A Series

CBD15-A2MC1
ELECTRIC PALLET TRUCK

PARTS CATALOG

HANGCHA GROUP CO., LTD.

4 / 2016
 Content

Item Description Serial No. Page

1
CBD15-A2MC1 1
Fig.1 Drive system
2
CBD15-A2MC1 2
Fig.2 Drive unit
3
CBD15-A2MC1 4
Fig.3 Electromagnetic brake
4
CBD15-A2MC1 5
Fig.4 Tiller handle assy
5
CBD15-A2MC1 7
Fig.5 Lift linkage
6
CBD15-A2MC1 9
Fig.6 Caster wheels assy
7
CBD15-A2MC1 10
Fig.7 Front fork assy
8
CBD15-A2MC1 11
Fig.8 Load wheels assy
9
CBD15-A2MC1 12
Fig.9 Frame
10
CBD15-A2MC1 14
Fig.10 Hydraulic system
11
CBD15-A2MC1 16
Fig.11 Lifting cylinder
12
CBD15-A2MC1 17
Fig.12 Hydraulic power unit
13
CBD15-A2MC1 18
Fig.13 Electric system
14
CBD15-A2MC1 21
Fig.14 Wiring harness
15
CBD15-A2MC1 23
Fig.15 Wiring harness
 1
CBD15-A2MC1
Fig.1 Drive system

1
Item Part No. Description Qty Remarks Or Serial No.
2 M8×20
1 G000070-008020-00 6
Bolt M8×20
3 8
2 G000093-000008-00 6
Washer 8

4 3 AMB155-100002-001 1
Dust cover

5 4 AMB155-100001-001 1
Connecting flange
51210
5 GT00301-0051210-00 1
Bearing 51210
6012-Z
6 GT00276-0006012-04 1
Bearing 6012-Z

7 AMB155-100100-000 1
Cover components

8 AMB155-110000-000 1 2 See Fig.2

Drive unit

1
 2
CBD15-A2MC1
Fig.2 Drive unit

18 Item Part No. Description Qty Remarks Or Serial No.

17 1 AMB155-110001-000 1 3 See Fig.3
Electromagnetic brake
13
2 TC16×28×7 1
12 Oil seal
11
10 3 QD040-110-005 1
Case cover
8
7 4 QD040-110-006 1
16 Cover
6
5 42
5 G0893P1-000042-00 1
4 Circlips for holes 42
M6×20
6 G000070-006020-00 8
Screw M6×20
15
14 27 6
7 G000093-000006-00 8
9 Washer 6
3 15
26 8 G0894P1-000015-00 2
Circlips for shaft 15
8
2 6905Z
9 GT00276-0006905-04 1
Bearing 6905Z
20
1
22 10 QD040-110-004 1
Driven gear
21 28
25 16003
20 11 GT00276-0016003-00 1
Bearing 16003
19 B6×18
24 12 G000119-006018-00 2
Parallel pin B6×18
23
13 QD040-110-002 1
Transmission house
M8×30
14 G000070-008030-00 5
Screw M8×30
8
15 G000093-000008-00 5
Washer 8

2
 2
CBD15-A2MC1
Fig.2 Drive unit

18 Item Part No. Description Qty Remarks Or Serial No.

17 16 QD040-110-003 1
Gear shaft
13
5×5×16
17 G001096-050016-00 1
12 Rectangular key 5×5×16
11
10 18 V-160L 1
Oil seal
8
7 19 QD040-110-202 1
16 Gear ring
6
5 61824-2RS
20 GT00276-0061824-07 2
4 Bearing 61824-2RS
150
21 G0893P1-000150-00 1
Circlips for holes 150
15
14 27
22 QD040-110-201 1
9 Spacer
3 26 23 AMB155-110003-000 1
Driving wheel
8
2 M6×16
24 G000070-006016-00 10
Screw M6×16
20
1 16
22 25 G0894P1-000016-00 1
Circlips for shaft 16
21 28
25 26 QD040-110-007 1
20 Main drive gear
19
24 27 AMB155-110004-000 1
Motor
23
5×5×10
28 G001096-005010-00 2
Rectangular key 5×5×10

3
 3
CBD15-A2MC1
Fig.3 Electromagnetic brake

Item Part No. Description Qty Remarks Or Serial No.

