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UENR5870-02

September 2018 Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

3412C Engine
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Electrical System
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

XJ51-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
DK61-UP It has a coil that makes an electromagnet when current flows through it. The
TGC1-UP electromagnet can open or close the switch part of the relay.
BLG1-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
9EP1-UP coil that makes an electromagnet when current flows through it. The electromagnet
TFT1-UP can open or close a valve or move a piece of metal that can do work.
BCW1-UP
RTY1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
1EZ1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
4BZ1-UP
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

©2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

(Dimensions: 39 inches x 28 inches)


UENR5870-02
30 Page,
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EN-C203
2304013
ECM J2 EN-C2 ECM J1 EN-C1
G828-EN31 WH-16-GXL 1 +V ATM PRESSURE
462-0006 3748332 462-0006 3748331
G829-EN32 GN-16-GXL 2 GROUND 274-6717
1 ETHER RELAY DRIVER 1 F762-EN7 GY-16-GXL R747-EN9 GY-16-GXL 3 SIGNAL
F 2 2 F
RACK BTM OUTPUT 3 E921-EN64 PK-16-GXL 3 EN-C200
RACK BTM OUTPUT 4 298-EN65 BK-16-GXL 4 3E3370
5 5 G828-EN30 WH-16-GXL A OR-18 +5 VOLTS
BOOST PRESS
6 6 G829-EN34 GN-16-GXL B BK-18 GROUND
161-9930
7 7 R746-EN18 PK-16-GXL C WH-18 SIGNAL
8 8
9 9 101-EN17 RD-14-GXL EN-C201
ANALOG GROUND 10 G829-EN2 GN-16-GXL 10 2370227
11 11 G828-EN29 WH-16-GXL 1 +V
12 12 101-EN20 RD-14 101-EN19 RD-14-GXL G829-EN33 GN-16-GXL 2 GROUND OIL PRESS SNSR
13 13 101-EN16 RD-16-GXL 994-EN10 GY-16-GXL 3 SIGNAL 274-6719
14 14
15 15 107-EN37 WH-16-GXL EN-C401
16 16 1552269
5V+ SENSOR SUPPLY 17 G828-EN1 WH-16-GXL 17 200-EN25 BK-14 200-EN24 BK-14-GXL G829-EN23 GN-16-GXL 1 S/T - CSHAFT SPEED SNSR
8V+ SENSOR SUPPLY 18 T800-EN4 OR-16-GXL 18 200-EN21 BK-16-GXL E964-EN22 WH-16-GXL 2 S/T + 318-1181
19 19
20 CDL+ 20 944-EN49 GN-16-GXL 327-EN8 PK-16-GXL
21 21 EN-C100 EN-C800
22 22 2304011 1552267
E E
23 23 388-EN47 BU-16-GXL 995-EN11 BU-16-GXL 1 SIGNAL COOLANT TEMP SNSR T800-EN72 OR-16-GXL A RD-18 VS COOLANT LEVEL
24 24 390-EN6 YL-16-GXL G829-EN36 GN-16-GXL 2 GROUND 256-6453 G829-EN71 GN-16-GXL B BK-18 GROUND SNSR
25 CAN A+ 25 F711-EN54 YL-16-GXL C527-EN42 OR-16-GXL C GN-18 ALARM 239-9957
26 CAN A- 26 F712-EN57 GN-16-GXL 944-EN49 GN-16-GXL 944-EN56 GN-16-GXL
27 CAN A SHIELD 27 Y796-EN59 BK-16-GXL 944-EN60 GN-16-GXL EN-C101
28 CDL- 28 945-EN55 GN-16-GXL 2304011
OIL PRESSURE 29 994-EN10 GY-16-GXL 29 945-EN55 GN-16-GXL 945-EN62 GN-16-GXL G846-EN61 YL-16-GXL 1 SIGNAL OIL TEMP J17
BOOST PRESSURE 30 R746-EN18 PK-16-GXL 30 945-EN63 GN-16-GXL G833-EN66 PK-16-GXL 2 GROUND 256-6453 EN-C691
31 31 8T9834 CUSTOMER CONNECTION
32 32 C418-EN50 WH-16-GXL 327-EN8 PK-16-GXL 1 FUEL SHUT OFF SOLENOID
33 33 EN-C423 L920-EN40 BR-16-GXL 2 SPARE SWITCH INPUT
34 34 C527-EN42 OR-16-GXL 3E7631 E722-EN41 PK-16-GXL 3 DROOP
