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IPTC 11234

Review of and Outlook for Enhanced Oil Recovery Techniques in Kuwait Oil
Reservoirs
Saad F. Alkafeef, SPE, and Alforgi M. Zaid, SPE, College of Technological Studies

Copyright 2007, International Petroleum Technology Conference


Introduction
This paper was prepared for presentation at the International Petroleum Technology Kuwait has one of the largest recoverable oil reserves in the
Conference held in Dubai, U.A.E., 4–6 December 2007.
world and most, if not all, of its production is still due to
This paper was selected for presentation by an IPTC Programme Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
primary forces. The primary and secondary forces are expected
presented, have not been reviewed by the International Petroleum Technology Conference and to recover approximately 45% of the oil in place.1,2 The huge
are subject to correction by the author(s). The material, as presented, does not necessarily
reflect any position of the International Petroleum Technology Conference, its officers, or volume of unrecoverable oil will be the target of enhanced oil
members. Papers presented at IPTC are subject to publication review by Sponsor Society
Committees of IPTC. Electronic reproduction, distribution, or storage of any part of this paper
recovery techniques that have become attractive because of the
for commercial purposes without the written consent of the International Petroleum Technology higher oil prices. If the heavy oil sands of Alberta can become
Conference is prohibited. Permission to reproduce in print is restricted to an abstract of not
more than 300 words; illustrations may not be copied. The abstract must contain conspicuous economically attractive, then the much lighter oil in Kuwait oil
acknowledgment of where and by whom the paper was presented. Write Librarian, IPTC, P.O.
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
reservoirs will certainly present a more attractive target for
enhanced oil recovery processes.
Abstract Due to the large current production capacity of Kuwait oil
In this paper, we carried out an updated investigation of fields, no published study has been undertaken previously to
enhanced oil recovery (EOR) applications in Kuwait. The investigate the Enhanced Oil Recovery (EOR) potential in
investigation employs EOR screening analysis to determine the Kuwait, as the capacity due to primary and secondary
suitability of EOR processes to mature oil reservoirs. techniques is more than enough to meet the daily production
Following the determination of the suitable EOR process, we requirements.
performed incremental recovery (IR) calculations. We also In this paper we investigate the applicability of EOR
performed a preliminary economic analysis to determine the processes in Kuwait. The potential of applying EOR in the
economic feasibility of the EOR processes in question. various oil reservoirs is done by applying the screening criteria
The screening analysis revealed that CO2 and other miscible of the different EOR processes.3-5
processes would have wide applications in these mature oil Once a reservoir was found to be suitable for one or more
reservoirs. Polymer, surfactant/polymer, and alkaline flooding enhanced oil recovery processes, the incremental recovery over
processes would also be widely applicable. In some cases, the primary and secondary was calculated for each process. Using
polymer and surfactant/polymer processes were not suitable the incremental recovery figures and the costs for the specific
due to high reservoir temperature. Some of the important oil process, we conducted a preliminary economic analysis.
reservoirs have shown to be suitable for the application of The incremental recovery calculations and the economic
thermal recovery processes, particularly steam injection. comparisons were based on the simple models developed by
A relatively new injection method known as steam assisted U.S Department of Energy.6
gravity drainage (SAGD) appears to be viable for enhancing The fluid and reservoir data were gathered from the
heavy oil recovery from the oil reservoirs containing heavy oil. literature; assumptions were made for unavailable data when
These reservoirs are thick fractured layers, which can be good required.7-17
candidates for drilling horizontal wells where injected steam
chambers can contact large volumes of oil. The presence of Enhanced Oil Recovery Methods
fractures may present a conduit for steam to cover a large Oil reservoirs, following discovery, undergo production of oil
volume pore space. by primary recovery. In primary recovery, the energy and
The incremental recovery calculations indicated that the pressures inherent in the reservoir are used to force the oil
additional recovery is 10–12% for miscible, 4–5% for polymer, through the complex pore network toward the producing wells.
20–22% for surfactant/polymer, all of which refer to The primary recovery mechanism can differ from one
percentage of original oil in place (OOIP) in addition to water reservoir to another, depending on the type of reservoir and the
flooding. The fractional recovery due to the application of properties of the rock and the hydrocarbons present. Following
steam injection (SAGD) could be as high as 50% of the OOIP the primary stage, the reservoir energy is supplemented by the
for the reservoirs containing the heavy oil. The economic injection of water and/or gas in a “secondary recovery” stage.
analysis revealed that the oil market environment is favorable The ultimate oil recovery by primary and secondary
for the application of EOR processes in Kuwait where recovery usually ranges from 25–45% of OOIP.1 As the
reservoirs are thick and contain huge oil volumes. secondary recovery approaches its economic limit of operation,
the “tertiary recovery” process begins.
2 IPTC 11234

