Material Hardware Module Question:-

1. Four- Numerical series is used to designate the

a. Plain carbon and alloy
b. Molybdenum
c. Certain types of alloy steels
2. Nickel steel causes the spark stream
a. Long shaft that are straw colour
b. Straight white sprigs
c. White blocks of light within the main burst
3. Low carbon steel contain
a. 0.10 to 0.30 percent
b. 0.30 to 0.50 percent
c. 0.50 to 1.05 percent
4. Medium carbon steel
a. 0.10 to 0.30 percent
b. 0.30 to 0.50 percent
c. 0.50 to 1.05 percent
5. High carbon steel contain carbon
a) 0.10 to 0.30 percent
b) 0.30 to 0.50 percent
c) 0.50 to 1.05 percent
6. Sheet forms is used for secondary structural stressed structural parts
a) Low carbon steel
b) Medium carbon steel
c) High carbon steel
7. ................. increases the hardness, tensile strength, and elastic limit of steel without appreciably decreasing the ductility
a) Nickel
b) Chromium
c) Stainless
8. Type of steel has practically replaced carbon steel in the fabrication of fuselage tubing, engine mounts, landing gears, and other
structural parts.
a. Cr-vd
b. Cr-mb
c. Stainless steel
9. Al is vital to aviation because
a) High strength to weight ratio
b) Ease of fabrication
c) Its light weight
d) All the above
10. If weight is primary importance in casting than
a) Mg
b) Al
c) None the above
11. 6xxx indicate
a. Mg and Si
b. Si and Cu
c. Other element
12. 7xxx indicate
a) Zn
b) Mg and Si
c) Other element
13. ............is used for making compressor disk, spacer rings, compressor blades and vanes, through bolts, turbine housing and lines, and
miscellaneous hardware for turbine engine.
a) Al
b) Ti
c) Cr-mb
14. Beryllium Cu physical properties can be inc by
a) Heat treatment
b) Stress relieving
c) Full annealing
15. Muntz metal composed of
a) 40% Cu and 60% zinc
b) 60% Cu and 40% zinc
c) 60% brass and 40% Cu
16. Alloy which content major percent of Ni
a) Muntz metal
b) Red Brass
c) Monel
17. Alloy which physical properties cannot be increased by heat treatment
a) Monel
b) Beryllium Cu
c) Brass
18. Cold water quenching
a) 80 degree F
b) 85 degree F
c) 105 degree F
19. Heat treatment of ti includes
a) Relief of stresses set up during cold forming or maching
b) Annealing after hot working or cold working
c) Thermal hardening to improve strength
d) ALL
20. Second digit indicate specific alloy
a) Modification
b) Alloy type
c) Original alloy
21. Casting produce metal flowing under the gravity
a) Permanent casting
b) Sand casting
c) Both
22. Cast al bronze contain Cu
a) 89 %
b) 80 %
c) 56 %
23. If the carbon is added to iron, in percentage ranging upto approx
a) 1.05%
b) 1%
c) 2%
24. SAE 2330 steel is used extensively for aircrafts parts such as
a) Certain rod ends and light forging
b) Flat springs and coil spring
c) Bolts, terminals, keys, clevises and pins
25. Steel which is adaptable for welding
a) Molybdenum
b) Cr-mb
c) Cr-vd
26. Hardest structure of metals
a. Austenite
b. Cementite
c. Martensite
27. MTCS for Malleability
a) Used for making wire
b) Proportional to the brittle
c) Used for making sheet
d) C + Ti is most malleability
28. Which of them is frequently affected by corrosion
a) 1xxx
b) 2xxx
c) 3xxx
d) 4xxx
29. Formula of cementite
a) Fe3 C
b) C2 Fe
c) C3 Fe
d) Fe2 C
30. MTCS for quenching medium (High to low)
a) Brine > Oil > Water > Air
b) Water > Brine > Oil > Air
c) Brine > Water > Oil > Air
d) This is typical saying
31. Which of method is used to check hardness of the steel
a) Spark test
b) Izod
c) Bending
d) None of the above
32. 4XXX series major alloying element
a) Cu
b) Si
c) Mg
d) Si-Mg
33. Which is used for structural member in the vicinity of compass
a) Monal
b) Inconnel
c) K Monel due to non-magnetic
34. Cyaniding is
a) Heat treatment process