35 35 T800-EN51 OR-16-GXL A OR-16 +8 VOLTS 4
36 36 G829-EN15 GN-16-GXL B GY-16 GROUND RACK POSITION 5
37 PRIMARY ENGINE SPEED 37 E964-EN22 WH-16-GXL E722-EN41 PK-16-GXL G828-EN13 WH-16-GXL C BR-16 VR 3E-0445 329-EN67 YL-16-GXL 6 SHUTOFF ECM SIDE
ATMOSPHERIC PRESSURE 38 R747-EN9 GY-16-GXL 38 E964-EN22 WH-16-GXL K441-EN5 YL-16-GXL D GN-16 OUTPUT C418-EN50 WH-16-GXL 7 IDLE/RATED
39 39 F762-EN7 GY-16-GXL 8
40 40 L920-EN40 BR-16-GXL 388-EN47 BU-16-GXL 9 PRIMARY THROTTLE
SHUTOFF 41 328-EN68 PK-16-GXL 41 EN-C558 10
42 42 F711-EN54 YL-16-GXL F711-EN26 YL-16-GXL 8T8731 11
D 43 43 F711-EN55 YL-16-GXL 327-EN8 PK-16-GXL A BK-16 FUEL SHUTOFF SOL 12 D
44 44 F711-EN39 YL-16-GXL 328-EN68 PK-16-GXL B BK-16 3E-0076 101-EN17 RD-14-GXL 13 BATTERY (+)
45 45 F711-EN38 YL-16-GXL C 107-EN37 WH-16-GXL 14 ENGINE SHUTDOWN
46 46 390-EN6 YL-16-GXL 15 KEYSWITCH
47 47 F712-EN57 GN-16-GXL F712-EN27 GN-16-GXL EN-C559 F762-EN7 GY-16-GXL 16 ETHER RELAY DRIVER
48 48 F712-EN58 GN-16-GXL 8T8732 F711-EN39 YL-16-GXL 17 CAN A (+)
SHUTOFF 49 329-EN67 YL-16-GXL 49 F712-EN44 GN-16-GXL E921-EN64 PK-16-GXL A BK-16 RACK PS 944-EN56 GN-16-GXL 18 CDL (+)
COOLANT TEMP 50 995-EN11 BU-16-GXL 50 F712-EN43 GN-16-GXL 298-EN65 BK-16-GXL B BK-16 105-2939 200-EN24 BK-14-GXL 19 BATTERY (-)
51 51 C F712-EN44 GN-16-GXL 20 CAN A (-)
52 52 Y796-EN59 BK-16-GXL Y796-EN47 BK-16-GXL USB BRKR Y796-EN48 BK-16-GXL 21 CAN A SHIELD
RACK POSITION 53 K441-EN5 YL-16-GXL 53 Y796-EN60 BK-16-GXL 230-9174 22
54 54 Y796-EN48 BK-16-GXL 23
15A
55 55 Y796-EN46 BK-16-GXL 101-EN19 RD-14-GXL 945-EN62 GN-16-GXL 24 CDL (-)
56 56 101-EN17 RD-14-GXL 25
57 57 EN-C53 G846-EN61 YL-16-GXL 26 OIL TEMP SIGNAL
58 58 2698222 G833-EN66 PK-16-GXL 27 OIL TEMP GROUND
59 59 298-EN65 BK-16-GXL F711-EN26 YL-16-GXL A LOCAL CAN A G828-EN12 WH-16-GXL 28 5V+ SENSOR SUPPLY
60 60 328-EN68 PK-16-GXL F712-EN27 GN-16-GXL B TERM RES PK G829-EN14 GN-16-GXL 29 ANALOG GROUND
61 61 329-EN67 YL-16-GXL Y796-EN47 BK-16-GXL C 134-2540 C527-EN42 OR-16-GXL 30 GROUND LEVEL SWITCH
62 62 994-EN10 GY-16-GXL 31
C 63 DROOP 63 E722-EN41 PK-16-GXL 995-EN11 BU-16-GXL 101-EN16 RD-16-GXL 32 C
64 64 E921-EN64 PK-16-GXL 101-EN17 RD-14-GXL 33
65 65 107-EN37 WH-16-GXL 34
66 66 G828-EN1 WH-16-GXL G828-EN30 WH-16-GXL 200-EN21 BK-16-GXL 35
67 67 G828-EN31 WH-16-GXL 200-EN24 BK-14-GXL 36
68 SPARE SWITCH INPUT 68 L920-EN40 BR-16-GXL G828-EN12 WH-16-GXL 327-EN8 PK-16-GXL 37
69 KEYSWITCH 69 390-EN6 YL-16-GXL G828-EN13 WH-16-GXL 329-EN67 YL-16-GXL 38
70 70 G828-EN29 WH-16-GXL 388-EN47 BU-16-GXL 39
71 71 390-EN6 YL-16-GXL 40
72 72 G829-EN58 GN-16-GXL G829-EN14 GN-16-GXL 944-EN56 GN-16-GXL
73 73 G829-EN33 GN-16-GXL 944-EN60 GN-16-GXL
74 ENGINE SHUTDOWN 74 107-EN37 WH-16-GXL G829-EN71 GN-16-GXL 945-EN62 GN-16-GXL
75 IDLE/DERATE 75 C418-EN50 WH-16-GXL 945-EN63 GN-16-GXL EN-C65
76 76 G829-EN2 GN-16-GXL C418-EN50 WH-16-GXL 8T8736
77 77 G829-EN15 GN-16-GXL C527-EN42 OR-16-GXL 101-EN16 RD-16-GXL A
78 78 C527-EN42 OR-16-GXL 200-EN21 BK-16-GXL B
79 THROTTLE 79 388-EN47 BU-16-GXL G829-EN52 GN-16-GXL G829-EN23 GN-16-GXL E722-EN41 PK-16-GXL Y796-EN46 BK-16-GXL C
(Dimensions: 39 inches x 28 inches)

