PRESS SAFETY – NR12

Makoto Yokoyama - DCBR/SET

makoto.yokoyama@boschrexroth.com.br
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 PRESS SAFETY – NR12

Segurança em prensas
hidráulicas em atendimento à
NR12

Makoto Yokoyama
Bosch Rexroth

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
2 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
3 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
4 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
5 editing, distribution, as well as in the event of applications for industrial property rights.
 SAFETY - Prensas

Categoria 4 – NBR 14153 ISO 12100

Consideração de Riscos
Fonte EN 954
Baseado na norma EN 954-1
NBR 14153 ISO 12100
Existem diferentes categorias de
riscos nas máquinas.
As prensas podem atingir o
chamado “Grau 4”
S Severidade do dano
S1 Lesão menor (normalmente reversível)
S2 Lesão severa (normalmente irreversível)
F Freqüência e/ou duração da exposição ao risco
F1 Exposição de baixa freqüência e/ou curta duração
F2 Exposição continua e/ou por longos períodos
P Possibilidade de evitar o risco
P1 Possível baixo certas condições Nível 4
P2 Dificilmente possível
Relação de segurança nos controles – EN 954-1

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
6 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
7 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
8 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
9 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
10 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
11 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
12 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
13 editing, distribution, as well as in the event of applications for industrial property rights.
 SAFETY - Prensas

Categoria 4 em sistemas hidráulicos

• Potência Hidráulica
• Tipos de Potência em Sistemas Hidráulicos

Potência Potência
Acionamento de Elétrica Mecânica Componentes
P UxI P  Fxv mecânicos de
motor elétrico
m Acionamento
W  VxA W  Nx
s
Nxm
W
Potência s
Potência Hidráulica
Mecânica
P  Mxω P  PxQ Sistema Hidráulico
Acoplamentos 1 N m3 Bombas
Transmissões W  Nmx W x
s Cilindros
Nm m2 s
W Nxm Motores
s W
s

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
14 editing, distribution, as well as in the event of applications for industrial property rights.
 SAFETY - Prensas

Bloco de segurança em Prensas – NR12

4.3. As prensas hidráulicas e similares devem possuir bloco hidráulico de

segurança ou sistema de segurança composto por válvulas em redundância
que possua a mesma característica e eficácia, com monitoramento dinâmico.

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
15 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
17 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
18 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
19 editing, distribution, as well as in the event of applications for industrial property rights.
 Blocos de adequação

”
Bloco de segurança em Prensas – NR12

PERIGO!
Hidráulica
existente

Bloco N

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
20 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
21 editing, distribution, as well as in the event of applications for industrial property rights.
 Blocos de adequação

Bloco de segurança em Prensas – NR12

Dados técnicos:

Hidráulico
-Pressão máxima = 315 bar
-Conexão T = 210 bar
-Fluído hidráulico = Óleo mineral (HL, HLP)
conforme DIN 51524
-Classe de pureza do fluído hidráulico conforme
ISO 4406 ( C ) classe 20/18/15

Elétrico
-Tipo de tensão = Continua
-Tensão disponível = 24V

Maiores informações ver também catálogos RP 23178 (TN 6), RP 23351 (TN10), RP 24751 (válvulas
pré-operadas) e RE 24830
Aplicações especiais entrar em contato com os canais de vendas da Bosch Rexroth

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
22 editing, distribution, as well as in the event of applications for industrial property rights.
 Blocos de adequação

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
24 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
25 editing, distribution, as well as in the event of applications for industrial property rights.
 Blocos de adequação

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
26 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
27 editing, distribution, as well as in the event of applications for industrial property rights.
 Blocos de adequação

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
28 editing, distribution, as well as in the event of applications for industrial property rights.
 Blocos de adequação

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
30 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
31 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
32 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
33 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
34 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
35 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
36 editing, distribution, as well as in the event of applications for industrial property rights.
 Risk Assessment

Internal | 13/05/2011 | DC/QMM3 Dr. Alexandre Orth | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
37 editing, distribution, as well as in the event of applications for industrial property rights.
 SAFETY - Prensas

OBRIGADO !!!!

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38 editing, distribution, as well as in the event of applications for industrial property rights.