,2 × 1,65 52.5 125 135 / 170* 158.0 322.0 255 33 24 8.5
OD 4" 101,6 × 2,11 72.0 125 170 188.5 352.5 310 41 32 13.0
Type 1003 Shut-off Valves · 23

1 Valve type
1 Shut-off valve
T 1
003

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
1 Opened
6 Air connection
0 Without
1 Metric
2 Inch
0 0°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
see section 7
24 · Overview Divert Valves
T-smart divert valve – Series 2000 Application examples
T-smart divert valves are used for simple divert functions in In practice, these valves are frequently used in CIP supply and
hygienic applications. The valves are characterized by their return lines. A typical use case is found at the end of a valve
ease of operation. The individual variants are designed for block as divert valve between the process line and drain, e.g.
different flow directions. during pushing out.
In divert valves, there is only one seal for each switching EHEDG-certified hygienic configuration
position in the valve disc separating the particular pipelines Small and compact
from one another. This means liquid can pass from one
pipeline to the other in the event of a seal defect. For this Maintenance-friendly
reason, divert valves of the T-smart series are not suitable for
separating incompatible fluids.
Overview Divert Valves · 25
The valve series T-smart offers valves in standard forms that T-smart divert valves are available as the standard in two
are used often and dispenses with optional equipment parts housing versions.
and comprehensive accessories.
The compact design and the philosophy of the hygienic valves

leads to an economical solution for standard requirements. All
necessary versions in terms of housing shapes and control top
types are available.
Sizes T-smart 2000

DN 25 – DN 100 2
OD 1" – OD 4"

product is flowing, T-smart divert valves 2000 should be
switched against the flow direction of the product, if possible.

26 · Type 2017 Divert Valves

Max. 6 bar
OD 1" – OD 3"
DN 80 – DN 100
OD 4"
Certificates
Nominal Ø A C K Ø D1 H1 H2 X Stroke S Particle size Weight

width [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
DN 25 29,0 × 1,50 34.0 90 34.0 109 117.5 281.5 199 18 6 5.5
DN 40 41,0 × 1,50 46.0 90 37.0 109 130.5 294.5 236 25 16 5.5
DN 50 53,0 × 1,50 58.0 90 41.0 109 136.5 300.5 268 25 16 6.0
DN 65 70,0 × 2,00 74.0 125 53.0 135/170* 154.5 318.5 319 33 24 12.0
DN 80 85,0 × 2,00 89.0 125 65.5 170 180.0 344.0 374 41 32 16.5
DN 100 104,0 × 2,00 108.0 125 71.0 170 189.5 353.5 423 41 32 17.0
OD 1" 25,4 × 1,65 30.0 90 33.0 109 115.5 279.5 190 18 4 5.5
OD 1 ½" 38,1 × 1,65 43.0 90 36.5 109 129.0 293.0 228 25 16 5.5
OD 2" 50,8 × 1,65 55.5 90 42.0 109 135.5 299.5 261 25 16 6.0
OD 2 ½" 63,5 × 1,65 68.0 125 50.0 135/170* 151.5 315.5 303 33 24 11.5
OD 3" 76,2 × 1,65 81.0 125 52.5 135/170* 158.0 322.0 336 33 24 12.0
OD 4" 101,6 × 2,11 105.5 125 72.0 170 188.5 352.5 416 41 32 16.5
Type 2017 Divert Valves · 27

1 Valve type
2 Divert valve
K
017

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
2
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
1 Opened
6 Air connection
0 Without
1 Metric
2 Inch
1 90°
2 180°
3 270°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
Code 2 017 - - 0 - 0 0 + and feedback systems,
see section 7
28 · Type 2027 Divert Valves

Max. 6 bar
OD 1" – OD 3"
DN 80 – DN 100
OD 4"
Certificates
Nominal Ø A C K Ø D1 H1 H2 X Stroke S Particle size Weight

DN 25 29,0 × 1,50 34.0 90 34.0 109 117.5 281.5 199 18 6 5.5
DN 40 41,0 × 1,50 46.0 90 37.0 109 130.5 294.5 236 25 16 5.5
DN 50 53,0 × 1,50 58.0 90 41.0 109 136.5 300.5 268 25 16 6.0
DN 65 70,0 × 2,00 74.0 125 53.0 135/170* 154.5 318.5 319 33 24 12.0
DN 80 85,0 × 2,00 89.0 125 65.5 170 180.0 344.0 374 41 32 16.5
DN 100 104,0 × 2,00 108.0 125 71.0 170 189.5 353.5 423 41 32 17.0
OD 1" 25,4 × 1,65 30.0 90 33.0 109 115.5 279.5 190 18 4 5.5
OD 1 ½" 38,1 × 1,65 43.0 90 36.5 109 129.0 293.0 228 25 16 5.5
OD 2" 50,8 × 1,65 55.5 90 42.0 109 135.5 299.5 261 25 16 6.0
OD 2 ½" 63,5 × 1,65 68.0 125 50.0 135/170* 151.5 315.5 303 33 24 11.5
OD 3" 76,2 × 1,65 81.0 125 52.5 135/170* 158.0 322.0 336 33 24 12.0
OD 4" 101,6 × 2,11 105.5 125 72.0 170 188.5 352.5 416 41 32 16.5
Type 2027 Divert Valves · 29

1 Valve type
2 Divert valve
P
027

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
2
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
1 Opened
6 Air connection
0 Without
1 Metric
2 Inch
1 90°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
see section 7
GEA Mixproof Shut-off Valves
30 · Overview Mixproof Double-seat Valves
T-smart double-seat valves – Series 3000 Application examples
To meet special requirements in different industries, T-smart double seat valves are often used in mixproof
applications and processes, the T-smart valve range also separation applications.
includes mixproof shut-off valves.
• Breweries: Valve matrix of fermenting cellar and bright
T-smart double-seat valves are used for mixproof shut-off of beer tanks
incompatible products at the pipe junctions. • Dairies: Valve matrixes
When the valve is closed (non-actuated position), there are EHEDG-certified hygienic configuration
always two seals between the separated pipelines. If one seal Leakage-free connection
is defective, the resulting leakage will be directed through the
leakage outlet into the periphery, without mixing with the Maintenance-friendly
product in the second pipeline. This method enables that there
Mixproof separation
is no mixing between the products from two pipelines.
Overview Mixproof Double-seat Valves · 31
T-smart benefits
T-smart double-seat valves are characterized by a radial sealing Sizes T-smart 3000
which reduces the switching leakage to a minimum (possibilty
DN 25 – DN 100
of product residue adhering to the metallic surfaces). The
OD 1" – OD 4"
T-smart design has the lower and upper valve discs both
designed balanced.
The balanced valve discs give the valve the required water
hammer safety in the closed position (up to 25 bar) and
reduce the necessary actuator diameter to open the valves
to a minimum.
Since the valve is equipped with an integrated lifting actuator,

as standard, that makes the valve appear compact.
Housing combinations
T-smart double-seat valves are available in four housing

designs.
Double-seat valve type 3022 Double-seat valve type 3011 Double-seat valve type 3012 Double-seat valve type 3021
32 · Type 3022 Mixproof Double-seat Valves

Max. product pressure Max. 6 bar
Certificates
Nominal Ø A C K ØD H1 H2 X Stroke S Particle size Weight

DN 25 29,0 × 1,50 51.0 90 61.0 109 217.5 381.5 370 28 – 8.5
DN 40 41,0 × 1,50 63.0 90 69.0 109 223.5 387.5 410 30 – 9.0
DN 50 53,0 × 1,50 75.0 90 80.0 109 229.5 393.5 455 35 8 9.0
DN 65 70,0 × 2,00 91.0 125 88.0 135 237.5 401.5 500 35 8 17.0
DN 80 85,0 × 2,00 106.0 125 105.5 170 267.0 431.0 580 45 18 29.0
DN 100 104,0 × 2,00 125.0 125 115.0 170 276.5 440.5 635 45 18 30.0
OD 1" 25,4 × 1,65 47.0 90 55.0 109 215.5 379.5 360 24 – 8.5
OD 1 ½" 38,1 × 1,65 60.0 90 66.5 109 222.0 386.0 395 29 – 9.0
OD 2" 50,8 × 1,65 72.5 90 79.0 109 228.5 392.5 445 35 8 9.0
OD 2 ½" 63,5 × 1,65 85.0 125 85.0 135 234.5 398.5 485 35 8 17.0
OD 3" 76,2 × 1,65 98.0 125 91.5 135 241.0 405.0 525 35 8 18.0
OD 4" 101,6 × 2,11 122.5 125 114.0 170 275.5 439.5 630 45 18 30.0
Type 3022 Mixproof Double-seat Valves · 33

1 Valve type
3 Mixproof shut-off valves
E
022

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
7 Port orientation top 3
0 0°
1 90°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
Code 3 022 - - 0 0 - 0 + and feedback systems,
see section 7