b) Case hardening
c) Annealing
35. Pressing and hammer comes under
a) Forging
b) Swaging
c) Rolling
d) Extrusion
36. All alloy process
a) SHT
b) PHT
c) Both
37. Drop of beam method and divider method used
a) Yield-point determination
 b) Hardness
c) Bending
38. Fatigue test
a. Izod And charpy
b. Rotating beam and cantilever
c. None of the above
39. Izod and charpy test determine
a) Fatigue test
b) Impact test
c) Hardnes
40. Rotating beam or rotating cantilever test
a) Hardness
b) Impact test
c) Fatigue test
41. Radiography is non-destructive method of locating cracks by means of
a) Alpha and beta ray
b) Alpha, beta and gamma ray
c) X – ray and gamma ray
42. Hardness tester uses for non ferrous material
a) Rockwell
b) Brinell
c) Barcoal tester
43. Which method is used for hardness testing method
a) Izod
b) Rotaing Beam
c) Vickers
d) None of the above
44. What is the dia of the ball penetrator used in the Rockwell testing
a) 1\16 inch
b) 1\8 inch
c) 1\32 inch
45. What is angle of square base pyramid used in Vickers test
a) 120 degree
b) 145 degree
c) 136 degree
46. Fatigue limit is
a) 0.2 x ultimate
b) 0.5 x ultimate
c) 0.9 x ultimate
47. Bolts and bushing are fitted in aircraft structure
a) Loosely
b) Snugly
c) Tightly
48. Rockwell tester is used for the
a) Hard material
b) Soft material
c) Soft and Hard of all shapes
49. MTCS SAE 6150
a) High strength and fatigue properties
b) Used for coil springs in aircraft and engine valve spring
c) Interchangeable with Silicon-chromium steel
d) All the above
50. Cd plating carried at
a) Low voltage not exceeding 12 volts
b) High voltage not exceeding 12 volts
 c) Low voltage exceeding 12 volts
51. Thickness of the Cd plating deposit is dependent upon the
a) Time
b) Current density
c) Both
52. Sherardizing is done
a) Cd 700 degree F
b) Zinc 700 degree F
c) Cd 1400 degree F
d) Zinc oxide 700 degree F
53. Taper ration of wood grain is
a) 4:1
b) 12:1
c) 8:1
d) 21:1
54. Each sheet of thin wood is known as
a) Plywood
b) Veneer
c) Brich
55. Which of the following is all purpose glue in aircraft construction
a) Casein Glue
b) Blood Albumin Glue
c) Alkaline Phenolic Glue
56. ......................is the direction along the length of the fabric
a) Warp
b) Weft
c) Ply
57. ...................is used over fabric and under the rib stitching to prevent the stitching cord from cutting through the fabric
a) Surface tape
b) Reinforcing Tape
c) Cello Tape
58. ................the suction on the upper surface of the wing from the fabric to the ribs which, in turn, carry loads into main wing structure
a) Sewing thread
b) Rib lacing Cord
c) Reinforcing Tape
59. ...............is the finishing tape that is doped over each rib to seam to cover the stitching
a) Surface tape
b) Reinforcing Tape
c) Linen thread
60. .................used for cross-bracing ribs and for binding
a) Reinforcing Tape
b) Rib Lacing Cord
c) Surface Tape
61. ................no. of process which increase the elasticity and strength and reduce the tackiness of rubber like material
a) Calendering
b) Vulcanizing
c) Unvulcanizing
62. Cannot be reformed
a) Thermosetting
b) Thermoplastic
c) Both
63. Annealing of steel is
a) Soft, ductile but does relieve stress and strain
b) Soft, ductile, relieve stress only
c) Soft, ductile, relieve strain only
 d) Soft, ductile, relieve stress and strain
64. Which has no softening effect upon heating
a) Thermoplastic
b) Thermosetting
c) Synthetic Rubber
a) While direct sunlight does not hard acrtlic plastic it will cause drying hardening of the masking adhesive making removal of the paper
difficult used to remove the hardening masking paper
a. MEK
b. By softening the adhesive
c. By softening the adhesive with aromatic naptha
