Maxdna: The Industry Standard Process Control and Enterprise Management System

maxDNA
ELECTRONICS DIVISION, BANGALORE
Dynamic Network of Applications

…… the Industry Standard Process Control and
Enterprise Management System
Plant-wide Unified Automation Solution…….
TOTAL CONTROL SOLUTIONS

CE/MKTG/EDN : July:2007
CE/MKTG/MGK/EDN Jan 2006
Power
Installed base in...
Chemicals - India
• Fossil fired power
plants - coal, oil and
gas, combined cycle
• Cogeneration plants
• Hydro Power Plants
• Cement, Glass &
Ceramics
Petroleum - Brazil
• Primary Metals
• Chemicals
• Petroleum
• Water & Wastewater
Treatment
• Incineration
Hydro Power

CE/MKTG/EDN : July 2007
System introduction… Control level
Distributed
Processing Unit
(DPU)
System 24V
I/O Bus
8 pack rack Connector
I/O Bus
Connectors
Field 48V
(DPU4F and I/O) Field 24V
I/O Modules Eight-pack rack
D I I I
Remote Processing P O O O
I/O signals
Unit (RPU)…….. D
P
I
O
I
O
I
O
U
System Cabinets
I I I I
O O O O

HMI …... maxSTATIONS – Generic

name for ….
Operator Stations
maxVUE Workbench
Engineering Station
maxSTORIAN
Remote maxVUE
maxLINKS
maxDNA
maxNET • GT Controls
• TSI
100 Mbps (full • PLCs
• Numerical Relays
duplex) • External systems
• IEEE802.3u

REMOTE maxVUE
Plant information network
maxSTATIONS
ENGINEER’S
STATION / maxSTORIAN
Redundant 100 Mbps maxNET
maxLINK
FIBRE OPTIC
LINK
REMOTE PROCESSING UNITS (RPUs)
PLANT SUB-SYSTEMS
TYPICAL CONFIGURATION DIAGRAM
REMOTE I/O
• Serverless Configuration • Scalable…as large as required

Modular Architecture
• Plug and Play System Additions
• Can Grow as Your Needs Change
maxVUE maxTOOLS History Reports Firewall Applicat.
Software Backplane
Provider PLC DPU 4F
Turbine Governing, BMS …..to Plant-wide Automation

UNIFIED SOLUTION FROM BHEL

CCPP / CO-GEN PLANTS
THERMAL PLANTS • HRSG Controls
• Boiler Controls • Steam Turbine Controls
• Turbine Controls • Station C&I
• Station C&I
• HMI
• HMI
• Interface to GT
• Power Plant SCADA
• Power Plant SCADA
HYDRO PLANTS
• Computerised Control &
Monitoring System Governor
Controls
• Remote Operation
• HMI
• Optimisation Packages

Large Video Screen (Optional)

Remote maxVUE
(Optional)
NETWORK PRINTERS
:
DMP x 3
Operator Operator Operator Peformance ENGG.
Station # 1 Station # 2 Station # n Calcs. Station maxSTORIAN STATION
… STATION A4 - COLOR
INKJET x 1
…
CD R/W A3 - COLOR
INKJET x 1
UNIT CONTROL DESK
(minimum/trip related)
ETHERNET SWITCH
PB STN (TRIP). maxLINKS
maxNET
ETHERNET SWITCH RPUs (I/O + DPU + Network Components)
RPU RPU RPU RPU RPU RPU RPU

RPU RPU
RPU
DPU DPU DPU DPU DPU DPU DPU DPU
… … … … I/O Modules
I/O Modules I/O Modules I/O Modules I/O Modules I/O Modules I/O Modules I/O Modules
FG # Turbine FG # Boiler FG # STN. C&I +ELECT. SWITCH YARD SCADA
LOCAL JB LOCAL JB CJC BOX LOCAL JB LOCAL JB
+
~
- E POWER MOTORS
P AMP.
T/Cs RTDs PUMPS/
ANALOG MOTORISED BREAKERS
CONTACT (4-20mA) VALVES/
INPUTS DAMPERS
Turbine Governing, BMS …..to Plant-wide Automation