Certificates

DN 25 29,0 × 1,50 51.0 90 61.0 109 217.5 381.5 370 28 – 8.5
DN 40 41,0 × 1,50 63.0 90 69.0 109 223.5 387.5 410 30 – 9.0
DN 50 53,0 × 1,50 75.0 90 80.0 109 229.5 393.5 455 35 8 9.0
DN 65 70,0 × 2,00 91.0 125 88.0 135 237.5 401.5 500 35 8 17.0
DN 80 85,0 × 2,00 106.0 125 105.5 170 267.0 431.0 580 45 18 29.0
DN 100 104,0 × 2,00 125.0 125 115.0 170 276.5 440.5 635 45 18 30.0
OD 1" 25,4 × 1,65 47.0 90 55.0 109 215.5 379.5 360 24 – 8.5
OD 1 ½" 38,1 × 1,65 60.0 90 66.5 109 222.0 386.0 395 29 – 9.0
OD 2" 50,8 × 1,65 72.5 90 79.0 109 228.5 392.5 445 35 8 9.0
OD 2 ½" 63,5 × 1,65 85.0 125 85.0 135 234.5 398.5 485 35 8 17.0
OD 3" 76,2 × 1,65 98.0 125 91.5 135 241.0 405.0 525 35 8 18.0
OD 4" 101,6 × 2,11 122.5 125 114.0 170 275.5 439.5 630 45 18 30.0

1 Valve type
B
011

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
0 0°
1 90°
2 180°
3 270°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
see section 7

Certificates

DN 25 29,0 × 1,50 51.0 90 61.0 109 217.5 381.5 370 28 – 8.5
DN 40 41,0 × 1,50 63.0 90 69.0 109 223.5 387.5 410 30 – 9.0
DN 50 53,0 × 1,50 75.0 90 80.0 109 229.5 393.5 455 35 8 9.0
DN 65 70,0 × 2,00 91.0 125 88.0 135 237.5 401.5 500 35 8 17.0
DN 80 85,0 × 2,00 106.0 125 105.5 170 267.0 431.0 580 45 18 29.0
DN 100 104,0 × 2,00 125.0 125 115.0 170 276.5 440.5 635 45 18 30.0
OD 1" 25,4 × 1,65 47.0 90 55.0 109 215.5 379.5 360 24 – 8.5
OD 1 ½" 38,1 × 1,65 60.0 90 66.5 109 222.0 386.0 395 29 – 9.0
OD 2" 50,8 × 1,65 72.5 90 79.0 109 228.5 392.5 445 35 8 9.0
OD 2 ½" 63,5 × 1,65 85.0 125 85.0 135 234.5 398.5 485 35 8 17.0
OD 3" 76,2 × 1,65 98.0 125 91.5 135 241.0 405.0 525 35 8 18.0
OD 4" 101,6 × 2,11 122.5 125 114.0 170 275.5 439.5 630 45 18 30.0

1 Valve type
C
012

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
0 0°
1 90°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
see section 7

Certificates

DN 25 29,0 × 1,50 51.0 90 61.0 109 217.5 381.5 370 28 – 8.5
DN 40 41,0 × 1,50 63.0 90 69.0 109 223.5 387.5 410 30 – 9.0
DN 50 53,0 × 1,50 75.0 90 80.0 109 229.5 393.5 455 35 8 9.0
DN 65 70,0 × 2,00 91.0 125 88.0 135 237.5 401.5 500 35 8 17.0
DN 80 85,0 × 2,00 106.0 125 105.5 170 267.0 431.0 580 45 18 29.0
DN 100 104,0 × 2,00 125.0 125 115.0 170 276.5 440.5 635 45 18 30.0
OD 1" 25,4 × 1,65 47.0 90 55.0 109 215.5 379.5 360 24 – 8.5
OD 1 ½" 38,1 × 1,65 60.0 90 66.5 109 222.0 386.0 395 29 – 9.0
OD 2" 50,8 × 1,65 72.5 90 79.0 109 228.5 392.5 445 35 8 9.0
OD 2 ½" 63,5 × 1,65 85.0 125 85.0 135 234.5 398.5 485 35 8 17.0
OD 3" 76,2 × 1,65 98.0 125 91.5 135 241.0 405.0 525 35 8 18.0
OD 4" 101,6 × 2,11 122.5 125 114.0 170 275.5 439.5 630 45 18 30.0

1 Valve type
A
021

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
0 0°
1 90°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
see section 7
GEA Mixproof Seat Valves
40 · Overview Double-seal Valves
T-smart double-seal valve – Series 5000 Special features
T-smart double-seal valves are used as a shut-off in hygienic EHEDG-certified hygienic configuration
applications. When the valve is closed (non-actuated position), Maintenance-friendly
there are always two seals between the separated pipelines.
This leakage chamber can also be cleaned via flushing valves Small and compact
or can serve as leakage detection.
Integrated flushing valves
Function of the valve

Leakage chamber
In the double shut-off, there are two seals in the one-piece
valve disc separating the pipelines from one another. This In the standard version, two flushing valves with plastic
means liquid can pass from one pipeline to the other in the drive are connected to the leakage chamber. They serve as
event of a leak in the chamber. leakage detection and can be used up to a product temperature
of 80 °C. Subsequent cleaning of the leakage chamber is
To avoid contamination, this leakage space can be pressurized recommended. There also if the option of the flushing valves
with steam with two flushing valves and prevent contamination being pressurized with steam in order to prevent product
of the product. contamination. For this, or for applications at +80 °C, we
recommend the optional flushing valves of stainless steel.
Application examples
T-smart double-seal valves are often used in non-critical areas:

• Breweries: Cold process area, e.g. fermenting cellar
• Dairies: Before heat treatment, e.g. milk reception, raw milk
storage…
• In general: separation between processing and CIP line at the
end of a valve matrix
Overview Double-seal Valves · 41
T-smart double-seal valves are characterized by leakage- Standard T-smart double-seal valves are available in two
free sealing that is permitted by the doubly radial seal. The housing designs.
compact design of the hygienic valves is an economical
solution for basic requirements. All necessary versions in
terms of housing shapes and control top types are available.
Sizes T-smart 5000

DN 25 – DN 100
OD 1" – OD 4"

product is flowing, T-smart double-seal valves should be
switched against the flow direction of the product, if possible.
Double-seal valve type 5007
Double-seal valve type 5003

42 · Type 5007 Double-seal Valves

Certificates
Nominal Ø C K Ø D1 H1 H2 X Stroke S Particle size Weight

DN 25 29,0 × 1,50 90 43.5 109 117.5 281.5 206 18 4 5.5
DN 40 41,0 × 1,50 90 46.5 109 130.5 294.5 212 25 9 5.5
DN 50 53,0 × 1,50 90 50.5 109 136.5 300.5 222 25 9 5.5
DN 65 70,0 × 2,00 125 59.5 170 154.5 318.5 256 33 15 9.5
DN 80 85,0 × 2,00 125 75.0 210 182.5 346.5 299 41 23 17.5
DN 100 104,0 × 2,00 125 80.5 210 192.0 356.0 327 41 23 18.0
OD 1" 25,4 × 1,65 90 42.5 109 115.5 279.5 195 18 4 5.5

OD 1 ½" 38,1 × 1,65 90 46.0 109 129.0 293.0 208 25 9 5.5
OD 2" 50,8 × 1,65 90 51.5 109 135.5 299.5 218 25 9 5.5
OD 2 ½" 63,5 × 1,65 125 58.5 170 151.5 315.5 247 33 15 9.5
OD 3" 76,2 × 1,65 125 62.0 170 158.0 322.0 266 33 15 9.5
OD 4" 101,6 × 2,11 125 81.5 210 191.0 355.0 323 41 23 18.0
Type 5007 Double-seal Valves · 43

1 Valve type
5 Double-seal valve
L
007

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
0 0°
8 Flushing valves
0 Plastic (for temperatures up to 80 °C)
1 Stainless steel (for temperatures above 80 °C)
9 Seal material
0 EPDM
0 No connection
11 Connection fittings 4
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
see section 7
44 · Type 5003 Double-seal Valves

Certificates
Nominal Ø C K Ø D1 H1 H2 X Stroke S Particle size Weight

DN 25 29,0 × 1,50 90 43.5 109 117.5 281.5 206 18 4 5.5
DN 40 41,0 × 1,50 90 46.5 109 130.5 294.5 212 25 9 5.5
DN 50 53,0 × 1,50 90 50.5 109 136.5 300.5 222 25 9 5.5
DN 65 70,0 × 2,00 125 59.5 170 154.5 318.5 256 33 15 9.5
DN 80 85,0 × 2,00 125 75.0 210 182.5 346.5 299 41 23 17.5
DN 100 104,0 × 2,00 125 80.5 210 192.0 356.0 327 41 23 18.0
OD 1" 25,4 × 1,65 90 42.5 109 115.5 279.5 195 18 4 5.5

OD 1 ½" 38,1 × 1,65 90 46.0 109 129.0 293.0 208 25 9 5.5
OD 2" 50,8 × 1,65 90 51.5 109 135.5 299.5 218 25 9 5.5
OD 2 ½" 63,5 × 1,65 125 58.5 170 151.5 315.5 247 33 15 9.5
OD 3" 76,2 × 1,65 125 62.0 170 158.0 322.0 266 33 15 9.5
OD 4" 101,6 × 2,11 125 81.5 210 191.0 355.0 323 41 23 18.0
Type 5003 Double-seal Valves · 45

