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4) Table inserts.
5) Safety clamps.
8) Casing dope.
2. ASSOCIATED PUBLICATIONS
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CORMORANT ALPHA DRILLING OPERATIONS GUIDE
7) Ensure all slings and shackles are certified, colour coded and in
good condition.
9) Determine that the string weight will not exceed the rated
capacity of the blocks and elevators.
13) Check out the weather forecast for the next twenty four hours
and take the appropriate steps required to meet the conditions.
15) Limit the amount of casing laid out on the catwalk so as to avoid
joints accidentally falling off.
16) Should the pin end of a casing joint inadvertently come off the
catwalk whilst being picked up with the drill floor tugger, then
shut the job down and re-assess the situation. Utilise the crane to
restore the joint to the catwalk.
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17) The Driller has the overall responsibility for work activities on
the drill floor and the Roustabout Pusher is responsible for the
work activities on the catwalk and pipedeck.
18) Casing joints should not be rolled on or off the catwalk without
the Rig Superintendents permission.
Hooks of any type should not be used for any lifting operation
using Drillfloor winches.
4. PROCEDURE
4.1 PREPARATION
1) Hold a toolbox talk and ensure that all the relevant personnel
attend including the crane operator. Utilise the TRIC card for
the risk assessment and lifting plan. Remember a separate
lifting plan will be required for the shoe track.
4) Have the correct slips and safety clamp on the rig floor.
7) Have the rig tong's jaws changed to fit the casing size or suspend
specific manual casing tongs.
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4.2 PERFORMING
Because the shoe track constitutes such a small part of most casing jobs,
the steps have been laid out in script.
Remember: A separate lifting plan will be required for this part of the
operation.
Normal practise usually involves the shoe and track joints being craned in
and picked up directly by the blocks. This is done by swinging a single
joint suspended horizontally by the crane into the rig approximately four
feet above the floor and latching onto it with the side doors.
Tie the tagline as near to the end of the joint as possible to enable easier
control over swinging. Having prepared the rig floor to run casing i.e.
hung the tongs, cleared the area, changed out slips elevators etc. (These
tasks are common to other activities therefore no detailed explanation is
given.) The side door elevators are opened to face directly away from the
'V' door and the block picked up so as the elevators are sitting
approximately ten feet above the table.
The joint is then swung in across the table to as near the centre as possible,
the blocks are lowered to place the open elevators over the joint and the
elevators latched. If difficulty is experienced in latching use one of the rig
floor tuggers to raise the front of the joint slightly, in most cases this will
help overcome the problem.
Once the elevators are latched the Driller will pick up slowly while the
crane is slacked off. When the full weight of the joint is taken by the
elevators the lifting process is stopped to allow the slings to be removed
from the joint. Only then can the joint be picked up.
As the joint comes up the 'V' door the tailing rope which is strung across
the top of the 'V' door the tailing rope which is strung across the top of the
'V' door is drawn tight to accept the initial weight or the joint and then
control it's passage to the table by paying out the rope. Once the
swing has been taken out by the rope it is removed and the shoe joint is
lowered directly into the hole. In the case of the other joints the running
protector is removed and the threads inspected and the rope removed prior
to stabbing.
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Once made up, the integrity of the float and shoe non return valves are
checked by filling the casing to the mud line level then raising the joints
approximately forty feet. Allow time for the mud to drain then run back to
the original level. If the mud level inside has dropped and remains down,
the floats are sound. If the level starts to rise check out the valves for
blockages.
Unless the shoe tract couplings are left hand treads, it is normal procedure
to make it up with a thread locking compound. This is done to alleviate
the problem of backing off the lower joint when the shoe is drilled out.
2) Engage the high drum clutch and pick up at a steady rate until the
joint is three to four feet above the rotary.
7) Lower the joint and allow it to be stabbed. (The power tongs are
now applied.)
8) Continue lowering the block until the pick up elevators come free
of the joint.
10) On the signal from the stabber lower the blocks until the elevators
can be seen to be below the collar or signalled to stop by the
stabber.
(Additional care must be taken in windy conditions.)