Projects - Supply & Installation

Sl. Rating No. of Sets
No. Commissioned Supplied/ Under Total
Under Commg. Supply
1 500 MW 6 6 16 28
2 250MW 6 12 25 43
3 210MW 6 1 3 10
4 120/125 3 4 4 11
5 CPP 12 7 13 32
6 CCPP 3 1 1 5
7 Hydro 10 4 62 76
8 Hydro (>150M W) 0 0 10 10
9 SCADA
(Stand alone ) 1 1 1 3
10 SVC 1 2 0 3
11 R&M 1 7 13 21
Smart SB
12 (Stand alone ) 6 0 0 6
Pump control
13 For Hydro 0 10 7 17
Interface to
14 Test beds 0 1 1 2
TOTAL 55 56 156 267

Major Thermal sets with maxDNA Operating hours upto 31.03.2007

Comulative no No of days of Continous
Rating First
UNIT of hours run run with out trip
in MW Synchronisation
upto 31.3.2006 2005-06 2006-07
KOTA VI 195 30.7.2003 26409 130 107 & 98
Ramagundem 7 500 31.8.2004 16945 197 160
Panipat VII 250 28.09.2004 14950 113
Panipat VIII 250 28.01.2005 16544 104
Mejia IV 210 12.10.2004 17594 170
Rihand 3 500 31.01.2005 14901 261
Rihand 4 500 24.09.2005 9393 100
Paricha 3 210 29.03.2006 5605
Unchahar V 210 28.09.2006 2586
Paricha 4 210 28.12.2006 1185
Rayalseema III 210 25.01.2007 251
Vindhyachal IX 500 27.07.2006 4031
Vindhyachal X 500 08.03.2007 23
New Parli 1 250 16.02.2007 4
Giral 125 01.03.2007 20
Extarct from PSTS Intranet Webpage.

Purchaser’s Station-wide LAN
NETWORK
PRINTERS :
DMP x 1 MarkVI <HMI>

OWS1 OWS2 OWS3 ENGG STATION maxSTORIAN
STATIONS
20.1” TFT 20.1” TFT 20.1” TFT 20.1” TFT 20.1” TFT
DMP
CONTROL ROOM
OPC link A4 - COLOR

LASER JET x 2 Master
clock
input
14” TFT
ETHERNET SWITCH
ETHERNET SWITCH
maxLINK
maxNET (100- (MarkVI,/ TSI)
150mts)
Time Sync. Signal ETHERNET SWITCH

LOCAL ONTROL
(from GPS) RPUs (I/O + DPU

+ Network Components)
ROOMS
RPU # 1 RPU # n
MASTER DPU DPU

CLOCK
SYSTEM
I/O Modules I/O Modules
COGEN DCS
GTG (MarkVI) - 4 Nos.
LOCAL JB LOCAL JB CJC BOX LOCAL JB 10 /100MBps

Configurable
FIELD
+
-
“TYPICAL”
T/Cs RTDs
ANALOG 100MBps
CONTACT (4-20mA)
INPUTS

Typical
Modern Control room
• All operation from maxSTATIONS

• Alarms, SOE part of maxVUE display
• All maxSTATIONS, desk-top placed
• No hardwired back-up
• Large Video Screen (LVS) for display

Distributed Processing Unit

• 32 Bit Intel Processor
• Redundant / Stand-alone modes
• Windows CE.net Operating System
• Open architecture
• Dual ethernet ports, to maxNET
• Dual 100 Mbps highway connections for high
speed – NO intermediate servers /
communication modules
• Network hardened to withstand problems
• Optional IRIG input for satellite time
synchronization
• High temperature tolerance and low power -
No fans, no batteries for low maintenance,
high reliability

Distributed Processing Unit

• 128 MByte RAM
• 64 MByte Removable Compact Flash
• Non-volatile FLASH memory maintains the control
strategy configuration even if power is lost
• Modulating Control, Logic, Data Acquisition
• 8,500 function blocks for high capacity complex
control
• Event Reporting to 1 msec Resolution
• User configurable program execution time
between 10 msec - 500 msec (best use of the
processor)
• 10,000 event queue
• Directly accessible from all maxSTATIONS
• Object-Oriented Configuration (totally name based)
• Supports off-line simulation and testing