1 AMB155-110001-000 1
Electromagnetic brake
M4×30
2 GT070P1-004030-01 3
Screw M4×30

3 REB0406-8A 1
Dust cover

4 LZ-REB0406.3T 1
Rotor
M4×18
5 GT070P1-004018-02 3
Screw M4×18
1
4
6 G000093-000004-00 3
Washer 4

6
5

4
 4
CBD15-A2MC1
Fig.4 Tiller handle assy

Item Part No. Description Qty Remarks Or Serial No.

1 JW200-200001-000 1
Control handle
3
8
2 2 G000093-000008-00 5
Washer 8
M8×25
3 G005783-008025-00 2
Bolt M8×25

4 AMB155-270000-001 1
Handle arm
1 151712
4
5 AMB150-200003-001 2
Bush 151712

5 6 AMB150-200004-001 1
Shaft
6 M5×12
7 GT00079-005012-00 1
Screw M5×12

8 AMB150-220000-001 1
Gas spring
8 M8×20
9 G000070-008020-00 1
5 Screw M8×20
10
7 10 G000093-000010-00 1
Washer 10
10 M10×16
11 G000070-010016-00 1
Screw M10×16
9
12 12 AMB155-200001-001 1
13 Connecting bracket
14
15 13 AMB150-100010-000 1
11 Bending plate
16
6
14 G000093-000006-00 2
Washer 6
17 M6×15
2 15 G005783-006015-00 2
Bolt M6×15

5
 4
CBD15-A2MC1
Fig.4 Tiller handle assy

Item Part No. Description Qty Remarks Or Serial No.

M8×30
16 G005783-008030-00 3
Bolt M8×30
3
8
2 17 G0097P1-000008-00 3
Washer 8

1
4

8
5

10

9
12
13
14
15
11
16

17
2

6
 5
CBD15-A2MC1
Fig.5 Lift linkage

Item Part No. Description Qty Remarks Or Serial No.

M8×25
1 G000070-008025-00 6
Screw M8×25
8
2 G000093-000008-00 8
Washer 8

3 AMB155-370000-000 2 6 See Fig.6

Caster wheels assy
252830
4 AMB155-300007-000 2
Spindle pipe 252830

5 AMB155-350000-001 1
Back link long assy

6 AMB155-301000-002 1
Back link long axis
6×35
7 G000879-006035-00 1
Pin 6×35

8 AMB155-300004-000 2
Back link short axis
6×40
9 G000879-006040-00 4
Pin 6×40
202320
10 AMB155-300003-000 12
Spindle pipe 202320

11 AMB155-303000-000 2
Push rod rear axle
8
12 G0097P1-000008-00 2
Washer 8
M8×25
13 G005783-008025-00 2
Bolt M8×25

14 AMB155-380000-000 2
Push rod assy

15 AMB155-300001-000 2
Front fork long axis

7
 5
CBD15-A2MC1
Fig.5 Lift linkage

Item Part No. Description Qty Remarks Or Serial No.

16 AMB155-300006-000 4
Shaft sleeve

17 AMB155-300002-000 2
Front fork short axis

18 AMB155-320000-000 2 7 See Fig.7

Front fork assy
6×70
19 G000879-006070-00 2
Pin 6×70

8
 6
CBD15-A2MC1
Fig.6 Caster wheels assy

Item Part No. Description Qty Remarks Or Serial No.

