Manufacturer's Data Report (MDR)

Customer : ConocoPhillips (Grissik) Ltd

PO No. : 3001363617

Description : MOV PK Gate Valve 8"#150+Rotork Actuator IQ20 F14 A

[FM GRPS C,D,E,F+G]

PT VALVE AUTOMATION INDONESIA

Jl. Cempaka Blok F 15 No. 8 Delta Silicon 3 Industrial Park
Lippo Cikarang – Bekasi 17550
Ph : 021 – 8990 0122 Fax : 021 – 8990 0139
 Manufacturer's Data Report (MDR)

MDR INDEX

SECTION LIST OF CONTENTS

1 List of Product

2 Drawing

3 Wiring Diagram

4 Certificate

5 Test Report

PT VALVE AUTOMATION INDONESIA

Jl. Cempaka Blok F 15 No. 8 Delta Silicon 3 Industrial Park
Lippo Cikarang – Bekasi 17550
Ph : 021 – 8990 0122 Fax : 021 – 8990 0139
 Manufacturer's Data Report (MDR)

1. List of Product

PT VALVE AUTOMATION INDONESIA

Jl. Cempaka Blok F 15 No. 8 Delta Silicon 3 Industrial Park
Lippo Cikarang – Bekasi 17550
Ph : 021 – 8990 0122 Fax : 021 – 8990 0139
 ID No. Valve Actuator

GATE VALVE "PK", 8”-150#

Electric Actuator "Rotork", IQ3 Series, Model : IQ20 F14
701000139 Body Material : A216WCB
A [FM GRPS C,D,E,F+G] 96RPM 380/3/50 WD-100B0000
Trim Material : 13%CR (HF)

PT VALVE AUTOMATION INDONESIA

Jl. Cempaka Blok F 15 No. 8 Delta Silicon 3 Industrial Park
Lippo Cikarang – Bekasi 17550
Ph : 021 – 8990 0122 Fax : 021 – 8990 0139
 Manufacturer's Data Report (MDR)

2. Drawing

PT VALVE AUTOMATION INDONESIA

Jl. Cempaka Blok F 15 No. 8 Delta Silicon 3 Industrial Park
Lippo Cikarang – Bekasi 17550
Ph : 021 – 8990 0122 Fax : 021 – 8990 0139
 JOB NO. : 19-00122
VALVE SPECIFICATION
PK BONNET END SIZE MATERIAL
DWG NO. DESCRIPTION CLASS Q'TY MF BASE REMARK
NO. CONNECTION CONNECTION (inch) SHELL STEM DISC SEAT BODY SEAT

1900122 - A01 001 GATE BB RF 150 8 1 A216-WCB CR13 CR13 HF F14 MF

* ATTACHMENT : 1.NAME PLATE

* MF : MOUNTING FLANGE TYPE VALVE

 224 * 362 433 230 * www. .com
(8.81") 14.26" 17.07" (9.06")

2.36"
5.72"
145

60
BATTERY HOUSING ELECTRONICS COVER
IDENTIFICATION PLATE
TERMINAL HOUSING

1.50"
* COVER TUBE SUPPLIED
38

IN 150 (6") INCREMENTS

293
11.54"

436 LOCAL/REMOTE/STOP 203 DISPLAY

O 17.15" SWITCH 7.99" WINDOW
OPEN/CLOSE SWITCH

(WITHOUT BLANKING
MOTOR

11.48"
10.99"

CAP)
5.00"

9.00"

8.57"

292
127

229

279
218

3.90"
4.25"
O

108

99
O
EARTHING HOLE
O6.5 (1/4") CONDUIT ENTRIES
BASE MTG POSITION

F14 B1 & FA14 B1 BASE (Non-Thrust)

2.56"
65
F14 B3/4 & FA14 B3/4 BASE (Non-Thrust)

0.98"
25

F14 A & FA14 A BASE (Thrust)

2.72"
69

CONDUIT ENTRIES
120 F14 Z3 & FA14 Z3 BASE (Thrust)
(4.72")
2.72"
69

1 3
2
DEFAULT HOLE SIZES:

HOLES 1 & 3 TAPPED M25

HOLE 2 TAPPED M40

NOTES
1. FOUR BASE OPTIONS ARE DETAILED TO SUIT
THE RELEVANT COUPLING ARRANGEMENT.
2. THE REQUIRED BASE FOR THE SIDE & END VIEWS SHOULD
BE LOADED TO MTG POSITION INDICATED.
3. '*' REMOVAL ALLOWANCE REQUIRED.