DPU Processing Capability

• Multiple time classes - TX FT FT
10 msec to 500 msec
• Sequence-of-Events to
1 msec resolution for X X
500 discrete inputs
• Quality coding - Good, ∆
bad, doubtful, and
substitute D1
D2
OR AND FT X ∆
• Quality code is PID
D3
propagated throughout OR
the system so that trend D4 Σ
and archive data can
also include quality
codes.
• Modulating control,
logic processing, and
data acquisition

DPU Redundancy
maxNET
Parallel
I/O Bus
• Primary and secondary are selected through

configuration
• Fatal diagnostic error causes transfer in <3 msec
• Secondary DPU configuration can be modified and
transfer initiated for testing purposes

maxPAC I/O…
comprehensive line of
I/O modules
• Surface mount electronics - compact, reliable, efficient

• Surge withstand as per IEEE 472-1974
• RFI and EMI per IEC 61000-4-2, 3 & 12
• ADC resolution 15 bits + sign
• Self calibrated analog modules
• 500V peak AC or DC Common mode voltage protection
• Status indication LED for each channel
• Redundant configuration possible for both analog and digital I/O

maxPAC I/O…. saves time

and money
• Module and field instrument power is bused to each module through the
I/O rack back-panel
• No need for fuses - individual channels have self resetting electronic
fuses or current limiting input circuits
• No special tools required for service
• Hot swap of I/O modules permitted
• No damage if modules are inserted in incorrect slot
• Very low power requirements
• Maximum addresses per maxDPU4F is 255
• Each analog card is 2 addresses and each digital card is 1 address.

maxPAC …..
same modules used for
remote and local I/O
• Bus Extender Module (BEM) for remote I/O

• Maximum 2000 mts and FO cables are standard
• Redundant communication
• SOE points can be remote
• Same modules used for remote and local I/O
• Remote I/O performs just like local I/O
• Identical I/O means lower investment in spare parts

I/O Redundancy
I/O Can be Redundant ...
I/O I/O
I/O I/O
I/O I/O ... And Shared

Redundant
DPU Bus

maxSTATION
• True open system architecture
• Seamless communications with plant and
business networks
• Scaleable from small process applications
to complete plant control
• On-line graphic monitoring
• On-line Self-documenting configuration
• Ultra high speed graphic building and
display updates
• Clear Graphic displays, with animations
powered by maxSCRIPT
• Popup windows for all tagged standard objects
• Track select point facility
• Centralised Engineering capability

Windows XP
• Standard Operating System for all maxSTATIONS

• Largest base of software applications
• Strongest standards for compatibility
• High reliability and security
• Easily upgraded
• Latest intuitive windows interface for easy
operator training and use
• New suite of functions

maxVUE Editor Object Oriented

Comprehensive graphical Fast to learn due to industry
symbol library standard look-and-feel
Supports re-use of
graphical objects
Uses Active-x
components, bmp
For the advanced user …… Powerful

• Visual Basic OCX objects maxSCRIPTS
• Visual C++ OCX objects
• Third party OCX
Endless wealth of options……

…... Robust…..Elaborate programming is avoided
Typical Graphical Display

Typical 1-2 Sec display parameters
•244 subscriptions (requests)

for data from the DPU.
•75 maxSCRIPTS
•30 Buttons
•29 List Controls
•3 Bar Charts
•14 Text State controls
•45 objects have dynamic borders

•200K of various static bitmaps

Real Time and History Trending

• Flexible trends embedded into schematics or as stand-alone pages
• See the current situation and explore history - seamless integration
maxSTORIAN Process History
• Up to eight points
in one trend
• Change trended
points during
run-time
• Easy-to-use time
handling for
browsing the
history

VIRTUAL DPU
• Resides in maxSTATIONS
• Allows engineer to validate logic
before downloading
• Uses live data
• Actions / changes do not affect
process
• Permits integrated software testing,
upto 16 DPUs at one time
• Implemented for maxLINKS also
• Great trouble shooting tool

maxTOOLS
maxTOOLS
• Runs in maxSTATION or in PC
• Off-line simulation and verification
• Self documentation
• On-line monitoring and help
PID
ATAG PV
SP
R/L SP
CO
ALM
ALM HI
ATAG • Microsoft Foundation Class
ATAG A/M ALM LO DTAG
FRCBK
DTAG
• Multiple Concurrent Users
• “Windows Explorer” Type
Tree Navigation
• Point Configuration Tools
• maxVUE Graphics

