MOHAMMAD ADIL

Mobile No.: +91-9045344915

E-Mail: er.m.adil@gmail.com

JOB OBJECTIVE

Seeking assignments in Stage and Process Quality, Auditing, Inspection, DT, NDT, Training, Vendor Assessment, IMS,
Digitization, Standardization, RDSO, Indian Railways, Metro Projects, ROB & FOB Bridges, PEB, Heavy Steel, Non-
Railways Bridges, Execution, QA, QC, TPI, Freelancer, Project Management, Steel Lab Testing, EHS, Cement & Minerals
Industries Equipment’s Fabrication and Inspection with an organization of high repute.

PROFILE SUMMARY

 A Performance Driven Professional with rich experience of 9.11 years in managing Quality Systems viz., Process
Quality, Auditing, Inspection, Training, Vendor Assessment, IMS, Cost Reduction and Team Management.
 Proven success in implementing quality standards.
 Functional expertise in handling the production operations with key focus on bottom line profitability by
ensuring optimal utilization of resources.
 Adept in developing a framework of quality standards, procedures & systems; enhanced organizational
excellence through ISO: 9001:2015, Kaizan, deployment and assessment as per business excellence model.
 Working with various types of Heat Treatment processes like Normalizing, Annealing, Quenching & Tempering
Calibration procedure and record maintenance of HT furnace. And Pre-Heating for Welding as per AWS D1.1.
 Knowledge of various Welding Techniques such as GMAW (Gas Metal Arc Welding), FCAW (Flux Cored Arc
Welding), SMAW (Shielded Metal arc Welding), SAW (Submerged Arc Welding).
 Knowledge of Physical lab testing(DT) i.e.; Micro, Universal Testing Machine, Impact test (Izod &
Charpy),Fracture toughness test, BHN, Rockwell hardness (Jominy test), load & pull tests machines, as per
ASTM.
 Sand properties analysis control for reducing casting defects using various testing equipment like Permeability
Meter, Moisture Teller, Universal Sand Testing, Green compression Strength testing, AFS NO of sand, Shatter
Index test for determine the toughness of mould.
 Excellent analytical, troubleshooting and inter-personal skills with proven ability in driving numerous quality
enhancement, process improvement and cost savings initiatives during the career span.
 Working with MBMA, ASTM, IS, ISO codes, AWS D1.1, ASME-Section-V & IX, SSPC SP10, SA-2.5, IRS B1-2001, BS-
110.
 Power user in SAP (Quality Module & Generating Item Master), ERP (Supply Chain Management), ORACLE
(Manufacturing Module), Epicor ERP version 10 (Manufacturing).

CORE COMPETENCIES

 Managing quality related all the work like in service check, quality check for various test Preparing procedures
amendment in procedure, history chart, etc.
 Implementing QMS techniques for cycle time reduction, entailing identification of opportunities, analysis of
data, conduction of tests, effectuating various techniques cost reduction.
 Maintaining all high precision grade equipment/tools in safe custody & ensure all equipment are operated as
per the instructions and user manual.
 Planning, implementing & monitoring of technological changes to enhance productivity like IMS - (QMS) ISO
9001:2015, (EMS) ISO 14001:2015, (OHSAS) ISO 18001:2007, Kaizan.
 EMPLOYMENT HISTORY

Since Jan’19: fLSmidth Private Limited, Bawal (Haryana) as a Assistant Manager-QC

Major Clients: NTPC, L&T-Power, Shree Cement, Premier Cement, J.K.Laxmi Cement, JSPL, Humbolt-Wedag, Shorya
Mines, Ramco Cement, Sarbottam Cement, Megna Cement, Maruti Cement, ACC Cement, etc.,

Key Result Areas: (Cement & Minerals Equipment’s, Power Utilities) Quality:

