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SAP doc No. QQP100290979-0010 Technical Quality Sulzer Pumps Tender/Project No.

100290979
Purchaser : BIX OIL, S.A. Issued by (Name/LE) Mona Saee
Sulzer P.O. No. 3203  Standard Quality Plan Released by (Name/LE) Mona Saee
TAG No. –  Special Quality Plan Rev. 1 Date 28 Feb 2018 Page 1 of 7
Market / Business Segment(s) Oil and Gas
Pump Type(s) 3 x 4 x 17; CAP8 Pressure Retaining Material
Project /Site: DUPLICATE BARESHAFT (to 01708072) Application Code: Offshore Water Injection
1 Stage A-8 A351 - Gr CF3M
Serial# 596785 (Rev 1) Liquid Type: Water- Sour

Inspectorate

Standard Rev.

Third Party
Product Type of No. of
Task /

Customer
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

1 Pump Casing C PS-3104 D D - - 3.1


1.1 Material Certification ASTM A351, Gr CF3M D D - - 3.1
1.2 Chemical Analysis
NACE Compliant, HRC 22Max
1.3 Heat Treatment Hardness Report required.
1.4 Mechanical Properties
1.5 Visual Inspection of casting TP-0012 / MSS-SP55 3 7
Weld repair (as applicable ) and pipe
1.6 ASME Sect IX 6 WO WO, Work Order (traveller)
attachment welds
Note 1
1.7 PT- Casting TP-0001 / ASME Sec. VIII Div 1. App7 QC-5
100% Accessible Surfaces
TP-0014 / B31.3 for welds 3
1.8 Visual inspection of welds WO
TP-0012 / MSS-SP55 for casting repair 1
Note 2
1.9 Hydro Test TP- 0020 / 1080 Psi, no leaks for ½ Hr. 9 W 6 QC-101 Non-Witness Hydro Test
Certificate.

2 Pump Cover C PS-3104 D D - - 3.1


2.1 Material Certification ASTM A351/ Gr CF3M D D - - 3.1

Inspectorate (see Note A) Product Form Material Status Type of Document/Record


O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision: Date: Amendment:


This Quality Plan has been issued and released by the Concept Responsible LE and is published under the authority of the Technical Quality Working Group Doc No:
SAP doc No. QQP100290979-0010 Technical Quality Sulzer Pumps Tender/Project No. 100290979
Purchaser : BIX OIL, S.A. Issued by (Name/LE) Mona Saee
Sulzer P.O. No. 3203  Standard Quality Plan Released by (Name/LE) Mona Saee
TAG No. –  Special Quality Plan Rev. 1 Date 28 Feb 2018 Page 2 of 7
Market / Business Segment(s) Oil and Gas
Pump Type(s) 3 x 4 x 17; CAP8 Pressure Retaining Material
Project /Site: DUPLICATE BARESHAFT (to 01708072) Application Code: Offshore Water Injection
1 Stage A-8 A351 - Gr CF3M
Serial# 596785 (Rev 1) Liquid Type: Water- Sour

Inspectorate

Standard Rev.

Third Party
Product Type of No. of
Task /

Customer
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

2.2 Chemical Analysis


NACE Compliant, HRC 22Max,
2.3 Heat Treatment Hardness Report required.
2.4 Mechanical Properties
2.5 Visual Inspection of casting TP-0012 / MSS-SP55 3 7
Weld repair (as applicable ) and pipe
2.6 ASME Sect IX 6 WO WO, Work Order (traveller)
attachment welds
Note 1
2.7 PT- Casting TP-0001 / ASME Sec. VIII Div 1. App7 QC-5
100% Accessible Surfaces
TP-0014 / B31.3 for welds 3
2.8 Visual inspection of welds WO
TP-0012 / MSS-SP55 for casting repair 1
Note 2
2.9 Hydro Test TP- 0020 / 1080 Psi, no leaks for ½ Hr. 9 6 QC-101 Non-Witness Hydro Test
Certificate.

3 Impeller C PS-2102 D D - - 3.1


3.1 Material Certification ASTM A743/351, Gr CF3M D D - - 3.1
3.1 Chemical Analysis
NACE Compliant, Hardness
3.2 Heat Treatment Control

Inspectorate (see Note A) Product Form Material Status Type of Document/Record


O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision: Date: Amendment:


This Quality Plan has been issued and released by the Concept Responsible LE and is published under the authority of the Technical Quality Working Group Doc No:
SAP doc No. QQP100290979-0010 Technical Quality Sulzer Pumps Tender/Project No. 100290979
Purchaser : BIX OIL, S.A. Issued by (Name/LE) Mona Saee
Sulzer P.O. No. 3203  Standard Quality Plan Released by (Name/LE) Mona Saee
TAG No. –  Special Quality Plan Rev. 1 Date 28 Feb 2018 Page 3 of 7
Market / Business Segment(s) Oil and Gas
Pump Type(s) 3 x 4 x 17; CAP8 Pressure Retaining Material
Project /Site: DUPLICATE BARESHAFT (to 01708072) Application Code: Offshore Water Injection
1 Stage A-8 A351 - Gr CF3M
Serial# 596785 (Rev 1) Liquid Type: Water- Sour

Inspectorate

Standard Rev.