1 Valve type
5 Double-seal valve
T
003

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
0 0°
8 Flushing valves
0 Plastic (for temperatures up to 80 °C)
1 Stainless steel (for temperatures above 80 °C)
9 Seal material
0 EPDM
0 No connection
11 Connection fittings 4
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
see section 7
GEA Tank Bottom Valves
46 · Overview Single-seat Valves
T-smart tank bottom valves – Series 4000 Application examples
T-smart tank bottom valves are used as tank protection in T-smart tank bottom valves are used for shutting off pipelines
hygienic applications. These valves are characterized by their at tanks or containers. The housing can be welded directly into
ease of operation and flexibility. the tank bottom wall, for flush mounted connection to the tank
bottom.
Function of the valve Tank bottom valves of the T-smart 4000 series are inserted
directly, thereby saving space below the tank.
In the simple shut-off, there is only one seal in the one-piece
valve disc separating the pipelines from one another. This
means liquid can pass from one pipeline to the other in the
event of a seal defect. For this reason, single-seat shut-off
valves are not suitable for separating incompatible products.
Overview Single-seat Valves · 47
The T-smart valve series offers valves in standard forms T-smart tank bottom shut-off valves are available, as standard,
that are often used with optional equipment parts and in two housing versions.
comprehensive accessories.
The compact design of the hygienic valves is an economical

solution for basic requirements. All necessary versions in
terms of housing shapes and control top types are available.
Sizes T-smart 4000

DN 25 – DN 100
OD 1" – OD 4"
Radial sealings flush at the front
The weld-in flange of the tank bottom housing permits shut-off

flush at the front of the tank and thus ideal for the best tank
cleaning.
Thanks to the compact design of the housing, the pipeline is

well accessible for the cleaning media. Tank bottom valve type 4001
Tank bottom valve type 4002

48 · Type 4001 Single-seat Valves

Recommended flow direction Filling, emptying
Max. 6 bar
OD 1" – OD 3"
DN 80 – DN 100
OD 4"
Certificates
Pipe Housing Actuator Dimensions Valve Housing connection
Nominal Ø C Ø D1 H1 H2 X Stroke S Particle size Weight K Øt*

width [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [mm] [mm]
DN 25 29,0 × 1,50 90 109 123.5 287.5 197 25 16 8.5 59.5 165
DN 40 41,0 × 1,50 125 170 140.5 304.5 231 33 24 9.0 71.0 200
DN 50 53,0 × 1,50 125 170 146.5 310.5 237 33 24 9.0 65.0 200
DN 65 70,0 × 2,00 140 170 172.5 336.5 298 41 32 17.0 91.0 225
DN 80 85,0 × 2,00 140 170 180.0 344.0 306 41 32 29.0 83.5 225
DN 100 104,0 × 2,00 140 170 189.5 353.5 340 41 32 30.0 99.0 225
OD 1" 25,4 × 1,65 90 109 124.5 288.5 194 25 16 8.5 59.0 165
OD 1 ½" 38,1 × 1,65 125 170 139.0 303.0 236 33 24 9.0 66.5 200
OD 2" 50,8 × 1,65 125 170 145.0 309.0 242 33 24 9.0 60.5 200
OD 2 ½" 63,5 × 1,65 140 170 170.0 334.0 296 41 32 17.0 91.5 225
OD 3" 76,2 × 1,65 140 170 176.5 340.5 303 41 32 18.0 85.0 225
OD 4" 101,6 × 2,11 140 170 188.5 352.0 339 41 32 30.0 100.5 225
Type 4001 Single-seat Valves · 49

1 Valve type
4 Tank bottom valve
F
001

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
0 0°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
Code 4 001 - - 0 0 0 - 0 0 + and feedback systems,
see section 7
50 · Type 4002 Single-seat Valves

Recommended flow direction Filling, emptying
Max. 6 bar
OD 1" – OD 3"
DN 80 – DN 100
OD 4"
Certificates
Pipe Housing Actuator Dimensions Valve Housing connection
Nominal Ø C Ø D1 H1 H2 X Stroke S Particle size Weight K Øt*

width [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [mm] [mm]
DN 25 29,0 × 1,50 90 109 123.5 287.5 197 25 16 8.5 59.5 165
DN 40 41,0 × 1,50 125 170 140.5 304.5 231 33 24 9.0 71.0 200
DN 50 53,0 × 1,50 125 170 146.5 310.5 237 33 24 9.0 65.0 200
DN 65 70,0 × 2,00 140 170 172.5 336.5 298 41 32 17.0 91.0 225
DN 80 85,0 × 2,00 140 170 180.0 344.0 306 41 32 29.0 83.5 225
DN 100 104,0 × 2,00 140 170 189.5 353.5 340 41 32 30.0 99.0 225
OD 1" 25,4 × 1,65 90 109 124.5 288.5 194 25 16 8.5 59.0 165
OD 1 ½" 38,1 × 1,65 125 170 139.0 303.0 236 33 24 9.0 66.5 200
OD 2" 50,8 × 1,65 125 170 145.0 309.0 242 33 24 9.0 60.5 200
OD 2 ½" 63,5 × 1,65 140 170 170.0 334.0 296 41 32 17.0 91.5 225
OD 3" 76,2 × 1,65 140 170 176.5 340.5 303 41 32 18.0 85.0 225
OD 4" 101,6 × 2,11 140 170 188.5 352.0 339 41 32 30.0 100.5 225
Type 4002 Single-seat Valves · 51

1 Valve type
4 Tank bottom valve
D
002

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
0 0°
8 Air support
0 Without
9 Seal material
0 EPDM
0 No connection
0 Welding end
1 Tri-clamp
12 Certificates
0 Without
1 Test report 2.2

Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
Code 4 002 - - 0 0 0 - 0 0 + and feedback systems,
see section 7
GEA Spare Parts
52 · Seal Kits Seat Valves T-smart
The adjacent illustrations of the T-smart seat valves show A seal kit contains the seals, for the specific valve, that come
an example for the composition of a sealing set. The content in contact with the product. The precise components of all seal
differs slightly between the individual valve types. kits and information about maintenance can be found in the
associated operating instructions.
Components of the sealing set for a T-smart shut-off valve 1000

Position Designation
1 Sealing ring
7 O-ring
1
Nominal width EPDM

DN OD Article number
25 1" 231-000227
40 / 50 1 ½"/ 2" 231-000228
7 65 / 80 2 ½"/ 3" 231-000229
100 4" 231-000230
Components of the sealing set for a T-smart divert valve 2000

1
1 Sealing ring
7 O-ring
Nominal width EPDM

7 25 1" 231-000235
40 / 50 1 ½"/ 2" 231-000236
7 65 / 80 2 ½"/ 3" 231-000237
100 4" 231-000238
Components of the sealing set for a T-smart double-seat valve 3000

1
1 Sealing ring
7 O-ring
65 Sealing ring
72 Snap seal
72
74 O-ring
7
7
Nominal width EPDM
25 / 40 / 50 1"/ 1 ½"/ 2" 231-000243
65 74
65 2 ½" 231-000244
80 / 100 3"/ 4" 231-000245
GEA Spare Parts
Seal Kits Seat Valves T-smart · 53
The adjacent illustrations of the T-smart seat valves show A seal kit contains the seals, for the specific valve, that come
an example for the composition of a sealing set. The content in contact with the product. The precise components of all seal
differs slightly between the individual valve types. kits and information about maintenance can be found in the
associated operating instructions.
Components of the sealing set for a T-smart double-seal valve 5000

1 Sealing ring
7 O-ring
8 O-ring
175 O-ring
176 O-ring
177 O-ring
1 Nominal width EPDM

7 DN OD Article number
25 / 40 / 50 1"/ 1 ½"/ 2" 231-000488
65 2 ½" 231-000489
8
80 / 100 3"/ 4" 231-000490
177
175
176
Components of the sealing set for a T-smart single-seat bottom valve 4000
1 Sealing ring
7 O-ring
7
Nominal width EPDM
1 DN OD Article number
25 / 40 / 50 1"/ 1 ½"/ 2" 231-000228
65 2 ½" 231-000229
80 / 100 3"/ 4" 231-000230
6
GEA Spare Parts
54 · Spare Part Kits Seat Valves T-smart
This is the spare part kit for the stainless steel bearing of
T-smart seat valves.
Components of the spare part kit for the stainless steel bearings
1
1 Führungsring
2 Schraube
T-smart Shut-off Valves Type 1000 / 2000, T-smart Double Seat Valves Type 3000,
T-smart Double Seal Valves Type 5000
Nominal width EPDM
1
25, 40, 50 1", 1 ½", 2" 231-000561
2
65 2 ½", 3" 231-000562
80, 100 4" 231-000563
T-smart Tank Bottom Valves Type 4000

Nominal width EPDM
25 1" 231-000561
40, 50 1 ½", 2" 231-000562
65, 80, 100 2 ½", 3", 4" 231-000563
6
GEA Spare Parts
56 · Tools Seat Valves T-smart
Lubricant
Tool Article number
Rivolta F.L.G. MD-2 (1,000 g) 413-071
Rivolta F.L.G. MD-2 (100 g) 413-136
Basic Tools
Tool Article number
Hose cutter 407-065
Strap wrench 408-142
T-smart Single Seat Valves Type 1000 / 2000 / T-smart Tank Bottom Vales Type 4000
Tool Article number
Allen key 2.5 mm 408-130
Allen key 3 mm 408-121
Open-end spanner 6×7 mm 408-030
Adjustable face wrench 125/6

408-198
6 mm
GEA Spare Parts
Tools Seat Valves T-smart · 57
T-smart Double Seat Valves Type 3000
Tool Article number
Ring screw M14
The ring screw can be used for installation and maintenance of a

221-104.98
double-seat valve T-smart 3000. For this, the ring screw must be screwed
into the piston stem of the actuator after disassembly of the control
top, which permits secure transport with the present lifting equipment.

