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INDUSTRIAL HYDRAULICS

Hydraulic and electronic components

RE 00 208/11.01
Replaces: 07.01
Publisher Bosch Rexroth AG
D-97813 Lohr a. Main
Zum Eisengießer 1 • D-97816 Lohr a. Main
Telephone 0 93 52/18-0
Telefax 0 93 52/18-23 58
Telex 6 89 418-0
eMail documentation@rexroth.de
Internet www.boschrexroth.de

Please take into account! Document No. RE 00 208/11.01


Replaces: 04.01
The colour code on the index page numbers as
well as the pages themselves refer to a Printed by Schleunungdruck GmbH
Rexroth product (blue) or Bosch product (red) . D-97828 Marktheidenfeld

Reprinting and translation, either in whole or in


Rexroth

Bosch

part, only with the publisher's permission.

Subject to revision.
Contents
t Page
HYDRAULIC PUMPS .............................................................................................................. 7
Axial piston units
– Fixed/variable displacement pumps for open circuit .......................................................................................... 9
– Variable displacement pumps for open or closed circuits ................................................................................. 11
– Elektronic components for axial piston units ................................................................................................... 16
External gear pumps ........................................................................................................................................ 17 18
Internal gear pumps ........................................................................................................................................ 19 21
Vane pumps ..................................................................................................................................................... 22 24
Radial piston pumps ........................................................................................................................................ 25
Combination pumps ........................................................................................................................................ 26

HYDRAULIC MOTORS ........................................................................................................ 27


Axial piston units
– Fixed motors.................................................................................................................................................. 28
– Variable motors ............................................................................................................................................. 32
– Switching motors ........................................................................................................................................... 33
Planetary motors (positioning motors) ............................................................................................................ 34
Radial piston excentric motors ........................................................................................................................ 35

MOTOR/PUMP ASSEMBLIES
Motor/pump compact units MPU .................................................................................................................... 36
Motor/pump assemblies .................................................................................................................................. 36

HYDRAULIC CYLINDERS .................................................................................................... 37


Tie rod type ...................................................................................................................................................... 38 38
Mill type .......................................................................................................................................................... 38 38

HYDRAULIC VALVES
Switching valves .............................................................................................................................................. 41
– Isolation valves
• Check valves .............................................................................................................................................. 42 45
• Isolator valves .......................................................................................................................................................... 46
• Pre-fill valves .............................................................................................................................................. 48

– Directional valves
• Directional poppet valves, direct operated ................................................................................................... 49
• Directional poppet valves, direct operated (cartridge valves) ......................................................................... 50
• Directional spool valves, direct operated – with manual, mechanical, fluidic or electrical operation ............... 51 54
• Directional spool valves, direct operated (cartridge valves) ........................................................................... 50
• Directional spool valves, pilot operated – with electro-hydraulic operation ................................................... 53 56
• Valves with position switches .................................................................................................................................... 82
• Valves with a mechanical position switches ............................................................................................................... 83

3
Contents Page
– Pressure valves
• Pressure relief valves, direct and pilot operated ........................................................................................... 57 59
• Pressure relief valves of sandwich plate design, direct and pilot operated ..................................................... 58 60
• Pump safety block, pilot operated ............................................................................................................... 61
• Pressure reducing valves, direct and pilot operated ...................................................................................... 62 64
• Pressure sequence valves, direct and pilot operated ..................................................................................... 66 68
• Pressure cut-off valves, pilot operated ......................................................................................................... 67 68
• Load control unit ...................................................................................................................................................... 84

– Flow valves
• Double throttle check valves (sandwich plate design) .................................................................................. 69 73
• Throttle and throttle check valves ................................................................................................................ 70 73
• 2-way flow control valves and rectifier sandwich plates ............................................................................... 71 74

– 2-way cartridge valves (logic elements)


• Directional function .................................................................................................................................... 75 76
• Pressure relief and sequence functions ........................................................................................................ 77 78
• Pressure reducing functions ........................................................................................................................ 79 80
• 2-way special cartridge valves ................................................................................................................................... 81
• 2-way cartridge valves with position switches ........................................................................................................... 83

Proportional, high response and servo valves .................................................................................................. 85


– Proportional and servo valves
• Proportional and high response valves, direct and pilot operated ................................................................. 86 93
• Proportional directional valves (cartridge valves).......................................................................................... 88
• Two and three stage servo valves ................................................................................................................ 92
– Proportional pressure control valves ............................................................................................................... 98 104
– Proportional flow control valves ................................................................................................................... 107 109

ELECTRONIC COMPONENTS, SYSTEMS AND ACCESSORIES.................................... 111


Amplifier cards and modules
– Analogue amplifier in Euro-card format ........................................................................................................ 112 116
– Analogue amplifier of modular design .......................................................................................................... 125 126
– Analogue command value cards in Euro-card format ..................................................................................... 129
– Analogue command value modules .............................................................................................................. 130
– Digital amplifiers in Euro-card format ........................................................................................................... 131
– Digital command value cards in Euro-card format ......................................................................................... 133
Digitale control cards and controller assemblies
– Digital control card VT-SWKD-2; DPCD ......................................................................................................... 133 138
– Digital axis control VT-HNC100 .................................................................................................................... 134
– Digital controller assembly VT-HNC100-SEK .................................................................................................. 135
– Digital controller assembly IP252mH ............................................................................................................ 136
Elektro-hydraulic systems
– Closed loop control electronics
• Electronics for testing technology .............................................................................................................. 139
• Control technology for theatre applications ............................................................................................... 140
• Application specific electronics ........................................................................................................................ 128; 137

4
Contents Page
– Control systems
• Control and automation technology for hydraulic units and systems .......................................................... 141
• Control systems SYDFE1; SYDFEE; SYDFEC ................................................................................................. 142
– Control electronics
• MX4 multi-axes CNC contol ...................................................................................................................... 143
Accessories
– Sensors and signal transmitters
• Pressure transducers and pressure indicators ............................................................................................. 144 145
• Electronic signal transmitters .................................................................................................................... 146 147
– Extended accessory programme
• Racks, card holders, card plugs and power supplies ................................................................................... 148 149
• Active plug ............................................................................................................................................................. 150
• Field bus capable active plugs for hydraulic switching valves AS-I- field bus ..............................................................152
• Test and service units ................................................................................................................................ 153 154

SIMULATION / ENGINEERING ......................................................................................... 155

CONTROL BLOCKS / PLATES ........................................................................................... 157


Standardised and branch indendent control blocks ....................................................................................... 158 158
Branch and customer specific control blocks ................................................................................................. 158 158
Compact hydraulics ....................................................................................................................................... 158
Standard manifold blocks .............................................................................................................................. 159

MEASUREMENT AND MONITORING EQUIPMENT ..................................................... 161


Pressure indicators
– Pressure gauge isolator valves and pressure gauge selector switches ............................................................ 162
Pressure switches
– Bourden tube pressure switches ................................................................................................................... 162
– Piston type pressure switches ....................................................................................................................... 163 163

FILTERS ................................................................................................................................ 161


Pressure filters ............................................................................................................................................... 164
Return filters .................................................................................................................................................. 164

ACCUMULATORS AND ACCUMULATOR ACCESSORIES ............................................ 165


Accumulator assemblies, accumulator safety and isolator blocks ................................................................. 166 167
Hydro-pneumatic accumulators ................................................................................................................................... 167
Safety valves, accumulator loading valves ...................................................................................................................168

HYDRAULIC POWER UNITS AND ACCESSORIES ........................................................ 169


Power units
– Standard power units and hydraulic reservoirs, Project power units ............................................................... 170 173
– Clamping and drive modules ........................................................................................................................ 174
– Filter/cooling circulation units ...................................................................................................................... 175
Accessories
– Pump mounting brackets ............................................................................................................................. 176

5
Notes

6
HYDRAULIC PUMPS

Axial piston pumps External gear pumps


Axial piston pumps of swash plate and Gear pumps count as one of the hydraulic
bent axis design are available for the classics.
medium and high pressure range. Single pumps, multiple pumps and noise
Design variants, in the power range and in reduced silence pumps offer in five build
the closed-loop and control possiblities series virtually limitless application
guarantee optimum solutions for stationary possiblities.
applications.
The performance profile
The performance profile
• Displacement volumes of 0.17 to 56 cm3
• Displacement volumes: • Nominal pressure up to 280 bar
10 to 1000 cm3 • Pressure dependent gap sealing and high
• Nominal pressure: Up to 420 bar pression manufacturing stand for
• Maximum speed up to 5600 min–1 optimum efficiency
• Maximum power 933 kW • Versions with differing flanges, shafts,
built-on valves and multiple pump
• Modular controllers:
combinations are available
Hydro-mechanical and electro-hydraulic
controllers

7
HYDRAULIC PUMPS

Internal gear pumps Vane pumps Radial piston pumps


The internal gear pumps can be The vane pump series are mainly used in Radial piston pumps are used for the high
continuously operated at up to 330 bar the lower and medium pressure ranges. pressure range (operating pressures up to
(depending on the build size). 700 bar). They are valve controlled self-
Due to the compact design a particularly priming pumps with a fixed displacement.
The performance profile
high power density results and a minimum
Variable pumps
of space is required. The performance profile
• Displacment volumes of 10 to 164 cm3
• Continuous pressure up to 210 bar • Displacement volumes of 0.40 to 20 cm3
The performance profile
• Multiple pump combinations are possible • Operating pressure up to 700 bar
• Displacement volumes of 1,7 to 250 cm3 • Direct or pilot operated pressure • Hydro-static bearing unloading for a long
• Continuous pressure up to 330 bar controller service life
• Pumps can be combined with each other • Pressure, flow controllers • Multiple pump combinations are possible
• Low flow pulses and low running noise • Electro-hydraulically adjustable • Suitable for use with special fluids
due to the internal gears
Fixed displacement pumps
• Very good volumetric efficiency due to
the hydraulic gap compensation of the • Displacement volumes of 18 to 193 cm3
axial and radial sealing gap • Continuous pressure up to 210 bar
• Multiple pump combinations are possible
• Low operating noise
• Maintenance friendly

8
Fixed displacement pumps
Type A2FO

Fixed displacement pumps


• Nominal pressure:
Nominal size 5: 315 bar
Nominal sizes 10 to 200: 400 bar
Nominal sizes 250 to 1000: 350 bar
• Peak pressure:
Nominal size 5: 350 bar
Nominal sizes 10 to 200: 450 bar
Nominal sizes 250 to 1000: 400 bar
• Series 6
• Open circuit
• Robust and short taper roller bearing
• Standard fixed displacement pump suitable for all applications in
the open circuit
• Service ports SAE or threaded
• Cylindrical shaft end with splined or keyed shaft
• Long-life bearings possible (nominal sizes 250 to 1000)