Third Party
Product Type of No. of
Task /

Customer
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

3.3 Mechanical Properties


3.4 Visual Inspection of casting TP-0012 / MSS-SP55 3 7
WO, Work Order (traveller)
3.5 Weld repair (as applicable ) ASME Sect IX 6 WO In-house weld hardness control
TP-0014 / B31.3 for welds 3
3.6 Visual inspection of welds WO WO, Work Order (traveller)
TP-0012 / MSS-SP55 for casting repair 1
3.7 Balance ISO 13709 / 0.252 Gr/In @3560 Rpm 6 QC-20 2 Planes Balalnce

4 Shaft B PS-2000 D D - - 3.1


HRC 35 Max – Hardness
4.1 Material Certification ASTM A479, Type XM-19 Hot rolled Properties D D - - 3.1 Control
4.2 Chemical Analysis
4.3 Heat Treatment
4.4 Mechanical Properties
4.5 Visual Inspection TP-0015 / Material Specification 1 7 No weld repair permit

5 Bearing Cover C PS-1101 D D 2.1


5.1 Material Requirement AC ATM A216 Gr WCB
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision: Date: Amendment:


This Quality Plan has been issued and released by the Concept Responsible LE and is published under the authority of the Technical Quality Working Group Doc No:
SAP doc No. QQP100290979-0010 Technical Quality Sulzer Pumps Tender/Project No. 100290979
Purchaser : BIX OIL, S.A. Issued by (Name/LE) Mona Saee
Sulzer P.O. No. 3203  Standard Quality Plan Released by (Name/LE) Mona Saee
TAG No. –  Special Quality Plan Rev. 1 Date 28 Feb 2018 Page 4 of 7
Market / Business Segment(s) Oil and Gas
Pump Type(s) 3 x 4 x 17; CAP8 Pressure Retaining Material
Project /Site: DUPLICATE BARESHAFT (to 01708072) Application Code: Offshore Water Injection
1 Stage A-8 A351 - Gr CF3M
Serial# 596785 (Rev 1) Liquid Type: Water- Sour

Inspectorate

Standard Rev.

Third Party
Product Type of No. of
Task /

Customer
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

5.2 Visual Inspection of casting TP-0012 / MSS-SP55 3 7


5.3 Visual inspection of welds TP-0012 / MSS-SP55 for casting repair 1 7 WO
6 Bearing Housing C PS-1101 D D 2.1
6.1 Material Certification ATM A216 Gr WCB
6.2 Visual Inspection of casting TP-0012 / MSS-SP55 3 7
6.3 Visual inspection of welds TP-0012 / MSS-SP55 for casting repair 1 7 WO

Pressure Retaining Fasteners;


7 B, F PS-2000 D D ST – 3.1
Studs, Nuts
Cadmium plated boliting
7.1 Material Certification ASTM A193 B7, A194 2H 6 prohibited .
7.2 Visual Inspection TP-0015 / Material Specification 1 7

8 Pipe Fittings F,W PS-2000 D D ST – 3.1


NACE Compliant,
8.1 Material Certification ASTM A105 6 Hardness report required ;
187 HB Max
8.2 Visual Inspection TP-0015 / Material Specification 1 7

Inspectorate (see Note A) Product Form Material Status Type of Document/Record


O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision: Date: Amendment:


This Quality Plan has been issued and released by the Concept Responsible LE and is published under the authority of the Technical Quality Working Group Doc No:
SAP doc No. QQP100290979-0010 Technical Quality Sulzer Pumps Tender/Project No. 100290979
Purchaser : BIX OIL, S.A. Issued by (Name/LE) Mona Saee
Sulzer P.O. No. 3203  Standard Quality Plan Released by (Name/LE) Mona Saee
TAG No. –  Special Quality Plan Rev. 1 Date 28 Feb 2018 Page 5 of 7
Market / Business Segment(s) Oil and Gas
Pump Type(s) 3 x 4 x 17; CAP8 Pressure Retaining Material
Project /Site: DUPLICATE BARESHAFT (to 01708072) Application Code: Offshore Water Injection
1 Stage A-8 A351 - Gr CF3M
Serial# 596785 (Rev 1) Liquid Type: Water- Sour

Inspectorate

Standard Rev.