Title
Date A4 Doc Number Ver No Scale Sheet No
DIMENSIONAL DATA SHEET FOR IQ3 (Size 20) WITH
TOP HANDWHEEL
250216 IQ3-2SP-BC 9 1:12 1 of 4
 www. .com

O52 O52
(RISING STEM CLEARANCE) (RISING STEM CLEARANCE)
O51 MAX O51 MAX
(THREADED STEM) (THREADED STEM)
O39 MAX O39 MAX
(COUNTER BORE) (COUNTER BORE)
O38 MAX O38 MAX
(KEYED SHAFT) (KEYED SHAFT)
O20 O20
(CAST PILOT BORE) (CAST PILOT BORE)
3.13"

2.87"

2.87"
80

73

73
5.65"
144

2.52"
1.10"
0.09"
2.25

1.10"
0.09"
77

64

2.25
28
O 3.04"

28
76
O 2.99"

TYPICAL 'A' COUPLING DETAILS TYPICAL 'Z3' COUPLING DETAILS

NOTE : COUPLINGS WITHOUT PILOT BORE AVAILABLE IF SPECIFIED WITH ORDER.

O 185
7.28" O 185
7.28"
45°

45°
O 99.91
99.96

3.749"
O 3.744"

4 HOLES M16x2p
EQUI-SPACED AS SHOWN
ON A 140 PCD 4 HOLES 5/8" UNC
2 CAPSCREWS M6 REMOVE (ISO 5210 F14) 2 CAPSCREWS M6 REMOVE EQUI-SPACED AS SHOWN
IN ORDER TO WITHDRAW IN ORDER TO WITHDRAW ON A 5.5" PCD.
DRIVE COUPLING DRIVE COUPLING (MSS SP-102 FA14)
F14 BASE DETAILS
FOR 'A' & 'Z3' COUPLINGS FA14 BASE DETAILS
FOR 'A' & 'Z3' COUPLINGS

IQ3 SIZE 20-25

THRUST BASES

Title
Date A4 Doc Number Ver No Scale Sheet No
DIMENSIONAL DATA SHEET FOR F14/FA14 BASE &
COUPLING OPTIONS
250216 IQ3-2SP-BC 9 1:5 3 of 4
 www. .com

53
O 2.09" (SHAFT CLEARANCE)
46
O 1.81" (SHAFT CLEARANCE) 32
O 1.26" (H8) MAX (B4)
60
O 2.36" (H8) FIXED 30
KEYWAY 18.00 (D10)
O 1.18" (H8) FIXED (B3)
KEYWAY 8.00 (Js9)

0.47"

1.14"
12

29
2.56"
3.23"

2.56"

2.66"

65
82

65

68

0.15"
3.75
0.15"

0.71"
78 65
3.75
O 3.07" O 2.56"

18

TYPICAL 'B3/B4' COUPLING DETAILS

TYPICAL 'B1' COUPLING DETAILS

O 185
O 185
7.28" 7.28"
45°

45°
O 3.744"
3.749"
O 99.91
99.96

4 HOLES M16x2p
EQUI-SPACED AS SHOWN 4 HOLES 5/8" UNC
ON A 140 PCD EQUI-SPACED AS SHOWN
(ISO 5210 F14) ON A 5.5" PCD
(MSS SP-102 FA14)
F14 BASE DETAILS FA14 BASE DETAILS
FOR 'B1' & 'B3/B4' COUPLINGS FOR 'B1' & 'B3/B4' COUPLINGS

IQ3 SIZE 20-25

NON-THRUST BASES

Title
Date A4 Doc Number Ver No Scale Sheet No
DIMENSIONAL DATA SHEET FOR F14/FA14 BASE &
COUPLING OPTIONS
250216 IQ3-2SP-BC 9 1:5 4 of 4
 3. Wiring Diagram