11) Once the elevators have been latched and the signal given. Wait
for the joint to be torqued up and the tongs removed.
(If not already done so.)
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12) Pick up using the appropriate gear. Allow the slips to be pulled
or unset.
13) Disengage the clutch and lower the string utilising the auxiliary
brake to control the speed of descent.
14) Slow down and stop the string descent with the friction brake so
as to transfer of weight from the blocks to the slips is smooth.
(The pick-ups will have been attached to the next joint in the 'V'
door.)
5. ON COMPLETION
3) Fill the casing. (No more than five joints to be run without
filling.)
1) Tailing rope.
4) Casing tong.
5) Slips.
7) Pick up elevators.
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2. ASSOCIATED PUBLICATIONS
4) Never stand between the joint and the rotary when the joint is
being raised.
5) Use only the recognised handles when installing and removing the
power tongs.
6) Avoid pressure surges when opening and closing the fill up line.
7) Keep loose clothing clear of the threads when stabbing and making up.
10) Should the pin end of a casing joint inadvertently come off the
catwalk whilst being picked up with the drill floor tugger, then
shut the job down and re-assess the situation. Utilise the crane to
restore the joint to the catwalk.
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11) The Driller is responsible for all work activities on the Drill Floor.
12) The Roustabout Pusher is responsible for all work activities on the
pipe deck and catwalk.
13) Casing joints should not be rolled on or off the catwalk without the
Rig Superintendents permission.
Hooks of any type should not be used for any lifting operation
using Drillfloor winches.
4. PROCEDURE
4.1 PREPARATION
4) Hang the casing tongs or change the rig tong jaws to fit.
5) Install the tailing rope securing one end of the tailing rope to the
anchor point, run the rope across the top of the 'V' door and
through the movement restrictor. (This can be a shackle or the
circumference of the snubbing post for example.)
6) Hook up a 'return line' from the rig floor to the pipe deck for the
casing protectors to be slid down .
(This step is rig specific.)
8) Check that the elevators installed are the correct size and type
and are operationally sound.
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9) Place one man to operate the tugger, he will also control the
tailing rope and help install the 'block' pick up elevators.
10) Place one man to remove the tugger pick up elevators, dope the
joints box end and remove the pin end protector.
11) Place one man to help remove the protector, help stab the joint
and install the pick up elevators on the next joint.
12) Place one man to help with the stabbing power tong installation
and using the fill up line.
In addition to these men, a power tong operator will be present
on the floor.
4.2 PERFORMING
2) Once latched onto the joint raise the joint until the pin end passes
the casing stop.
4) The pick up elevators are removed and lowered back down the
'V' door for latching onto the next joint.
(The man who removed the elevators now dopes the box.)
7) As the Driller raises the blocks and the joint starts to move
upwards, tighten the tailing rope across the top of the 'V' door so
that it sits three to four feet above floor level.
(When using 'slip type' elevators and slips it may be necessary to
raise the rope level.)
8) Control the passage of the joint by paying out the rope through
the restrictor until it is about two feet from the rotary.
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10) The joint is then centred by two men over the box and guided in
when lowered.
(Care must be exercised so as not to trap clothing or digits when
stabbing.)
11) Two men pull the casing tong onto the pipe and ensure the
'doors' are latched.
(The operator will now torque up the joint.) Depending on
string weight a back up may be required. This is best
decided on rig.
12) Two men assist with the removal of the casing tong and ensure it
is secured.
13) Remove the safety clamp if in use. Pull the slips and set them
back.
(If centraliser or other casing jewellery is to be installed place the
slips round the pipe.)
ON COMPLETION
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2) Safety harness.
2. ASSOCIATED PUBLICATIONS
2) The safety harness is checked for damage and any remedial action
taken.
4) The inertia safety reel is securely anchored out with the stabbing
board frame work.
6) Specific signals between the Driller and the stabber and the
stabber and the tong operator are established prior to the job
starting and highlighted at the toolbox talk.
7) Secure any tools in use on the stabbing board with safety lines.