Nominal size 5 10 12 16 23 28 Type A2FO


Displacement Vg cm3 4.93 10.3 12 16 22.9 28.1 Nominal sizes 5 to 1000
Speed 1) nmax min–1 5600 3150 3150 3150 2500 2500 Axial tapered piston bent-axis design
Flow at nmax qV max L/min 27 32 37 49 56 69 Detailed information:
Power ∆p = 400 bar Pmax kW 9.6 2) 22 25 34 38 47 RE 91 401
Torque ∆p = 400 bar Tmax Nm 24.7 2) 65 76 100 144 178
Weight (approx.) m kg 2.5 5.4 5.4 5.4 9.5 9.5
Nominal size 32 45 56 63 80 90
Displacement Vg cm3 32 45.6 56.1 63 80.4 90
Speed 1) nmax min–1 2500 2240 2000 2000 1800 1800
Flow at nmax qV max L/min 78 100 110 123 141 158
Power ∆p = 400 bar Pmax kW 53 68 75 84 96 108
Torque ∆p = 400 bar Tmax Nm 203 290 356 400 511 572
Weight (approx.) m kg 9.5 13.5 18 18 23 23
Nominal size 107 125 160 180 200
Displacement Vg cm3 106.7 125 160.4 180 200
Speed 1) nmax min–1 1600 1600 1450 1450 1550
Flow at nmax qV max L/min 167 196 228 255 304
Power ∆p = 400 bar Pmax kW 114 133 155 174 207
Torque ∆p = 400 bar Tmax Nm 678 795 1020 1145 1272
Weight (approx.) m kg 32 32 45 45 66

Nenngröße 250 355 500 710 1000 1) These values are valid at an absolute
Displacement Vg cm3 250 355 500 710 1000 pressure of 1 bar in suction port S
Speed 1) nmax min–1 1500 1320 1200 1200 950 2) ∆p = 315 bar
Flow at nmax qV max L/min 375 469 600 826 950
Power ∆p = 350 bar Pmax kW 219 273 350 497 554
Torque ∆p = 350 bar Tmax Nm 1391 1976 2785 3955 5570
Weight (approx.) m kg 73 110 155 322 336 = Preferred product range

9
Fixed displacement pumps
Type A4FO

Fixed displacement pumps A4FO


• Nominal pressure:
Nominal sizes 16 to 40: 400 bar
Nominal sizes 71 to 500: 350 bar
• Peak pressure:
Nominal sizes 16 to 40: 450 bar
Nominal sizes 71 to 500: 400 bar
• Open circuit
• Series 3 (nominal sizes 16 to 40 and 125 to 500)
Series 1 (nominal size 71)
• Long bearing life
• Good suction characteristics
• Pump combinations possible
• Optional through-drive for mounting further pumps
• Operation using HF pressure fluids is possible with reduced
technial data (nominal sizes 71 to 500)

Nominal size 16 22 28 40 Type A4FO


Displacement Vg cm3 16 22 28 40 Nominal sizes 16 to 500
Speed 1) nmax min–1 4000 3600 3000 2750 Axial piston swashplate design
Detailed information:
Flow at nmax qV max L/min 64 79 84 110
RE 91 455
Power ∆p = 400 bar Pmax kW 43 53 56 73
Torque ∆p = 400 bar Tmax Nm 102 140 178 254
Weight (approx.) m kg 13.5 13.5 13.5 16.5

Nominal size 71 125 250 500


3
Displacement Vg cm 71 125 250 500
Speed 1) nmax min–1 2200 1800 1500 1320
Flow at nmax qV max L/min 152 225 375 660
Power ∆p = 350 bar Pmax kW 91 131 219 385 1) These values are valid at an absolute
Torque ∆p = 350 bar Tmax Nm 395 696 1391 2783 pressure of 1 bar in suction port S
Weight (approx.) m kg 34 61 120 220 2) ∆p = 420 bar

= Preferred product range

10
Variable displacement pumps
Type A4VSG

Variable displacement pumps


• Nominal pressure: 350 bar
• Peak pressure: 400 bar
• Series 1 and 3
• Closed circuit
• Mainly for use in stationary, industrial applications
• Valve block for safeguarding the closed circuit
• Auxiliary pumps for the boost and pilot oil circuit or an additio-
nal axial piston pump of up to the same size (combination
pump) can be connected to the through-drive
• Secondary control

Nominal size 40 71 125 180 250 Type A4VSG


Displacement Vg max cm3 40 71 125 180 250 Nominal sizes 40 to 1000
Speed nmax min–1 3700 3200 2600 2400 2200 Axial piston swashplate design
Detailed information:
Flow at nmax qV max L/min 148 227 325 432 550
RE 92 100
Power ∆p = 350 bar Pmax kW 86 132 190 252 321
Pump for the semi-closed circuit,
Torque ∆p = 350 bar Tmax Nm 223 395 695 1002 1391 see RE 92 110
Weight (approx.) EO+valve block m kg 47 60 100 114 214 Hydrostatic gearbox, secondary control with
Nominal size 355 500 750 1000 A4VS components, see RE 92 055

Displacement Vg max cm3 355 500 750 1000


Speed nmax min–1 2000 1800 1600 1600
Flow at nmax qV max L/min 710 900 1200 1600
Power ∆p = 350 bar Pmax kW 414 525 699 933
Torque ∆p = 350 bar Tmax Nm 1975 2783 4173 5565
Weight (approx.) EO+valve block m kg 237 350 500 630

MA EO1/EO2 HM1/2 DS1


Manual control Hydraulic flow control Hydraulic flow control, Speed regulation, secondary
(proportional valve) flow-related controlled
EM
Electromotive HS/HS3 HD DR
control Hydraulic flow control Hydraulic control, pilot Pressure controller
(servo/proportional valve) pressure-related DP
HW
Hydraulic flow control, Pressure controller for
position-related parallel operation

s (β) U pSt pB

–Vg max –Vg max –Vg max Vg = Displacement


+Vg max +Vg max +Vg max pSt = Pilot pressure
pB = Operating pressure
s = Actuator travel
s (β) U Vg min Vg max U = Control voltage
pSt

= Preferred product range

11
Variable displacement pumps
Type A4VSO

Variable displacement pumps


• Nominal pressure 350 bar
• Peak pressure 400 bar
• Series 1 and 3
• Open circuit
• Use for stationary applications
• Long bearing life
• Comprehensive controller and adjustment element product
range
• Secondary control
• Through-drive option

Nominal size A4VSO 40 71 125 180 250 Types A4VSO, A4VSLO


Displacement Vg max cm3 40 71 125 180 250 Nominal sizes 40 to 1000
Speed 1) nmax min–1 2600 2200 1800 1800 1500 Axial piston swashplate design
Flow at nmax qV max L/min 104 156 225 324 375 Detailed information:
Power ∆p = 350 bar Pmax kW 60 91 131 189 218 RE 92 050
Torque ∆p = 350 bar Tmax Nm 222 395 695 1002 1391 Hydraostatic gearbox, secondary control
with A4VS components, see RE 92 055
Weight (approx.) press. controller m kg 39 53 88 102 184
Nominal size A4VSO 355 500 750 1000
3
Displacement Vg max cm 355 500 750 1000
Speed 1) nmax min–1 1500 1320 1200 1000
Flow at nmax qV max L/min 533 660 900 1000
Power ∆p = 350 bar Pmax kW 311 385 525 583
Torque ∆p = 350 bar Tmax Nm 1976 2783 4174 5565 1) These valves are valid at an absolute
Weight (approx.) press. controller m kg 207 320 460 605 pressure of 1 bar in suction port S

DR FR DFR LR2
Pressure controller Flow controller Pressure and flow controller Power controller
DP LR3
Pressure controller for parallel Power controller, remote controlled
operation pB pB pB
pB

Vg min Vg max Vg min Vg max Vg min Vg max Vg min Vg max

MA HS/HS3 EO1/EO2 HD
Manual control Hydraulic displacement Hydraulic displacement Hydraulic control, pilot
EM control (servo/proportional control (proportional valve) pressure-related
Electromotive adjustment valve)
s U U pSt
Vg = Displacement
pB = Operating pressure
pSt = Pilot pressure
s = Actuator travel
ß = Swivel angle
U = Control voltage
Vg min Vg max Vg min Vg max Vg min Vg max Vg min Vg max

HM1/2 DS1
Hydraulic displacement Speed control, secondary
control, flow-related control
= Preferred product range

12
Variable displacement pumps
Type A10VSO

Variable displacement pumps


• Nominal pressure 280 bar (NS 18 to 140)
• Nominal pressure 250 bar (NS 10)
• Peak pressure 350 bar (NS 18 to 140)
• Peak pressure 315 bar (NS 10)
• Open circuit
• Series 3 (NS 18 to 140)
• Series 5 (NS 10)
• Long bearing life
• Comprehensive controller and adjustment element product
range
• Through-drive option for mounting further pumps of up to the
same size (combination pump, not NS 10)

Nominal size 10 18 28 45 Type A10VSO


Displacement Vg max cm3 10.5 18 28 45 Nominal sizes 10 to 140
Speed 1) nmax min–1 3600 3300 3000 2600 Axial piston swashplate design
Flow at nmax qV max L/min 37.8 59.4 84 117 Detailed information:
Power ∆p = 280 bar Pmax kW 15.7 2) 27.7 39 55 NS 10: RE 92 713
Torque ∆p = 280 bar Tmax Nm 41.7 2) 80 125 200 NS 18: RE 92 712
NS 28 to 140: RE 92 711
Weight (approx.) press. controller m kg 8 12 15 21

Nominal size 71 100 140


Displacement Vg max cm3 71 100 140
Speed 1) nmax min–1 2200 2000 1800
Flow at nmax qV max L/min 156 200 252
Power ∆p = 280 bar Pmax kW 73 93 118
Torque ∆p = 280 bar Tmax Nm 316 445 623
Weight (approx.) press. controller m kg 33 45 60
DR DFR DFLR DFE
Pressure controller Pressure and flow controller Pressure, flow and power Pressure, flow controller,
controller electronic
pB pB pB Vg, pB
Vg = Displacement
U = Control voltage
pB = Operating pressure
pSt = Pilot pressure
I = Current

Vg min Vg max Vg min Vg max Vg min Vg max pSoll U

FHD ED
Displacement controller, pilot Electro-hydraulic closed-loop
pressure-related, with pressure control
closed-loop pressure control 1) These values are valid at an absolute
pressure of 1 bar in suction port S
pSt pB
2) ∆p = 250 bar

