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Introduction
Material Planning
"Material planning is the scientific way of determining the requirements that goes into
meeting production needs within the economic investment policies”. - Gopalakrishnan
& Sunderasan
It is done at all stages and all levels of management. Material planning is based on
certain feedback information and reviews.
Planning
Organizing
Staffing
Directing
Controlling
Reporting
Budgeting
Sound purchasing methods
Skillful and hard poised negotiations
Effective purchase system
Should be simple
Must not increase other costs
Simple inventory control programme
Demand estimation
Identify the needed items
Calculate from the trends in Consumption
Review with resource constraints
Procurement.
Procurement cycle
Review selection
Determine needed quantities
Reconcile needs and funds
Choose procurement method
Select suppliers
Specify contract terms
Monitor order status
Receipt and inspection
Open tender
Restricted or limited tender
Negotiated procurement
Direct procurement
Rate contract
Spot purchase
Risk purchase
Many Suppliers Strategy
Few Suppliers Strategy
Proper specification
Invite quotations from reputed firms
Comparison of offers based on basic price, freight and insurance, taxes and levies
Quantity and payment discounts
Payment terms
Delivery period, guarantee
Procurement of equipments
Latest technology
Availability of maintenance and repair facility, with minimum down time
Post warranty repair at reasonable cost
Upgradeability
Reputed manufacturer
Availability of consumables
Low operating costs
Installation
Proper installation as per guidelines
Storage
Conclusion