408-198
6 mm
Snap ring pliers for shafts A31,

9065839
40-100
Mounting tool DSV 231-000275
Tool Article number

408-198
6 mm 6
GEA Control and Feedback Systems
58 · Overview
T.VIS® control top T.VIS® concept –

for valves with pneumatic actuator
The T.VIS® control top is an optimal system for controlling and
monitoring GEA Tuchenhagen valves.
This is available in several variants depending on the valve T.VIS® M-15 – control top with
type, tasks and user convenience. manual sensor setting
• For open/close position feedback

Common features of all T.VIS® variants are: and actuator control
• Proven sensor technology
• Flexible modular system for optimum variant configuration • Modules and solenoid valves can
for the particular task (e.g. type of interface module, number be retrofitted
of solenoid valves, etc.)
• Internal air supply for high security against failure of

the main valve functions because no external air hose is
required T.VIS® A-15 – control top with
automatic set-up
• Characteristic design
• For open/close position feedback
• High Protection class (min. IP66, optional IP67 or IP69k) and actuator control
• Automatic set-up
• Ease of cleaning without dead zones, whatever the • Semi-automatic setup
installation orientation
• Clear visualization of the valve status via a light dome

visible 360°, which is illuminated by colored LEDs
INA – proximity switch holder
• Low energy consumption on the actuator
• Ease of handling • For 2 proximity switches M12×1
• Maintenance-free electronic modules
• Many special options, e.g.:

• Air throttles
• Cable connections, etc.
For maintenance work on the valve, the control tops can be

removed from the valve actuator by loosening two bolts on the
clamp, without electrical or pneumatic connections having to
be disconnected.
Certificates · 59
Certificates
The certificates listed here are valid for corresponding GEA Moreover, independent, standardized tests have confirmed the
control and feedback systems. Components conforming to the efficient, problem-free cleanability of numerous components –
requirements of the European Hygienic Engineering and Design for optimum safety and economic gain.
Group (EHEDG) as well as 3-A Sanitary Standards, Inc. (3-A SSI)
are available for numerous fields of applications.
EHEDG certificates apply only to the specific control head

type as listed. However, they can be transferred to other types,
owing to identical design characteristics.
Optional Certificates
IP67, IP66,
Schutzart
UL / CSA
Index
GOST
IP69k
ATEX
Feedback Systems
7 T.VIS® M-15 • •
Control and
7 T.VIS A-15
®
• • •
7 INA •
7 Connection 0
7
GEA
60 · Selection Matrix of Control and Feedback Systems for Valves with Pneumatic Actuator
Function
Control top
(solenoid valves
possible)
Automatic Manual sensor

set-up setting
Product
T.VIS® A-15 T.VIS® M-15
Available 4 – 20 mA
(3-wire)
interface
24 V DC
AS-i
DeviceNet
T-smart
Available 1000 and 2000
Shut-off and
for Divert Valves
T-smart 3000
Mixproof Valves
T-smart 4000
Tank Bottom Valves
T-smart 5000
Double-seal Valves
Control and Feedback Systems
· 61
Without
Control and feedback
feedback
Proximity switch
(without solenoid
valves)
Manual proximity
switch setting
INA Connection 0
7
62 · T.VIS® M-15 Overview
Concept Features
The T.VIS® M-15 is equipped with manually adjustable sensors Flexible modular system
and a modular system of options, all of which form the basics Use of proven sensor technology
of the T.VIS® feedback technology. This means it is optimally
adapted to the basic requirements of the process system. Quick and easy adjustment of the sensors
Valve status indication by LED

With proven sensor technology, it offers the advantages of the
modern T.VIS® series in an inexpensive manner. Various communication standards available
Components can be upgraded / converted subsequently

Standard variant Filter protects solenoid valves
High-quality pneumatic fittings

5
Exchangeable compressed air connection
3 Supply and exhaust air throttles can be fitted

2 3
Standard protection class IP66

1
Structure
4
The T.VIS® M-15 is characterized by proven sensor technology.
The basic equipment of the control top comprises of the 24 V DC
interface module with two sensors for feedback of the valve
position and three solenoid valves which can be installed
7
6 subsequently, if necessary.
In the interface types with AC (alternating current), DeviceNet

1
Pneumatic block and AS-Interface, an adapter module is connected ahead of
the standard interface module, and can also be retrofitted or
2
24 V DC interface module converted.
3
Sensors A replaceable filter in the supply air connection protects the
solenoid valves.
4 Solenoid valves

5
LED lighting
6 Central compressed air connection with replaceable filter

7
Cable gland
T.VIS® M-15 Overview · 63
Position detection Visualization
Inductive sensor system – The valve positions are detected LED display:
using two manually adjustable sensors. • green
• yellow
Setting
Mechanical – the sensors are calibrated mechanically using

the positioning spindles, which are subsequently secured to
prevent self-adjustment.
7
64 · T.VIS® M-15 – V DC

Position detection Sensors
Housing material PA 12/L
Ambient temperature −20 to +55 °C
Air supply Pressure range 2 to 8 bar
Standard acc. to ISO 8573-1:2010
Dimensions of air connections Metric 6/4 mm, inch 6.35/4.31 mm (¼")
Protection class IP66 (powerful water jet)
Sound pressure level via exhaust air throttle Max. 72 dB
Visualization LED (green, yellow)
24 V DC, 3-wire, PNP

Type of interface 24 V DC, 3-wire, NPN
Supply
Operating voltage 24 V DC (+20 %, −12.5 %)
No-load current ≤ 40 mA
Maximum current consumption 255 mA
Polarity reversal protection Yes
Inputs
Activation voltage 21 – 28.8 V = high; < 16 V = low
Current consumption per input ≤ 35 mA
Activation “PV Y1” Direct PV activation
Outputs
Connection type 24 V DC (PNP / NPN with changeover function)
Maximum current carrying capacity per feedback output 50 mA
Voltage drop on the outputs ≤3V
Feedback “start position” Electronic outputs
Feedback “end position” Electronic outputs
Feedback “seat lift position” Electronic outputs
T.VIS® M-15 – V DC · 65
Position Description of the order code

13 Feedback location
TM15 Control top T.VIS® M-15
14 Control top type
N Without solenoid valve
P 1 solenoid valve Y1
R 1 solenoid valve Y1 (retrofittable: Y2, Y3)
I 2 solenoid valves Y1, Y2 (retrofittable: Y3)
J 2 solenoid valves Y1, Y3 (retrofittable: Y2)
L 3 solenoid valves Y1, Y2, Y3
15 Feedback
2 2 feedbacks
16 Type of interface
B 24 V DC, 3-wire, PNP
N 24 V DC, 3-wire, NPN
17 Solenoid valve
A 24 V DC, 0.85 W
0 Without
18 Screw fitting
M Metric air connection, M20×1.5 cable gland
Z Inch air connection, 0.5" NPT cable gland
J Metric air connection, 5-pin M12 plug (1 solenoid valve, 2 feedbacks)
P Inch air connection, 5-pin M12 plug (1 solenoid valve, 2 feedbacks)
H Metric air connection, 8-pin M12 plug (> 1 solenoid valve, > 2 feedbacks)
I Inch air connection, 8-pin M12 plug (> 1 solenoid valve, > 2 feedbacks)
B Inch air connection, Brad Harrison 0.5" NPT 5-pin plug (US)
Options (multiple selection possible)

/18 Supply air throttle: regulates the opening speed of the valve
/19 Exhaust air throttle: regulates the closing speed of the valve
5-pin M12 connection socket for screw fitting J, P (article no. 508-963)
/22
8-pin M12 connection socket for screw fitting H, I (article no. 508-061)
/67 Protection class IP67 (temporary immersion)
/69k Protection class IP69k (high pressure spray down)
/UC Certification UL / CSA
The code is composed as following, depending on the chosen configuration:

Position 13 14 15 16 17 18 Options 7
Code TM15 2
66 · T.VIS® M-15 – AS-i / DeviceNet

Position detection Sensors
Visualization LED (green, yellow)
Type of interface AS-Interface bus DeviceNet
Supply
Operating voltage 25.0 – 31.6 V DC 21 – 26 V DC
No-load current ≤ 62 mA ≤ 58 mA (at 24 V DC)
Maximum current consumption 140 mA 140 mA
Polarity reversal protection Yes Yes
Specification AS-i V3.0 (max. 62 slaves with master V3.0)
Additional information IO.ID.ID2-code: 7.A.E EDS file: F1022_R4.eds
Certificate AS-i association ODVA
Inputs
Feedback “start position” Data bit DI 0 Data bit I-0
Feedback “end position” Data bit DI 1 Data bit I-1
Feedback “seat lift position” (ext. NI) Data bit DI 2 Data bit I-2
Collective fault Data bit I-7
Outputs
Activation “PV Y1” Data bit DO 0 Data bit O-0
T.VIS® M-15 – AS-i / DeviceNet · 67