There are three general methods commonly used in applying required for the gas injection methods, but lower than reservoir
EOR techniques: gas injection methods, chemical flooding permeability required for thermal methods.26-28
methods, and thermal flooding methods. There are varieties of A reservoir that has an active water drive is not a good
sub-methods that fall under each category.1,3,4 candidate for chemical flooding methods because of the low
remaining oil saturation following water flooding. A reservoir
Enhanced Oil Recovery Screening Criteria that has a gas cap should be carefully monitored to prevent the
Before applying enhanced oil recovery to any reservoir, a mobilized oil from resaturating the gas cap. The type of
screening study is the first thing to be considered. The study formation should also be considered. If the reservoir has high
normally consists of a complete study of oil properties and clay content, then it is considered unfavourable because clay
reservoir characteristics. There were three comprehensive will adsorb the chemicals.
studies conducted in the 1970s on enhanced oil recovery. The chemical processes are divided into polymer, alkaline,
These were the 1976 studies by the National Petroleum and surfactant/polymer methods. The viscosity should be less
Council (NPC)18 and Lewin and Associates,19 prepared for the than 150 cp to use polymer processes. For higher viscosities, a
U.S. Federal Energy Administration, and the 1978 study for the higher polymer concentration is needed to achieve the
Office of Technology Assessment (OTA).20 desirable mobility control. Moveable oil saturation higher than
In addition, most of the oil companies have their own 40% PV is recommended to use polymer flood. A sandstone
technical screening for enhanced oil recovery. After technical reservoir is preferred for polymer flood application. The
screening criteria have been met, other items that will be taken average permeability of the reservoir can be low as 10 md to
into consideration are cost of the project, laboratory work, and minimize the degradation. Reservoir temperature should be
a computer simulation to predict the amount of oil recovery. less than 200o F., which limits the depth to 9000 ft-29-34
When a field has more than one reservoir, each reservoir Alkaline flooding consists of injecting solutions of sodium
should be evaluated individually by a screening guide, and a hydroxide, sodium carbonate and sodium silicate or potassium
complete study of the reservoir should be performed. A hydroxide into the reservoir.29,35 The alkaline reacts with
geological study should be considered, since geological factors reservoir rock surfaces to alter wettability (oil-wet to water-
may cause the EOR process to fail because of unexpected wet) and reacts with acids present in the crude oil to generate a
reservoir problems. surfactant in situ that will serve to reduce interfacial tension
Enhanced oil recovery mechanisms are divided into three between oil and water.35 The slug size of alkaline solutions is
basic mechanisms: reduction or elimination of the interfacial normally 10–15% PV and solutions concentration normally
tension between oil and displacing fluid(s), oil viscosity 0.2–5%. The API range is 20–35o API, oil viscosity less than
reduction, and macroscopic sweep efficiency improvement. 35 cp, and the average permeability is >20 md. Sandstone
The purpose of the screening criteria analysis is to investigate reservoirs are preferred.
the applicability of one or more such mechanisms to the Thermal methods are divided into in-situ combustion and
reservoir in question. Table (1) shows screening criteria used to steam flooding.36,37 In-situ combustion has been extensively
select the appropriate enhanced oil recovery methods.3-5 The field-tested. Heat is generated in the reservoir by injection of
EOR methods considered are gas injection, chemical flooding, air and burning part of the crude oil. This reduces the viscosity,
and thermal recovery. partially vaporizes the oil in place, and drives it forward by a
The main factor to be considered in miscible flood is the combination of steam, hot water, and gas drive. The screening
average pressure necessary to achieve miscibility in the criteria for the process is that oil viscosity should be less than
system, which is depth dependent.21,22 A minimum depth of 5000 cp and API gravity should 10–20o API. For reservoir
2000 ft for LPG and 5000 ft for high pressure gas drive is characteristics table (1), oil saturation should be greater than
suggested. The API gravity should be more than 35o and oil 50% PV, porosity should be greater than 20% and average
viscosity less than 3 cp. The nitrogen and flue gas flooding has reservoir permeability should be greater than 50 md. Sandstone
more advantages than CO2 flood. From an economic formation type is also preferred.
viewpoint, nitrogen costs less.23-25 Also, nitrogen occupies Steam flooding is usually used in reservoirs containing high
more space in the reservoir than CO2, at the reservoir pressure. viscosity crude oils that are difficult to mobilize by methods
Nitrogen has lower viscosity and solubility in oil than CO2; other than thermal recovery. The screening criteria for steam
therefore, it requires a higher pressure to achieve miscibility. flooding requires that the oil API gravity should be in the range
The advantages of carbon dioxide flooding are that CO2 is very of 10–20o API; oil viscosity, which is the main criteria for this
soluble in oils at reservoir pressure, it reduces the oil viscosity process, should be greater than 5000 cp. High oil saturation is
before the miscibility is achieved between the CO2 and crude also required. For reservoir characteristics, the porosity should
oil, and the CO2 will stay dissolved in the crude oil.26 The be greater than 10%, the permeability greater than 200 md.
minimum API gravity required is 22o API and a maximum Sandstone formations are preferred for steam flooding
viscosity of 10 cp for a CO2 miscible process to be applicable. applications.
Chemical flooding methods require low to moderate oil Advancement in the application of steam injection has
viscosities and moderate to high permeability; the latter is for made it possible to apply the new technology in reservoirs that
favourable water injection. As the screening criteria table were thought to be not suitable previously. The introduction of
shows, chemical floods can be used for oils that are more steam assisted gravity drainage (SAGD) has transformed the
viscous than oils recovered by gas injection methods. Required huge quantities of tar sand oil in Alberta to proven oil reserves,
reservoir permeability for chemical floods is higher than those moving Canada to second place behind only Saudi Arabia in
terms of oil reserves.38 Some reservoirs in Kuwait contain
IPTC 11234 3