1 AMB155-370000-000 2
2
Caster wheels assy

2 AMB155-370005-000 2
Washer

3 3 AMB155-370001-000 1
Installing seat
-A 25
4 G0894P1-000025-00 1
Circlips for shaft A 25
4 1
3205-2RS
5 AMB155-370004-000 1 -
Bearing 3205-2RS
5 -A 52
6 G0893P1-000052-00 1
Circlips for hole A 52

7 AMB155-371000-000 1
6 Bracket assy
M12
8 G000889-000012-00 1
Nut M12

9 AMB155-370002-000 2
7
Shaft sleeve
6204-2RS
10 GT00276-0006204-07 2
Bearing 6204-2RS
8 70×40
11 AMB155-370003-000 1
Wheel 70×40
9 M12×70
12 G005782-012070-00 1
10 Bolt M12×70

11

10
9
12

9
 7
CBD15-A2MC1
Fig.7 Front fork assy

Item Part No. Description Qty Remarks Or Serial No.

1 AMB155-320000-000 2
Front fork assy

2 AMB155-320001-000 1
Front wheel shelf
M12×90
3 GT070P3-012090-01 2
Screw M12×90
1 202313
4 AMB150-310002-000 2
Bush 202313
2
5 AMB155-320002-000 2
Clamp plate

6 AMB155-321000-000 2 8 See Fig.8

Load wheels assy

4
4
5

10
 8
CBD15-A2MC1
Fig.8 Load wheels assy

Item Part No. Description Qty Remarks Or Serial No.

1 AMB155-321000-000 1
Load wheels assy

2 AEBS200-311002-000 2
Dust cover

3 AMB150-312003-000 2
Shaft sleeve
6006-LS
4 GT00276-0006006-02 2
Bearing 6006-LS

5 AMB155-321002-000 1
1 Spacer
80×64
6 AMB155-321001-000 1
Load wheel 80×64

3
4

5
4
3
2

11
 9
CBD15-A2MC1
Fig.9 Frame

Item Part No. Description Qty Remarks Or Serial No.

1 M6×25
1 GT00833-006025-00 1
Screw M6×25
2
2 AMB150-400004-000 1
Wire retaining ring

3 AMB155-400001-000 1
3 11 Cover
10
9
4 AMB155-400002-000 1
5 4 Control panel bracket
6
6
7 5 G0097P1-000006-00 10
Washer 6
8
6
6 G000093-000006-00 10
Washer 6
M6×14
7 G000070-006014-00 2
Screw M6×14

15 8 AMB155-440000-000 2
16 5 Side door
12 6 17 8
9 13 9 G0097P1-000008-00 6
10 Washer 8
11 8 17
56 8
10 G000093-000008-00 6
Washer 8
18 M8×25
11 11 G002672-008025-00 6
10 Screw M8×25
9
12 AMB155-420000-000 1
Rear frame

13 AMB155-410000-001 1
Front frame
9 14
10 14 AMB155-430000-000 1
11 Wheel cover

15 AMB150-400011-000 6
Plate

12
 9
CBD15-A2MC1
Fig.9 Frame

Item Part No. Description Qty Remarks Or Serial No.

1
16 AMB155-400004-000 1
Plate
2
M6×40
17 G002672-006040-00 8
Screw M6×40

18 AMB155-400003-000 1
3 11 Trigger board
10
9
5 4
6
7

15
16 5
12 6 17
9 13
10
11 8 17
56

18
11
10
9

9 14
10
11

13
 10
CBD15-A2MC1
Fig.10 Hydraulic system

4
5 Item Part No. Description Qty Remarks Or Serial No.
1 M6×16
1 G005783-006016-00 1
5
2 Bolt M6×16
4 3 6
2 G000093-000006-00 1
11 Washer 6
12
3 1220-134000-000 1
Shaft
14
4 AMB155-600001-000 2
Adjusting pad
11
202320
6 5 AMB150-300008-000 2
8 Bush 202320

