PT.

MULTI-KAYA MAS

MACHINE & PHOSPHATE CAPABILITY & WORKING CAPAC

NO QTY NAME OF MACHINE CAPACITY UOM SIZE

PALLET WORKING SIZE MM 1000X1000
PALLET SIZE INCH 39.37 X 39.37
X-AXIST STROKE MM 1640
Y-AXIST STROKE MM 1300
Z-AXIST STROKE MM 1220
B-AXIST DEG 360
PALLET QUANTITY PCS 2
PALLET LOAD CAPACITY KG 3000
SPINDLE SPEED RPM 35 - 7000
TOOLS CAPACITY/ STORAGE EA 80
TOOLS SHANK TYPE/ SPINDLE TAPER CAT 50
1 1 MAZAK FH1080 (MACHINING CENTRE) MAX TOLLS LENGTH MM 600
POWER SOURCE VOLT 380
AIR PRESSURE PSI 5-9
CONTROL
WORKING CAPACITY 24 HRS/DAY 460 HRS / MTH

530 HRS / MTH

WORKING CAPACITY 24 HRS/DAY

DIA CHUCK MM 800

 SLIDE WAY MM 2350
SWING OVER BED MM 870
SWING OVER GAP MM 1070
SPINDLE BORE INCH 4.64
MAX DIA MACHINING MM 1000
TOOLS TURRET EA 8
SPINDLE SPEED RPM 1000
TYPE OF CHUCK MANUAL
GEAR M41,M42
2 1 TURNING PM 1600
GEAR M42,M44
MAX LOAD KG 1000
WEIGHT MC KG 6535
TURRET TYPE
CONTROL
WORKING CAPACITY 24 HRS/DAY 460 HRS / MTH

530 HRS / MTH

WORKING CAPACITY 24 HRS/DAY

MAX. DIAMETER INCH 40

MAX. LENGTH METER 1.2
WORKING CAPACITY 24 HRS/DAY 460 HRS / MTH

530 HRS / MTH

WORKING CAPACITY 24 HRS/DAY

3 1 PHOSPHATE
 OTHER SUPPORT EQUIPMENT
PT. MULTI-KAYA MAS

NO QTY NAME OF EQUIPMENT CAPACITY UOM SIZE

1 Material handling at phosphate

1 area 2,000 KG
2 Material handling at Machining
1 area 1,000 KG
3 1 Material handling - Forklift 2,500 KG
4
1 Pick up truck

5 CNC lathes & Machine Centre

Sets tooling

6
Sets Quality Inspection tool & gages
7 General precision shopfloor
Sets equipment & tooling

Manganese Phosphate Line Specification

Type: Immersion system

NO QTY NAME OF EQUIPMENT CAPACITY UOM SIZE

1 1 Tank 1 - Degreasing FEET 4' x 4' x 0.5'
2 1 Tank 2 - Water wash FEET 4' x 4' x 0.5'
3 1 Tank 3 - Water immersion FEET 4' x 4' x 4'
4 1 Tank 4 - Conditioning FEET 4' x 4' x 4'
5 1 Tank 5 - Phosphate Tank FEET 5' x 4' x 4'
6 1 Tank 6 - Rinsing Tank FEET 4' x 4' x 4'
7 1 Tank 7 - Water replacement Oil FEET 4' x 4' x 0.5'
8 Electrical heater system with Auto
10 Temperature Control
PHATE CAPABILITY & WORKING CAPACITY

PRODUCT TOOLS TYPE OF PRODUCT REMARK

AVAILABLE
AVAILABLE GT VLV 2-1/16" 5K
AVAILABLE TEST BUNG
AVAILABLE GT VLV 3-1/16" 5K
AVAILABLE GT VLV 3-1/8" 5K
AVAILABLE GT VLV 4-1/16" 5K
AVAILABLE GT VLV 4-1/8" 5K FULL FOURTH
AVAILABLE BODY CROSS
AVAILABLE Y BLOCK
AVAILABLE SLIP BOWL
AVAILABLE BLAND ADAPTER 13 5/8" 10K AUTO TOOL CHANGER
AVAILABLE PROTECTOR THD W/21-4 ACME-2G LH BOX
AVAILABLE BONNET BDY 3-1/16 -10M
AVAILABLE ROD BOP BODY 4.06 3K
AVAILABLE RING, ACTIVATOR, PACKOFF, 13-5/8-6.5M
AVAILABLE BASE PLATE, LST 9-6.5M, BDY, 27.50 MAZATROL M PLUS
AVAILABLE CMPN FLG, THRDD, 2-1/16 - 5M X 2 LP 6 WORKING DAYS
7 WORKING DAYS, IF
AVAILABLE UPPER & LOWER PLATE KSB-5A HGR REQUIRED
AVAILABLE UPPER & LOWER PLATE KSB-10A HGR
AVAILABLE INSTRUMENT FLG BDY 3-1/8 5M (2) 1/2 NPT
AVAILABLE INSTRUMENT FLG BDY 2-9/16 5M (2) 1/2 NPT
AVAILABLE A.P.I. BLIND TEST FLANGE 2-1/16" 10,000