Vg min Vg max I = Preferred product range

13
Variable displacement pumps
Type A7VO

Variable displacement pumps


• Nominal pressure 350 bar
• Peak pressure 400 bar
• Series 6
• Open circuit
• Robust and proven design for a multitude of open-circuit
applications
• Long-life bearing for increased bearing life possible
(NS 250 to 1000)
• Visual or electrical swivel angle indicator on request
(NS 250 to 1000)
• Comprehensive controller and adjustment element product
range
Nominal size 55 80 107 160 Type A7VO
Displacement Vg max cm3 54,8 80 107 160 Nominal sizes 55 to 1000
Speed 1) nmax min–1 2500 2240 2150 1900 Axial tapered piston bent-axis design
Flow at nmax qV max L/min 133 174 223 295 Detailed information:
Power ∆p = 350 bar Pmax kW 80 105 134 177 • NS 55 to 160 – RE 92 202
Torque ∆p = 350 bar Tmax Nm 305 446 596 891 • NS 250 to 1000 – RE 92 203
Weight (approx.) m kg 25 40 49 71

Nominal size 250 355 500 1000


Displacement Vg max cm3 250 355 500 1000
Speed 1) nmax min–1 1500 1320 1200 950
Flow at nmax qV max L/min 375 469 600 950
Power ∆p = 350 bar Pmax kW 212 265 340 538
Torque ∆p = 350 bar Tmax Nm 1391 1976 2783 5565 1) These valves are valid at an absolute
Weight (approx.) m kg 102 173 234 450 pressure of 1 bar in suction port S

LR DR EP HD
Power controller Pressure controller El. adjustment element with Hydraulic adjustment
proportional solenoid element, pressure-related
pB pB I pSt
Vg = Displacement
pB = Operating pressure
pSt = Pilot pressure
I = Control current

Vg min Vg max Vg min Vg max Vg min Vg max Vg min Vg max

= Preferred product range

14
Variable displacement pumps
Type A4VB

Variable displacement pumps A4VB


• Nominal pressure: 420 bar
• Peak pressure: 450 bar
• Series 3
• Variable displacement pump for the closed circuit and preload
operation

Nominal size 450 675 Type A4VB


Displacement Vg cm3 456 675 Nominal sizes 450 and 675
Speed nmax min–1 1800 1600 Axial piston swashplate design
Detailed information:
Flow at nmax qV max L/min 821 1080
RE 92 120
Power ∆p = 420 bar Pmax kW 574 756
Torque ∆p = 420 bar Tmax Nm 3044 4508
Weight (approx.) m kg 420

HS/HS3 HM1/2
Hydraulic displacement Hydraulic displacement
adjustment element (servo/ adjustment element, flow-
proportional valve) related

–Vg max
+Vg max
Vg = Displacement
pSt = Pilot pressure
U U = Control voltage

= Preferred product range

15
Electronics for axial piston units

Overview of electronic components and systems suitable for axial


piston units in stationary applications

Detailed
Component type information:
Senors
HM 12, HM 13 Pressure transducers RE 29 933
HM 14, HM 15 Pressure transducers RE 29 932
HM 16 Pressure transducers RE 30 266
Analogue open-loop control electronics
VT 2000 Amplifiers for proportional valves RE 29 904
VT 5003 and VT 5004 Amplifiers for proportional valves RE 29 945
VT 5010 Amplifiers for proportional valves RE 29 945
VT-VSPA1(K)-1 Amplifiers for proportional valves RE 30 111
Analogue closed-loop control electronics
RE 29 955
VT 5035 Amplifiers for flow control
= Preferred product range

RE 29 763
VT 11019 Amplifiers for flow control
RE 29 993
VT-SR7 Amplifiers for flow control
RE 29 775
VT 12000 Speed control of secondary units
RE 30 024, RE 30 030, RE 30 027
SYDFE1, SYDFEE, SYDFEC Control systems for controlling A10VSO…
Digital closed-loop control electronics RE 30 021
VT 12350 Control systems for controlling A4VS…HS3 RE 30 020
VT 12352 Control systems for controlling A2V…EO1 RE 30 141
SYHNC100-SEK Controller assemblies for A4VS…DS1(E) secondary units
Accessories RE 29 928
VT 3002 Card holder RE 30 103
VT 12302 Closed card holder RE 30 104
VT 12304 Interface converter RE 29 768
VT 19101 to 19110 19-inch rack RE 29 929
VT-NE30 to VT-NE32 Compact power supply units RE 29 761
VTS 0102 FUW1 frequency/voltage converter RE 29 798
VT 12321 BB-3 hand-held control box RE 29 899
BODIV PC programme for digital amplifier cards

16
External gear pumps
Type 1PF2G

Fixed displacement pumps


• Nominal pressure 250 bar
• Plain bearings for heavy loads
• Single-block bearing
• Drive shafts according to ISO or SAE
• Combination of several pumps possible
• Line connections:
Connecting flanges or pipe thread

Frame size G2, series 4X Type 1PF2G


Nominal size 4 5 8 11 14 16 19 22 Nominal sizes 4 to 45
Displacement Vg max cm3 4 5.5 8.2 11 14.1 16.2 19 22.4 Detailed information:
Operating pressure pmax bar 250 250 250 250 250 250 240 210 • Frame size G2, series 4X RE 10 030
• Frame size G3, series 3X RE 10 039
Power at 1450 min-1 P kW 3 4 6.5 7.5 9 11 12.5 13
Speed range 1) n min-1 500 to 5000
Weight m kg 2.4 2.5 2.6 2.7 2.8 2.9 3.1 3.3

Frame size G3, series 3X


Nominal size 20 23 26 29 32 38 45
Displacement Vg max cm3 20.9 23.4 25.9 30.1 32.6 37.6 45.2
Operating pressure pmax bar 260 260 260 240 220 210 180
Power at 1450 min-1 P kW 14.2 16 16.8 19.5 19.5 21.3 22.2
Speed range 1) n min-1 500 to 3600
1) Depending on size
Weight m kg 3.9 3.9 3.9 4.3 4.3 4.3 6.2

17
External gear pumps

Fixed displacement pumps


• Nominal pressure 250 bar
• Plain bearings for high loads
• Bearing bushes
• Drive shafts to ISO or SAE
• Combination pumps are possible
• Pipe connections:
Flanges or threaded connections

Build size B Detailed information:


Nominal size 1 2 3 4 5 AKY 001/1
Displacement volume Vg max cm3 1 2 3 3.8 4.6 1) Nominal size dependent
Operating pressure pmax bar 230 230 230 210 160
Power at 1450 min-1 Phyd kW 0.56 1.12 1.67 1.93 1.78
Speed range 1) n min-1 750 to 6000
Weight m kg 0.8 0.86 0.9 0.9 0.9
Build size F
Nominal size 4 5 8 11 14 16 19 22
Displacement volume Vg max cm3 4 5.5 8 11 14 16 19 22.5
Operating pressure pmax bar 280 280 280 280 280 280 230 210
Power at 1450 min-1 Phyd kW 2.7 3.72 5.41 7.44 9.47 10.8 10.6 11.4
Speed range 1) n min-1 500 to 4000
Weight m kg 2.8 2.85 2.9 3 3.2 3.4 3.6 3.8
Build size G
Nominal size 22 28 32 38 45 56
Displacement volume Vg max cm3 22.5 28 32 38 45 56
Operating pressure pmax bar 250 250 250 230 200 160
Power at 1450 min-1 Phyd kW 13.6 16.9 19.4 21.2 21.8 21.7
Speed range 1) n min-1 500 to 3000
Weight m kg 9 9.2 9.4 9.7 9.9 10.4

= Preferred product range

18
Internal gear pumps
Type PGF

Fixed displacement pumps


• Maximum pressure 210 bar
• Very low operating noise
• Low flow pulsation
• High efficiency even at low viscosity due to sealing gap
compensation
• Suitable for a wide speed and viscosity range
• Combination of several pumps possible
• Can be combined with axial piston pumps and with vane pumps
• Available as completely assembled compact drive unit (pump
with electric motor) type "MPU"

Frame size 1 Type PGF


Nominal size 1.7 2.2 2.8 3.2 4.1 5.0 Nominal sizes 1.7 to 40
Displacement Vg max cm3 1.7 2.2 2.8 3.2 4.1 5.0 Detailed information:
Operating pressure 3) pmax bar 180 210 210 210 210 180 RE 10 213
1)
Power (1450 min-1) P kW 1.2 1.8 2 2.2 2 3.1
Speed range n min-1 On request 2)

Weight 4) m kg 0.8 0.9 1.0 1.0 1.1 1.3


Frame size 2
Nominal size 6 8 11 13
Displacement Vg max cm3 6.5 8.2 11 13.3
Operating pressure 3) pmax bar 210
1)
Power (1450 min-1) P kW 4 5.1 6.6 8
Speed range n min-1 On request 2)

Weight 4) m kg 2.1 2.2 2.4 2.6


Frame size 2
Nominal size 16 19 22
Displacement Vg max cm3 16 18,9 22
Operating pressure 3) pmax bar 210 210 180
1)
Power (1450 min-1) P kW 9,3 10.9 12,4
Speed range n min-1 On request 2)

Weight 4) m kg 2.7 2.9 3.1


Frame size 3
Nominal size 20 22 25 32 40
1) At max. continuous operating pressure;
Displacement Vg max cm3 20.6 22.2 25.4 32.5 40.5
Pressure fluid temperature
Operating pressure 3) pmax bar 210 210 210 210 180 ϑ = 50 °C
1)
Power (1450 min-1) P kW 11.7 12.5 14.1 18.1 20.0 2) Depending on size
Speed range n min-1 On request 2) 3) Continuous
Weight 4) m kg 3.3 3.7 4.1 4.5 4.9 4) For pump with 2-hole mounting type

= Preferred product range

19
Internal gear pump
Type PGH

Fixed displacement pump


• Maximum pressure: up to 350 bar
• Very low operating noise
• Low flow pulsation
• High efficiency even at low speed and viscosity due to sealing
gap compensation
• Suitable for a wide speed and viscosity range
• All frame sizes and nominal sizes can be combined with each
other
• Can be combined with vane pumps and axial piston pumps

Frame size 2 Type PGH


Nominal size 5 6.3 8 Nominal sizes 5 to 250
Displacement Vg max cm3 5.2 6.5 8.2 Detailed information:
Operating pressure 1) pmax bar 350 RE 10 223
Speed nmin min-1 600
Speed nmax min-1 3000
Weight m kg 4.3 4.8 5
Frame size 3
Nominal size 11 13 16
Displacement Vg max cm3 11 13,3 16
Operating pressure 1) pmax bar 350
Speed nmin min-1 600
Speed nmax min-1 3000
Weight m kg 5.9 6.2 6.4