billions of barrels of heavy oil. Some of these reservoirs unsuitable for chemical flooding. It is possible that for any
consist of fractured carbonates and are prime targets for steam reservoir, more than one process would be technically feasible.
flooding applications. Proper management of steam flooding in
these reservoirs requires careful planning and detailed studies Incremental Recovery Calculations
in order to choose the appropriate steam injection scheme. The incremental recovery equations used in this paper were
Certainly the technical advances realized in drilling horizontal taken from the National Petroleum Council (NPC).18,43 The
wells, the multilaterals, and the variations thereof have made general mathematical model for calculating the incremental
the recovery of these heavy oil resources feasible. Various recovery is as follows:
applications of SAGD have been reported in the literature39-42
and this technique certainly deserves attention for possible OOIP (S orw − S ore )Boi Ev
IR = (1)
Bo (1.0 − S wi )
application in Kuwait heavy oil reservoirs. Another method
that could have wide applications in fractured carbonate
reservoirs is combining horizontal and multilateral wells with
steam stimulation. Adding light hydrocarbons to the injected Ideally, Sorw and Sore should be determined using core analysis,
steam can also increase oil recovery by steam injection. but for preliminary studies such as this, Sorw can be estimated
Current oil price levels and the anticipated long-term price from known correlations such as that of Guthrie and
outlook all point to improving EOR economics of heavy oil. Greenberger.44 The residual oil saturation after water flood
The accumulating experience in the Alberta tar sands will (Sorw) can be estimated using the following equation for
almost certainly make recovering heavy oil easier in other sandstone reservoirs:
places including Kuwait. Because of the usual lag between
study initiation and the actual application and production, it is R = 0.114 + 0.272 log K + 0.256SW − 0.136 log µ O
important that an active strategy must be initiated to apply one
or more of technological schemes to recover the heavy oil − 0.538Φ − 0.00035 h (2)
resources.
then by definition
Screening Criteria as Applied to Kuwait Oil
Reservoirs S orw = (1.0 − R )S oi (3)
The screening criteria are important factors that should be
considered first when evaluating reservoirs for enhanced oil Calculations were made using reservoir and fluid properties
recovery. Table (1) shows the fluid and reservoir properties data for Kuwait oil fields to evaluate the residual oil saturation
that should be considered when planning an EOR project.3-5 In after water flood. Since the correlation is empirical in nature,
Table (1) a distinction is made between the criteria that are we used an average value for Sorw of 40% in all IR calculations.
related to the oil properties and those that are related to Residual oil saturation for all recovery schemes was assumed
reservoir characteristics. The table also shows the general to be 10% of OOIP.
spectrum of enhanced oil recovery methods available for all
oils, from the very lightest to the heaviest one. Incremental Recovery for Miscible Displacement
In this study, eight Kuwait oil fields with a total of 36 It should be pointed out that due to the proprietary nature of the
reservoirs were selected for analysis. The approach is to apply data, it was not possible to conduct the analysis with entirely
the technical screening criteria outlined in Table (1) to each factual data. Much of the data was either compiled from the
reservoir with the purpose of selecting the most applicable literature or assumed. It is felt that the assumed data would be
EOR method to each.5 useful in qualitative terms and it is typical for Middle East oil
The screening criteria table shown is by no means reservoirs.
exclusive; there are other factors that ought to be considered Equation (1) was reduced to a form that can be used to
before the final selection of an enhanced oil recovery calculate IR for miscible displacement. A value of 0.1 was
application. For example, a highly faulted reservoir with assumed for Sore (theoretically this should be zero for a
extensive fractures and thief zones should be avoided. miscible process). A volumetric sweep efficiency of 0.45 was
In this study Kuwait oil reservoirs were taken through the also assumed, which is an average value for sandstone and
screening criteria process to determine the appropriate process limestone reservoirs. The ratio Boi/Bo was taken to be 0.7 since
for each reservoir. Oil fields were screened on a reservoir-by- oil swelling would normally occur as a result of the gas
reservoir basis; Table (2) summarizes the results of the dissolving in the oil; this is assumed to be equivalent to 30%
screening analysis. The table indicates that all of Kuwait oil swelling. Using these values for Sorw, EV, and Boi/Bo, equation
fields that were studied in this work are suitable for CO2 (1) would reduce to:
miscible; and the majority are suitable for polymer,
surfactant/polymer, and alkaline flooding.
0.0945OOIP
Only lower Zubair and Ratawi reservoirs in Raudhatain and IR = (4)
Sabriya fields and the Minagish Oolite reservoir in Minagish 1 − S wi
field were found to be the exception; that is, these reservoirs
were found to be applicable only to CO2 miscible flooding.
Due to depth limitations, these reservoirs were found to be
4 IPTC 11234