14 Control top type
15 Feedback
2 2 feedbacks
A AS-Interface bus
D DeviceNet
17 Solenoid valve
A 24 V DC, 0.85 W
0 Without
18 Screw fitting
A Metric air connection M20×1.5 cable gland with connection box on cable 1 m (AS-i)
S Inch air connection M20×1.5 cable gland with connection box on cable 1 m (AS-i)
L Metric air connection, 2-pin M12 plug (AS-i)
U Inch air connection, 2-pin M12 plug (AS-i)
D Metric air connection, 5-pin M12 plug (DeviceNet)
K Inch air connection, 5-pin M12 plug (DeviceNet)

/22 5-pin M12 connection socket for screw fitting L, U, D, K (A-coded, article no. 508-963)
/81 AS-i connection box on cable 1 m with M12 connection socket (article no. 508-027) for screw fitting L, U
/82 AS-i connection box on cable 2 m with M12 connection socket (article no. 508-028) for screw fitting L, U

Code TM15 2
68 · T.VIS® A-15 Overview
Concept Features
The T.VIS® A-15 is equipped with a high-precision path Quick, automatic initialization
measuring system. This automatic open/close position Tamper-proof setting of tolerances
recognition is available on any valve from GEA Tuchenhagen,
along with a T.VIS® feedback system. Reduced energy consumption
Reduction in operating costs

Development has focussed on the requirements and necessities
of our customers from the fluid-processing industry. In addition Valve status display by LED
to safe control and monitoring of all functions of the process
valves in breweries, dairies, plants for manufacturing fruit Basic LED colors can be selected specifically for the customer
juices as well as pharmaceuticals, the T.VIS® A-15 offers Filter protects solenoid valves
significant advantages that are directly reflected in lower total
cost of ownership. High-quality pneumatic fittings
Exchangeable compressed air connection
Standard variant Supply and exhaust air throttles can be fitted
Semi-automatic setup
5
Standard protection class IP66
2 6
3
Structure
1
9
The T.VIS® A-15 is equipped with a precise path measuring
system for detecting its position.
4
The necessary wiring for control and feedback is performed,

depending on the requirements, via the M12 plug connections
8 accessible from the outside or through direct wiring and cable
7 glands.
The control top can be opened for this.

1
Pneumatic block
Operation and configuration of the T.VIS® A-15 takes place
2
Control unit either by the two push buttons on the cap or, with the cap
removed, via the buttons below. The push buttons are secured
3
Path measuring system electronically against inadvertent or incorrect operation, while
in operating mode.
4
Solenoid valves
A replaceable filter, in the supply air connection, protects the
5 LED
lighting solenoid valves.
6
2 push buttons
7
Central compressed air connection with replaceable filter
8
M12 plug connection
9
Logic NOT-element
T.VIS® A-15 Overview · 69
Position detection Visualization
Path measuring system – the valve position is registered by LED display:

means of a highly modern path measuring system. • Green
• Yellow
• Red
Setting
Automatic – following unlocking, simply pressing the two

buttons on the cap of the T.VIS® A-15 starts the initialization
process which runs fully automatically. There is no need to
open the control top for this purpose, resulting in particularly
quick, easy and safe commissioning of the control top (on
average < 1 minute).
Immediately following the set-up, it is possible to set the

open/close position tolerances and signal attenuation in the
parameter menu.
Semi-automatic setup
As a new feature, our control top T.VIS® A-15 has the option of
Protection class IP66
semi-automatic setup that permits uncomplicated exchange in
the current process.
For more information about the semi-automatic setup, refer The programmable color change allows the display of colors
to the end of this section. yellow and green to be swapped over.
7
70 · T.VIS® A-15 – 24 V DC / AS-i /DeviceNet

Position detection Path measuring system
Solid content Quality class 6*
Visualization LED (green, yellow, red)
* Recommended
Type of interface 24 V DC, 3-wire, PNP AS-Interface bus DeviceNet
Supply
Operating voltage 24 V DC (+20 %, −12.5 %) 26.5 – 31.0 V DC 21.5 – 26.0 V DC
No-load current ≤ 25 mA ≤ 25 mA ≤ 35 mA
Maximum current consumption 205 mA 105 mA 90 mA
Polarity reversal protection Yes Yes Yes
Specification AS-i V3.0 (max. 62 slaves)
Additional information IO.ID.ID2-code: 7.A.E. 221-002917DNET-TVIS_R1.eds
Conformity AS-i association ODVA
Inputs
Connection type 24 V DC (PNP)
Short circuit-proof Yes
Overload-proof Yes
Maximum current carrying
100 mA
capacity per feedback output
Voltage drop on the outputs ≤1V
Feedback “start position” Electronic output Data bit DI 0 Data bit I-0
Feedback “end position” Electronic output Data bit DI 1 Data bit I-1
Feedback “seat lift position” Electronic output Data bit DI 2 Data bit I-2
Outputs
Activation voltage > 13 V = high; < 6 V = low
Current consumption per input < 10 mA
Activation “PV Y1” Electronic input Data bit DO 0 Data bit O-0
T.VIS® A-15 – 24 V DC / AS-i/DeviceNet · 71

TA15 Control top T.VIS® A-15
14 Control top type
I 2 solenoid valves Y1, Y2 (Y2 for lower seat lift)
J 2 solenoid valves Y1, Y3 (Y3 for upper seat lift, air/air actuator or external process valve)
15 Feedback
8 2 digital feedbacks
A AS-Interface BUS
B 24 V DC PNP
D DeviceNet
17 Solenoid valve
A 24 V DC, 0.85 W
0 Without
18 Screw fitting
J Metric air connection, 5-pin M12 plug for 24 V DC (1 PV, 2 feedbacks), AS-i
P Inch air connection, 5-pin M12 plug for 24 V DC (1 PV, 2 feedbacks), AS-i
H Metric air connection, 8-pin M12 plug for 24 V DC (> 1 solenoid valve, > 2 feedbacks)
I Inch air connection, 8-pin M12 plug for 24 V DC (> 1 solenoid valve, > 2 feedbacks)
M Metric air connection, M20×1,5 cable gland with integrated terminal strip for 24 V DC
Z Inch air connection, 0.5" NPT cable gland with integrated terminal strip for 24 V DC

24 V DC / AS-i : 5-pin connection socket for screw fitting J, P (article no. 508-963)
/22
24 V DC: 8-pin connection socket for screw fitting H, I (article no. 508-061)
/81 AS-i connection box on cable 1 m with 5-pin M12 connection socket (article no. 508-027)
/82 AS-i connection box on cable 2 m with 5-pin M12 connection socket (article no. 508-028)

Code TA15 8
72 · Connection 0, INA, LAT
Connection 0
Connection 0 can be used as an alternative to feedback systems if no feedback

sensors are wanted above the actuator. Connection 0 is available in a metric and inch
variant.
Technical data
Material 1.4301 (AISI 304)
Surface Metal blank
INA – proximity switch holder on the actuator
The proximity switch holder M12×1 (INA) makes it possible to use feedback sensors
above the actuator. The proximity switch holder has prepared M12×1 holes which
allow the sensors to be set optimally. A direct connection to the controller provides
the feedback on the valve position.
Technical data
Material 1.4301 (AISI 304)
Surface Metal blank
Connection 0, INA, LAT · 73

000 Connection 0 (without feedback)
INA. Proximity switch holder for connection 0 for max. 2 proximity switches M12×1
14 Control top type
0 Connection 0
15 Feedback
0 Without (INA, 000)
1 1 feedback (INA, LAT)
2 2 feedbacks (INA, LAT)
16 Type of switch
0 Without (INA, 000)
B NI 24 V DC 3-wire PNP M12×1 with terminal chamber (INA)
F NI 24 V DC 2-wire M12×1 with terminal chamber (INA)
E NI NAMUR M12×1 with terminal chamber (INA)
X NI 24 V DC 3-wire NPN M12×1 with terminal chamber (INA)
S NI 24 V DC 3-wire PNP M12×1 with plug connector (INA)
17 Cable connection
0 Without
18 Air connection
0 Without
M Metric (article no. 221-140.02)
Z Inch (article no. 2214-140.04)
Code 0 0
74 · Proximity Switches
External proximity switches M12×1 for mounting on the

Technical data
actuator or in the lantern.
Operating voltage 10 – 30 V DC
Material PA 12 / VA
Permitted ambient temperature −25 to +85 °C
Proximity switch M12×1 Nominal switching

Article no.
for INA, LAT distance
2-wire
Electrical connection by 2 mm 505-104
(terminal chamber)
M12×1 connector 3-wire PNP 3 mm 505-088
(terminal chamber)
Electrical connection by 3-wire PNP 4 mm 505-096
(Connector M12×1)
wiring in the terminal chamber
4-wire NPN /
changeover contact 3 mm 505-105
(terminal chamber)
Technical data
Operating voltage 7.5 – 30 V DC
Material 316L / PEEK