PT VALVE AUTOMATION INDONESIA

Jl. Cempaka Blok F 15 No. 8 Delta Silicon 3 Industrial Park
Lippo Cikarang – Bekasi 17550
Ph : 021 – 8990 0122 Fax : 021 – 8990 0139
 W
CIRCUIT DRAWN WITH POWER SUPPLY OFF FOR TYPICAL REMOTE CONTROL
M 2
2 DETAILS, SEE DOCUMENT
3
3 V
4
1
3
PHASE
RWS100
SUPPLY
U
3 1 TRANSFORMER TAPPING OPTIONS
6

5 Tap Nominal 50/60Hz

U V W E
TYPE 1
FS1
W 220/230
X 380/400
C1 C2 Y 400,415/420
U W X Y Z
Z 440/460
FUSE FS1=250mA ANTI-SURGE
SK2
0VAC 1 TYPE 2
TRANSISTOR SWITCHING FOR W 346/380
PS1
24VDC CONTACTORS (IQ10-35) 120VAC 4
X 480/500
RELAYS ONLY FITTED WHEN
0VDC Y 240/240
120VAC CONTACTOR IS FITTED 3 4
24VDC
FOR IQ40,70,90,91 & 95 24VDC 6 Z 550/575
_ 5 NOMINAL SUPPLY

+
(OUTPUT) FUSE FS1=250mA ANTI-SURGE
SK14 TYPE 3
0VDC 1 X 660/660-690
24VDC 2 Y 690/-
SK13 FUSE FS1=150mA ANTI-SURGE

26 WAY
REFER TO SHEET 2 FOR NOTES
& OPTION PCB'S IF FITTED

SK3 SK13 SK14

6 1 42
MONITOR RELAY
5 3 43
TORQUE 4 2 44
3
2
SK7
SENSOR 1 1 6
SK8 MAKE AT FULLY SHUT S1 8 7
POSITION 10 WAY 2 8
SENSOR MAKE AT FULLY OPEN S2 7 9
SK9 BREAK AT FULLY SHUT
3 10
BATTERY - 4
S3 6 11
4 12
+
1 BREAK AT FULLY OPEN S4 5 13
FS2 (IF FITTED) 100mA SK4
CLOSE 9 33
STOP/ MAINTAIN 10 34
50% SK6 OPEN 8 35
COMMON -VE 1 36
18 WAY
REMOTE
ESD 12 25
CLOSED
STOP

OPEN LOCAL
OPEN INTERLOCK 13 37
CLOSE INTERLOCK 14 38
COMMON -VE 5 31
SK1 SK2
SLOT A SLOT B

Iss Date Chkd Revision Details IQ BASIC DIAGRAM

5 090113 PMJ Re-track of the 24V DC pin www. .com
of SK14 to behind the diode.
6 060614 PMJ 400v added to type 1 ROTORK CONTROLS LTD ROTORK CONTROLS INC Drawn by: PMJ Circuit Diagram Number Issue Sheet
BATH, BA1 3JQ ROCHESTER Date : 160512 No
tapping Y. Note added to
sheet 2 note 1. ENGLAND NY 14624, USA
Base WD: 100B0000
Job No : - -
100B0000 6
1
of 2
Tel:01225-733200 Tel:585-247-2304 MI No : - - B1 C1 B2 C2
IQ3
 CIRCUIT DRAWN WITH POWER SUPPLY OFF