Incremental Recovery for Polymer Flooding Results and Discussion of Incremental Recovery
For polymer flooding, the term (Sorw - Sore) is nearly zero since Calculations
the final residual oil after polymer flooding is nearly equal to Incremental recovery calculations were made for each EOR
that observed for water flooding. Therefore, equation (1) scheme, and the results are shown in Table (3).5 It should be
cannot be used to estimate the IR for polymer flooding. An pointed out that the equations used in the calculations are
expression for IR of polymer flooding was derived using the empirical and do not take into consideration the variations in
Lewin and Associates empirical model.18,43 For polymer reservoir and fluid properties throughout the EOR scheme
flooding, a 40% volumetric sweep efficiency and a ratio of performance.
Boi/Bo of 1.0 were used. The 40% volumetric sweep efficiency There are uncertainties in estimating OOIP, Sorw, Sore, Boi,
includes the incremental recovery due to polymer flooding and Bo, and even Swi. Therefore the results presented herein are for
oil that could have been recovered due to water flooding. This preliminary considerations only and should be supplemented
is confirmed by the fact that the incremental recovery obtained with more accurate recovery models such as compositional and
from field application of polymer flooding is considerably black oil models. Pilot field testing is critical to the success of
higher than the IR calculated from the mathematical model. actual EOR applications and therefore ought to be considered.
Therefore, in deriving an equation for polymer flooding The incremental recovery calculations indicate that the
calculations, the continued water flooding has to be accounted additional oil that can be recovered from Kuwait oil reservoirs
for. Using the above assumptions and the Lewin and using the CO2 miscible process ranges from 10–12% of OOIP.
Associates model, the incremental recovery resulting from This range of incremental recovery is close to what was
polymer flooding application in Kuwait after modification35 is previously reported. For Kuwait, this additional recovery is
given by: significant when considering the large OOIP in Kuwait oil
reservoirs. A 10–12% incremental recovery represents a
OOIP (0.046 − 0.06 S wi ) significant addition to the already high recoverable reserves.
IR = (5)
(1.0 − S wi ) Polymer flooding is expected to recover an additional 4%
of OOIP, which is compatible with results reported by Taber.3,4
The application of polymer flooding in the early life of the
Incremental Recovery for Surfactant/Polymer reservoir could recover considerably more than 4% commonly
Flooding reported. Polymer flooding is more effective when applied in
Equation (1) was again modified to calculate the IR for the early life of the reservoir, particularly to improve water
surfactant/polymer flooding. The volumetric sweep efficiency flood performance. Incremental recovery of 4–5% due to
(Ev) is generally higher than that of polymer flooding; polymer flooding translates into a significant addition to
therefore, a value of 60% was used. In addition, Sorw and Sore Kuwait oil reserves.
are assumed to be 40% and 10% respectively. The final The combination of surfactant/polymer appears to give the
equation is given by: largest incremental recovery among all EOR processes
examined here. This is due to the combined effect of interfacial
0.18OOIP tension reduction and mobility improvement.
IR = (6)
(1.0 − S wi ) Surfactant/polymer flooding is expected to recover an
additional 20–22% of OOIP. This recovery implies that the
recoverable reserves of the State of Kuwait would increase
Thermal Recovery significantly. The Lewin and Associates study18,43 showed that
Viscous and low gravity crude oils are prime candidates for the surfactant/polymer process is the most expensive EOR
thermal recovery methods because of the effectiveness of heat scheme because oil is part of the injected material; therefore
in lowering oil viscosity, and because of the general high oil prices are not necessarily beneficial to the economics
inefficiency of other EOR methods in recovering heavy oil. of surfactant/polymer flooding.
Recent studies and applications of thermal methods point to The incremental recovery equation for alkaline flooding is
promising results and recoveries of 50% of OOIP.39,40 This has the same as that used for surfactant/polymer and therefore the
been observed in the application of SAGD, consisting of incremental recovery expected from alkaline flooding is
drilling two parallel horizontal wells about 20 ft apart, the similar to that calculated for surfactant/polymer. Alkaline
upper one is used for steam injection to develop the steam flooding is still poorly understood and is not well investigated
chamber, and the lower is to produce the mobilized oil. Light and tested in the field. In theory it should work well, but field
hydrocarbons and solvents have been added to augment the applications have been disappointing. Like polymer flooding,
steam. Applications of this method were reported in fractured alkaline injection is best suited for application in the early life
carbonate reservoirs and the results again indicate recoveries of of the reservoir.
40–50%.41
Heavy oil deposits present in Kuwait are expected to have a Economic Analysis of Enhanced Oil Recovery
big play in the future and should boost the overall production Processes
capacity. It would be safe to assume an overall 30% recovery Current and foreseeable oil prices are favourable for the
for the heavy oil deposits. At oil prices of $30/bbl or more, this application of most EOR processes. The transformation of the
is entirely possible. Alberta tar sands from neglected resource to recoverable
resource is a clear attestation to the favourable economic
conditions for EOR applications.
IPTC 11234 5