Frame size 4
Nominal size 20 25 32 40 50 63 80 100
Displacement Vg max cm3 20,1 25,3 32,7 40,1 50,7 65,5 80,3 101,4
Operating pressure 1) pmax bar 315 315 315 315 315 250 250 210
Speed nmin min-1 500 500 500 500 500 400 400 400
Speed nmax min-1 3000 3000 3000 2600 2600 2600 2200 2200
Weight m kg 13,5 14 14,5 15 16 17 18,5 20
Frame size 5
Nominal size 63 80 100 125 160 200 250
Displacement Vg max cm3 64.7 81.4 100.2 125.3 162.8 200.4 250.5
Operating pressure 1) pmax bar 315 315 315 315 250 210 160
Speed nmin min-1 400 400 400 400 300 300 300
Speed nmax min-1 2600 2200 2200 2200 1800 1800 1800
Weight m kg 39 40.5 42.5 45 49 52.5 57.5 1) Intermittent

= Preferred product range

20
Internal gear pump
Type IPK

Fixed displacement pump


• Maximum pressure: up to 330 bar 1)
• Very low operating noise
• Low flow pulsation
• High efficiency even at low viscosity
• Combination pumps are possible

Frame size 3 Type IPK


Nominal size 3,5 5 6,3 8 10 Nominal size 3,5 to 250
Displacement Vg max cm3 3,5 5 6,3 8 10 Detailed information:
Operating pressure 1) pmax bar 330 330 330 330 330 on request
Power 2) (1450 min-1) P kW 3,0 4,1 5,0 6,5 8,5
Speed range min/max n min-1 600/3200
Weight m kg 4,0 4,2 4,4 4,6 4,8
Frame size 4
Nominal size 13,0 16,0 20,0 25,0 32,0
Displacement Vg max cm3 13,0 16,0 20,0 25,0 32,0
Operating pressurek 1) pmax bar 330 330 330 300 250
Power 2) (1450 min-1) P kW 11,5 13,5 17,5 20,2 22,0
Speed range min/max n min-1 600/3200 600/2800
Weight m kg 8,6 9,0 9,6 10,2 11,0
Frame size 5
Nominal size 40,0 50,0 64,0
Displacement Vg max cm3 40,0 50,0 64,0
Operating pressure 1) pmax bar 310 280 230
Power 2) (1450 min-1) P kW 33,0 38,0 38,5
Speed range min/max n min-1 600/2200
Weight m kg 16,3 17,4 18,7
Frame size 6
Nominal size 80,0 100,0 125,0
Displacement Vg max cm3 80,0 100,0 125,0
Operating pressure 1) pmax bar 280 250 210
Power 2) (1450 min-1) P kW 60,0 66,0 70,0
Speed range min/max n min-1 600/1800
Weight m kg 30,7 32,6 35,0
Frame size 7
Nominal size 160,0 200,0 250,0
Displacement Vg max cm3 160,0 200,0 250,0
Operating pressure 1) pmax bar 280 250 210
Power 2) (1450 min-1) P kW 120,0 130,0 170,0 1) Continuous
Speed range min/max n min-1 600/1800 2) At max. operating pressure (bar);
Weight m kg 50,0 54,0 59,0
n = 1450 min, ϑ = 40 °C, ν = 46 mm2/s

21
Vane pumps
Types PVV, PVQ

Fixed displacement pumps


• Maximum pressure 210 bar
• Low operating noise
• Low flow pulsation
• Suitable for a wide speed and viscosity range
• Combination of several pumps possible
• Can be combined with axial piston pumps and vane pumps

Frame size 1 Types PVV, PVQ


Nominal size 18 27 36 40 46 Nominal sizes 18 to 193
Displacement Vg max cm3 18 27 36 40 46 Detailed information:
Operating pressure 3) pmax bar 210 210 210 160 140 RE 10 335
Power 1) (1450 min-1) P kW 11 16 21 18 18
Speed range n min-1 On request 2)
Weight m kg 12
Frame size 2
Nominal size 40 45 55 60 68
Displacement Vg max cm3 40 45 55 60 68
Operating pressure 3) pmax bar 210
Power 1) (1450 min-1) P kW 22 26 32 34 37
Speed range n min-1 On request 2)

Weight m kg 14,8
Frame size 4
Nominal size 69 82 98 113 122
Displacement Vg max cm3 69 82 98 113 122
Operating pressure 3) pmax bar 210
Power 1) (1450 min-1) P kW 38 45 55 60 65
Speed range n min-1 On request 2)
Weight m kg 23
Frame size 5
Nominal size 139 154 162 183 193
Displacement Vg max cm3 139 154 162 183 193
1) At maximum continuous operating
Operating pressure 3) pmax bar 175
pressure; pressure fluid temperature
Power 1) (1450 min-1) P kW 69 75 80 90 95 ϑ = 50 °C
Speed range n min-1 On request 2) 2) Depending on size
Weight m kg 34 3) Continuous (for type PVQ)

= Preferred product range

22
Vane pumps type PV7..., pilot operated
Vane pumps type PV7...A, direct operated

Variable displacement pumps , pilot operated


• Variable displacement
• Low operating noise
• Pressue and flow can be controlled
• Controller adjustment element can optionally be locked
• Also available as completely assembled compact drive unit
(pump with electric motor) type "MPU"
• Low hysteresis
• Very short control times
• Pump combinations possible with standard pumps
• Mounting and connection dimensions according to
– VDMA 24 560/1
– ISO 3019/2

Frame size 10 16 25 Type PV7..., pilot operated


Displacement Vg max cm3 14 20 20 30 30 45 Nominal sizes 14 to 150
Operating pressure pmax bar 160 100 160 80 160 80 Nominal pressure 160 bar
Power at 1450 min–1 Pmax kW 6.3 5.8 10 7.1 13.7 10.5 Detailed information:
Speed range n min–1 900 to 1800 RE 10 515
Weight m kg 12.5 17 21
Frame size 40 63 100
Displacement Vg max cm3 45 71 71 94 118 150
Operating pressure pmax bar 160 80 160 80 160 80
Power at 1450 min–1 Pmax kW 20,5 17 34 22 54 35
Speed range n min–1 900 to 1800
Weight m kg 30 37 56

Variable displacement pumps, direct operated


• Very short control times
• Low operating noise
• Low zero-stroke power
• Mounting and connection dimensions according to
VDMA 24 560/1 and ISO 3019/2
• Good efficiency
• Also availabe as completely assembled compact drive unit
(pump with electric motor) type "MPU"
• Pump combinations possible

Frame size 06 20 Type PV7...A, direct operated


Displacement Vg max cm3 10 14 20 25 Nominal sizes 10 to 25
Operating pressure pmax bar 100 70 100 100 Nominal pressure 100 bar
Power at 1450 min–1 Pmax kW 2.5 2.7 5 6 Detailed information:
RE 10 520
Speed range n min–1 1000 to 1800 RE 10 521
Weight m kg 6.3 11.4 11.4
= Preferred product range

23
Variable vane pumps
Type VPV

Variable vane pumps


• Maximum pressure 210 bar
• Low operating noise
• Axial gap compensation for high efficiency
• Combination pumps are possible

Nominal size 16 25 32 45 63 Detailed information:


AKY 003/4
Displacement volume Vg max cm3 16.8 27.4 32.0 47.3 64.4
1) At 210 bar
Operating pressure pmax bar 210
Power 1) (1450 min-1) P kW 3.0 3.6 3.6 6.3 6.9
Speed range n min-1 900 to 1800
Weight m kg 16.5 28 28 58 58

Nominal size 80 100 130 164


Displacement volume Vg max cm3 82.3 99.0 131.0 164.0
Operating pressure 3) pmax bar 210
Power 1) (1450 min-1) P kW 6.9 10.4 10.6 10.6
Speed range n min-1 900 to 1800
Weight m kg 58 113 113 113

24
Radial piston pumps
Types R4, R4-Mini

Fixed displacement pumps


• Nominal pressure 700 bar
• Self-aspirating, valve-controlled
• Very low noise
• Long bearing life due to hydro-dynamically lubricated plain
bearings
• Several pressure ports with different cylinder combinations
possible
• Can be combined with fixed and variable displacement vane,
gear and axial piston pumps
• 14 nominal sizes, favourable graduations for optimum matching
to the application

Nominal size 1.6 2.0 2.5 3.15 4.0 Type R4


Displacement Vg max cm3 1.51 2.14 2.59 3.57 4.32 Nominal sizes 1.6 to 20.0
Operating pressure pmax bar 700 Radial piston pump with 3, 5 or 10 pistons
Power at 1450 min-1 P kW 2.9 4.1 4.9 6.8 8.1 Detailed information:
RE 11 263
Speed range n min-1 1000 to 2000
Weight m kg 6.8 6.8 6.8 8.6 8.6

Nominal size 6.3 8.0 3.15 5.0 6.3


Displacement Vg max cm3 7.14 8.63 3.39 4.82 5.83
Operating pressure pmax bar 700 700 500 500 500
Power at 1450 min-1 P kW 13.6 16.1 4.7 6.7 7.9
Speed range n min-1 1000 to 2000
Weight m kg 12.7 12.7 6.8 6.8 6.8

Nominal size 8.0 10.0 16.0 20.0


Displacement Vg max cm3 8.03 9.71 16.07 19.43
Operating pressure pmax bar 500
Power at 1450 min-1 P kW 10.9 12.9 21.2 25.3
Speed range n min-1 1000 to 2000
Weight m kg 8.6 8.6 12.7 12.7

Fixed displacement pumps


• Nominal pressure 700 bar
• Very compact build, hence installation-friendly dimensions
• 5 nominal sizes
• Piston/cylinder kits also available

Nominal size 0.4 0.63 1.0 1.6 2.0 Type R4-Mini


Displacement Vg max cm3 0.4 0.63 1.0 1.6 2.0 Nominal sizes 0.4 to 2.0
Radial piston pump with 3 pistons
Operating pressure pmax bar 700 700 450 250 175
Detailed information:
Power at 1450 min-1 P kW 0.66 1.15 1.14 1.06 0.86
RE 11 260
Speed range 1) n min-1 1000 to 3400 1) Depending on size

Weight m kg 2.6
= Preferred product range

25
Combination pumps

Fixed displacement pump + Fixed displacement pump


Variable displacement pump + Fixed displacement pump
Variable displacement pump + Variable displacement pump
Numerous combination options

Rear pump Combination pumps


Detailed information on request
PGH/PGF

PVV/PVQ
R4 Mini

A10
PV7

G2

G3
R4

PV7 • • • • • • • •
PGH/PGF – • – – • – • •
Front pump

R4 – – – – • • – –
• = included in product range
G2 – – – – • – – –
– = not available
G3 – – – – • • – – Multiple combinations on request
A10 – • – – • • • •

