DESIGN OF PURLINS

SECTION 1: PROPERTIES OF SECTION

INPUT PARAMETERS:

Thickness t = 0.9 mm
Overall Depth = 90 mm
Radius of curvature = 1.35 mm
"Alpha" = 1 For lipped sec.
B' = 40 mm
C' = 15 mm
Gamma angle = 90 degree (Lip angle)
A' = 90 mm

(1) Basic dependant parameters:

a= 86.4 mm
a" = 89.1 mm
b= 36.4 mm
b" = 39.1 mm
c= 13.2 mm
c" = 14.55 mm
u= 1.41371685 mm
X= 13.274 mm

(2) Sectional properties: COIL WIDTH = 193.31 mm

(a) Cross Sectional Area = Ax = 173.98 mm2 Weight per meter = 1.37 Kg / m
(b) Moment of Inertia about x-axis = Ix = 224015.75 mm4 = 22.40 cm4
(c) Moment of Inertia about y-axis = Iy = 42122.62 mm4 = 4.21 cm4
(I) Sectional modulus Zxx = 4978.13 mm 3
= 4.98 cm3
(j) Sectional modulus Zyy = 2106.13 mm3 = 2.11 cm3

Estimation of loads:

Roof slope = 1/ 1.75 i.e, 30 degrees.

Wind pressure = 157 Kg/m2
Dead load = 13.84 Kg/m2
Live load = 0 Kg/m2
So, DL+LL = 13.84 Kg/m2

Purlin spacing = 1.428 m no. of sagrods = 1

Bay spacing = 2.8 m

Effective U.D.L on the purlin along its major axis = 0.02 t/m and ,for DL = 0.02 t/m
Effective U.D.L on the purlin along its minor axis = 0.02 t/m
Effective U.D.L due to wind load = 0.21 t/m
Effective U.D.L due to wind + dead load = 0.19 t/m

Maximum moment in DL+LL condition = 0.01 t-m

Maximum moment in DL+WL condition = 0.12 t-m
Maximum moment in minor axis = 0.003 t-m
3
Section Design: (As per IS:801)

Section used are all 0.9 mm thick Yield strength = 550 Mpa (=Fy)
Depth of section = 90 mm

Sxc = 4978.12785 mm3

d= 90 mm L2*Sxc = 5147.475 0.18*π^2*E*Cb = 1561.38
Iyc = 21061.3101 mm4 d*Iyc 3
L= 1400 mm
E= 210000 Mpa and, 0.9*π^2*E*Cb = 7806.857
Cb = 2.3 Fy

Fb(1) = 2Fy - Fy2 * L2*Sxc = 245.79 Mpa

3 2.7*π^2*E*Cb d*Iyc

Fb(2) = 0.3*π^2*E*Cbd*Iyc = 278.05 Mpa

L2*Sxc

In our case we shall have the allowable bending stress as = 245.785 Mpa

Check forDead + Wind load:-

Actual bending stress in the purlin = 244.62 < 1.0 x allowable bending stress, hence O.K 195.696
Deflection of the section = 16.63 mm
Allowable deflection limit = 15.56 mm Hence FAILS

Check for Dead + Live load:-

Actual bending stress in the purlin = 25.75 < 1.0 x allowable bending stress, hence O.K
Deflection of the section = 2.14 mm
Allowable deflection limit = 15.56 mm Hence O.K

Check for Lateral load:-

Actual bending stress in the lateral direction = 15.22 Mpa < 1.0 x allowable bending stress, hence O.K
Actual deflection in lateral direction = 0.71 mm
Allowable deflection limit = 7.78 mm Hence O.K

Referring to Cl. No. 6.4.1 of IS: 801-1975

Check for Shear Stress in Web

h= 90 mm
t= 0.9 mm
h/t = 100

Case-1 If h/t < 4590 Then;- Fv = 1275 Fy

Fy (h/t) Fy = 74.16 Mpa

< 61.89 Fv = 945.57 Kgf/cm2

Fv = 94.56 Mpa

Case-2 If h/t > 4590 Then;- Fv = 5850000

Fy (h/t)2

> 61.89 Fv = 585.00 Kgf/cm2

Fv = 58.50 Mpa

Shear stress (V) = WL/2 = 266.00 Kg

Actual Shear stress (fv) = V/(hxt) = 328.40 Kg/cm2

32.84 Mpa

Actual Shear Stress (fv) < Allowable Shear Stress (Fv)

32.84 < 58.50 Hance :- OK
Referring to Cl. No. 6.4.2 of IS: 801-1975

Check for Bending Stress in Web

Allowable bending stress (Fbw) = 36560000

(h/t)2

Fbw = 3656.0 Kgf/cm2

Fbw = 365.6 Mpa

Actual bending stress (fbw) = Moment

Zxx Moment = wl2/10

= 2992.29 Kg/cm2 = 149 Kg-m

= 299.23 Mpa

Actual bending Stress (fbw) < Allowable bending Stress (Fbw)

299.23 < 365.60 Hance :- OK

Referring to Cl. No. 6.4.2 of IS: 801-1975

Check for Combined Bending & Shear Stress in Web

Actual Shear and Bending Stresses:-

Shear Stress (fv) = 32.84 Mpa

Bending Stress (fbw) = 299.23 Mpa

Allowable Shear and Bending Stresses:-

Shear Stress (Fv) = 58.50 Mpa

Bending Stress (Fbw) = 365.60 Mpa

Now;

(fv/Fv)2 + (fbw/Fbw)2 < 1

0.99 < 1 Hance :- OK