A brief economic analysis for EOR applications in Kuwait is seven years with incremental recovery appearing in the third
conducted here is to investigate the feasibility of applying year.
some or all of the processes to Kuwait reservoirs. The The surfactant/polymer cost represents 50–60% of the total
economic analysis conducted here is modelled after the study cost, whereas investment and operating costs represent 15–
conducted by Lewin and Associates, Inc. for the U.S. 20% and 25–30%, respectively, of the total cost per barrel of
Department of Energy.18 It should be noted that the cost produced oil. High oil prices therefore make this process more
component in Kuwait would be different from that seen in the expensive.
United States; for example, royalty and severance, state and
federal taxes, and windfall profit taxes are not a factor in cost Polymer Flooding Economics
considerations. Cost of equipment and materials would The general costs of implementing a polymer flood are similar
probably be higher in Kuwait than in the United States, since to those incurred when implementing other EOR processes.
Kuwait has to import most of the equipment and material. It is The technique-specific costs of polymer flooding are
believed that the higher prices of equipment and material will composed of only the cost of the polymer. The cost of polymer
be offset by the discount resulting from the absence of taxes; is a function of the concentration, normally around 400 ppm
therefore, the cost per barrel for all EOR processes will be (0.14 lb per barrel). Lower API gravity crudes require higher
assumed to equal those seen in the United States. polymer concentrations.
Generally the enhanced oil recovery costs are divided into The volume of polymer injected is 50% of the swept pore
three types: general production costs, financial costs, and volume at a rate of 0.10 pore volume for each of the first five
technique-specific costs. As mentioned earlier, the financial years. Production response is normally seen in the second year
costs will not be a factor in Kuwait and therefore will not be and it increases for the first two years and then declines to the
discussed. The specific costs are associated with each specific economic limit after nine years. Polymer is also used in the
process, for example: steam generating and injection secondary recovery projects. When used in the secondary
equipment for steam flooding, CO2 sequestering, compression, recovery mode, the cost per barrel of oil produced is normally
injection of CO2, and equipment modifications. For polymer lower than that encountered in the EOR mode.
floods, the costs are those required for polymer and polymer The cost components distribution for polymer flooding
mixing and injection equipment. projects when undertaken in EOR and secondary modes is as
follows: for EOR mode, investment, operating, and polymer
Carbon Dioxide Flooding Economics costs range from 13.6–20.6%, 40.2–45%, 38.2–40.9%,
The cost of CO2 is dependent on whether the CO2 is natural, respectively; whereas in secondary mode, the costs range from
manufactured, or recycled. Recycled CO2 tends to be the least 0%, 18.2–18.8%, 81.2–81.8%, respectively—all as a
expensive after accounting for the initial cost. Recycling costs percentage of the total cost per barrel of produced oil. Clearly,
normally include hydrocarbon separation costs, H2S separation in both cases most of the cost is due to polymer costs. In the
costs, and re-pressuring costs. Transportation and compression secondary mode, no investment costs are incurred. It is likely
costs depend on the length of the CO2 pipeline to injection that the investment costs, operating costs, and polymer costs
locations. Field development costs are composed of costs will be higher in Kuwait than in the United States since most of
required to convert exiting injection wells to corrosion resistant the items will probably be imported.
injection wells or even drilling new wells.
CO2 injection in Kuwait will require a major investment to Conclusions and Recommendations
modify production and injection facilities for CO2 handling. As 1- The screening criteria analysis that was conducted reveals
of the time of writing this paper, there is no known natural that the majority of Kuwait oil fields are suitable to the
source of CO2 in Kuwait. Therefore, although CO2 is CO2 miscible, polymer surfactant/polymer, and alkaline.
technically feasible for most of Kuwait oil reservoirs, it is not Incremental recovery calculations show that CO2 miscible
possible to determine whether it is economically justifiable applications in Kuwait can recover an additional 10–12%
with certainty. of OOIP.
Current oil prices justify capturing CO2 from flue gases. 2- Polymer flooding applications in Kuwait oil fields could
Reported total costs of capturing CO2 from such gases are $3 to recover 4–5% of additional oil after water flooding. Other
$4/mcf5. Considering that 6 mcf are needed per barrel studies have shown that this figure can increase if
recovered, the cost per barrel would be $18 to $25. At current polymer flooding is applied in the early life of the field.
oil prices, this would still offer a reasonable profit.45 3- The surfactant/polymer applications appear to have the
highest incremental recovery. The additional oil that can
Surfactant/Polymer Flooding Economics be recovered due to surfactant/polymer injection is as
The specific costs of surfactant/polymer flooding consist of high as 20–22% of OOIP. The surfactant/polymer process
surfactant slug cost and polymer slug cost. The surfactant slug appears to be the most expensive, however, due to high
cost is composed of the cost of crude, alcohol, and sulfonates. oil prices.
A typical composition of a surfactant slug is 17.5 pounds of 4- Current and foreseeable oil prices are very favourable for
petroleum sulfonate (100% active), 3.5 pounds of alcohol, and EOR implementation, particularly in the reservoirs that
70 pounds of crude oil, all mixed with approximately 30 contain heavy oil that was not tapped in the past. All
gallons of water. The polymer slug is composed of 0.243 processes screened in this study would currently offer
pounds of polymer at 700 ppm concentration and the balance is acceptable return.
water. A typical project life for a surfactant/polymer injection
6 IPTC 11234