Third Party
Product Type of No. of
Task /

Customer
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

9 Wear Rings, Centre Sleeve & Bushing B, C


9.1 Throat BSHG B, C PS-2000 D D - - 3.1
9.1.1 Material Requirements RM ATM AISI 316L D 3
9.1.2 VT - Machined Surfaces FM TP-0015 / Material Specification D 7
9.1.3 SUME SA Coating As per PO requirements Note 3 SUME SA coating

10 Mechanical Seal F Mechanical Seal Drawing ST


10.1 Visual Inspection TP-0015 / Mechanical Seal Drawomg 1 7 Similar to DWG as per PO

11 Pump Complete To Approved GA Drawing 6


11.1 Painting carbon steel surfaces Customer Painting Spec 6 QC-19
11.2 Protection & preservation Sulzer Standard
11.3 Marking, labelling and nameplate To Contract Specific Info ST Nameplate

Inspectorate (see Note A) Product Form Material Status Type of Document/Record


O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision: Date: Amendment:


This Quality Plan has been issued and released by the Concept Responsible LE and is published under the authority of the Technical Quality Working Group Doc No:
SAP doc No. QQP100290979-0010 Technical Quality Sulzer Pumps Tender/Project No. 100290979
Purchaser : BIX OIL, S.A. Issued by (Name/LE) Mona Saee
Sulzer P.O. No. 3203  Standard Quality Plan Released by (Name/LE) Mona Saee
TAG No. –  Special Quality Plan Rev. 1 Date 28 Feb 2018 Page 6 of 7
Market / Business Segment(s) Oil and Gas
Pump Type(s) 3 x 4 x 17; CAP8 Pressure Retaining Material
Project /Site: DUPLICATE BARESHAFT (to 01708072) Application Code: Offshore Water Injection
1 Stage A-8 A351 - Gr CF3M
Serial# 596785 (Rev 1) Liquid Type: Water- Sour

Inspectorate

Standard Rev.

Third Party
Product Type of No. of
Task /

Customer
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

QC-15A
Approved GA Drawing QC-15B
11.4 Final Inspection and release Dimensional and Running Clearance 6 QC-15C
Assembly In-Process Record QC-30
QAB-39
History
11.5 Preparation of QA history docket Required Contract QA Documents 6
Docket
11.6 Package and crate D60 CR-001(D) 3
Ship completed pump and QA history
11.7
docket to customer

Notes in the Quality Plan


O : No notice is given. Client can witness if present at time of test
H : Notice I given and test held until client attendance or receipt of written waiver. Notice period 10 working days or according contract
A
W: Notice I given and test carried out whether client attends or not provided the notice period agreed. Notice period 10 working days or according contract
D : Review of documents in Manufacturing Record Book (MRB) or similar Type of Documentation
1 PT Case, Cover & all attachment Welds; on all accessible surfaces as defined in E66.
2 Hydro Test Case & End Cover at 1080 Psi for ½ Hr.
3 HVOF Coated (SUME SA) on Wear Rings is applicable.
Revison Detail
Rev 1 Equipment # changed as per ORM correction.
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision: Date: Amendment:


This Quality Plan has been issued and released by the Concept Responsible LE and is published under the authority of the Technical Quality Working Group Doc No:
SAP doc No. QQP100290979-0010 Technical Quality Sulzer Pumps Tender/Project No. 100290979
Purchaser : BIX OIL, S.A. Issued by (Name/LE) Mona Saee
Sulzer P.O. No. 3203  Standard Quality Plan Released by (Name/LE) Mona Saee
TAG No. –  Special Quality Plan Rev. 1 Date 28 Feb 2018 Page 7 of 7
Market / Business Segment(s) Oil and Gas
Pump Type(s) 3 x 4 x 17; CAP8 Pressure Retaining Material
Project /Site: DUPLICATE BARESHAFT (to 01708072) Application Code: Offshore Water Injection
1 Stage A-8 A351 - Gr CF3M
Serial# 596785 (Rev 1) Liquid Type: Water- Sour

Project and/or customer specific notes

This block could be added in case of issuing an Order Related Quality Plan, which needs approvals !!

Approvals Sulzer Pumps Customer 3rd Party

Name
Signature
Stamp
SUBMIT FOR INFO ONLY

Date

Position

Inspectorate (see Note A) Product Form Material Status Type of Document/Record


O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision: Date: Amendment:


This Quality Plan has been issued and released by the Concept Responsible LE and is published under the authority of the Technical Quality Working Group Doc No:

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