9) When using the pick up elevators to steady the joint during make
up, avoid placing the fingers in any areas likely to trap them
should the elevator turn on the pipe.
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CORMORANT ALPHA DRILLING OPERATIONS GUIDE
4. PROCEDURES
4.1 PREPARATION
1) Hold a toolbox talk and complete the TRIC card, ensure that all
crewmembers are aware of the risks and the controls put in place
to mitigate them, also that they are familiar with the lifting plan.
4.2 PERFORMING
1) After the single joint has been picked up to its stabbing height by
the blocks and is being brought towards the table area reach out
and grasp the pick up elevators by the handles.
3) Centre the joint in the vertical axis over the box end (use two
hands on the pick up elevator's handles.
4) Hold this position as the joint is lowered into the box. The power
tong is now placed on the pipe.
10) Signal the driller to stop lowering the blocks when the elevator is
below the joint collar.
12) Signal the driller that the elevators are latched and seated
satisfactorily.
13) Ensure extension flap is retracted if fitted and return to the back
of the stabbing board.
5. ON COMPLETION
Ready the board in respect of joint height for the next joint.
3) Slings.
4) Pinch bar.
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2. ASSOCIATED PUBLICATIONS
3) Ensure the pick up elevators are the correct size and type.
20) Limit the amount of casing laid out on the catwalk so as to avoid
joints accidentally falling off.
21) Should the pin end of a casing joint inadvertently come off the
catwalk whilst being picked up with the drill floor tugger, then
shut the job down and re-assess the situation. Utilise the crane to
restore the joint to the catwalk.
CP-DOG-005
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22) Casing joints should not be rolled on or off the catwalk without
the Rig Superintendents permission.
4. PROCEDURE
4.1 PREPARATION
1) Hold a toolbox talk with all the personnel concerned with the
operation, ensure that everyone is aware of the risks and controls
in place to mitigate them, also that they are familiar with the
lifting plans. Complete a TRIC card.
2) Place the 'running protectors' on the joints when the joints are
still on the racks.
4.2 PERFORMANCE
2) Double rap and choke the selected number of casing joints with
two slings each positioned approximately five foot in from each
end.
(Care must be taken to ensure the choking effect comes from the
same direction and that the slings are not crossed.) Remember,
each sling should have a SWL approximately equal to the gross
weight of the load.
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6) Observe the sling tightening on itself. (Ensure the sling does not
slip towards the centre of the casing.)
7) Stop the crane lifting when the bundle has formed but is not fully
lifted.
12) Install a tag line at one end of the bundle (use a slip knot).
14) Signal the crane to raise the bundle high enough to clear samson
posts or any other obstacles.
15) Bank the crane until the load is located vertically over the
catwalk.
16) Control the loads lateral movement with the tag line.
18) Stop the descent of the brothers when they can be easily reached.
Note: Exercise care when releasing bundle slings as the
individual tubes are liable to roll.
19) Remove the sling eyes from the brother's hooks and lay the slings
parallel to the pipe.
20) Bank the crane to raise the brothers and position them over the
next load.
21) Take up a position on the catwalk near the bottom of the 'V' door.
22) Gasp the pick up elevators as they are being lowered down the
'V' door and carry them to the joint lying on the catwalk.
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23) Install the pick up elevators below the collar and install the
safety pin.
25) Step back from the catwalk and observe the passage of the
joint along the catwalk, over the casing stop and up the 'V'
door.
Note: Should the pin end of the joint inadvertently fall of the
catwalk, stop the job and re-assess the situation, utilise the
crane to lift the pin end back on to the catwalk.
It may be necessary under certain conditions to guide the pin end along
the catwalk and when being raised over the pipe stop.
When this occurs always stand to the side of the joint and keep it at arms
length.
5. ON COMPLETION
2) Pass it to the other crew member for installation on the pin end.
If and when a joint has to be laid down. Use the catwalk tugger attached
to a sling double rapped and choked, two to three feet above the pin
protector to pull the joint over the stop. (Note: separate lifting plan
required.)
Lay it down and remove the pick up elevators and sling. Remove the joint
from the catwalk by lifting it with the crane.