5- Pilot field testing for EOR processes should be done. 6. Lewin and Associates, Economics of Enhanced Oil
Pilot testing is essential to the success of future EOR Recovery, Department of Energy, Document No.
applications. DOE/ET/12072-2, May 1981.
6- It is recommended that considerations should be given to 7. Adasani, M., “The Greater Buran Field,” in 5th Arab
the possibility of applying polymer and alkaline flooding Petroleum Cong., Cairo, 1965, pp. 6–27.
in the early life of the fields to increase the probability of 8. Adasani, M., “The North Kuwait Oil Fields,” in 6th Arab
success. Petroleum Cong., Baghdad (March 1967), pp. 7–39.
9. May, L. G., “A Discussion of Petroleum Engineering
Nomenclature Problems in Burgan Field,” Kuwait, 3rd World Petroleum
A Area Cong., The Hague, Proc, sec. 2 (1951), pp. 697–700.
Bo Final oil formation volume factor 10. Milton, D. I., and Davies, C.C.S., “Exploration and
Boi Initial oil formation volume factor Development of the Raudhatain Field,” J. Ins. Pet., (Jan.
Cp Centipoise 1965) V.51, No. 493, pp. 17–28.
EOR Enhanced oil recovery 11. Al-Rawi, M. M., “Geological Interpretation of Oil
Ev Volumetric sweep efficiency Entrapment in the Zubair Formation, Raudhatain Field,”
GOR Gas oil ratio presented in the Middle East Technical Conference of the
H Reservoir thickness Society of Petroleum Engineers, SPE 9591 (1981), pp.
IR Incremental recovery 149–159.
K Reservoir permeability 12. Gharib, I. M., “Geometry and Depositional Environment
lb pound of the Zubair Formation, Rauhdhatain and Sabriya Oil
LPG Liquefied petroleum gas Fields, Northern Kuwait,” Unpublished M.Sc. thesis,
MARR Minimum acceptable internal rate of return Kuwait University, p. 59.
Md Millidarcy 13. Fox, A. F., “Oil Occurrence in Kuwait,” in symposium
MMP Minimum miscibility pressure sobre Yacimientos de Petroteo y Gas: 20th Internat. Geol.
N.C. Not critical Cong. Mexico, 1956, v. 2, pp. 131–160.
OOIP Original oil in place 14. Milton, D. I., “Geology of the Arabian Peninsula,
PPM part per million Kuwait,” U.S. Geol Surv. Prof. paper no. 560-F (1967),
PV pore volume pp. 12.
Soi Initial oil saturation 15. Halibouty, M. T., “Giant Oil and Gas Fields of the
Sore residual oil saturation for EOR scheme in swept Decade,” paper presented at a symposium, 64th Annual
zone Meeting AAPG, Houston, Texas, April 1979.
Sorw residual oil saturation after water flood in swept 16. “Big Kuwait Gas Injection Plant Will Boost Oil
zone Recovery,” Oil and Gas Int. V. 7 No. 10, (Otc. 1967 pp.
Swi Initial water saturation 72–73).
17. Personal communications, “Minagish Oil Field, Data and
Greek Letters General Information”, Oil Ministry, State of Kuwait
µo Reservoir oil viscosity (1986).
φ Porosity 18. National Petroleum Council, Enhanced Oil Recovery –
Analysis of the Potential for Enhanced Oil Recovery from
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IPTC 11234 7