Typical DPU download
IP address of DPU
Primary DPU Active

Secondary DPU Inactive
& Running
& Running
configuration
down loading to DPU: Processing Bar

DPU Over Run Criteria

Service Count

Graphical Configurator
for Application Building and Testing
• Integrated analog and digital controls
• Both graphical and database tools
• Clear application
testing and
debugging

Two Tools with Complementary Functions

maxTOOLS maxVUE
Database-oriented Graphical Configurator
• Define DPUs & I/O modules • Connects to a DPU – Real or Virtual

• Create & edit configurations off-line • Fully self-describing DPU – no off-
• Download & upload configurations to line storage of database or diagrams
Real or Virtual DPUs is required for 100% documentation
– Full or Incremental
• Create & edit logic diagrams
• Import & export configuration data
from a database – Access, etc. • Copy & paste function blocks
• Display & print logic diagrams
Configuration Management
• Database reports & queries Testing - Tuning
• Compare configuration files • Browse configurations on-line
– off-line or on-line vs. off-line • Edit function block connections,
• Update database versions parameters, descriptions, etc. on-line
• Add/delete function blocks on-line
• Save configuration files off-line
• Edits are protected by security

maxSTORIAN
• Historical Data Collection and Archiving
Software for maxSTATION
• “Delta-Save” data storage maximizes
system data capacity
• Events (alarms & events), trends, reports
• Time and event based report triggering
• Relational database to simplify reports and
queries for data analysis
• Archival storage to CD-ROM
• Supports interface to plant-management
networks
• Windows-XP based

maxSTORIAN Performance
Performance of maxSTORIAN Process History on different
hardware platforms is as follows:
Shared Stand alone History server

with maxVUE with SCSI disks
•Maximum # of points 1,000 5,000 10,000

•Deltas/sec 100 500 1,000
•Minimum CPU 800 MHz 800 MHz 1 GHz
•Minimum Memory 128 MB 256 MB 512 MB
•Maximum events stored/sec 1 5 5
•Events/day 20MB 100MB 100MB
Deltas/sec means number of points exceeding given delta values per

second in average.
All events are time stamped in maxDPU4Fs. Bursts of events are
buffered in maxDPU4F.

maxLINK
maxNET • Interface to external systems: GTC, TSI, PLC
networks (Coal Handling Plant, Ash Handling
Plant etc.), Numerical relays, external
systems
• LDC Interface
• Supports multiple simultaneous
communication protocols
• Supports data transfer from other systems
and networks
• Provision in DPUs also
• All data available to maxSTATIONS
Plant Sub-Systems • Windows-XP based
• Software Backplane® compatible

maxREPORTS
• Easy to Configure
– Increase Flexibility
• Operator Control Panel

– Control over Print Queues
• Preview
– Eliminate unnecessary Printing
• Encapsulated data capture

– Data Captured at Report Trigger
– Files Accessable through
any Application

Explore the History with maxVUE Report

Fill-in-the-box type report configuration
with different templates and formats
Easy-to-use dialogs for

report scheduling
Clear reports to
printers and CRTs

maxAPP
maxAPPS
• Provide a Custom Applications Environment
• Microsoft Visual Basic Control for Simple

Interface
• Microsoft Visual C++ Wrapper

– Very High Performance
– Flexible
• Generation Independent Applications

maxCALCS - Performance
Calculations for Power Plants
•Application package providing performance
calculations for fossil fired units - gas, oil, coal, etc.
•Calculations for steam turbines, gas turbines,
boilers, HRSGs, and complete cycles
•Comprehensive performance reports
•Controllable losses display
•Maintenance utility for calculations
•Runs on maxSTATIONs, uses Software backplane
•Calculation results stored in history
•Laboratory data can be entered when received and
updated in history