= Preferred product range

26
HYDRAULIC MOTORS

Axial piston motors Radial piston eccentric motors


Swash plate and bent axis axial piston Radial piston eccentric motors of the types
motors are available for the medium and MR.. are externally pressurised fixed
high pressure ranges. displacement hydraulic motors.
Our proven hydrostatic drives for stationary The direction of rotation can be clockwise
applications are robust, reliable, have a or anti-clockwise as well as bi-directional.
long service life, have low noise emissions,
and high efficiency as well as being
The performance profile
economical.
• Swept volumes up to 10802 cm3
The performance profile • Max. Speeds up to 800 min–1
• Continuous power up to 370 kW
• Swept volumes of 5 to 1000 cm3
• Torques up to 40000 Nm
• Nominal pressures up to 400 bar
• Max. speed up to 10000 min–1
• Torques up to 5570 Nm

27
Fixed displacement motors
Type A2FM

Fixed displacement motors


• Nominal pressure: NS 5: 315 bar; NS 10 to 200: 400 bar;
NS 250 to 1000: 350 bar
• Peak pressure: NS 5: 350 bar; NS 10 to 200: 450 bar
NS 250 to 1000: 400 bar
• Series 6
• Open and closed circuit
• Standard motor suitable for all applications
• Brake valves can be directly fitted
• Integrated or built-on flushing valves
• Suitable for pump operation in the closed circuit
• Long-life bearing possible (NS 250 to 1000)

Nominal size 5 10 12 16 23 28 Type A2FM


Swept volume Vg cm3 4.93 10.3 12.0 16.0 22.9 28.1 Nominal sizes 5 to 1000
Speed nmax min–1 10000 8000 8000 8000 6300 6300 Axial tapered piston bent-axis design
Inlet flow qV max L/min 49 82 96 128 144 176 Detailed information:
RE 91 001
Power ∆p = 400 bar Pmax kW 26 1) 55 64 85 96 118
Torque ∆p = 400 bar T Nm 25 1) 65 76 100 144 178
Weight (approx.) m kg 2.5 5.4 5.4 5.4 9.5 9.5
Nominal size 32 45 56 63 80 90
Swept volume Vg cm3 32 45.6 56.1 63 80.4 90
Speed nmax min–1 6300 5600 5000 5000 4500 4500
Inlet flow qV max L/min 201 255 280 315 360 405
Power ∆p = 400 bar Pmax kW 134 170 187 210 241 270
Torque ∆p = 400 bar T Nm 204 290 356 400 508 572
Weight (approx.) m kg 9.5 13.5 18 18 23 23
Nominal size 107 125 160 180 200 250
Swept volume Vg cm3 106.7 125 160.4 180 200 250
Speed nmax min–1 4000 4000 3600 3600 2750 2500
Inlet flow qV max L/min 427 500 577 648 550 625
Power ∆p = 400 bar Pmax kW 285 333 385 432 367 365 2)
Tightening torque ∆p = 400 bar T Nm 680 796 1016 1144 1272 1393 2)
Weight (approx.) m kg 32 32 45 45 66 73
Nominal size 355 500 710 1000
Swept volume Vg cm3 355 500 710 1000
Speed nmax min–1 2240 2000 1600 1600
Inlet flow qV max L/min 795 1000 1136 1600 1) ∆p = 315 bar
Power ∆p = 350 bar Pmax kW 464 583 663 933 2) ∆p = 350 bar
Torque ∆p = 350 bar T Nm 1978 2785 3955 5570
Weight (approx.) m kg 110 155 322 336
= Preferred product range

28
Fixed displacement motors
Type A10FM

Fixed displacement motors


• Nominal pressure 280 bar
• Peak pressure 350 bar
• Standard and plug-in version
• High permissible output speeds
• SAE version
• Series 5
• Open and closed circuit
• Option: Integrated flushing and boost pressure valve

Nominal size 23 28 37 45 63 Type A10FM


Swept volume Vg cm3 23.5 28.5 36.7 44.5 63.1 Nominal sizes 23 to 63
Speed 1) nmax min–1 4900 4700 4200 4000 3400 Axial piston swashplate design
Inlet flow at nmax qV max L/min 115 134 154 178 215 Detailed information:
RE 91 172
Power ∆p = 280 bar Pmax kW 43.6 62.5 71.8 83.1 100.1
1)
Torque ∆p = 280 bar T Nm 105 127 163 198 281 At speed nmax it has to be ensured that a
Weight (approx.) m kg 12 12 17 17 22 low pressure of 18 bar is available.

= Preferred product range

29
Fixed displacement motors
Type A4FM

Fixed displacement motors


• Nominal pressure:
Nominal sizes 22 to 56: 400 bar
Nominal sizes 71 to 500: 350 bar
• Peak pressure:
Nominal sizes 22 to 56: 450 bar
Nominal sizes 71 to 500: 400 bar
• Series 3: Nominal sizes 22 to 56, 125 to 500
• Series 1: Nominal size 71
• This compact motor can be used whenever A2FM bent-axis
motors cannot be chosen for technical or space reasons, e.g.
– Series circuit (high summated pressure)
– Mounting of a brake (through-drive option)
– Occurrence of rotary vibrations
• Open and closed circuit

Nominal size 22 28 40 56 Type A4FM


Swept volume Vg cm3 22 28 40 56 Nominal sizes 22 to 500
Speed nmax min–1 4250 4250 4000 3600 Axial piston swashplate design
Inlet flow qV max L/min 93 119 160 202 Detailed information:
RE 91 120
Power ∆p = 400 bar Pmax kW 62 79 106 134
Torque∆p = 400 bar T Nm 140 178 255 356
Weight (approx.) m kg 11 11 15 21
Nominal size 71 125 250 500
Swept volume Vg cm3 71 125 250 500
Speed nmax min–1 3200 2600 2200 1800
Inlet flow qV max L/min 227 325 550 900 Nominal sizes 22 to 56: 2-hole flange
Power ∆p = 350 bar Pmax kW 132 190 321 525 Nominal sizes 71 to 250: 4-hole flange
Torque ∆p = 350 bar T Nm 395 696 1391 2783 Nominal size 500: 8-hole flange
Weight (approx.) m kg 34 61 120

= Preferred product range

30
Plug-in fixed displacement motors
Types A4FP, 2A4FP, A10FP

Plug-in fixed displacement motors


• Nominal pressure:
A4FP, 2A4FP: 350 bar
A10FP: 280 bar
• Peak pressure:
A4FP, 2A4FP: 400 bar
A10FP: 350 bar
• Series 1
• Open and closed circuit
• For hydrostatic drives, mainly intended for marine applications e.g.
– Lateral thrust propeller drives
– Cargo pump drives
– Fan drives

Nominal size, A4FP 32 40 50 63 71 90 112 Types A4FP, 2A4FP


Swept volume Vg cm3 32 40 50 63 71 90 112 Nominal sizes 32 to 500
Speed nmax min–1 3700 3700 3200 3200 3200 2600 2600 Axial piston swashplate design
Inlet flow qV max L/min 118 148 160 202 227 234 291 Detailed information:
RE 91 125
Power ∆p = 350 bar Pmax kW 69 86 93 118 132 137 170
Type A10FP
Torque ∆p = 350 bar T Nm 178 223 278 351 395 501 623
Nominal size 18
Weight (approx.) m kg 22 22 34 34 34 61 61 Axial piston swashplate design
Nominal size, A4FP 125 200 224 250 400 450 500 Detailed information:
Swept volume Vg cm3 125 200 224 250 400 450 500 RE 91 175
Speed nmax min–1 2600 2200 2200 2200 1800 1800 1800
Inlet flow qV max L/min 325 440 493 550 720 810 900
Power ∆p = 350 bar Pmax kW 190 257 287 321 420 473 525
Torque ∆p = 350 bar T Nm 696 1113 1247 1391 2226 2504 2783
Weight (approx.) m kg 61 120 120 120 220 220 220
Nominal size, 2A4FP (Back to Back) 200 224 250 400 450 500 –
A10FP – – – – – – 18
Swept volume Vg cm3 2x200 2x224 2x250 2x400 2x450 2x500 18
Speed nmax min–1 2000 2000 2000 1800 1800 1800 4200
Inlet flow qV max L/min 800 896 1000 1440 1620 1800 75,6
Power ∆p = 350 bar Pmax kW 466 522 582 840 946 1050 35,31)
Torque ∆p = 350 bar T Nm 2226 2494 2783 4452 5008 5565 801)
Weight (approx.) m kg 196 196 196 400 400 400 9 1) ∆p = 280 bar

= Preferred product range

31
Variable displacement motors
Types A6VM, A6VE

Variable displacement motors


• Series 6
• Open and closed circuit
• Nominal pressure: Nominal sizes 28 bis 200: 400 bar
Nominal sizes 250 to 1000: 350 bar
• Peak pressure: Nominal sizes 28 to 200: 450 bar
Nominal sizes 250 to 1000: 400 bar
• Motor as standard version (A6VM) or plug-in version (A6VE)
• Due to the wide control range, A6VM and A6VE variable
displacement motors meet the requirements for high speed and
high torque.
• The displacement of these motors can be swivelled to zero, i.e.
the adjustment range is from Vg max (swivel angle 25°, 26.5°) to
HD / EP HZ / EZ HA
Vg min (swivel angle 0°)
Hydr. adjustment element, pilot Hydraulic / electrical two- Automatic adjustment
• Brake valve can be fitted pressure-related/el. adjustment point adjustment element element, high-pressure-
element with prop. solenoid related
• Optional with fitted flushing and boost pressure valve pSt / I pSt / I pB
• Hydrostatic A6VE plug-in motors are preferably intended for
installation in mechanical gearboxes, e.g. track drive gearboxes

pB = Operating pressure
pSt = Pilot pressure
Vg min Vg max Vg min Vg max Vg min Vg max
I = Control pressure
Vg = Swept volume DA
Hydraulic adjustment
Nominal size A6VM/A6VE 28 55 80 107 element. speed-related
Swept volume Vg max cm3 28,1 54,8 80 107 Type A6VM, A6VE
Vg 0 cm3 0 0 0 0 Nominal sizes 28 to 1000
Speed 1) at Vg max nmax min–1 5550 4450 3900 3550 Axial tapered piston bent-axis design
at Vg 0 nmax min–1 10450 8350 7350 6300 Detailed information A6VM:
Inlet flow at n max qV max L/min 156 244 312 380
RE 91 604
Power 3) Pmax kW 104 163 208 253
Torque 3) T Nm 178 348 510 679
A6VE plug-in version
Weight (approx.) m kg 16 26 34 47
Nominal sizes 28 to 250
Nominal size A6VM/A6VE 140 2) 160 200 2) RE 91 606
Swept volume Vg max cm3 140 160 200
Vg 0 cm3 0 0 0
Speed 1) at Vg max nmax min–1 3250 3100 2900
at Vg 0 nmax min–1 5750 5500 5100
Inlet flow at n max qV max L/min 455 496 580
Power 3) Pmax kW 303 331 387
Torque 3) T Nm 891 1016 1273
Weight (approx.) m kg 60 64 80