Article no.
for T.VIS® distance
2-wire/ NAMUR 4 mm 505-098
(Connector M12×1)
2-wire / NAMUR 2 mm 505-102
(Connector M12×1)
Technical data
Operating voltage 8.2 V DC nom.
Material Brass, chrome-plated / PA12
Marking II 2 G EEx ia IIC T6

Article no.
for SES distance
2-wire / NAMUR 2 mm 505-085
(terminal chamber)
Adaptation · 75
Switch bars Basic switch bar for T.VIS
The following components are required for subsequent Additionally, the basic switch bar needs to be exchanged
installation of a control and feedback system on a T-smart for type 1000, 2000, 4000 + 5000 when upgrading to
valve. the use of a T.VIS(R). For the T-smart Mixproof Valve
(Type 3000) the basic switch bar is fixed in the actuator.
Therefore, no exchange is necessary.
T-smart seat valves
In the following table the basic switch bars can be found
T.VIS® M-15 T.VIS® A-15 according to nominal size and valve type.
Switch bar T.VIS® 221-589.80 221-589.75

T-smart Single Seat Valves Type 1000 / 2000,
Nominal width Switch bar
25, 40, 50 1", 1 ½", 2" 231-000010
65 2 ½", 3" 231-000011
80, 100 4" 231-000012
T-smart Tank Bottom Valves Type 4000

Nominal width Switch bar
25, 1", 231-000010
40, 50 1 ½", 2" 231-000011
65, 80, 100 2 ½", 3", 4" 231-000012
Switch bar 221-589.80 Switch bar 221-589.75

for T.VIS® M-15 for T.VIS® A-15
Basic switch bar for the use

with T.VIS®
7
76 · IP protection classes
The IP protection classes inform about the scope at which the If an index number is not to be stated, it is replaced by the
housing of an electrical device is protected against ingress of letter x (e.g. IPx6).
solids (first number) and moisture (second number).
For the 2nd index figure (protection from moisture), the
So called IP-codes are assigned to the protected systems. Their following applies:
index figures represent common error options against which • The protection class IPx6 includes all protection classes below.
the system is protected. The code starts with the letters IP for • This does not apply to the higher protection class IPx7.
“International Protection”. If this protection class is to include a lower protection class,
this is to be indicated by a combination of index figures
(e.g. IP67/69k).
Meaning of the index numbers
The T.VIS® control top designs of the M-15 and A-15 comply
1. Index* Protection from solids with the requirements of protection class IP66 (DIN EN 60529)
as standard. Designs in the stronger protection classes IP67 or
6 Dust-tight
IP69k (both DIN EN 60529) are also available.
2. Index* Protection from moisture
6 Protection from powerful water jet
7 Protection from temporary immersion
Protection from water at high pressure/
9k
steam jet cleaning
* Further indices and more precise explanations can be found in the
corresponding standard.
Semi-automatic Setup · 77
By means of the semi-automatic setup, a control top can be For the semi-automatic set-up, the control top initially only
replaced without interrupting the current process. learns the position of the valve disc on the non-actuated
position and then remains until the valve is actuated in the
For this, an employee only needs to perform the simple scope of a running process. Only then will the end position
configuration once on site: in the version in protection class of the valve be stored. The process thus does not need to be
IP66 with two push buttons on the T.VIS® cap, and for the stopped!
optional protection classes IP67 and IP69k with the cap
removed right with the two buttons below. The semi-automatic set-up is integrated into the T.VIS® A-15 as
standard and does not require any additional hardware.
7
78 · Connection Screw Fitting
Order code for In conjunction with Use Matching connection socket

air connection screw fitting or plug
Metric Inch Option Article no. Designation
M20×1.5 T.VIS® M-15

M – – –
cable gland T.VIS® A-15
0.5" NPT T.VIS® M-15

Z – – –
cable gland T.VIS® A-15
M20×1.5
cable gland with
A S T.VIS® M-15 (AS-i) – – –
connection box
on cable 1 m
5-pin M12
/22 508-963 connection socket
(A-coded)
AS-i connection box on

2-pin M12-plug cable 1 m with 5-pin M12
L U T.VIS® M-15 (AS-i) /81 508-027
(A-coded) connection socket
(A-coded)
AS-i connection box on

cable 2 m with 5-pin M12
/82 508-028
connection socket
(A-coded)
5-pin M12
5-pin M12 plug
D K T.VIS® M-15 (DeviceNet) /22 508-963 connection socket
(A-coded)
(A-coded)
T.VIS® M-15 (24 V DC)

5-pin M12
5-pin M12-plug
J P /22 508-963 connection socket
(A-coded)
T.VIS A-15 (24 V DC)
®
(A-coded)
T.VIS® A-15 (AS-i)
T.VIS® A-15 (DeviceNet)
T.VIS® M-15 (24 V DC)

8-pin M12
8-pin M12-plug
H I /22 508-061 connection socket
(A-coded)
(A-coded)
T.VIS® A-15 (24 V DC)
Brad Harrison
B 0.5" NPT T.VIS® M-15 (24 V DC) – – –
5-pin plug
Interface Types · 79
24 V (PNP / NPN) DeviceNet bus
In 24 V parallel wiring digital signals are exchanged between a DeviceNet is a CAN-based fieldbus that is chiefly used in
terminal unit and generally the corresponding input and output automation engineering. DeviceNet was developed by Allen-
modules of a PLC. In this case, it is necessary to have a separate Bradley (part of Rockwell Automation) and later transferred
wire for each signal, usually in the form of a multi-core cable. to the ODVA (Open DeviceNet Vendor Association) as an
open standard. DeviceNet is chiefly used in the USA and, to
PNP (current-supplying) indicates signal transfer against a certain extent, Asia. A maximum of 64 network nodes can
reference potential L−. be used per fieldbus segment. The nodes address is set either
using dial or DIP switches on the device, or can be configured
NPN (current-drawing) indicates signal transfer against using the bus on the basis of software. The maximum length
reference potential L+. of the DeviceNet cable depends on the selected cable type and
baud rate, although it cannot exceed 500 m.
BUS AS-Interface
4 – 20 mA (3-wire)
In industrial automation engineering, the 4 – 20 mA current

signal is the one most frequently used for analog measured
value transmission. The enormously widespread use of this
type of signal is explained by its ease of handling and, above
all, its resistance to interference.
Using 4 mA as the initial value instead of 0 mA makes it very

easy to detect and evaluate a wire break. As a rule, 4 – 20 mA
AS-Interface (Actuator-Sensor Interface) is a standard in corresponds to 0 – 100 % of the physical measuring range of
fieldbus communication that was developed for connecting an analog sensor or the working range of an actuator set in the
actuators and sensors. This is to replace parallel wiring used in parameters; the nominal value is supplied or the actual value
the past. The AS-Interface has been an international standard is returned via an interface of this kind.
acc. to EN 50295 and IEC 62026-2 since 1999. AS-i products
are certified by the AS International Association, thereby,
ensuring that equipment from different manufacturers will
work together in the same system. The transmission medium
is an unshielded, two-core yellow cable which also carries the
electrical power supply (24 – 30 V direct current voltage) for
the communication electronics and the slaves. A maximum of
62 slaves can be used per AS-i master. The slaves are addressed
manually using a manual addressing unit or automatically by
the master. The maximum length of the AS-i cable is 100 m,
although by using repeaters it is possible to extend the entire
length up to 400 m.
7
GEA Appendix
Sample Composition of the Order Code · 81
Procedure for valve selection

1 Valve type
3 Mixproof Shut-off Valves
E
022

0 OD 1 DN
4 Nominal width
100 OD 1" 025 DN 25
150 OD 1 ½" 040 DN 40
200 OD 2" 050 DN 50
250 OD 2 ½" 065 DN 65
300 OD 3" 080 DN 80
400 OD 4" 100 DN 100
0 Closed
6 Air connection
0 Without
1 Metric
2 Inch
7 …
Procedure for feedback system selection

14 Control top type
15 Feedback
2 2 feedbacks
16 …
Example for a complete order code, comprising valve and feedback system:
Position 1 2 3 4 5 6 7 8 9 10 11 12
Code 3 022 - 0 200 - 0 1 1 0 - 0 0 0 0 +
Position 13 14 15 16 17 18 Options
Code TM15 P 2 B A M
GEA
82 · Complete Order Code
The complete order code shows all the possible configurations

for seat valves of the series T-smart at a glance. All available
variants for the particular series are contained.
Position Description of the order code Available for T-smart

1 Valve type 1000 2000 3000 5000 4000
1 Shut-off valve •
2 Divert valve •
3 Double-seat valve •
5 Double-seal valve •
4 Tank bottom valve •
L L
007 • •
T T
003 • •
017 •
027 •
022 •
011 •
012 •
021 •
001 •
002 •
Appendix
Seat Valves T-smart · 83
Position Description of the order code Available for T-smart