65. Which has low water absorption rate and good resistance and low temperature
a) Natural rubber
b) Butyl rubber
c) Buna-S
66. Rubber used with phosphate ester hydraulic fluids (Skydrol), Silicone fluids, gases, Ketones and acetones
a) Natural rubber
b) Butyl rubber
c) Buna-S
67. A O-ring designate specifically for the use as a static Seal properly will not to the job when installed on the
a) Stationary
b) Moving parts
c) Both
68. Gasket can be used as an oil seal and between engine crankcase and accessories
a) Asbestos
b) Cork
c) Cu
69. Running seal is
a) Packing
b) Gasket
c) O-ring Packing
70. MTCS about composite
a) High strength to weight ratio
b) A + lighter than metal
c) C + rapid corrosion occur
71. MTCS regarding meshing of gear
a) Larger of the two is referred as GEAR
b) 1 + Smaller of the two is PINION
c) 2 + Either could be driver and the other driven member
d) Larger one will be driver while smaller one is pinion
72. MTCS compound gear train
a) Two of the intermediate gear mounted on the same shaft and rotating at the same speed
b) 1 + Gear train requires at least 4 gear
c) 1 + Gear train require at least 2 gear
73. MTCS Simple gear train
a) Two gear mounted on the same shaft
b) Two gear mounted on the separate shaft
c) Two or more gear mounted on the separate shaft
74. MTCS
a) Even no. of gear in the train will cause the driven gear to rotate in a direction opposite to that driver gear.
b) Odd no. of gear in the train will cause the driven gear to rotate in a direction same to that driver gear.
c) Both
d) Only 1 is correct
75. MTCS diametrical pitch
a) Higher diametrical pitch number means a smaller tooth size
b) Lower diametrical pitch number means a smaller tooth size
 c) 2 + addendum is the portion of the tooth that subjects below or inside pitch of circle.
76. MTCS addendum
a) Is the portion of the tooth that subject above or outside pitch of circle
b) Is the portion of the tooth that subject below or inside pitch of circle
c) None of the above
77. MTCS Clearance
a) Difference between addendum and dedendum
b) Difference between whole depth and working depth
c) Equal to twice of addendum
78. Purpose of the gear rack
a) Change rotary motion into reciprocating motion
b) Does not change rotary motion into reciprocating motion
c) Change reciprocating motion into rotary
79. Which gear is one which the teeth are cut so that they radiate from apex of the cone and lie on the conical surface
a) BEVEL gear
b) SPUR gear
c) HELICAL gear
80. Which gear are used to transmit motion from one shaft to another shaft at an angle to the first
a) BEVEL gear
b) SPUR gear
c) HELICAL gear
81. What are miter gear
a) Name given to mating bevel gear
b) 1 + Having same no. of teeth and pitch cone
c) 2 + Having angle of 45 degree
82. Which gear is one with teeth cut on a cylinder and at an angle with the axis of rotation of the gear body
a) BEVEL gear
b) SPUR gear
c) HELICAL gear
83. The parts of the surface if the thread which connect adjacent flanks at the top of the rigid
a) Root
b) Lead
c) Crest
84. Top surface joining the sides of the thread
a) Crest
b) Lead
c) Root
85. The distance a screw thread advance axially in one turn
a) Lead
b) Root
c) Crest
86. Type of damage & defect in composite
a) Crack
b) 1 + Cosmetic
c) 2 + Impact
d) 3 + holes
87. In an ultrasonic testing of composite
a) Use a high frequency waves
b) 1 + The wave pass through the composite structure
c) 2 + Pass the high frequency waves through the composite structure and record the time for returning waves
88. Repair may fall into
a) Bolted on metal or cured composite patches
b) 1 + Bonded on metal or cured composite patches
c) 2 + Resin injection
d) 3 + Laminating on new patches
89. Manufacture defect include