NO
OPTIONS
FITTED

NOTES
1.FUSES:
-PS1 is a self-resetting fuse. 3.INDICATION:
-Refer to publication PUB002-039 for approved fuses FS1 and FS2. -For typical position, status and alarm indication see PUB002-041.
-Actuator rated voltage specified on nameplate. Voltage tolerance +/-10%, -“S” contacts are user configurable and are shown in their default
applies for rated torque performance; duty cycle is not gauaranteed. setting.
2.REMOTE CONTROL: -Refer to PUB002-040 for functions and configuration instructions.
-For typical remote control circuits refer to: -Monitor Relay indicates actuator availability for remote control (shown
-RWS indicated or PUB002-041. “unavailable”). It can be configured to exclude local/remote selection.
-For DC and AC control, connect –ve/0V to terminal 36. -Refer to PUB002-040 for monitored functions and configuration
-(For negative switch / positive common, refer to RWS indicated). instructions.
-Control signal threshold voltages: -Voltage applied to indication contacts must not exceed 150Vac
-DC: “on” ≥16Vdc / “off” ≤8Vdc, max 60Vdc. -Individual Switch current must not exceed 3.5A inductive, 5A resistive
-AC: “on” ≥60Vac / “off” ≤40Vac, max 120Vac. and no more than 8A in total for all 4 contacts.
-Control signal duration to be 300ms minimum. 4.BATTERY:
-Maximum current drawn from remote control signals is: -Battery maintains local and remote “S” contact indication only.
-8mA at 24Vdc or 12mA at 120Vac. -Refer to installation manual for approved replacement battery types.
-Supply provided on terminals 4 & 5:
-Intended for remote control. Issue Sheet
-Max external load 5W at 24Vdc / 5VA at 120Vac Circuit Diagram Number
No
100B0000 6 2
See Sheet 1 for all Revision details/information of 2
IQ3
 4. Certificate

PT VALVE AUTOMATION INDONESIA

Jl. Cempaka Blok F 15 No. 8 Delta Silicon 3 Industrial Park
Lippo Cikarang – Bekasi 17550
Ph : 021 – 8990 0122 Fax : 021 – 8990 0139
    PK VALVE CO., LTD.   
HEAD OFFICE : FAX 82‐55‐286‐2112      TEL 82‐55‐268‐3787 
192‐1 SHINCHON‐DONG, CHANGWON‐CITY, KN, KOREA 
SEOUL OFFICE : FAX (02) 566‐2315      TEL (02) 566‐8461~2 
SUITE 702, DOOJIN BLDG 158 SAMSUNG‐DONG, KANGNAM‐GU, SEOUL KOREA 
Homepage : http://www.pkvalve.co.kr                    E‐mail : als7als7@pkvalve.co.kr 

CERTIFICATE OF ORIGIN 
 
CERTIFICATE NO. : PK‐CO‐19OS‐0ϰϭϳ‐01
DATE: WZ ϭϳ, 2019 
 
 
Client : PT. VALVE AUTOMATION INDONESIA 
    
Purchase Order No. : PO NO. 9011016ϲϯ
 
        Item Description : See Attached List 
 
    We,  PK  Valve  Co.,  Ltd.,  hereby  certify  that  above  mentioned  valves  were  produced 
or manufactured in the Republic of Korea. 
 
 
 
 

                            Certified By     
                                                                                        PK Valve Co., Ltd. 
 CERTIFICATION OF COMPLIANCE
Date : 2019-0-
CERTIFICATE No. PK-1-1

This is to certify that the materials and goods listed below have been inspected

and tested in accordance with inspection and test requirements specified in

Purchase Order & conform in all respects to the specifications. Drawings and

other requirements relevant thereto, and have to no irremediable nor injurious

defects.

*See Attached List

MANUFACTURER's NAME PK VALVE CO., LTD.

CERTIFIED by

QM MANAGER

Date : 2019-0-

PK VALVE
 Rotork Controls (Singapore) Pte Ltd
426 Tagore Industrial Ave
Singapore 787808

Our ref. tel: 65 6457 1233

IL19037 fax: 65 6457 6011

Date www.rotork.com
February 18, 2019 RCB No. 1983031198N

CUSTOMER:

PT VALVE AUTOMATION INDONESIA

DELTA SILICON 3 INDUSTRIAL PARK
JL CEMPAKA BLOK F15 NO 8, LIPPO CIKARANG
BEKASI 17550 - INDONESIA

CERTIFICATE OF ORIGIN

Your ref: 901101664 Our ref: 65-13076

Description of goods : ROTORK ACTUATOR

1. QTY 1 - IQ20 F14 A
(Enclosure: FM GRPS C,D,E,F+G; 96 RPM ; Supply: 380/3/50)

Manufactured by : ROTORK CONTROLS LIMITED

BATH BA1 3JQ – ENGLAND

“We hereby certify that the goods represented above are of United Kingdom origin” for ROTORK
CONTROLS LIMITED.