9 13 6 AMB155-620000-001 1 11 See Fig.11

Lifting cylinder
11
10 7 AMB155-600004-001 Need
Adjusting pad
7 M8×25
8 G005783-008025-00 10
Bolt M8×25
8
9 G000093-000008-00 10
Washer 8
15 8
10 G0097P1-000008-00 10
Washer 8
14
11 J000982-000014-00 3
8
Washer 14

9 12 1120-400004-00 1
Straight joint
10
10 13 AMB155-601000-000 1
Hose assy
9
16
14 AMB155-600003-000 1
8 Hinged bolt

15 AMB155-610000-000 1 12 See Fig.12

Hydraulic power unit

14
 10
CBD15-A2MC1
Fig.10 Hydraulic system

4
5 Item Part No. Description Qty Remarks Or Serial No.
1
16 AMB155-600002-000 1
5
2 Bracket
4 3
11
12

14

11
6 8

9 13
11
10

15

8
9
10
10
9
16
8

15
 11
CBD15-A2MC1
Fig.11 Lifting cylinder

Item Part No. Description Qty Remarks Or Serial No.

1 AMB155-620000-001 1
Lifting cylinder

2 2 AMB155-620001-001 1
Piston rod
d40
3 WD1700400-N9 1
Dust ring d40
U d40
4 RUJ000400-Z20 1
U-Ring d40
45×40×9.5
5 ZCH45-9.5 2
3 Support ring 45×40×9.5
d40
4 6 CKS-0400 1
Sitefeng seal d40

5 7 AMB155-621000-001 1
Cylinder body
1
6

5 K AMB155-62-001-KIT 1 INC:3,4,6
Seal kit

16
 12
CBD15-A2MC1
Fig.12 Hydraulic power unit

Item Part No. Description Qty Remarks Or Serial No.

1 K116606 1
Motor

2 K109515 1
Coupling

3 K110573 1
Lamp

4 K5104242 1
Equiped pump support

5 K5104247 1
Equiped tank

6 T301204 1
Electro poppet valve
24V
7 K116824 1
Coil 24V

17
 13
CBD15-A2MC1
Fig.13 Electric system

2 11 16 Item Part No. Description Qty Remarks Or Serial No.

3 3 24V
4 4 1 JD201S-G00 1
Electric relay
17
12 M4×10
2 GT070P1-004010-00 2
1 5 Screw M4×10
4
6 3 G000093-000004-00 8
Washer 4
19
7 13 4 3
18 4
8 14 4 G0097P1-000004-00 8
Washer 4
9
15 22 23 5 GX160-701001-G00 1
24 21 Electric relay
10 23
21 22 M5×10
20
6 GT070P1-005010-00 2
Screw M5×10
36
34 35 5
33 25 7 G000093-000005-00 2
Washer 5
32 5
8 G0097P1-000005-00 2
Washer 5

9 AEBS200-700002-000 1
Emergency stop switch
26
27 10 JK404C-1-G00 1
Key Switch
21
M4×50
22 11 GT070P1-004050-00 2
Screw M4×50
29 28
12 ABS200-700050-000
Cable bracket
1

13 AMB150-720002-000 1
Controller

14 AMD100-720001-000 Aluminium plate

1
31
3 4
30 906
15 AMB150-720003-001 1
906 Meter

18
 13
CBD15-A2MC1
Fig.13 Electric system

2 11 16 Item Part No. Description Qty Remarks Or Serial No.

3 3 M5×12
4 4 16 G907408-005012-00 4
Screw assy M5×12
17
12
17 AMB155-740300-000 1
1 5 Charger

6 18 AMB150-700100-000 1
Fan
19
7 13 4 3
18 M4×20
8 14 19 GT070P1-004020-00 4
Screw M4×20
9
15 22 23 20 30PHD-721101-G00 1
24 21 Fuse bracket
10 23
21 22 8
20
21 G0097P1-000008-00 5
Washer 8
36
34 35 8
33 25 22 G000093-000008-00 5
Washer 8
32 8
23 G006170-000008-00 4
Nut 8
100A
24 AMB150-720004-000 1
Fuse 100A
27
26 M4×16
25 GT070P1-004016-00 2
Screw M4×16
21
22 26 AMB150-730010-G00 2
Battery
29 28
27 R450-700200-000
Horn
1
M8×10
28 G005783-008010-00
Bolt M8×10
1

29 AMB155-700010-000 Indicator lamp

1
31
3 4
30 M4×25
30 GT070P1-004025-00 2
Screw M4×25

19
 13
CBD15-A2MC1
Fig.13 Electric system

2 11 16 Item Part No. Description Qty Remarks Or Serial No.