Open System
• All workstation software are Windows XP
applications.
• Used standard MFC development tools
• Extensible with Visual C++ and Visual Basic

– maxVUE is an ActiveX container
• Standard hardware
– Common components can be locally sourced
• Widely supported operating system

Open System
• Faster and lower cost to customize the system
– Faster development of interfaces to networks and other
equipment
– Extend capabilities with third party software that is ActiveX or
OPC compliant
– Can Represent External Data Easily
• Widely accepted interface simplifies

– Training
– Support
– Operation in local language
• Extends system life to maximize investment
– Easily adapt new hardware as it is introduced

Software Backplane
Ties Together the Whole System
Software Backplane
• Connects applications clients with providers of

data
• Very high performance
• Simple - READ / Write / Register / Subscribe
• Network Independent
• Operating System Independent
• Revision Independent

Software Backplane
Read Write Register Subscribe Connect
Software Back-plane
Registration Routing &

Services Transport

maxNET Communications Network
• Proven Industry Standard, Switched Fast Ethernet

• Ultra high speed (100 Mbps) redundant network
• Multiple simultaneous communication
• Utilises intelligent switching
• No collisions occur. Traffic is never stopped

Inter-Hub Communications
Full Duplex Switched Hub Full Duplex Switched Hub
100 Megabits per Second

Full Duplex
• All standard communication media supported -

Fiber optic and UTP
• Future Gigabit and high communications rates

Why Use a Switch?
• Increase network bandwidth

• Permits simultaneous connections
• Connect 10Mbps to 100Mbps networks - speed
buffering
• Increase physical size of 100Mbps network
Switch has nothing to do with failover

Switched Ethernet
• Multiple simultaneous conversations
• Full-Duplex communications between switched hubs
• Similar to telephone system
Switch 1 Switch 2

How a Switch Works

Step 1 - the switch was just turned on
Learning Table
00-20-7C-DD-51 Port MAC Address
B 1 ?
2 ?
3 ?
4 ?
2
A C
1 3
00-20-33-A5-3B 00-20-1F-47-13
4
The learning table is empty since the
switch was just turned on.
D
00-20-D8-4E-FF

How a Switch Works

Step 2 - Station A sends to Station B
Learning Table
Port MAC Address
00-20-7C-DD-51 1 00-20-33-A5-3B
2 ?
B 3 ?
4 ?
2 • The switch hears the message on

A C port 1, so it knows that station A is
1 3 connected there.
00-20-33-A5-3B 00-20-1F-47-13 • The switch enters this information
4 into the table.
• The destination MAC address is not
D in the table.
• So, the switch forwards the
00-20-D8-4E-FF message to all ports.

How a Switch Works

Step 3 - Station B responds
Learning Table
B 1 00-20-33-A5-3B
2 00-20-7C-DD-51
3 ?
4 ?
2
A C • The switch hears the message on port 2,
1 3 so it knows that station B is connected
00-20-33-A5-3B 00-20-1F-47-13 to switch port 2.
4 • The switch enters it into the table.
• The switch looks up the destination MAC
address in the table and finds that
D station A is connected to port 1.
• So, the switch forwards the message to
00-20-D8-4E-FF
only port 1.

How a Switch Works

Steps 4 & 5 - Stations C and D talk
Learning Table
1 00-20-33-A5-3B
B
2 00-20-7C-DD-51
3 00-20-1F-47-13
4 00-20-D8-4E-FF
2
A C
1 3 • Station C sends a message to station D
00-20-33-A5-3B 00-20-1F-47-13 and station D responds.
4 • The switch hears station C on port 3 and
station D on port 4 so it adds that
information to the learning table.
D • In just a few steps, the switch has
00-20-D8-4E-FF
learned the layout of the entire network

How a Switch Works

Step 6 - Simultaneous Conversations
Learning Table
B 1 00-20-33-A5-3B
2 00-20-7C-DD-51
3 00-20-1F-47-13
4 00-20-D8-4E-FF
2
A C
1 3 • Since the switch knows the network
00-20-33-A5-3B layout, it only forwards messages to the
00-20-1F-47-13
4 proper port.
• Simultaneous conversations are now
possible.
D • Any pair of stations can now talk directly
without interfering with other
00-20-D8-4E-FF
conversations.