Yours Faithfully,

Harry Subiantoro
Branch Manager – Indonesia Office
 Rotork Controls (Singapore) Pte Ltd
426 Tagore Industrial Ave
Singapore 787808

Our ref. tel: 65 6457 1233

IL19038 fax: 65 6457 6011

Date www.rotork.com
February 18, 2019 RCB No. 1983031198N

Certificate of Conformity

Customer : PT Valve Automation Indonesia

Purchase Order Number : 901101664
Rotork Job Numbers : 65-13076

We, Rotork Controls Ltd, hereby confirm that the released material referenced above
conforms fully to your order and has been manufactured under the comprehensive Rotork
quality System.

Yours Faithfully,

Harry Subiantoro
Branch Manager – Indonesia Office
 5. Test Report

PT VALVE AUTOMATION INDONESIA

Jl. Cempaka Blok F 15 No. 8 Delta Silicon 3 Industrial Park
Lippo Cikarang – Bekasi 17550
Ph : 021 – 8990 0122 Fax : 021 – 8990 0139
Rotork Controls Ltd
Bath,
England. www. .com
BA1 3JQ
ACTUATOR SPECIFICATION AND TEST CERTIFICATE
Actuator Serial Number: S2007601 01 Test Date: 20/12/2018
Customer Order Number: P018378 Tag Number:

ACTUATOR SPECIFICATION
Size IQ20 Power Supply 380-3-50
ISO/MSS Base & Coupling F14A Wiring Diagram 100B0000-6
Enclosure (Hazardous) FM GRPS C,D,E,F+G Speed (rpm) 96
Enclosure (Environmental) IEC60529 IP68 Nema 4/4X/6 Op. Time (m:s) 0:16
Lubricant SAE80EP Insulation Class F
Hand wheel TOP Thermostat Trip 132°C
Paint STD GREY 00-A-05 Fireproof Coating No

ACTUATOR CONFIGURATION
Direction to Close CLOCKWISE ROTATION
Turns 25.0

OPTIONAL EXTRAS – FUNCTIONALLY VERIFIED

CATALOGUE PERFORMANCE

Rated Torque 142.4 Nm 105.0 lbf ft

Speed/Operating Time 96 rpm 0:16 m:s

The equipment output performance quoted is the catalogue rated performance verified in accordance with EN15714-2
Rotork Controls Ltd
Bath,
England. www. .com
BA1 3JQ
ACTUATOR SPECIFICATION AND TEST CERTIFICATE
Actuator Serial Number: S2007601 01 Test Date: 20/12/2018
Customer Order Number: P018378 Tag Number:

PERFORMANCE TEST RESULTS OPEN

Units Nm lbf ft Amps Power Factor

Max Set Torque 144 106 4.7 0.89
Stall Torque @380Vac 278 205 16.2 0.86
Torque Set * 57 42 ------ ------

PERFORMANCE TEST RESULTS CLOSED

Units Nm lbf ft Amps Power Factor
Max Set Torque 151 112 4.8 0.87
Stall Torque @380Vac 271 200 15.3 0.86
Torque Set * 61 45 ------ ------

* Subject to a tolerance of +/-10%. Actual torque delivered will be dependent on actuator speed, inertia and valve structure resilience.

Tested on a torque calibrated test rig in accordance with EN15714-2. Electrical results are nominal values

Test Voltage 381-3-50 Tested By 142 Test Rig No F1-C

Flash Tested To IEC 61010

The actuator must be installed in accordance with publication PUB002-039 IQ Range Instructions for Safe Use, Installation, Basic Setup and
Maintenance.
The Rotork Setting Tool allows actuator control, indication and protection functions to be configured to suit valve and control system requirements.
It is essential that all actuator settings are checked for compatibility before the actuator is put into service. Refer to supplied wiring diagram and
publication PUB002-039 IQ Range Instructions for Safe Use, Installation, Basic Setup and Maintenance and publication PUB002-040 IQ Full
configuration, status and monitoring user manual available at www.rotork.com.
When Rotork or their nominated Agent is contracted to carry out site installation/commissioning and/or acceptance, documentation of
commissioned configuration can be made available for customer/owner records.

This Rotork Actuator has been manufactured within the Rotork ISO 9001:2015 Approved Quality System

PRODUCTION COMPLETE EXTERNAL

INSPECTION

DOC940-5 03/17