3 3
4 4 31 AMB155-702000-000 1
Lifting limit switch assy
17
12
32 AMB155-700001-G00 1
1 5 Contactor
M2×20
6 33 G000067-002020-00 2
Screw M2×20
19
7 13 4 3
18 2
8 14 34 G000093-000002-00 2
Washer 2
9
2
15 22 23 35 G0097P1-000002-00 2
24 21 Washer 2
10 23
21 22
20
36 AMB150-703000-001 1
Interlock switch assy
36
34 35
33 25

32

26
27

21
22

29 28

31
3 4
30

20
 14
CBD15-A2MC1
Fig.14 Wiring harness

Item Part No. Description Qty Remarks Or Serial No.

1 JW200-200001-000 1
Control handle

2 JK404C-1-G00 1
Key switch
1 906
3 AMB150-720003-001 1
906 Meter
2 3
4 AMB155-700010-000 1
Indicator lamp

5 R450-700200-000
Horn
1
4
13 6 AMB150-700100-000 1
Fan

15 5 7 AMB150-720002-000 1
Controller
10
6 8 AMB155-740300-000 1
Charger
11 ( )
9 AMB150-740200-000 1
14 7 Plug line (China criterion)
( )
9 AMB150-740400-000 1 For export
12 Plug line(Europe criterion)
8
10 AMB155-710000-000 1
9 Main wire harness

11 GX160-701001-G00 1
Electric relay

12 AMB155-702000-000 1
Lifting limit switch assy

13 AMB150-703000-001 Interlock switch assy 1

14 AMB155-700001-G00 1
Contactor

21
 14
CBD15-A2MC1
Fig.14 Wiring harness

Item Part No. Description Qty Remarks Or Serial No.

15 AMB155-706000-000 1
Handle wire harness

1
2 3

4
13

15 5
10
6

11
14 7

12
8

22
 15
CBD15-A2MC1
Fig.15 Wiring harness

Item Part No. Description Qty Remarks Or Serial No.

1 2 3 2 4 5
1 AMB155-700300-000 1
Power cable (Jumper)
- + - +
2 AMB150-730010-G00 2
Battery

3 AEBS200-700200-000 1
Battery cable

4 AMB155-700200-000 1
Power cable (E-stop)
100A
5 AMB150-720004-000 1
Fuse 100A

6 AMB155-700400-000 1
E-stop cable
10 9 8 7 AEBS200-700002-000 1
7 6 Emergency stop switch
11 8 AMB155-700500-000 1
Pump motor cable(+)
12 9 AMB155-700001-G00 1
Contactor

10 AMB155-700900-000
Pump Contactor cable
1
13

11 AMB155-700700-000 1
Controller cable(+)

A1 A2 14 12 AMB155-700800-000 1
A2 A1 B- B+ Controller cable( )

13 AMB155-700600-000 1
Power cable

14 AMB150-720002-000 1
Controller

23
 HANGCHA GROUP CO., LTD.

400-884-7888
88
0571-88926666 85191117
0571-85131772 311305
http://www.zjhc.cn sales@zjhc.cn

Address For: OVERSEAS USERS

Address: 88 Donghuan Road, Lin'an Economic Development Zone,Zhejiang, China
Fax: 0086-571-88926789 0086-571-88132890 ZIP:311305
Web: http://www.hcforklift.com E-mail: sales@hcforklift.com