80 80 G829-EN32 GN-16-GXL F711-EN38 YL-16-GXL 944-EN60 GN-16-GXL D J13


81 - BATT 81 200-EN25 BK-14 F711-EN39 YL-16-GXL 945-EN63 GN-16-GXL E DATA LINK
G829-EN53 GN-16-GXL G829-EN34 GN-16-GXL F712-EN43 GN-16-GXL F712-EN43 GN-16-GXL
UENR5870-02

82 82 F
CONNECTOR
83 83 G829-EN36 GN-16-GXL F712-EN44 GN-16-GXL F711-EN38 YL-16-GXL G
B 84 + BATT 84 101-EN20 RD-14 F762-EN7 GY-16-GXL H B
85 85 G833-EN66 PK-16-GXL G828-EN12 WH-16-GXL J
86 86 G829-EN14 GN-16-GXL
G829-EN71 GN-16-GXL
G846-EN61 YL-16-GXL G833-EN66 PK-16-GXL
G846-EN61 YL-16-GXL
L920-EN40 BR-16-GXL
K441-EN5 YL-16-GXL T800-EN72 OR-16-GXL
R746-EN18 PK-16-GXL Y796-EN46 BK-16-GXL
R747-EN9 GY-16-GXL Y796-EN48 BK-16-GXL

T800-EN4 OR-16-GXL T800-EN51 OR-16-GXL


30 Page,

T800-EN72 OR-16-GXL

(+) BATTERY Do not operate or work on this product unless you have
A (+) BATTERY SWITCHED SYMBOL DESCRIPTION ABBREV COLOR
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and A
STARTING CIRCUIT CIRCUIT CONNECTED RD RED relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
(-) BATTERY / SENSOR RETURN WH WHITE
CIRCUIT NOT CONNECTED death. Proper care is your responsibility.
SENSOR / ACTUATOR SUPPLY OR ORANGE
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
YL YELLOW
SIGNAL TO ECM INTERNAL ELECTRICAL CONNECTION
CONTROL (POSITIVE) FROM ECM TO SURFACE OF COMPONENT PK PINK
CONTROL (RETURN) FROM ECM
CONNECTOR BK BLACK THIS SCHEMATIC IS FOR THE 3412C ENGINE ELECTRICAL SYSTEM
CAT DATA LINK

J1939 DATA LINK


H# CIRCUIT GROUPING DESIGNATION
GY GRAY
MEDIA NUMBER: UENR5870-02
PU PURPLE
RS-232/RS-485 DATA LINK ATCH WIRE, CABLE, COMPONENT
BR BROWN
SCHEMATIC PART NUMBER: 459-4855, CHANGE: 01, VERSION: -
ETHERNET SPLICE
GN GREEN Components are shown installed on a fully operable engine in a non powered state.
BLADE, SPADE, RING OR SCREW
HIGHWAYS BU BLUE Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TERMINAL
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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