 Complete responsibility of Incoming Raw Material, Stage and Final inspection with assembly including
documentation for the manufactured items.
 Ultrasonic Testing (UT) and Fluorescent Magnetic Particle Testing (MT) Carried out on MAAG® Gear and
Girth Gear for Cement industry. Dye Penetration Testing (PT), Ultrasonic Testing (UT) & Magnetic Particle
Testing (MT) Carried out on Welded Joint as well as Shafts.
 Complete Responsible, Inspect Fabricated equipment in Fit up Stage, after that provide the Fit up report to
Production Department.
 Complete Responsible, Inspect Welding of Fabricated Equipment in Final Weld Visual Stage.
 Complete Responsible, Inspect Equipment at Assembly , viz., Assembly completeness, inspect Noise Level,
Vibration, Heating during operating.
 Regularly participate and submit Kaizen.
 Provide on Job Training to Welders Related to Weld Defects and Rework due to it.
 Responsible for Surface Preparation & Paint inspection of equipment as per client Requirement.
 Responsible for Client inspection and prepared all documents as per client requirement.
 Responsible for preparing monthly inspected parts data and rework data.
 Responsible for preparing and implementing Welding Procedure Standards (WPS) as per AWS D1.1 & ASME.
 Responsible for Welder Qualification (WQTR) as per AWS D1.1 & ASME.
 Co-ordinate with Third Party Lab Testing of Raw Material.
 Co-ordinate with Customer for inspecting the Material.
 Handling Customer Complain, and site visit for preventive action.
 Preparing Audit Documents, and implementing 5S at workplace.

Since March’18-Jan’19: SISCOL (Steel Infra Solutions Pvt Ltd), Bhilai (Chhattisgarh) as a Manager-QC, QA, EHS &
Training

Major Clients: Indian Railways,ISGEC,BHEL,NTPC,L&T-MHPS,RDSO,EIL,Yongnam,TRCWW,Power Mech,Ateliers’D Art

& Architecture, RITES, IOCL, L&T-TIIC, etc.,

Key Result Areas: Quality:

 Complete responsibility of raw material, stage and final inspection including documentation for the
manufactured items.
 Customer co-ordination and inspection clearance to facilitate timely dispatches and invoicing.
 Online surveillance, first off inspection during the production run and material identification and
Traceability.
 Fit up check to ensure proper dimensional check and correct orientations.
 Development of quality plans,check lists and ensuring implementation.
 Preparation of Internal and External inspection documents as per inspection plan.
 Maintenance of records for above activity as per ISO/RDSO requirements.
 Design Company Letter Head.
 Maintaining Environment, Health & Safety documents and implementation on shop floor.
 Working for Vendor Assessment & development as per Project or Client Requirement.
 Overall responsibility for testing and inspection on shop floor.
 Material offer to client as per QAP and proper maintained required documents.
 Working for Indian railways, Bridges & Girders and maintained quality as per IRS B1-2001, BS-110, BS-111,
Indian Railways Standards.
 Development of Quality Control formats, Work Instructions, Procedures and implemented in shop floor.
 Quality control in Raw material, in-process, painting, dispatch, logistics and site quality management.
Customer coordination & MDCC clearance, calibration and testing, WPS/PQR/ WQT establishment, formats
& documentation. Process improvement triggers. Development of sub-contractors and enabling product
establishment & customer interfacing.
 Training, 5 S & House Keeping, Quality systems, certifications, audits, Quality planning, Trend analysis,
digitalization, vendor selection/approval, voice of customer, Quality Circles, Kaizen, cost of quality.
 Safety Awareness, training, tool box talks, behavior based safety initiatives, mock drills, equipment safety
with focus on material handling processes, safe storage & logistics, near misses identification, statutory
compliance and emergency preparedness, hygiene & first aid processes.
 Raw material inspection for all projects, customer facing and obtaining their clearance, Inspection of all
Railway orders ( right from QAP, procedure submissions & approval from client, inspection, customer
clearance), UT/MPI across all projects, PDI inspection, First Off/Random inspection on PTW m/c. and the
related documentation.

Since Oct’17-March’18: Richa Industries Ltd. Kashipur (Uttarakhand) as a Asst Manager-QA/QC/ Project /
Execution/ASNT-Technician

Major Clients: DMRC,Punj LLoyd.IOCL,BHEL,Wipro,EScort,Hero,Lafarge Cement,Essar Steel,Him

Infrastructure,Lucknow Metro,Thermax,KEC,Crompton Greeves,etc.,

Key Result Areas: Quality:

 Controlling In - process quality checking of daily production as per drawings at each step of production and
ensure that out of the total items checked not more than 2% & 5% should be major mistakes and minor
mistakes respectively.
 Quality acceptance of the product should be within the tolerance zone ensure no raw material gets
unloaded without quality check and acceptance.
 Ensure timely and proper inspection of the loading gap analyzing of quality with root cause analysis and
corrective actions parameters of Quality report to be checked and make new parameters of quality check.
 Setting approval and line inspection as a routine activity effective process control by adequately assisting
design department for effective process sheets.
 To provide professional training and on job training related to Quality Co-ordination with Plant Head and
Head office relating to technical matters of Quality Assurance Department.
 Auditing of components at each stage to exceed customer requirements. Give clearance for dispatch of
material to dispatch department post proper Quality Check. Taking approval of Raw/finished material from
client as per job requirement.
 Tender study and QAP approvals.
 Providing QAP knowledge with project specification to QA/QC team before starting the project.
 Guiding welders or any other department for any special requirement.
 Ensure about drawing and any revision availability to QA/QC team before hand.
 Ensuring welder qualifications and process qualifications.
 Carrying out Client for plant processes in controlling quality.
 Customer complains resolving.
 Vendor approval and qualification plus record maintenance.
 Rejection plus record of the same for rejected material.
 Controlling outsource inspection or testing as per tender and approved QAP conditions,any NABL approved
testing agency or predefined inspection agency is given the required work.
 Process Improvement:
 Improving production process for standardization of products Improvement suggestions and actions taken
to increasing plant efficiency Preventive Action Plan for reducing the errors in production.
 Root cause analysis.
 External Inspections:
 To ensure that QAP is fulfilled as per customer’s requirements.
 Single customer window for quality audits and documentation.
 Periodical site visits to check the quality.Getting new certifications.
 SOP implementation and periodically review.
 Manpower Utilization & Training:
 Effective utilization of manpower Training and development of manpower skills on 5s and other
parameters.
 MIS Reports & Lab Maintenance:
 A.Daily & weekly preparation and submission of reports for:-
 Production related reports (DPR) Issues related to the line production & operational process and
suggestions In process quality check report, Raw material quality check report, Focus on Lab Maintenance
Machines.
 Calibration of Machines.
 Co-Operative Behavior & Participation:
 Cooperative behavior is mandate to be maintained.
 Act on & No complaint attitude & where as you will not complaint about others however working in
correcting that mistake.

Since Jan’15-Sep’17: Zamil Steel Buildings India Pvt.Ltd. Pune (Maharashtra) as a Senior Engineer-QA/QC/ Project
/ Execution/ASNT-Technician

Major Clients: Technip,L&T,Boeing,Turner,CH2M Hill,USACE (United States Army Corps of Engineers)

,Shimizu,Akzonobel,Enmay,Keihin Automobiles etc., All these projects handled with scheduled manpower.

Key Result Areas:

 Prepare and maintain project schedules in accordance with good project management practices based on
critical path methodology, which describes the sequence of work and identifies the significant task inter
dependencies required to meet the project scope of work.
 Prepares project execution strategy including mobilization of resources, commencement of reporting
procedures and finalization of specific control procedures.
 Plan, supervise and coordinate all activities in the assigned area to meet functional objectives.
 Provided analysis of schedule to identify key project issues to ensure the meeting of project objectives and
contractual commitments.
 Grouped all progress figures and highlight areas of concern of the project in a brief report to be submitted
to higher management in order to review the project, recommendations and necessary strategic actions.
 Measure and controlled cost against cost baseline, prepare and analyze monthly reports, and keep a sharp
focus on revenue, work done, cost and cash flow through performance report.
 Handling of PEB /Structural related projects welding aspects of Non Destructive Testing and able to do QAP
for the jobs, WPS & PQR for welding as per AWS (Structural steel code D1.1) Standard reference.
 Analyzed different kinds of PEB site claims, and having capability to find out the root cause problems and
made CAPA. Inward QC involvement activities.
 Adapt the Man power utilization in an effective manner & understanding the working environment, nature
of work, involvement in the coordination of team work.
 Analyzing of Engineering queries, Design modifications & Detailing of PEB’s & Structures.
 Responsible for preparing and monitoring of the work schedule.
 Responsible for analyzing Data and highlighting areas of concern accordingly.
 Review documents (Drawings, Specification) and ensure that all data required for pricing are available in the
documents.
 Send inquiries to specified and non-specified vendors and obtain quotations on time.
 Evaluate the supplier quotations against the tender requirements such as capacity, quantity, specifications,
deviations, etc.
 Negotiate payment terms, discounts and logistics mode with suppliers.
 Follow-up with the vendors for the timely delivery of the procured material.
 Conducting meetings with clients regarding the progress.
 Close coordination with design engineers for ensuring manufacturing design tasks are performed in
accordance with best practices.
 Identification of system faults and providing a solution accordingly.
 Proactively up to date with latest technological developments and trends in engineering, through training
courses, engineering journals and industry meetings.
 Prepare the documentation of work, Presentation, material testing reports, Non- destructive testing
reports, welding parameter reports, departmental procedures.
 Coordinate mutually with the production team & supportive to the production with the quality of jobs.
Project Responsibilities:
Engineering services for manufacturing and supply project can be classified into the following categories:

Project: C-17, Bed down Hanger Air Base, Hindan, Ghaziabad, (Uttar Pradesh)
Client: M/S USACE (United States Army Corpse Engineers) & Boeing
Consultant: L&T, Turner &CH2M Hill
Scheduled Manpower: 80 Manpower including staffs which all are working on this project as a team.

Responsibilities include Preparation & Implementation of Project Quality Plan, Method Statement of Carryout
the works, Inspection & Test plan to ensure the quality of works. Conducting Training and awareness program,
carrying out Quality inspections and recommending remedial measures to execution team. Handling Over All
Inspection and Also Responsible For NDT Inspections. Had Several Different packages.
Fabrication and supply of 3000 Ton of Structure steel Hanger as per AWS D1.1. Pre Engineered Building, Seismic
Resistant to Zone -4. Have responsibility for Inspection of incoming raw steel, Fabrication process Inspection,
NDT Inspection (UT/MPT/LPT/RT). Raise Quality alerts, issue Non-conformance reports and early closure of Non
conformities.

Since May’11-Jan’15: Kirby Building Systems India Pvt.Ltd. Haridwar (Uttarakhand) as a Senior Engineer-QA/QC

Major Clients: Reliance, Birla Tyres, General Motors, Nokia, Petro-chemical Project, Pepsi Co., Tata-Motors, Asia
Motor Works (AMW), Hindustan Uniliver Ltd., Gammon India Pvt.Ltd., Larson & Turbo and Procter & Gamble etc. All
these projects handled with scheduled manpower.

Key Result Areas:

 Participate in the Tool Box Meeting at the start of each shift as per the guidelines of Tool Box Meetings.
 Impart guidance and support to the deployed artisans to ascertain that the Quality requirements are in
compliance.
 Ensure participation & play a Lead Role in team efforts for 5S, EHS initiatives related to respective work areas.
 Continually explore & suggest methods of improving the Quality & Productivity and enhance the throughput of
work stations under purview.
 Preparation of complete Quality Dossier as per project requirements.
 To maintain and update drawing file/drawing revisions records, codes, standards, speculations.
 To carry out SAP activities for general requirements such as making reservation for quality items like Safety
PPE/Stationery/instruments.
 Inspection at Incoming Material, Cold Form, Sheeting, Fabrication, Welding, Clearing, Shipping and Painting
Stage.
 Making QAP maintaining of inward inspection as per MBMA, ASTM, AWS, IS& ISO codes.
 Control of welding parameters and Welding configurations are being done as per the approved procedures.
 Contract fabricated structure inspection at vendor end.
 Knowledge of Sand and Sot Blasting for SA-2.5.And responsible for WPS, PQR, WPQ.

Jun’09-May’11: Siena Engineering Pvt. Ltd., Pithampur, Dhar (Madhya Pradesh) as a Engineer-QA/QC

Key Result Areas:

 Preparation of pouring reports (induction and Arc furnace) based on actual production and requirement of
inspection plan, recording in heat register, heat clearance from RDSO and maintenance of RDSO heat clearance
register. Stock ledge for heat cleared and used for DM etc.
 Inspection of Castings internal & make All QA reports for the same.
 Preparation of Internal and External inspection documents as per inspection plan.
 Maintenance of records for above activity as per ISO/RDSO requirements.
 Preparation of Work Instructions of Machineries & Quality Assurance Plan for SGCI INSERTS, Center Buffer
Coupler Items and 22 HS & NLB Bogie for RDSO.
 Ensuring that processes needed for the Quality Management System established, implemented and maintained.
 Ensuring that internal Quality Audits, Management Review Meetings and Corrective & Preventive action
meetings are conducted as per schedule.
 Reporting on the performance of the Quality System including Internal and External Audit reports to the
management in the Management Review Meetings for review, Corrective actions and for its Continuous
improvement.
 Ensuring the promotion of awareness of customer requirements throughout the organization through meetings,
training programs, discussions on any other means appropriate.