25. Rushing, M.D., Thomason, B.C., Reynolds, B., and 42. Bagci, A.S., “Experimental and Simulation Studies of
Crawford, P.B., “Miscible Displacement with Nitrogen,” SAGD Process in Fractured Reservoirs,” SPE/DOE
Pet. Engr. (Nov. 1977) p. 26. Symposium on Improved Oil Recovery, 22–26 April
26. Martin, F.D. and Taber, J.J.: “Carbon Dioxide Flooding”, 2006, Tulsa, Okla., USA.
JPT (April 1992) 396. 43. National Petroleum Council, Enhanced Oil Recovery,
27. Baviere, M. et al.: “Improved EOR by Use of Chemicals DOE, Washington, D.C. (1984).
in Combination”, SPERE (August 1995), 187. 44. Gutherie, R.K., and Greenberger, M. K., “The Use of
28. Maerker, J.M. and Gale, W.W.: “Surfactant Flood Multiple Correlation Analysis for Interpreting Petroleum
Process Design for Loudon”, paper SPE 20218 presented Engineering Data,” Drilling and Production Practice, API
at the 1990 SPE/DOE Joint Symposium for EOR, Tulsa, (1955), pp. 135–137.
Oklahoma, 22-25 April. 45. Zekri, A.Y., Jarbi, K. K., and El-Honi, M., “Economic
29. Shutang, G., Huabin, L., and Hongfu, L.:“Laboratory Evaluation of Enhanced Oil Recovery,” presented at the
Investigation of Combination of SPE International Oil and Gas Conference and Exhibition
Alkali/Surfactant/Polymer Technology for Daqing EOR”, in China held in Beijing, China, 7–10 November 2000.
SPERE (August 1995) 187.
30. Szabo, M.T., “A Comparative Evaluation of Polymers for
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paper SPE 6601-B presented at the SPE–AIME
International Symposium on Oil Field and Geothermal
Chemistry, Univ. of California–San Diego, June 27–29,
1977.
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Polymer Retention in Porous Media,” paper presented at
the AICHE Symposium on improving oil recovery by
surfactant and polymer flooding, Kansas City, Kan. (April
1976).
33. Chang, H.L., “Polymer Flooding Technology Yesterday,
Today and Tomorrow,” J. Pet. Tech. (Aug. 1978), pp.
1113–1127.
34. Gogarty, W. B., “Micellar/Polymer Flooding—An
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35. Mayer, E.H., Berg, R.L., Carmichael, J.D., and
Weinbrandt, R.M., “Alkaline Injection for Enhanced Oil
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Pennwell Publishing, Tulsa, Oklahoma (1983).
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95754 presented at SPE Annual Technical Conference
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39. Mendoza, H.A., Finol, J.J., and Butler, R.M.: “SAGD,
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Venezuela, 21-23 April 1999.
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8 IPTC 11234

Table 1 – Summary of Screening Criteria for Enhanced Oil Recovery Methods

OIL PROPERTIES
EOR METHODS Gravity Viscosity
Composition
(APIo) (cp)
Gas Inj. Methods:

Hydrocarbon > 23 <3 High % of C2-C7


Nitrogen & Flue
> 35 < 0.5 High % of C1-C7
Gas
Carbon Dioxide > 22 < 10 High % of C2-C7
Chemical Methods

Surfactant/Polymer > 25 < 35 High intermediates desired


Polymer > 15 < 150 NC
Alkaline > 20 < 35 some organic acid
Thermal Methods:

Combustion 10 – 20 < 5000 some asphaltic components


Steam flooding < 20 > 5000 NC

RESERVOIR CHARACTERISTICS
Net
EOR METHODS Porosity Perm. Oil Depth Temp. Rock
thickness
(%) (md) saturation (ft) (oF) Type
(ft)
Gas Inj. Methods: >
2000
(LPG)
>
Thin 5000 Sandstone
unless (HP or
Hydrocarbon NC > 10 > 30% PV dipping gas) NC Carbonate
Thin Sandstone
Nitrogen & Flue >
NC > 10 > 30% PV unless NC or
Gas 10000
dipping Carbonate
Thin Sandstone
>
Carbon Dioxide NC > 10 > 30% PV unless NC or
2000
dipping Carbonate
Chemical
Methods:
< Sandstone
Surfactant/Polymer NC > 20 > 30% PV > 10 8000 < 175 preferred
< Sandstone
Polymer NC > 10 > 40% PV NC < 200
9000 preferred
Above
< Sandstone
Alkaline NC > 20 waterflood NC < 200
9000 Preferred
residual
Thermal Methods:

Combustion ≥ 20 > 50 > 50% PV > 10 > 500 > 150 Sandstone
SS preferred,
> 40-50% 300- carbonate possible
Steam flooding ≥ 30 > 200 > 20 NC
PV 5000
IPTC 11234 9

Table – 2 Summary of Screening Criteria Analysis for Kuwait Reservoirs

Field Reservoir Suitable EOR Process


Burgan Wara CO2 miscible, polymer, surfactant/polymer, alkaline
Burgan Third Sand CO2 miscible, polymer, surfactant/polymer, alkaline
Burgan Fourth Sand CO2 miscible, polymer, surfactant/polymer, alkaline

Magwa Wara CO2 miscible, polymer, surfactant/polymer, alkaline


Burgan Third Sand CO2 miscible, polymer, surfactant/polymer, alkaline
Burgan Fourth Sand CO2 miscible, polymer, surfactant/polymer, alkaline

Ahmadi Wara CO2 miscible, polymer, surfactant/polymer, alkaline


Burgan Third Sand CO2 miscible, polymer, surfactant/polymer, alkaline
Burgan Fourth Sand CO2 miscible, polymer, surfactant/polymer, alkaline

Raudhatain Mauddud Limestone CO2 miscible, polymer, surfactant/polymer, alkaline


Burgan Sands CO2 miscible, polymer, surfactant/polymer, alkaline
Zubair Sands CO2 miscible, polymer, alkaline
Ratawi (Sandstone) CO2 miscible
Ratawi (Limestone) CO2 miscible