90. ...........are used where strength is not deciding factor

a) Screw
b) Bolt
c) Rivets
91. .........have no clearly defined grip length
a) Screw
b) Bolt
c) Rivets
92. In 1-inch dia size, the ............. thread specifies 12 thread per inch (1-12 inch)
a) NF
b) UNF
c) UNC
d) NC
93. MTCS
a) In 1-inch dia size, the UNF thread specifies 12 thread per inch (1-12 inch)
b) A + In 1-inch dia size, the NF thread specifies 14 thread per inch (1-14 inch)
c) B + both type of thread are designated by the number of times the incline rotates around a 1-inch length of the given dia
94. Corrosion in alloy and carbon steel is indicated
a) Red rust deposit and pitting
b) Black pits or uniform reddish – brown surface
c) White powdery
95. Corrosion resistant steel
a) Red rust deposit and pitting
b) Black pits or uniform reddish – brown surface
c) White powdery
96. Corroding action will take place if in contact with each other in presence of moisture
a) 7075 and 3003
b) 6053 and 5052
c) 2117 and 2124
d) 6053 and 7075
97. Forms of corrosion which occur in airframe structure
a) Surface and filliform
b) Stress corrosion and intergranula
c) Dissimilar metal corrosion and intergranular
98. Galvanic action takes palce
a) Intergranular corrosion
b) Surface corrosion
c) Dissimilar corrosion
99. The attack penetrate into the core of the material along the boundaries of the metal grain
a) Pitting corrosion
b) Intergranular corrosion
c) Stress corrosion
100. False briniling is type of corrosion
a) Stress corrosion
b) Fretting corrosion
c) Surface corrosion
101. Stress corrosion is due to combine effect
a. Tensile stress and improper cleaning
b. Tensile stress and metal system
c. tensile stress and corrosive environment
 102. Intergranular corrosion inspection method
a) Ultrasonic
b) Eddy current
c) Both

102) Corrosion occur due to

a) Climate
b) Dust and oil
c) Foreign material
d) All the above

103) Disassembly and inspection done in which type in corrosion

a) Stress corrosion
b) Intergranular corrosion
c) Dissimilar metal corrosion

104) Which tubing is used in for ventilating conduit and instrument lines
a) 1100
b) 2014
c) 6061

105) Which rivet is used for non structural purpose in aeroplane

a) Solid shank
b) Blind rivet
c) Mild steel rivet

106) Jo bolt is used

a) Permanent part of assembly
b) Not subjected to replacement or servicing
c) 3 piece rivet
d) All the above

107) Spring is made up

a) Plastic
b) 1 + Metal
c) 2 + Composite
d) 3 + Elastomer

108) Taper pin is used

a) Used is shear load
b) In tie rod terminal
c) For safe tying nut, bolt and screw

109) Corrosion can be removed by

a) Strip the area to be treated
b) 1 + Remove corrosion
c) 2 + Apply protective coating

110) Ti disadvantage
a) Ti is heavier than stainless steel
b) High melting point
c) Brittle on long expose of air

111) Lubrication of bearing

a) To lubricate area of rubbing contact between rolling element and cage
b) Dissipate heat
c) All the above

112) Anodizing is
a) 10% ................ by weight and 4% phosphorus by volume
b) 10% ................ by volume & 4% phosphorus by weight
c) 4% ................. by weight & 10% phosphorus by volume
d) 4% ................. by volume & 10% phosphorus by weight
113) Which can be rotated by finger
a) Wing nut
b) Plane check nut
c) Castellated nut

114) Which fastener is used where more strength is required

a) Bolt
b) Screw
c) Rivet

115) Clearance + Addendum

a) Deddendum
b) Whole depth
c) Pitch circle

116) Which bolt is interchangeable

a) AN 3 and AN 73
b) AN 7 and AN 73
c) None

117) In bearing
a) When direction of load is at right angle it is radial load and when the load is parallel to shaft it is axial load
b) Radial load changed due to RPM changed and AOA
c) Axial load change due to compressor and turbine
d) All the above

118) For removing abrasion scratch from al tubing

a) Al brush + O brush
b) Burnishing tool + emery paper
c) Al brush & burnishing tool

119) Which is spring is used for tension and compression load

a) Leaf spring
b) Helical compression and tension spring
c) Torsion spring

120) MTCS
a) AN has ressesd
b) AC has longer
c) AC has coarser

121) Which is non self locking nut

a) Shear nut AN 350
b) Castellated nut AN 320
c) Wing nut AN 310is done

122) MTCS
a) Self tapping screw not intended to be removed after installation
b) Structure screw is used only after installation
c) Drive screw is a nail and not a screw
d) Self tapping screw can be substitute for structural screw