CERTIFICATIONS

 Certified in:
o Life Time Associate Membership in Institute of Rail Transport (IRT) in 2019
o Certification Course in Prevention of Sexual Harassment at workplace (POSH) in 2019
o Diploma in Deloitte Cyber Awareness in 2019
o Life time membership in Indian Welding Society (IWS) in 2017
o Basics of Quality Functions & ISO 9001:2015 in 2016
o Life time membership in Quality Circle Forum Of India (QCFI) in 2016
o ASNT Level-II in Radiographic Testing (RT) in 2014 Valid upto-09.08.2019
o ASNT Level-II in Ultrasonic Test (UT) for Flaw Detector in 2013 Extendedupto-31.03.2021
o ASNT Level-II in Dry/Liquid Penetration Test (PT) in 2013 Extended upto-31.03.2021
o ASNT Level-II in Magnetic Particle Test (MPT) in 2013 Extended upto-31.03.2021
o EYE Examination-Near Vision-Acceptable. Differentiation of Gray shades-Acceptable in 2013
o Lean Six Sigma White Belt by Operational Excellence Alghanim Industries, Kuwait in 2013
o Chemical analysis on ferrous materials using F20 Chemical Analyzer (Optical Emission Spectrometer) 2011
o Operational & Maintenance, Calibration of Metavision 108N Spectrometer in 2011

EDUCATION

 B.Tech. (Mechanical Engineering) from Subharati Institute of Technology & Engineering, Meerut, UPTU with
71.94% in 2009
 12th from DAV Inter College, Jansath, UP Board with 64.8% in 2005
 10th from DAV Inter College, Jansath, UP Board with 65.5% in 2003

DESIGNING SKILLS

 Certified in CAD Tools:

o Catia V5 R14 (Part Modeling, Wireframe & Surface Design, Assembly, Drafting etc.)
o PRO/Engineer Wildfire 2.0 (Part Modeling, Surfacing, Assembly, Drafting etc.)
 o Working with Tekla Beam Sight Structure Module and Cloudspace Module for Designing.

SEMINARS

 Attended seminars on:

o Gemba in 2014
o Quality improvement initiatives(Kaizen events) in 2011-2013
o Lean Manufacturing and Six Sigma in 2011

TRAININGS

 Attended:
o Industrial visit for mechanical and chemical testing on Sunflag Iron & Steel Co. Ltd. Bhandara,(M.H) in 2011
o 6 weeks industrial training on Heavy Fabrication Shop in BHEL, Haridwar (U.K) in 2008
o 4 weeks industrial training on Production in Rana Papers Ltd. Muzaffar Nagar (U.P) in 2007

COMPUTER SKILLS

 Skills on:

o Have good proficiency over MS Excel, MS-Word, MS-PowerPoint, Microsoft Outlook & Windows XP, and
Windows 7.
o General Internet Proficiency.

EXTRAMURAL ENGAGEMENTS

 Participated in various annual sports in fLSmidth Family Day like Badminton,Cricket in 2018-2019
 Participated in various annual sports in SISCOL Family Day like Badminton,Cricket in 2018-2019
 Participated in various annual sports in Richa Family Day like Badminton,Carom Board in 2017-2018
 Participated in various annual sports in Zamil Family Day like Badminton,Carom Board in 2016-2017
 Participated in various annual sports in Zamil Family Day like Badminton,Carom Board in 2015-2016
 Participated in various annual sports in Zamil Family Day like Badminton,Carom Board in 2014-2015
 Participated in various annual sports in Kirby Family Day like Badminton,Carom Board in 2011-2014
 Participated in various annual sports in Siena Family Day like Badminton,Carom Board in 2009-2011
 Active participation in ASIMO-08 in formal writing in 2008-2009
 Member of Decoration Committee in Sanskriti at my College in 2006-2007
 Marital Awarded for 10th and 12thClasses by S.D.M.MuzaffarNagar in 2005
 Active member of Scout Association in 2002-2003

PERSONAL DETAILS

Date of Birth: 1st April, 1988

Permanent Address:
Present Address:
Languages Known:
Passport No.
H. No.–72, Mohallah-Kaziyan, Town-Jansath, Distt. Muzaffar Nagar, 251314
(Uttar Pradesh), India
Manish Building, House No.-1389, Sector-4, Near to Indane Gas Agency, Rewari,
Haryana-123401, India
Hindi, English, Arabic, Urdu, & Marathi
J8659894 (Valid till 08-09-2021)

(MOHAMMAD ADIL)