Sabriya Mauddud Limestone CO2 miscible, polymer, surfactant/polymer, alkaline


Burgan Sands CO2 miscible, polymer, surfactant/polymer, alkaline
Zubair Sands CO2 miscible, polymer, alkaline
Ratawi (Sandstone) CO2 miscible
Ratawi (Limestone) CO2 miscible

Bahra Upper Burgan Sands CO2 miscible, polymer, alkaline

Minagish Minagish Oolite CO2 miscible

S. Umm Gudair Ratawi Oolite CO2 miscible, polymer, alkaline


10 IPTC 11234

Table – 3 Incremental Recovery for Kuwait Oil Fields


Additional Recovery Percentage (per Pattern Area)

Southeast Kuwait Fields


(Burgan Complex)
Burgan Field

Miscible Polymer Surfactant/Polymer


Reservoir
Flood Recovery (%) Flood Recovery (%) Flood Recovery (%)
Wara 12.04 4.22 22.93
Burgan 3rd Sand:
Upper 3rd Sand 13.50 4.00 25.71
Middle 3rd Sand 9.84 4.54 18.75
Lower 3rd Sand 12.60 4.13 24.00
Burgan 4th Sand 9.84 4.54 18.75
Avg. (%) 11.57 4.29 22.03

Magwa Field

Miscible Polymer Surfactant/Polymer


Reservoir
Flood Recovery (%) Flood Recovery (%) Flood Recovery (%)
Wara 11.81 4.25 22.50
Burgan 3rd Sand:
Upper 3rd Sand 13.50 4.00 25.71
Middle 3rd Sand 9.84 4.54 18.75
Lower 3rd Sand 12.60 4.13 24.00
Burgan 4th Sand 9.84 4.54 18.75
Avg. (%) 11.52 4.29 21.94

Ahmadi Field

Miscible Polymer Surfactant/Polymer


Reservoir
Flood Recovery (%) Flood Recovery (%) Flood Recovery (%)
Wara 12.04 4.22 22.93
Burgan 3rd Sand:
Upper 3rd Sand 13.50 4.00 25.71
Middle 3rd Sand 9.84 4.54 18.75
Lower 3rd Sand 12.60 4.13 24.00
Burgan 4th Sand 9.84 4.54 18.75
Avg. (%) 11.57 4.29 22.03
IPTC 11234 11

Cont. Table – 3 Incremental Recovery for Kuwait Oil Fields


Additional Recovery Percentage (per Pattern Area)

North Kuwait Fields

Raudhatain Field

Miscible Polymer Surfactant/Polymer


Reservoir
Flood Recovery (%) Flood Recovery (%) Flood Recovery (%)
Mauddud
Upper Mauddud 11.72 4.26 22.33
Middle Mauddud 12.47 4.15 23.75
Burgan Sand:
Upper Burgan Sand 12.74 4.11 24.26
Lower Burgan Sand 11.70 4.27 22.28
Zubair Shale (sand
zone) 13.39 4.02 25.50

Zubair Sands
Upper Zubair Sand 11.61 4.28 22.11
Middle Zubair Sand 12.30 4.18 23.44
Lower Zubair Sand 13.11 4.06 24.97
Ratawi
Ratawi Shale (sand
zone) 12.12 4.20 23.08
Ratawi Limestone 11.81 4.25 22.50
Avg. (%) 12.30 4.18 23.42

Sabriya Field

Miscible Polymer Surfactant/Polymer


Reservoir
Flood Recovery (%) Flood Recovery (%) Flood Recovery (%)
Mauddud
Upper Mauddud 11.87 4.24 22.61
Middle Mauddud 11.95 4.23 22.76
Burgan Sand:
Upper Burgan Sand 11.51 4.29 21.92
Lower Burgan Sand 11.39 4.31 21.69
Zubair Shale (sand
zone) 13.13 4.06 25.00

Zubair Sands
Lower Zubair Sand 13.13 4.06 25.00
Ratawi
Ratawi Shale 13.50 4.00 25.72
Ratawi Limestone 12.60 4.13 24.00
Avg. (%) 12.38 4.17 23.59

Bahra Field

Miscible Polymer Surfactant/Polymer


Reservoir
Flood Recovery (%) Flood Recovery (%) Flood Recovery (%)
Burgan
Upper Burgan Sand 11.72 4.26 22.33
12 IPTC 11234

Cont. Table – 3 Incremental Recovery for Kuwait Oil Fields


Additional Recovery Percentage (per Pattern Area)

West Kuwait Fields

Minagish Field

Miscible Polymer Surfactant/Polymer


Reservoir
Flood Recovery (%) Flood Recovery (%) Flood Recovery (%)
Minagish Oolites 11.80 4.25 22.47

S. Umm Gudair Field

Miscible Polymer Surfactant/Polymer


Reservoir
Flood Recovery (%) Flood Recovery (%) Flood Recovery (%)
Ratawi Oolites 12.60 4.13 24.00

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