123) Which are the following angle flaring is done

a) 37 degree
b) 35 degree
c) 45 degree
d) Both 1 and 2

124) Sealing application

a) Bulbed cherrylock rivet
b) Wire draw cherrylock rivet
c) Huck mechanical locked rivet
 125) Nicopress is related to
a) Cables
b) Hardness testing
c) Corrosion process

126) Which is formed by layer of flat spring

a) Flat spring
b) Spiral spring
c) Leaf spring

127) Recessed triangle indicate

a) Internal wrenching bolt
b) Close tolerance bolt
c) General purpose bolt

128) Carburizing occurred after heat treatment process for case harden which process known is
a) Tempering
b) Carburizing
c) Case Hardening

129) In casting alloy A214 indicate

a. Zinc improve its pouring qualities is indicated by the letter A
b. Zinc improve its pouring qualities is indicated by the letter T
c. Zinc improve its pouring qualities is indicated by the letter C

130. Proof test air or instrument lines are tested

a. Dry or oil free air
b. 1 + Nitrogen
c. Hydraulic fluid

131. MTCS Flareless tube installation

a. Final tightening commence at the point where the nut just begins to bottom
b. Use a wrench and turn the nut one-sixth turn
c. Permissible to tighten the nut an additional one sixth turn

132. In MS 21900 -4 D (MS flareless tube fitting) D indicate

a. Al alloy
b. Al
c. 2017 rivet is used

133. Which of the following is used in hydraulic lines in area where routine disconnection are not required
a. Swaged
b. Cryofit
c. Both

134. In cryofit sleeve mfg

a. 3% smaller, frozen in liquid nitrogen, expanded to 5% larger than the line
b. 5% smaller, frozen in liquid nitrogen, contracted to 3% larger than the line
c. 5% smaller, frozen in liquid nitrogen, expanded to 3% larger than the line

135. flared, flareless, or permanent type fitting may be used

a. Low, medium pressure system
b. In all system regardless of the pressure
c. Medium pressure

136. Advantage of double flare

a. Smoother and more concentric than single flare
b. 1 + more resistant to shearing effect
c. 1 + not resistant to shearing effect

137. Tubing made from 1100 H14 or 3003 H14 is used

a. Low or negligible fluid pressure
b. Low or medium pressure
c. Medium pressure

138. In number “AN3DD5A” indicate the number 5

a. 5/16 inch length of bolt
b. 5/8 inch length of bolt
c. 5/16 inch dia of bolt

139. The numberAN441 indicate the which type of rivet head

a. Round head rivet
b. Flat head rivet
c. Universal head rivet

140. A triangle marking on the head of bolt identified

a. AN standard bolt
b. Close Tolerance Bolt
c. MS bolt

141. Self locking nut are

a. Boots self locking nut
b. Stainless steel self locking nut
c. Elastic stop nut
d. All

142. Which washer is used in place which is subjected to vibration

a. Special Washer
b. Shakeproof washer
c. Lock Washer

143. MTCS
a. Riveted coated with zinc chromate is yellow
b. Metal spray is silver gray
c. Anodized has pearl gray
d. All

144. The most common aircraft cable is

a. 7x7 and 7x19
b. 7x1 and 7x18
c. 7x19 and 7x18
d. 7x18 and 7x14

145. Disadvantage of cable linkage is

a. Not flexible
b. Frequent adjustment of cable
c. High weight

146. MTCS
a. Taper pin are used to carry shear load
b. Flat head pin is used with rod terminals and secondary cable
c. Roll pin is tubular shape and seated in the full length of tube
d. All the above

147. Which determine the selection of wire in the electrical system

a. Voltage drop
b. Current carrying density
c. Both

148. To avoid the magnetic interference around wire which is used

a. Shielded wire
b. Standard aircraft wire
c. None

149. MTCS control cable

a. 3/32 inch cu brass
b. 1/16 inch cu brass
c. 3/32 inch stainless steel

150. MTCS
a. 10 gauge-blue
b. 15 gauge-red
c. 11 gauge-yellow
d. All

151. Spring which has excellent resistance to corrosion

a. Stainless steel
b. Cr – Vd steel
c. Cr – Mb steel

152. Size, Dia and material of spring is selected for

a. Load carrying capacity
b. Corrosion resistance
c. None