3 Nominal width standard 1000 2000 3000 5000 4000
0 OD 1 DN • • • • •
4 Nominal width
100 OD 1" 025 DN 25 • • • • •
150 OD 1 ½" 040 DN 40 • • • • •
200 OD 2" 050 DN 50 • • • • •
250 OD 2 ½" 065 DN 65 • • • • •
300 OD 3" 080 DN 80 • • • • •
400 OD 4" 100 DN 100 • • • • •
0 Closed • • • • •
1 Opened • •
6 Air connection
0 Without • • • • •
1 Metric • • • • •
2 Inch • • • • •
0 0° • • • •
1 90° • •
2 180° •* •**
3 270° •* •**
8 Flushing valves
0 Plastic (for temperatures up to 80 °C) • • • • •
1 Stainless steel (for temperatures above 80 °C) •
9 Seal material
0 EPDM • • • • •
0 No connection • • • • •
0 Welding end • • • • •
1 Tri-clamp • • • • •
12 Certificates
0 Without • • • • •
1 Test report 2.2 • • • • •
2 Inspection certificate 3.1 • • • • •
3 Certificates 2.2 and 3.1 • • • • •
* Only for divert valve type 2017 ** Only for double-seat valve type 3011
Position 1 2 3 4 5 6 7 8 9 10 11 12
Code for control
Code - - - 0 0 + and feedback systems,
see section 7
GEA
84 · Complete Order Code
The complete order code makes it possible to assemble an

order code for a control and feedback system. All options
possible for the particular control or feedback system are
included.
Available for
Position Description of the order code control and feedback system
13 Feedback location TM15 TA15 000 INA
TM15 Control top T.VIS® M-15 •
TA15 Control top T.VIS® A-15 •
000 Connection 0 •
INA. Proximity switch mount for connection 0 for 2× proximity switches M12×1 •
14 Control top type
0 Connection 0 •
N Without solenoid valve • •
P 1 solenoid valve Y1 • •
R 1 solenoid valve Y1 (for T.VIS® M-15 retrofittable: Y2, Y3) •
I 2 solenoid valves Y1, Y2 (for T.VIS® M-15 retrofittable: Y3) • •
J 2 solenoid valves Y1, Y3 (for T.VIS® M-15 retrofittable: Y2) • •
L 3 solenoid valves Y1, Y2, Y3 • •
15 Feedback
0 Without feedback • •
1 1 feedback •
2 2 feedbacks • •
8 2 digital feedbacks •
16 Type of interface/type of switch
0 Without • •
A AS-interface bus • •
B 24 V DC, 3-wire, PNP • •
B NI 24 V DC 3-wire PNP M12×1 with terminal chamber •
D DeviceNet •
E NI NAMUR M12×1 with terminal chamber •
F NI 24 V DC 2-wire M12×1 with terminal chamber •
N 24 V DC, 3-wire, NPN •
S NI 24 V DC 3-wire PNP M12×1 with plug connector •
X NI 24 V DC 3-wire NPN M12×1 with terminal chamber •
17 Solenoid valve
0 Without • • • •
A 24 V DC, 0,85 W • •
Appendix
Control and Feedback Systems · 85
Available for
Position Description of the order code control and feedback system
18 Connection screw fitting/air connection TM15 TA15 000 INA
0 Without • •
Metr. air connection M20×1.5 cable gland
A •
with connection box on cable 1 m (AS-i)
B Inch air connection, Brad Harrison 0.5" NPT 5-pin plug (US) •
D Metr. air connection, 5-pin M12 plug (DeviceNet) •
H Metr. air connection, 8-pin M12 plug (> 1 solenoid valve, > 2 feedbacks) • •
I Inch air connection, 8-pin M12 plug (> 1 solenoid valve, > 2 feedbacks) • •
J Metr. air connection, 5-pin M12 plug (1 solenoid valve, 2 feedbacks) • •
K Inch air connection, 5-pin M12 plug •
L Metr. air connection, 2-pin M12 plug (AS-i) •
M Metr. air connection, M20×1.5 cable gland • • • •
P Inch air connection, 5-pin M12 plug (1 solenoid valve, 2 feedbacks) • •
Inch air connection M20×1.5 cable gland
S •
with connection box on cable 1 m (AS-i)
U Inch air connection, 2-pin M12 plug (AS-i) •
Z Inch air connection, 0.5" NPT cable gland • • • •
Options
/18 Supply air throttle: regulates the opening speed of the valve • •
/19 Exhaust air throttle: regulates the closing speed of the valve • •
/22 5-pin M12 connection socket for screw fitting (A-coded) • •
/66 Protection class IP66 (temporary immersion) • •
/67 Protection class IP67 (temporary immersion) • •
/69k Protection class IP69k (high-pressure spray down) • •
AS-i connection box on cable 1 m with M12 connection socket
/81 •
for screw fitting L, U
AS-i connection box on cable 2 m with M12 connection socket
/82 •
for screw fitting L, U
/UC Certification UL/CSA • •
Position 13 14 15 16 17 18 Options
Code
GEA Appendix
86 · Description of Certificates
AS-i Actuator Sensor interface. BUS system for the lowest field level.
cCSAus Test of a product by CSA according to applicable safety standards in Canada and the USA.
Conformité Européenne. By affixing the CE mark, the manufacturer confirms that

CE the product complies with the European directives applicable to the specific product.
Canadian Standards Association. A non-governmental Canadian organization which

CSA issues standards as well as checking and certifying the safety of products. It is now
globally active.
cULus Test of a product by UL according to applicable safety standards in Canada and the USA.
DeviceNet BUS system of the ODVA organization for complex communication on various field levels.
Materials in contact with the product used in valves from GEA Tuchenhagen GmbH are
EG 1935/2004 in accordance with EC regulation 1935/2004. This defines a general framework
for materials and objects intended to come into contact with foodstuffs.
European Hygienic Engineering & Design Group. European supervisory authority for
EHEDG foodstuffs and pharmaceuticals. This authority issues approvals and certificates for
products and materials that are used in the foodstuffs and pharmaceuticals industries.
Food and Drug Administration. US supervisory authority for foodstuffs and

FDA pharmaceuticals. This authority issues approvals and certificates for products
and materials that are used in the foodstuffs and pharmaceuticals industries.
ODVA is a worldwide association comprising leading automation companies. It develops

ODVA network protocols and standards in the joint interests of its members,
which are used for the international interoperability of production systems.
Technischer Überwachungs-Verein. The German TÜV is a private company which carries

TÜV out technical safety checks as prescribed in national legislation or regulations.
Underwriters Laboratories. An organization founded in the USA for checking and

UL certifying products and their safety.
GEA Appendix
Abbreviations and Terms · 87
Abbreviation Explanation
°C Degrees Celsius, unit of measurement for temperature
°F Degrees Fahrenheit, unit of measurement for temperature
3-A Standard of 3-A Sanitary Standards, Incorporated
3D Three-dimensional
Ampere, unit of measurement of current intensity

A or
Output, term used in automation
AC Alternating Current
ADI free All elastomer compounds are free of animal-derived ingredients
American Iron and Steel Institute,

AISI association of the American steel industry
American National Standards Institute,

ANSI American body for standardizing industrial processes
approx. approximately
Actuator Sensor interface,

AS-i standard for fieldbus communication
American Society of Mechanical Engineers,

ASME professional association of mechanical engineers in the USA
ASME-BPE Standard of the ASME's – bioprocessing equipment association
Atmosphères Explosibles,
ATEX synonymous with the directives of the European Union for potentially explosive areas
Unit of measurement for pressure. All pressure values [bar/psi] refer to positive pressure [barg / psig],
bar
unless specifically stated otherwise.
barg Unit of measurement for pressure relative to atmospheric pressure
CAN Controller Area Network; asynchronous serial bus system
Conformité Européenne,
CE administrative symbol for the free movement of industrial products
Cleaning In Place,
CIP designates a process for cleaning technical process systems.
Canadian Registration Number,
CRN is issued by a Canadian Jurisdiction and covers pressure vessels, fittings, or pressure piping.
It is a necessary authorization allowing these components to be in operation in Canada.
Canadian Standards Association,
CSA a non-governmental Canadian Standardization organization
The Cv value corresponds to the water flow rate through a valve (in US gal / min) at a pressure
Cv differential of 1 PSI and a water temperature of 5 °C to 30 °C. kv = 14,28 Cv (USA).
Cvs The Cv values of a valve at nominal stroke (100 % opening) is designated the Cvs value.
Decibel, one tenth of a bel, named after Alexander Graham Bell and used for
dB identifying levels and dimensions
DC Direct Current
Deutsches Institut für Normung e. V. Standardization organization in the

DIN Federal Republic of Germany, DIN = synonym for standards issued by the organization
GEA Appendix
88 · Abbreviations and Terms
DIP Dual Inline Package, design of a switch
DN Diameter Nominal, DIN nominal width
Device Net Network system used in the automation industry to interconnect control devices for data exchange
E Input, term used in automation
EAC Certification of technical confirmity from the customs union of Russia/Balarus/Kazakhstan
Pressure Equipment Directive of the European Parliament and the Council Directive for layout and conformity evaluation for
Directive 97/23/EC pressure equipment and assemblies with a maximim pressure (PS) of more than 0.5 bars.
Regulation of the European Parliament which lays down common rules for materials which come,
EG No. 1935/2004 or may come, into contact with food, either directly or indirectly.
European Hygienic Engineering and Design Group. Consortium of equipment manufacturers,

EHEDG food industries, research institutes as well as public health authorities
European standard,
EN rules of the European Committee for Standardization
Ethylene propylene diene rubber,

EPDM acronym acc. to DIN / ISO 1629
Ex Synonym for ATEX
Food and Drug Administration,

