STANDARD OPERATING PROCEDURE DEPT.: MAINTENANCE CC.

: NEON/CIR/DCC/26/19 Page
TITLE: VERIFICATION OF PW STORAGE & DISTRIBUTION CONTROL SYSTEM 1 of 3

SOP No. REVISION EFFECTIVE DATE ISSUE DATE REVIEW DATE

GP_063 R3 DEC. 2019

REASON FOR REVISION
REVISION NO. CHANGES INCORPORATED EFFECTIVE DATE
R0 New Sop Introduced 02 / 05 / 2011
R1 Review of SOP, No Changes 29 / 12 / 2011
R2 Review of SOP, No Changes
R3 To incorporate ID No. 301,401 & 601

1.0 PURPOSE:

The purpose of this SOP is to lay down the procedure for verification of access control in the PW
storage& Distribution system (ID NO - 301,401 & 601) at Neon laboratories ltd., Palghar.

2.0 SCOPE:

This SOP shall be applicable for verification of access control in the PW distribution system of
Neon Laboratories Ltd. Palghar.

3.0 RESPONSIBILITY:

It is the responsibility of trained operator and shift engineer. Maintenance Head and IPQA ensure
the operating procedure is followed properly.

4.0 REQUIREMENTS:

4.1 All processing equipment should be maintained in order, so as not to affect product quality,
purity, safety and efficacy.

4.2 To avoid any process interruption, all processing equipment should be maintained in proper
working condition .

4.3 Any changes to be documented & approved before its implementation.

5.0 PROCEDURE:
PREPARED BY CHECKED BY APPROVED BY AUTHORIZED BY

Name: Kisturchand Mistry Name: Suresh Joshi Name: S.S. Sawaji Name: N.V. Paramr
Date: Date: Date: Date:
Designation: Asst. Manager Maint. Designation: Asst. Manager Q.A Designation: Asst.Manager Prod. Designation:G.M.Q.A.
STANDARD OPERATING PROCEDURE DEPT.: MAINTENANCE CC.: NEON/CIR/DCC/26/19 Page
TITLE: VERIFICATION OF PW STORAGE & DISTRIBUTION CONTROL SYSTEM 2 of 3

SOP No. REVISION EFFECTIVE DATE ISSUE DATE REVIEW DATE

GP_063 R3 DEC. 2019

To Verify The Control System The Set Points In The PLC ( Panel 0f Storage Distribution
System )are adjusted to the present value (current value ) and check whether the control
system are working properly are not ( verification from the print outs attached )
Frequency: Monthly
5.1 To check the function of PW storage &distribution Controller System& alarm actuation
Centrifugal Pump
5.2 Discharge Pressure
5.3 Low level in PW Storage tank
5.4 High level in the PW Storage tank
5.5 Conductivity in the return line crosses Action limit
5.6 Return line flow low or high than control flow
5.7 Spray ball
5.8 To check the alarm Actuation
CHECK POINTS ACCEPTANCE CRITERIA
Direction of rotation Direction of rotation should be anti clockwise when viewed
Centrifugal Pump from Non-driving end
Discharge Pressure Pump discharge pressure should not be less than 3.0 Kg/cm2

Low level in PW Storage tank Distribution pump should stop

High level in the PW Storage Storage tank Inlet valve should open
tank
Conductivity in the return line dump the water to drain
crosses Action limit
Conductivity limit:
Current conductivity :
Change conductivity
Return line flow low or high Pump speed should be controlled through variable
than control flow frequency drive
Spray ball Spray ball should Continuous move in side storage tank

Procedure (Contd……

PREPARED BY CHECKED BY APPROVED BY AUTHORIZED BY

Name: Kisturchand Mistry Name: Suresh Joshi Name: S.S. Sawaji Name: N.V. Paramr
Date: Date: Date: Date:
Designation: Asst. Manager Maint. Designation: Asst. Manager Q.A Designation: Asst.Manager Prod. Designation:G.M.Q.A.
STANDARD OPERATING PROCEDURE DEPT.: MAINTENANCE CC.: NEON/CIR/DCC/26/19 Page
TITLE: VERIFICATION OF PW STORAGE & DISTRIBUTION CONTROL SYSTEM 3 of 3

SOP No. REVISION EFFECTIVE DATE ISSUE DATE REVIEW DATE

GP_063 R3 DEC. 2019

PLC check points:
Check point Acceptance Criteria
Low level (LL) in PW Storage Audio/Visual Alarm should actuate
tank
High h level (HL) in PW Audio/Visual Alarm should actuate
Storage tank
Conductivity in the PW return Audio/Visual Alarm should actuate
line crosses action limit
Flow in PW return line drops Audio/Visual Alarm Should actuate
below set point

6.0 TRAINING:

6.1 Trainer : Head of Department- Q.A.

6.2 Trainees : Officers
6.3 Duration of training : One Day.

7.0 DISTRIBUTION:

7.1 Authorized Copy : Head – Quality

7.2 Controlled Copy : Head of Department

8.0 REFERENCES : WHO guidelines

9.0 ATTACHMENTS : Format No.: GP/ 063A/ R2

PREPARED BY CHECKED BY APPROVED BY AUTHORIZED BY

Name: Kisturchand Mistry Name: Suresh Joshi Name: S.S. Sawaji Name: N.V. Paramr
Date: Date: Date: Date:
Designation: Asst. Manager Maint. Designation: Asst. Manager Q.A Designation: Asst.Manager Prod. Designation:G.M.Q.A.
 Effective Date: Format No.: GP/ 063A/ R2 Authorized By: GMQA________
Sr. No._____________
Issued by: ____________

SUBJECT: VERIFICATION OF PW STORAGE & DISTRIBUTION CONTROL SYSTEM

Frequency: Once In Month ID NO: 301

Date:
Check points Acceptance criteria Observation Done Checked
by by QA
Direction of rotation Direction of rotation should
Centrifugal Pump be anti clockwise when
viewed from Non-driving end
Discharge Pressure Pump discharge pressure
should not be less than 3.0
Kg/cm

Low level in PW Distribution pump should

Storage tank stop
High level in the PW Storage tank Inlet valve
Storage tank should open
Conductivity in the dump the water to drain
return line crosses
Action limit
Conductivity limit:
Current conductivity :
Change conductivity
Return line flow low Pump speed should be
or high than control controlled through variable
flow frequency drive
Spray ball Spray ball should
Continuous move in side
storage tank
Low level in PW Audio/Visual Alarm should actuate
Storage tank
High level (HL) in Audio/Visual Alarm should actuate
PW Storage tank
Conductivity in the Audio/Visual Alarm should
PW return line crosses actuate
action limit
Flow in PW return Audio/Visual Alarm Should
line drops below set actuate
point

Data Reviewed by: _____________ (QAD)

Page no 1 of 1 Review Date: DEC.2015

STANDARD OPERATING PROCEDURE DEPT.: MAINTENANCE CC.: NEON/CIR/DCC/26/19 Page
TITLE: VERIFICATION OF PW STORAGE & DISTRIBUTION CONTROL SYSTEM 5 of 3

SOP No. REVISION EFFECTIVE DATE ISSUE DATE REVIEW DATE

GP_063 R3 DEC. 2019

PREPARED BY CHECKED BY APPROVED BY AUTHORIZED BY

Name: Kisturchand Mistry Name: Suresh Joshi Name: S.S. Sawaji Name: N.V. Paramr
Date: Date: Date: Date:
Designation: Asst. Manager Maint. Designation: Asst. Manager Q.A Designation: Asst.Manager Prod. Designation:G.M.Q.A.