1) When observing qv max


Nominal size A6VM 250 5) 355 500 1000
2) Only A6VM available
Swept volume Vg max cm3 250 355 500 1000
Vg 0 cm3 0 0 0 0 3) ∆p = 400 bar at Vg max
Speed 1) at Vg max nmax min–1 2500 2240 2000 1600 4) ∆p = 350 bar at Vg max
at Vg < Vg max nmax min–1 3300 2950 2650 2100 5) Also available as A6VE
Inlet flow at n max qV max L/min 625 795 1000 1600
Power 4) Pmax kW 365 464 583 933
Torque 4) T Nm 1391 1978 2785 5571
Weight (approx.) m kg 90 170 210 430 = Preferred product range

32
Two-speed motors
Type A10VM

Two-speed motors
• Nominal pressure 280 bar
• Peak pressure 350 bar
• Series 5
• Hydraulic or electrical two-point adjustment
• High permissible output speed
• SAE version
• Open and closed circuit

Nominal size 28 45 63 Type A10VM


Swept volume Vg max cm3 28 45 62 Nominal sizes 28 to 63
Speed 1) n max min–1 4700 4000 3300 Axial piston swashplate design
Detailed information:
Inlet flow at nmax qV max L/min 132 180 205
RE 91 703
Power ∆p = 280 bar P max kW 61 84 95
Torque ∆p = 280 bar Tmax Nm 125 200 276
Weight (approx.) m kg 14 18 26 1) For speed nmax a low pressure of
p = 18 bar must be available.

EZ1/EZ2/EZ6/EZ7 HZ/HZ6 DG
Electrical two-point Hydraulic two-point Direct operated
adjustment adjustment two-point adjustment

Energised pSt pSt

De-
energised
Vg = Displacement
Vg min Vg max Vg min Vg max Vg min Vg max pSt = Pilot pressure (with HZ)
and actuating pressure
(with DG)

= Preferred product range

33
Planetary gear motors (positioning motors)
Type GMRP

Fixed displacement motors


• Short, compact build
• Good low-speed characteristics
• Reversible
• High tightening torques
• High start-up torques
• Great shaft loads permitted
• Low operating noise
• Low pressure loss in positioning control
• Roller-guided pinion
• Few wear parts

Nominal size 50 80 100 125 160 200 250 320 Type GMRP
Swept volume Vg max cm3 50.9 78.7 98.9 123.6 158.5197.8 247.2 316.9 Nominal sizes 50 to 320
Start-up tightening torque (70 bar) TStart Nm 31 60 76 96 125 150 206 262 Detailed information:
RE 14 355
Torque T Nm 44 73 90 113 148 184 232 294
Speed (at 20 L/min) n max min-1 378 240 190 155 119 96 77 60
Operating pressure 1) p max bar 70
Positioning time for 180° t s ≤ 0.5
Positioning per revolution 1, 2 or 3 1) Continuous operation

= Preferred product range

34
Radial piston eccentric motors
Types MR, MRE, MRT, MRTE

Fixed displacement motors


• Closely graduated swept volumes
• Very high start-up torques
• Smooth running even at very low speeds
(nmin = 0.5 to 1 min–1)
• High resistance to thermal shock
• Reversible
• Suitable for closed-loop control applications
• Suitable for fire-resistant fluids
• Roller bearings for extremely long service life
• Very low operating noise
• Version with:
Measurement shaft, hollow shaft, brake

MR Types MR, MRE


Nominal size 160 190 250 300 350 450 600 Nominal sizes 160 to 8500
Swept volume Vg cm3 160 192 251 304 349 452 608 Detailed information:
Continuous pressure pkonst. bar 250 RE 15 228
Power Pmax kW 30 36 48 53 54 75 84
Speed nmax min–1 800 800 750 750 600 600 500 Types MRT, MRTE
Torque Tmax Nm 720 870 1120 1380 1560 2030 2720 Nominal sizes 7100 to 10800
Weight m kg 46 46 50 50 77 77 97 Radial piston eccentric motor with 10 pistons
Detailed information:
MR RE 15 224
Nominal size 700 1100 1800 2400 2800 3600
Swept volume Vg cm3 707 1126 1810 2393 2792 3637
Continuous pressure pkonst. bar 250
Power Pmax kW 97 119 157 183 194 198
Speed nmax min–1 500 330 250 220 200 180
Torque Tmax Nm 3170 5100 8240 10650 12650 16350
Weight m kg 97 140 209 325 325 508

MR MRE
Nominal size 4500 6500 7000 500 800 1400 2100
Swept volume Vg cm3 4503 6504 6995 498 804 1369 2091
Continuous pressure pkonst. bar 250 250 250 210 210 210 210
Power Pmax kW 210 250 260 70 93 102 148
Speed nmax min–1 170 130 130 600 450 280 250
Torque Tmax Nm 20250 29450 32000 1880 3020 5160 7850
Weight m kg 508 750 750 77 97 140 209

MRE MRT MRTE


Nominal size 3100 5400 8500 7100 9000 10800
Swept volume Vg cm3 3104 5401 8525 7100 9005 10802
Continuous pressure pkonst. bar 210 210 210 250 250 210
Power Pmax kW 190 210 260 330 370 310
Speed nmax min–1 200 160 120 150 130 110 In the upper pressure and power range, the
Torque Tmax Nm 11700 20600 32500 31300 40000 39300 housing must be flushed.
Weight m kg 320 508 750 920 920 920 = Preferred product range

35
MPU compact motor-pump unit
Motor-pump group type ABAPG

Compact unit
• Assembly ready for installation
• Low storage cost
• Compact build

Electric motor Built-on pump Type Type MPU with PV7... (pilot operated)
0.75 kW Variable displacement vane pump PV7..., PV7..A... Detailed information: RE 10 515
Up to 3.6 kW Internal gear pump PGF... Type MPU with PV7..A... (direct
operated)
Detailed information:
RE 10 520
Type MPU with PGF
Detailed information:
RE 10 213

Motor/pump group
• Electric motor with support and flange, form B35
• Pump mounted to the motor with pump mounting bracket and
coupling
• Suitable for mounting onto the reservoir or base frame of
separate installation
• Low operating noise
• For a variety of applications
• Clearly arranged, maintenance-friendly design
• Optionally with fixed or variable displacement pumps
• Combination pumps for multi-circuit systems possible

Technical data (pump/motor) Type ABAPG


Pump type Internal gear (fixed displacement) With pump types A10VSO; PV7; GF3 and
PGH
• Displacement Vg max cm3 20 to 125
Electric motor BS 132 to 280
• Operating pressure pmax bar Up to 315
Detailed information:
Pump type Vane (variable displacement) RE 51 062
• Displacement Vg max cm3 30 to 118
• Operating pressure pmax bar Up to 160
Pump type Axial piston (variable displacement)
• Displacement Vg max cm3 18 to 140
• Operating pressure pmax bar Up to 315
Electric motor power P kW 7.5 to 90
= Preferred product range

36
HYDRAULIC CYLINDERS

The Bosch-Rexroth cylinders distinguish The performance profile


themselves due to their high quality and
innovative designs, such as precisely guided • Mill, tie rod as well as branch and special
piston rods in conjunction with state of the cylinders
art sealing technology, self-adjusting end • Operating pressure up to 4000 bar
position damping or safety bleeding. • Installation dimensions to ISO, DIN,
Proximity switches and integrated position CETOP, etc.
measuring systems in conjunction with • Piston diameters Ø 25 to 320 mm (up to
built-on control blocks and high response 1500 mm Hydraudyne)
valves make it possible to form complete
• Stroke lengths up to 6000 mm (up to
hydraulic axes.
24000 mm Hydraudyne)
• Seal systems
• Integrated position measuring systems
• Integrated proximity switches

37
Hydraulic cylinders to ISO

Mill type design


• Mill type design for applications even under extreme operating
conditions
• Easily serviced modular system
• Various mounting styles
• Exchangability due to standardisation

Series CDL1 1) CDM1 2) / H 160 M CDH2 3) / H 250 E Detailed information:


Nominal pressure bar 160 160 250 • Series CDL1: RD/E/F 17 325
Piston Ø mm 25 to 200 25 to 200 50 to 320 • Series CDM1: RD/E/F 17 328
H160M: AKY 015/10
Piston rod Ø mm 14 to 110 14 to 140 32 to 220
• Series CDH2: RD/E/F 17 334
Mounting types 7 9 6 H250 E: AKY 015/11
Stroke length mm up to 3000 up to 3000 up to 6000
Stoke speed m/s up to 0.5 up to 0.5 up to 0.5 1) Installation dimensions to Bosch Rexroth
2) Installation dimensions to ISO 6020/1,
CETOP RP 58 H
3) Installation dimensions to DIN 24 333,
ISO 6022 and CETOP RP 73 H

Tie rod design


• Fixing of the head and cap by the tie rod principle
• Easily serviced modular system
• Small installation dimensions
• Various mounting styles
• Exchangability due to standardisation

Series CD T3 1) / H 160 CA Detailed information:


Nominal pressure bar 160 (210 2)) • Series CD T3: RD/E/F 17 032
H160CA: AKY 015/9
Piston Ø mm 25 to 200
Piston rod Ø mm 12 to 140 1) Installation dimensions to DIN 24 554
Mounting types 14 and ISO 6020/2
Stroke length mm up to 3000 2) Operating pressure up to 210 bar
Stroke speed m/s up to 0.5 possible

Branch and special cylinders on request!