Two Identical Networks

Switch A
Network A
Network “MAP”
from Station 1
1 2 3
Station A B
2 OK OK
3 OK OK
Network B
Switch B
• WorkStation 1 hears messages from stations 2 and 3 on both

networks A and B.
• Only one network is used to communicate with any given
station.The other network is used only if the first network fails.

Network Failover
Switch A
Network A
Network “MAP”
from Station 1
1 2 3
Station A B
2 OK OK
3 X OK
Network B
Switch B
• WorkStation 1 hears messages from station 2 on networks A and B.

• WorkStation 1 hears messages from station 3 only on network B.
• WorkStation 1 knows that it can talk to station 2 on either network A or
B, but it must use network B to talk to station 3.
• WorkStation 1 generates an alarm to notify the Operator.
• Network B is used for messages

Switched Hubs
• Multiple
simultaneous
communications
• Redundant
configuration
• No failure can
disable multiple
stations
• Standard hardware
• Simple installation
• High reliability

Full Duplex Communications
maxSTATIONS • Effectively doubles the

communications
bandwidth
Switched Hub
Switched Hub
• One DPU can send alarm
information while…..
another DPU is receiving
operator commands
DPUs

maxNET
100 Mbps Switched Ethernet
Host Computer and Remote Workstations
Remote
MAXStation
• Full duplex, high speed

Plant Management Network
100 Mbps
maxSTATIONS
communications between
Full Duplex
switch to
Modem hubs.
switch
100 Mbps Optical
• All interfaces, links and
Full Duplex Repeater switches are redundant
drops
MMI Region
• All stations are directly
Control Region
connected
• Flexible topology
FDX
D
P
U
D
P
U Parallel D
• Uses industry standard
I/O Bus
P
U
hardware
P
I
A
I
D
I
A
O Serial Interface
D
O • Capacity greatly exceeds
(MODBUS Typ)
system maximum loading
Process I/O Signals

• Software
Backplane®
compatible —
No servers
needed
• Separate I/O
bus processor
• Remote I/O
capability
(2000 m)
redundant
• Two
embedded
programmable
links

Network Domains
maxSTATIONS maxSTATIONS
Switched
Hub
RPUs RPU
maxSERVER
• Global access of data for data acquisition and control
• Separates discrete sections of DCS - e.g. plant units
• Provides security and assures performance
• Simplifies maintenance
• Allows integration of other systems

Communications Requirements
maxSTATIONS
• Reliable
• Secure
• Fast
• Flexible
Remote
Processing Unit
• Handles Burst Data
& Alarms

OLE for Process Control
• OPC is a rapidly growing standard that allows

“client” software packages to be quickly
integrated to systems that include an OPC
“server”.

Why Use OPC?

Display Trend Report
Application Application Application
Software Software Software Software

Driver Driver Driver Driver

OPC Solves the Problem
Display Trend Report

Application Application Application
OPC OPC OPC
OPC OPC OPC OPC

Software Software Software Software
Driver Driver Driver Driver

What Data Can OPC Provide?

• Real time sensor data - temp, pressure, flow
• Control parameters - open, close, run, stop
• Status information
– Status of the hardware connection
– Status of the local software and subsystem
• OPC can expose any data available

Features of OPC Data Access

• Based on COM - to leverage Microsoft ‘Plumbing’
• Flexible - to support many applications
• Efficient & Scalable - to support large applications
• Hi performance - well behaved on a Network
• Easy to understand
• Widely accepted

maxDNA…. Secure System
maxDNA…. Secure Workstations
•Multi-level password protection

Operating System
maxVUE
User authorization
•Nine levels of operating security to authorize Viewer,

Operator, Technician, Engineer, Administrator
•Fully configurable point access down to an individual

attribute

maxDNA…Secure Network
•Encrypted Security Token part of every Software

Backplane message - needed to authorize any change
•Response of maxDPU limited to a range of non-routable