AVAILABLE GT VLV 2-1/16" 5K

AVAILABLE TEST BUNG
AVAILABLE TUBING HANGER 7"
AVAILABLE BLAND ADAPTER 13 5/8" 10K
AVAILABLE PROTECTOR THD W/21-4 ACME-2G LH BOX
AVAILABLE BONNET BDY 3-1/16 -10M
AVAILABLE RING, ACTIVATOR, PACKOFF, 13-5/8-6.5M
AVAILABLE BASE PLATE, LST 9-6.5M, BDY, 27.50
AVAILABLE CMPN FLG, THRDD, 2-1/16 - 5M X 2 LP
AVAILABLE UPPER & LOWER PLATE KSB-5A HGR
AVAILABLE UPPER & LOWER PLATE KSB-10A HGR
AVAILABLE INSTRUMENT FLG BDY 3-1/8 5M (2) 1/2 NPT
AVAILABLE INSTRUMENT FLG BDY 2-9/16 5M (2) 1/2 NPT
AVAILABLE GLAND CAM ISOTEST TOOL 13 5/8 WHB OCTAGONAL
AVAILABLE A.P.I. BLIND TEST FLANGE 2-1/16" 10,000 FANUC
6 WORKING DAYS
7 WORKING DAYS, IF
REQUIRED

BOWL, SLIPLOCK TYPE FOR 30'' OD CHASING

PLUG, BLANKING, XMAS TREE CAP, 4-1/16 5K
SEMI-FINISHED, FLANGE, SWIVEL, 3-1/8" 6 WORKING DAYS
7 WORKING DAYS, IF
CONVERSION BODY TUBING HANGER 11"NOM REQUIRED
BODY, MANDREL CASING HANGER, 13-5/8
BODY, TEE, 6 API LINE PIPE BOX /BODY
BOWL SLIP EMERG 11 x 3.5 OR SMALLER /BODY
BULL PLUG, ROUND 6" LP, W/1/2" LP TEST
PACKING FOLLOWER, SPLIT, O.A.L: 3.120
LOWER BODY - PACKOFF 20" NOM,13.3/8"
GUIDE SLEEVE F/ 13-5/8 TBG HGR, FLUTED
BODY, SEAL SUB, F/ 11 NOM 5K DCBS
HER SUPPORT EQUIPMENT

DESCRIPTION / SCOPE TYPE OF PRODUCT REMARK

OF WORK

NICHI

NICHI

For quick pick

up/deliveries
Tooling bars, head,
milling cutters and set
up equipmenmt, etc
Micrometer, height &
Depth gages, UNC
thread gages,etc
Grinding, Buffing,
Stenciling, etc

ese Phosphate Line Specification

DESCRIPTION / SCOPE TYPE OF PRODUCT REMARK

OF WORK
Spray Henkel - Novaclean 187Y
Spray
Immersion
Immersion Henkel - Parcolene M
Immersion Henkel - Manganophos 575
Spray
Drying & Application Henkel - Corroban 30
 EQUIPMENT LIST AS AT 1 JAN 2014

No Quantity Description
1 1 Mazak FH1080
2 1 Mazak Power Master Chuckle
3 1 Independent Tank System
4 1 Shop floor usage
5 1 Office floor usage
6 1 Material handling at phosphate area
7 1 Material handling at Machining area
8 1 Material handling
9 1 Pick up truck
10 Sets CNC lathes & Machine Centre tooling
11 Sets Quality Inspection tool & gages
General precision shopfloor equipment &
12 Sets tooling

Manganese Phosphate Line Specification

7 independent tank immersion system

Electrical heater system with Auto Temperature Control

Tanks Description and Size

Tank 1 - Degressing
Tank 2 - Water wah
Tank 3 - Water immersion
Tank 4 - Conditioning
Tank 5 - Phosphate Tank
Tank 6 - Rinsing Tank
Tank 7 - Water replacement Oil

Chemical used;
Degressing
Conditioning
Phosphate
 Comments
See attached specification
See attached specification
See attached procedure.

2,000 Kg
1,000 Kg
2,500 kg
For quick pick up/deliveries
Tooling bars, head, milling cutters and set up equipmenmt, etc
Micrometer, height & Depth gages, UNC thread gages,etc

Grinding, Buffing, Stenciling, etc

4' x 4' x 0.5'

4' x 4' x 0.5'
4' x 4' x 4'
4' x 4' x 4'
5' x 4' x 4'
4' x 4' x 4'
4' x 4' x 0.5'

Henkel - Novaclean 187Y

Henkel - Parcolene M
Henkel - Manganophos 575