= Preferred product range

38
Hydraulic cylinders

Mill type design

Series C160TH/BH 1) A60/A120H C160SV/SVP/SVU 2) Detailed information:


Nominal pressure bar 160 80/130 160 • Series C160TH/TB: AKY 015/3
Piston Ø mm 32 to 160 40 to 80 40 to 80 • Series A60/A120H: 7472 999 315
• Series C160SV/SVP/SVU: BEY 015/2
Piston rod Ø mm 16 to 110 22 to 56 22 to 45
• Series CDH1: RD/E/F 17331
Mounting types 7 12 4
• Series CDH3: RD/E/F 17337
Stroke length mm up to 4500 up to 3000 up to 1500
Stroke speed m/s up to 1 to 1 up to 1 1) Installation dimensions to ISO 6020/1
2) With integrated position transducer
Series CDH1 CDH3
Nominal pressure bar 250 350
Piston Ø mm 40 to 320 40 to 320
Piston rod Ø mm 22 to 220 28 to 220
Mounting types 6 6
Stroke length mm up to 6000 up to 6000
Stroke speed m/s up to 0.5 up to 0.5

39
Hydraulic cylinders

Tie rod design

Series CD70 1) C80H CDW160 2) Detailed information:


Nominal pressure bar 70 80 160 • Series CD70: RE 17 016
Piston Ø mm 25 to 200 32 to 160 40 to 200 • Series C80H: AKY 015/5
• Series CDW160: RE 17 014
Piston rod Ø mm 12 to 140 18 to 110 28 to 140
• Series VBH: ATFR 015/16
Mounting types 16 6 5
• Series CD210: RE 17 017
Stroke length mm up to 3000 up to 1500 up to 1700
Stroke speed m/s up to 0.5 up to 1 up to 1 1) Installation dimensions to N.F.P.A and JIC
3) 1) 2) With integrated position transducer
Series VBH CD210
3) To CNOMO 05.07.65 to 05.07.71
Nominal pressure bar 200 210
Piston Ø mm 25 to 125 14 to 200
Piston rod Ø mm 16 to 70 16 to 140
Mounting types 4 16
Stroke length mm up to 160 up to 3000
Stroke speed m/s up to 0.5 up to 0.5

40
SWITCHING VALVES

Subplate mounting directional Pressure, flow and isolator 2-way cartridge valves
valves valves (logic elements)

For applications in manufacturing machines In addition to the pressure, flow and 2-way cartridge valves are elements that
we can offer direct and pilot operated isolator valves this product segment also are designed as a compact block. The
subplate mounting directional valves with includes accessories such as sub-plates. power component is built into a DIN ISO
wet-pin solenoids. 7368 cavity in a manifold block and is held
in place with a cover.
The performance profile
The performance profile
• NS 6 to NS 32 as well as as line The performance profile
• Direct operated NS 6 and NS 10: mounting valves:
Max. operating pressure up to 350 bar Max. operating pressure up to 630 bar • NS 16 to NS 160
Max. flow up to 1200 L/min • Max. operating pressure up to 420 bar
• Pressure valves
• Pilot operated NS 10 to NS 32: Pressure relief valves • Directional function
Max. operating pressure up to 350 bar Pressure reducing valves • Pressure function
Max. flow up to 1100 L/min Pressure sequence and cut-off valves
• Porting patterns are internationally • Flow valves
standardised Throttle valves
• Extensive spool symbols and operating Flow control valves
types • Isolator valves
Check valves
Pilot operated check valves

41
Check valves
Types S, M-SR
Nominal size

Check valves
• Leak-free closure in one direction
• For threaded connection
• 4 opening pressures:
– Without spring
– 0.5 bar
– 1.5 bar
– 3 bar
– 5 bar

Nominal size 6 8 10 Type S


Operating pressure pmax bar 315 315 315 Nominal sizes 6 to 30
Flow qV max L/min 18 36 60 Detailed information:
RE 20 375
Nominal size 20 25 30
Operating pressure pmax bar 315 315 315
Flow qV max L/min 250 350 450

Check valve cartridge units


• Leak-free closure in one direction
• 5 opening pressures:
– Without spring
– 0.2 bar
– 0.5 bar
– 1.5 bar
– 3 bar
– 5 bar
• Plug screw with pipe thread or
metric ISO thread
• Installation in manifolds:
– As right-angled cartridge valve (version "KE")
– As straight cartridge (version "KD")

Nominal size 6 8 10 15 Type M-SR


Operating pressure pmax bar 315 315 315 315 Nominal sizes 6 to 30
Flow ("KE") qV max L/min – 35 50 120 Detailed information:
RE 20 380
Flow ("KD") qV max L/min 15 30 50 100

Nominal size 20 25 30
Operating pressure pmax bar 315 315 315
Flow ("KE") qV max L/min 200 300 400
Flow ("KD") qV max L/min 200 300 400 = Preferred product range

42
Check valves of sandwich plate design
Types Z1S, Z2S, Z2SRK

Check valves of sandwich plate design


• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• 8 closing functions
• 3 opening pressures: 0.5; 3; 5 bar
• Optional with
– Metal seal: Type Z1S…-3X/V (vpressure fluid > 4 m/s)
– Soft seal: Type Z1S…1-2X/VW4 (vpressure fluid < 4 m/s)

Nominal size 6 10 Type Z1S


Operating pressure pmax bar 315 315 Nominal sizes 6 and 10
Detailed information:
Flow qV max L/min 40 100
• Nominal size 6 RE 21 533
• Nominal size 10 RE 21 536
Pilot operated check valves
of sandwich plate design
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• For the leak-free closure of one or two actuator ports, even over
longer times at rest
• Opening pressures:
– Nominal size 6: 1.5; 3; 7 bar
– Nominal size 10: 1.5; 3; 6; 10 bar
– Nominal sizes 16 and 22: 3; 5; 7.5; 10 bar

Nominal size 6 10 16 22 Type Z2S


Series 6X 3X 5X 5X Nominal sizes 6 to 22
Detailed information:
Operating pressure pmax bar 315 315 315 315
• Nominal size 6 RE 21 548
Flow qV max L/min 60 120 300 450 • Nominal size 10 RE 21 553
• Nominal size 16 RE 21 558
• Nominal size 22 RE 21 564
Pilot operated check valves
of sandwich plate design
(210 bar series)
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• For the leak-free closure of two actuator ports
• Opening pressure 1.5 bar

Type Z2SRK
Nominal size 6 10
Nominal sizes 6 and 10
Operating pressure pmax bar 210 210
Detailed information:
Flow qV max L/min 40 80 • Nominal size 6 RE 21 543
= Preferred product range • Nominal size 10 RE 21 549

43
Hydraulically pilot operated check valves
Types SV, SL

Hydraulically pilot operated check valves


• With optional leak-oil port
• Optionally with pre-decompression (nominal sizes 10 to 32 only)
• 4 opening pressures:
– Nominal size 6:
1.5; 3; 7 or 10 bar
– Nominal size 10:
1.5; 3; 6; or 10 bar
– Nominal sizes 16 and 20:
2.5; 5; 7.5 or 10 bar
– Nominal sizes 25 and 32:
2.5; 5; 8 or 10 bar
• For subplate mounting ("P"):
– Nominal size 6:
Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H, subplates to RE 45 052
– Nominal sizes 10 to 32:
Porting pattern to DIN 24 340 form D, ISO 5781 and
CETOP–RP 121 H, subplates to RE 45 062
• For threaded connection ("G") (nominal size 10 to 32 only)

Nominal size 6 10 16 Types SV, SL


Series 6X 4X 4X Nominal sizes 6 to 32
Detailed information:
Operating pressure pmax bar 315 315 315
• Nominal size 6
Pilot pressure pSt bar 5 to 315 5 to 315 5 to 315 RE 21 460
Flow ("G") qV max L/min – 150 350 • Nominal sizes 10 to 32
Flow ("P") qV max L/min 60 150 – RE 21 468
• Nominal sizes 52 to 150
on enquiry
Nominal size 20 25 32
Series 4X 4X 4X
Operating pressure pmax bar 315 315 315
Pilot pressure pSt bar 5 to 315 5 to 315 5 to 315
Flow ("G") qV max L/min 350 550 550
Flow ("P") qV max L/min 350 – 550

Nominal size 52 to 150


Series 1X
Operating pressure pmax bar 315
Pilot pressure pSt bar 0,6 to 315
Flow qV max L/min 700 to 6400

= Preferred product range

44
Check valves
Valve cover

Check valves ISO 7368


• Leak-free closure in one direction
• 4 opening pressures:
– 0.3 bar
– 1.0 bar
– 4.0 bar
– 10.0 bar
• For fitting into manifold blocks

Nominal size 16 25 32 Detailed information:


AKY 011/1
Operating pressure pmax bar 315 315 315
* At ∆p 8 bar
Flow qV max* L/min 370 680 1100

Nominal size 40 50
Operating pressure pmax bar 315 315
Flow qV max* L/min 1600 2300

Valve cover
• For check valves

Nominal size 16 25 32 Detailed information:


AKY 011/1
Operating pressure pmax bar 315 315 315
Weight m kg 0.7 1.5 3.0

Nominal size 40 50
Operating pressure pmax bar 315 315
Weight m kg 5.5 8.1

45
Check valves of sandwich plate design
Bypass check valves
Isolator valves
Pilot operated check valves
of sandwich plate design
• Porting pattern to ISO 4401

Nominal size 6 10 16 25 Detailed information:


AKY 010/5
Operating pressure pmax bar 315 315 250 250
Flow qV max L/min 40/60 120 200 250

Bypass check valves


• For throttle and flow control valves
• Porting pattern to ISO 4401
• A → B closed, P and T closed

Nominal size 6 Detailed information:


AKY 007/3, page 37
Operating pressure pmax bar 315
Flow qV max L/min 60

Isolator valves of sandwich plate design


• Spool and poppet versions
• Porting pattern to ISO 4401

Nominal size 6 10 Detailed information:


AKY 010/5
Operating pressure pmax bar 250 250
Flow qV max L/min 50 100 = Preferred product range

46
Hydraulic pilot operated check valves

Hydraulic pilot operated check valves


• With optional drain connection
• Porting pattern to ISO 5781

Nominal size 6 10 25 Detailed information:


AKY 007/3
Operating pressure pmax bar 315 315 315 1) Internal drain
Pilot pressure pSt bar 3 to 315 - - 2) External drain
Direct operated pSt bar - - px = 0.75 pB + 0.54 pA1)
px = 0.75 pB + 0.33 pA2)
Pilot operated pSt bar - px = 0.07 pB + 0.93 pA1) -
px = 0.07 pB + 0.07 pA2)
Flow qV max L/min 60 47 90

47
Pre-fill valves
Types ZSF and ZSFW, Type SF

Pre-fill valves
• Hydraulic pilot operated check valve of sandwich plate design
– For flange connections
– For line mounting
• Solenoid operated decompression via built-on directional valve

Nominal size 32 to 160 Types ZSF, ZSFW


Operating pressure pmax bar 350 Detailed information:
RE 20 478

Pre-fill valves
• Hydraulic pilot operated check valve
– For threaded connections (NS 32)
– For flange connections (from NS 40)
• For mounting directly on the work cylinder
• With or without decompression
• Integrated high pressure connection

Nominal size 32 to 80 Type SFA


Operating pressure pmax bar 350 Detailed information:
RE 20 485

Pre-fill valves
• Hydraulic pilot operated check valve
– For flange connections
– For reservoir mounting