IP addresses to prevent external manipulation of control
•Correct transmission of messages guaranteed by

explicit check and acknowledge
•Switches limit message travel to resist unauthorized

monitoring

maxDNA…Secure Process Control
•maxDPU
Network hardened to resist intentional or accidental
denial of service attacks
Independent operation - the DPU can continue to

function with no network access
Quality coding of all values
•maxPAC I/O
Check before execute changes to outputs
Automatic freeze on configuration changes

maxDNA…. Secure Interfaces
•Read-only maxNET domains to limit access between

units
•maxOPC - with explicit list of access points
•Redundant maxLINKS connections to PLCs, Turbine

Controls
•Restricted access by other networks

HIGHLIGHTS
• Open architecture that uses Software Backplane

and TCP/IP protocol
• 32 Bit Controllers
• On-line simulation and testing using virtual DPU
• All maxSTATIONS have free access to network
• Centralised Engineering and on-line documentation
• Built-in SOE with 1 msec resolution
• Switched Fast Ethernet Standard at 100 Mbps
• Full duplex communication
• Multiple simultaneous communication
• Station independent software tools
HIGHLIGHTS
• Remote I/O capability

• OPC compliant, providing easy integration to third
party systems
• Powerful maxLINKS
• maxNET on Electrical or Fibre optic media
• Plantwide Automation/Unified Automation Solution
• Remote diagnostics/control capability


Maxdna: The Industry Standard Process Control and Enterprise Management System

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maxDNA

ELECTRONICS DIVISION, BANGALORE

Dynamic Network of Applications

Plant-wide Unified Automation Solution…….

TOTAL CONTROL SOLUTIONS

TOTAL CONTROL SOLUTIONS

System introduction… Control level

(DPU4F and I/O) Field 24V

I/O Modules Eight-pack rack

TOTAL CONTROL SOLUTIONS

HMI …... maxSTATIONS – Generic

TOTAL CONTROL SOLUTIONS

Plant information network

Redundant 100 Mbps maxNET

TYPICAL CONFIGURATION DIAGRAM

TOTAL CONTROL SOLUTIONS

maxVUE maxTOOLS History Reports Firewall Applicat.

Provider PLC DPU 4F

Turbine Governing, BMS …..to Plant-wide Automation

TOTAL CONTROL SOLUTIONS

UNIFIED SOLUTION FROM BHEL

TOTAL CONTROL SOLUTIONS

Large Video Screen (Optional)

ETHERNET SWITCH RPUs (I/O + DPU + Network Components)

RPU RPU RPU RPU RPU RPU RPU

DPU DPU DPU DPU DPU DPU DPU DPU

FG # Turbine FG # Boiler FG # STN. C&I +ELECT. SWITCH YARD SCADA

LOCAL JB LOCAL JB CJC BOX LOCAL JB LOCAL JB

Turbine Governing, BMS …..to Plant-wide Automation

TOTAL CONTROL SOLUTIONS

Projects - Supply & Installation

TOTAL CONTROL SOLUTIONS

Major Thermal sets with maxDNA Operating hours upto 31.03.2007

TOTAL CONTROL SOLUTIONS

DMP x 1 MarkVI <HMI>

OPC link A4 - COLOR

Time Sync. Signal ETHERNET SWITCH

(from GPS) RPUs (I/O + DPU

MASTER DPU DPU

LOCAL JB LOCAL JB CJC BOX LOCAL JB 10 /100MBps

TOTAL CONTROL SOLUTIONS

• All operation from maxSTATIONS

TOTAL CONTROL SOLUTIONS

Distributed Processing Unit

TOTAL CONTROL SOLUTIONS

Distributed Processing Unit

TOTAL CONTROL SOLUTIONS

DPU Processing Capability

TOTAL CONTROL SOLUTIONS

• Primary and secondary are selected through

TOTAL CONTROL SOLUTIONS

• Surface mount electronics - compact, reliable, efficient

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maxPAC I/O…. saves time

TOTAL CONTROL SOLUTIONS

• Bus Extender Module (BEM) for remote I/O

TOTAL CONTROL SOLUTIONS

I/O I/O ... And Shared

TOTAL CONTROL SOLUTIONS

TOTAL CONTROL SOLUTIONS

• Standard Operating System for all maxSTATIONS

TOTAL CONTROL SOLUTIONS

maxVUE Editor Object Oriented