FDA official foodstuffs monitoring in the United States
FEM calculation Finite Element Method; calculation process for simulating solids
Fluorinated rubber,
FKM acronym acc. to DIN / ISO 1629
Gosudarstvennyy Standart,
GOST Certification of conformity for components according to standards and regulations
of the Russian Federation
H Henry, unit of measurement for inductance
Hydrated acrylonitrile butadiene rubber,

HNBR acronym acc. to DIN / ISO 1629
Hz Hertz, unit of frequency named after Heinrich Hertz
I Formula symbol for electrical current
International Electrotechnical Commission,

IEC international standardization organization for electrical and electronic engineering
Ingress Protection / International Protection,

IP index of protection class acc. to IEC 60529
IPS Iron Pipe Size, American pipe dimension
International Society of Automation,

ISA international US organization of the automation industry
International Organization for Standardization,
ISO international organization that produced international standards,
ISO = synonym for standards from the organization
kg Kilogram, unit of measurement for weight
The Kv value corresponds to the water flow rate through a valve (in m³ / h)
Kv at a pressure differential of 0.98 bar and a water temperature of 5 °C to 30 °C.
GEA Appendix
Abbreviations and Terms · 89
Kvs The Kv values of a valve at nominal stroke (100 % opening) is designated the Kvs value
L Conductive
LED Light-Emitting Diode
LEFF® Function of the T.VIS® valve informations system for

cyclical pulsing during the lifting process; Low-Emission Flip Flop
mm Millimeter, unit of measurement for length
Metric, system of units based on the meter

M or
Mega, one million times a unit
m3/h Cubic meters per hour, unit of measurement for volumetric flow
max. Maximum
Standardization working association for measuring and control technology in the chemical industry,
NAMUR synonym for the interface type of the organization, especially for potentially explosive atmospheres
NC Normally Closed; valve or solenoid valve control which is closed in idle status
NO Normally Open; valve or solenoid valve control which is open in idle status
NOT-element Logic element, NOT gate
NPN Signal transmission against reference potential, current-consuming
National Pipe Thread,

NPT US thread standard for self-sealing pipe fittings
OD Outside Diameter, pipe dimension
Open DeviceNet Vendor Association,

ODVA global association for network standards
PA 12/L Polyamide
Pg Armoured thread
PLC Programmable Logic Controller, device for controlling a machine or system on a digital basis
PMO Pasteurized Milk Ordinance
Nominal pressure for pipeline systems according to EN 1333,

PN rated pressure in bar at room temperature (20 °C)
PNP Signal transmission against reference potential, current-supplying
PPO Polyphenylene oxide, thermoplastic material
Maximum permitted operating pressure at which the components

PS can operate safely at maximum allowable temperature (TS)
Unit of measurement for pressure, pound-force per square inch, 1 psi = 6894.75 Pa. All pressure
psi values [bar/psi] refer to positive pressure [barg / psig], unless specifically stated otherwise.
psig Unit of measurement for pressure relative to atmospheric pressure

GEA Appendix
90 · Abbreviations and Terms
PV Solenoid valve
Ra in μm Average roughness value, describes the roughness of a technical surface
RM Feedback
International Classifies and rates the degree of protection provided against intrusion dust,
Protection-Code accidental contact, and water
IP67, IP66, IP69K
GEA Tuchenhagen control head for Ex areas,
SES control top system of GEA Tuchenhagen
Self-learning installation, the SET-UP procedure carries out all necessary settings
SET-UP for generating messages during commissioning and maintenance.
Sterilization in Place,
SIP refers to a process for cleaning technical process systems
SMS Svensk Mjölk Standard, Scandinavian pipe dimension
SW Indicates the size of a tool spanner, “Schlüsselweite”
TA-Luft If a product is certified according to TA Luft it meets the requirements for proof of high grade
performance according to TA Luft of 1.0x 10-4 mbar x l / (s x m) at service conditions under the VDI
VDI 2440 guideline 2440. The product will hence be tested for tightness.
T.VIS® GEA Tuchenhagen valve information system,

control top system from GEA Tuchenhagen
TS Maximum permitted operating temperature
T-smart Valve series from GEA Tuchenhagen
Underwriters Laboratories,
UL a certification organization established in the USA
The United States Pharmacopeial Convention (USP) is a scientific nonprofit organization that sets
USP Class VI standards to help protecting public health. Class VI administer tests and impacts of material and their
substances on animal and human tissues.
UV Ultraviolet, ultraviolet radiation is a wavelength of light
V Volt, unit of measurement for voltage
VARICOMP® Pipe expansion compensator from GEA Tuchenhagen
VMQ High-polymer vinyl methyl polysiloxane, silicone rubber, MVQ = synonym
W Watt, unit of measurement for power
Y Control air connection for the working cylinder, designation from pneumatic systems
μ Micro, one millionth of a unit
Ω Ohm, the unit of electrical resistance named after Georg Simon Ohm
GEA Appendix
CAD Files · 91
Typical application and description
You can receive two-dimensional and/or three-dimensional

drawing files of our components for making your piping
planning. For this purpose, please send us your specific request,
stating the particular order code and the required drawing
format. The required files will then be individually prepared
for you.
Available drawing formats:

Format Name
drw Native Pro / E
igs (2D) IGS file
2D formats dxf AutoCAD drawing exchange
pdf (2D) Adobe Acrobat document
tif TIFF (plot)
asm Native Pro / E
igs (3D) IGS file
pdf (3D) Adobe Acrobat document
stp STP file

3D formats
bmp (3D) Bitmap image
jpg (3D) JPEG image
tif (3D) TIFF image
sat Standard ACIS

GEA Appendix
92 · General Sales Terms and Condition of Delivery
Please note
All our sales and/or services are exclusively subject to our valid If not available or if you otherwise wish to receive such terms
terms and conditions of sale and/or service applicable in the and conditions directly from us, please contact us and we of
respective country of business, which can be found on our course will send you the applicable version of our terms and
internet platform: www.gea.com. conditions for the envisaged business.
Subject to modifications. Printed in Germany.
We live our values.
© GEA Tuchenhagen GmbH. All rights reserved. Trademarks with the ® symbol are registered in certain countries.
Excellence • Passion • Integrity • Responsibility • GEA-versity
GEA is a global technology company with multi-billion euro sales operations in more than 50 countries. Founded in
1881 the company is one of the largest providers of innovative equipment and process technology. GEA is listed in the
STOXX® Europe 600 Index. In addition, the company is included in selected MSCI Global Sustainability Indexes.
08/18
GEA Germany
Seat Valves T-smart
GEA Tuchenhagen GmbH

Am Industriepark 2–10 Tel +49 4155 49-0 sales.germany@gea.com
21514 Büchen, Germany Fax +49 4155 2035 gea.com

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Seat Valves T-smart

Product Group Flow Components

Publication date: August 2018

The general terms and conditions of delivery apply.

GEA Tuchenhagen GmbH

Introduction to GEA Flow Components........................................................................................................................................................................ 6

Seat Valves T-smart

Mixproof Shut-off Valves

Tank Bottom Valves

Control and Feedback Systems

GEA Group Aktiengesellschaft

Approx. one in three instant coffee lines has

State-of-the-art hygienic design

GEA cleaning devices – whether index, orbital, rotary or

Hygienic Valve Technology

Aseptic Valve Technology

Hygienic Pump Technology

Your investment pays off

The ROI on your investment in innovative process technology

Higher product quality

Reduced consumption of energy, water and cleaning media

Reduced time and personnel costs for maintenance and cleaning

Lower climate and environmental impact Individual engineering support

Sustainable, environmentally friendly production processes Shortest possible interruptions of production

Seat valves T-smart

Like all GEA components, the T-smart series corresponds to

Small and compact Hygienic design

Low weight Low risk of contaminating the end product

Maintenance-friendly Maximum efficiency in cleaning

Low servicing costs Lower CIP costs

The bayonet lock Valve housing

For all T-smart seat valves, the housing combinations are

Suitable material selection for metal components and seals

Actuator To reduce necessary spare parts inventories at the customer's

Made by GEA Tuchenhagen

Pipe classes Material test certificates

Surfaces For detailed information about the properties of the seal

Materials The valves can be used up to a vacuum of –0.95 bar

For detailed information about the properties of the materials,

Ambient conditions Actuator types

Seat valves T-smart are delivered with a pneumatic actuator.

T-smart seat valves must be installed without stresses. Lateral

The required clearance for installing and removing a T-smart

The valve actuators are configured for operation with min.

Solid content Quality class 6

Water content Quality class 4

A correspondingly different dew point is required

Oil content Quality class 3

* Pitting Resistance Equivalent Number = % Cr + 3.3 × (% Mo + 0.5 W) + 20 N

Seal material properties

Seal material EPDM

> 5 % up to 100 °C −

+ = Good resistance Other applications on request

EHEDG certificates apply only to the specific valve type as

Standard certificates Optional certificates

1 Shutt-off valve type 1007 • • • • •

3 Double-seat valve type 3011 • • • • •

Butterfly Valves T-smart

Seat Valves T-smart

Seat Valves T-smart

Hygienic Centrifugal Pumps

Aseptic Valve Technology

Mixproof Shut-off valves 3