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NOTE:
There are various types of cementing heads available and not all have the
same connectors. The drill crews should make themselves familiar with
the type that is going to be used.
Whichever type, there are precautions during the operation that must be
followed to enable the task to be done safely. Below is a generalisation.
Specific operations must be assessed individually.
1) Most heads are fitted with dedicated lifting chains. However like
any other lifting device these must be thoroughly checked before
use.
2) Heads fitted with these chains are fairly well balanced but with
the addition of extra swivels, lo-torque valves etc. the centre of
gravity changes and this should be addressed by the use of
additional hoisting and lifting equipment, to enable the head to
be stabbed in with the minimum of manual handling by the crew.
7) When starting to circulate for the first time through the cement
head, the rig floor must be cleared of all personnel untill the
integrity of the head is confirmed.
Preface:
Single joint elevators are manufactured to very close tolerances and standards.
There are two types in general use.
1) Flat shouldered type for use with pipe with a collar as the connection and
where the load is carried on the elevator shoulder.
2) Insert type for use with pipe with an external upset on the box of the tool joint
and where the load is carried on the tapered inside blocks that match the upset
of the tool joint..
It must be stressed however that all elevators are naturally manufactured to new pipe
dimensions but it is not always new pipe that is used. Variations in dimensions due to
downhole wear could cause individual joints of pipe to slip through these elevators.
Where insert type single joint elevators are planned to be used, consideration
should be given to use lifting caps / nubbins as a safer method of picking up and
laying out tubulars
2) Spreader Assembly.
2) A competent person should carry out a pre-use inspection and ensure that
elevator is the correct size and type for the tubular to be handled, also the
SWL is adequate for the task.
3) In the taper block type, ensure that the working tolerance of the elevator is
suitable for lifting pipe of the given outside diameter (OD), tooljoint (OD)
and the degree of upset to the tooljoin.. E.g. 18-degree insert type
elevators must only be used with tubulars with 18-degree external upset
tooljoint.
4) If casing type, physically check that the elevator fits the pipe, runs
smoothly along the pipe without excessive slack and butts out evenly on
the casing collar.
INTRODUCTION
There are two methods used on the Cormorant Alpha to run liner and completion
strings.
1. For non chrome strings the mousehole is utilised. This avoids the need of
having a man on the stabbing board and its associated risks. The pin protectors
remain on until the joint is lifted out of the mousehole.
2. For chrome content strings the stabbing board with single joint elevators and
"Chrome Master" stab in tool are utilised.
1) The tugger is used with a single joint elevator to set the joint in the mousehole.
2) Because of the distance from the rotary to the mousehole a set of "J" hooks are
hung off and used to bring the elevators into the pipe in the mousehole, thus
avoiding unnecessary manual work. It is very important that the driller stops
travelling down as soon as the elevators are latched to avoid transferring any
weight to the slings. As the driller picks up the hooks are removed and tied
back out of the way.
3) When using the mousehole it is possible for the "YC" elevator slips to activate
before they reach the tubing collar. If this happens continue lifting the joint out
of the mousehole so the pin end is no more than 1-2 inches above the floor.
Keeping his feet well clear the floorman pushes the joint towards the
drawworks side of the rotary table. The driller sits the joint down and releases
the elevators slips. He then picks up ensuring the elevator travels fully up and
the slips are engaged below the collar.
When cleaning and inspecting threads the box is cleaned, inspected and doped in the
"V" door. The pin protector is removed after the driller picks up and the protector is
at a comfortable height for removal. The joint is then lowered to 6" off the floor and
the pin cleaned using a power washer. It is then picked up to a comfortable height and
inspected. Doped if required and stabbed using a stabbing guide. While the
connection is being torqued up the next joint is brought up the "V" door, the box
cleaned, inspected and doped.
If the connection has to be broken for re-inspection and the box is being worked on
then the joint hanging from the blocks should be lifted clear of the person working at
the rotary to give him a safe working area.
The next joint should not be brought up over the "V" door lip until he has finished the
inspection.
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