Nominal size 125 to 400 Type SF


Operating pressure pmax bar 350 Detailed information:
RE 20 482

= Preferred product range

48
Directional poppet valves, direct operated
Types SMM, SH, SP, SEW, SED

Directional poppet valves, direct operated


• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• Leak-free isolation of closed port
• Solenoids with detachable coil
• The pressure-tight chamber needs not to be opened for
changing the coil 2); 4)
• Switching is ensured even when under pressure for long periods
of time

Nominal size 6 Types SEW, SED


Version SEW 1) SED 2) Nominal sizes 6 and 10
Operating pressure pmax bar 420/630 350 Detailed information:
• Nominal size 6
Flow qV max L/min 25 25 1) RE 22 058
2) RE 22 049
Nominal size 10
• Nominal size 10
Version SEW 3) SED 4) 3) RE 22 075
4) RE 22 045
Operating pressure pmax bar 420/630 350
Flow qV max L/min 40 40

= Preferred product range

49
Directional poppet valves type KSE
Directional spool valves type KKE

Directional poppet valves, direct operated


• Direct operated directional poppet valve with solenoid operation
• Closed port is leak-free
• Safe switching even after long periods of time
• Wet-pin DC solenoids
• Coil can be rotated
• With protected hand override
• Leak-free on both sides 2)

Build size 1 Type KSE


Version 2/2 1); 2) 3/2 3) Build size 1
Operating pressure pmax bar 350 350 Detailed information:
RE 18 136-02 1) and RE 18 136-03 3)
Flow qVmax L/min 20 12

Directional spool valves, direct operated


• Direct operated directional spool valve with solenoid operation
• Valves can pass flow in both directions
• Wet-pin DC solenoids
• Coil can be rotated
• With protected hand override

Build size 1 Type KKE


Version 3/2 1) 4/2 2) Build size 1
Operating pressure pmax bar 350 350 Detailed information:
RE 18 136-04 1) and RE 18 136-05 2)
Flow qVmax L/min 60 50

= Preferred product range

50
Directional spool valves, direct operated
Types WH., WP, WN, H-WH, WM., H-WMM

Directional spool valves, direct operated


• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• Stroke adjustment element, optional 2)
• Position monitoring by means of inductive limit switch

Nominal size 6 10 1) 10 2) Types WH and WHD, hydraulically operated


Type WH, WP WHD, WP, WN H-WH, WH Types WN and WP, pneumatically operated
Operaing pressure pmax bar 315 315 350/280 Nominal sizes 6 to 32
Detailed information:
Flow qV max L/min 60 120 160
• Nominal size 6, types WH, WP
Nominal size 16 22 25 32 RE 22 282
• Nominal size 10, types WHD, WP, WN
Type H-WH, WH 1) RE 22 331

Operaing pressure pmax bar 350/280 350/280 350/280 350/280 • Nominal sizes 10 to 32, types H-WH, WH
2) RE 24 751
Flow qV max L/min 300 450 650 1100

Directional spool valves, direct operated


• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• Available as cartridge valve (Re 23 140, version "K")
• Position monitoring by means of
– inductive limit switch or
– mechanical limit switch

Nominal size 4 6 10 Type WMM, lever operated


Type WMM…K 3) 3) Types WMR, WMU, roller operated
Type WMD, rotary knob operated
Operating pressure pmax bar 160 315 315
Nominal sizes 4 to 22
Flow qV max L/min 25 60 120
3) WMM, WMR, WMU, WMD, WMDA
Detailed information:
• Nominal size 4 RE 23 140 ("K")
Nominal size 16 22 32 • Nominal size 6 RE 22 280
RE 22 284
Type H-WMM H-WMM H-WMM
• Nominal size 10 RE 22 312
Operating pressure pmax bar 350 350 350
RE 22 331
Flow qV max L/min 300 450 1100 • Nominal sizes 16 and 22 RE 22 371
• Nominal sizes 32 RE 23 778
= Preferred product range

51
Directional spool valves, direct operated
Type WE

Directional spool valves, direct operated,


with solenoid actuation
• Wet-pin DC or AC solenoids
• Solenoids with detachable coil
• For subplate mounting ("P"):
Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• Electrical connection as individual or central connection
• Inductive position monitor, optional (RE 24 830)
• Damped switching characteristics 3)

Nominal size 4 Type WE


Version "P" Nominal sizes 4 to 10
Operating pressure pmax bar 210 Detailed information:
• Nominal size 4
Flow qV max L/min 25 RE 23 160 ("P")
• Nominal size 6
Nominal size 6
RE 23 163 1)
Version 1) 2) 3) 4)
RE 23 178 2)
Operating pressure pmax bar 315 350 350 315 RE 23 183 3)
Flow qV max L/min 60 80 60 60 RE 23 178-00 4)
• Nominal size 10
Nominal size 10 RE 23 183 3)
Version 3) 5) 6) RE 23 327 5)
RE 23 351 6)
Operating pressure pmax bar 315 315 315
Flow qV max L/min 100 120 120
1) Standard valve, NS 6 (DC solenoid only)
2) Heavy duty valve
3) Soft switching valve
4) Reduced electrical power consumption
5) Standard valve, NS 10
6) 5-chamber version (DC solenoid only)

= Preferred product range

52
Directional spool valves, pilot operated
Type WEH

Directional spool valves, pilot operated,


with electro-hydraulic actuation
• Wet-pin DC or AC solenoids
• Spring and/or pressure return of the main spool to the initial
position
• Spring centering (NS 10 and 22)
• Spring or pressure centering (NS 16, 25 and 32)
• Manual override, optional
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• Electrical connection as individual connection or central
connection
• Switching time adjustment element, optional
• Stroke limiter at the main spool, optional (RE 24 830)
• Stroke limiter and/or end position control (NS 16, 22, 25 and
32), optional (RE 24 830)
• Position monitoring by means of inductive limit switch (RE 24 830)
• Preload valve in the P-channel of the main valve for NS 16, 22,
25 and 32

Nominal size 10 Type WEH


Type 4WEH H-4WEH Nominal sizes 10 to102
Detailed information:
Operating pressure pmax bar 280 350
Nominal sizes 10 to 32
Flow qV max L/min 160 160 RE 24 751
Nominal sizes 52 to 102
Nominal size 16
on enquiry
Type 4WEH H-4WEH
RE 24 830
Operating pressure pmax bar 280 350
Flow qV max L/min 300 300

Nominal size 22
Type 4WEH H-4WEH
Operating pressure pmax bar 280 350
Flow qV max L/min 450 450

Nominal size 25 32 32
Type H4-WEH 4WEH H-4WEH
Operating pressure pmax bar 350 280 350
Flow qV max L/min 650 1100 1100

Nominal size 52 62 82 102


Type H-4WEH H-4WEH H-4WEH H-4WEH
Operating pressure pmax bar 350 350 350 350
Flow qV max L/min 2000 3000 4500 7000

= Preferred product range

53
Directional spool valves, direct operated

Directional spool valves, direct operated


• Porting pattern to DIN 24 340, ISO 4401 and
CETOP R 35 H
• Optional stroke limitation

Nominal size 6 10 Hydraulic operation


Operating pressure pmax bar 315 315 Pneumatic operation
Detailed information:
Flow qV max L/min 90 130
NS 6 AKY 006/6
Pilot pressure Hydraulic bar 20 to 210 14 to 250 NS 10 AKY 006/7
Pneumatic bar 2 to 10 2.5 to 10 NS 10, 16, 25 AKY 006/5

Nominal size 10 16 25
Operating pressure pmax bar 350/280 350/280 350/280
Flow qV max L/min 160 300 700

Directional spool valves, direct operated


• Porting pattern to DIN 24 340, ISO 4401 and
CETOP R 35 H

Nominal size 6 10 Lever operation


Operating pressure pmax bar 315 315 Roller operation
Flow qV max L/min 90 130 Detailed information:
NS 6 AKY 006/6
NS 10 AKY 006/7
NS 10, 16, 25 AKY 006/5
a b b a

The spool movement when operating the


Rexroth Bosch lever is opposite with Rexroth when
a b a b compared to Bosch.
• Rotation point
= Preferred product range

54
Directional spool valves, direct operated

Directional spool valves, direct operated,


with solenoid operation
• Wet-pin AC or DC solenoids
• Pressure tight solenoid with removable coil
• Porting pattern to DIN 24 340 form A and ISO 4401
• Various types of electrical connections

Nominal size 6 Nominal size 6


Version 1) 2) 3) 4) Detailed information:
Operating pressure pmax bar 315 250 210 250 1) AC or DC solenoids
AKY 006/6
Flow qV max L/min 90 50 90 40
2) Series E
BEY 006/14
Nominal size 6
5) 6) 7) 8) 3) Solenoids and explosion protection
Version
BEY 006/15
Operating pressure pmax bar 250 315 315 315 4) Reduced electrical power consumption
Flow qV max L/min 40 90 90 50 (8 Watt)
BEY 006/16
Nominal size 10
5) With M12 central plug
Version 1) 2)
BEY 006/17
Operating pressure pmax bar 315 315 6) With M12 connection
Flow qV max L/min 130 130 BEY 006/18
7) Active plug for switching valves
BEY 006/19
8) Soft switching
BEY 006/20

Nominal size 10
Detailed information:
1) AC or DC solenoids
AKY 006/7
2) With M12 connection
BEY 006/21

= Preferred product range

55
Directional spool valves, pilot operated

Directional spool valves, pilot operated,


with electro-hydraulic operation
• Wet-pin AC or DC solenoids
• Spring centered main spool
• NS 6 pilot stage
• Porting pattern to DIN 24 340 form A and ISO 4401
• Various types of electrical connections
• Switching time adjustment, optional
• Pilot oil supply, optional
• Main spool stroke limitation
• Pre-load valve in the P port of the main valve for NS 16, 25

Nominal size 10 16 25 Nominal sizes 10, 16, 25


Operating pressure pmax bar 350 350 350 Detailed information:
AKY 006/5
Flow qV max L/min 160 300 700

56
Pressure relief valves
Types DBD (direct operated), DB, DBW (pilot operated)

Pressure relief valves, direct operated


• For subplate mounting ("P")
• For threaded connection ("G")
• As cartridge valve ("K")
• Type-tested
• 3 optional pressure adjustment elements:
– Headless pin with hexagon socket and protective cap
– Rotary knob / hand wheel
– Lockable rotary knob

Nominal size 6 8 10 15 Type DBD


Version "P, G, K" "G" "P, G, K" "G" Nominal sizes 6 to 30
Operating pressure pmax bar 400 400 630 400 Detailed information:
Flow qV max L/min 50 120 120 250 RE 25 402

Nominal size 20 25 30
Version "P, G, K" "G" "P, G, K"
Operating pressure pmax bar 400 315 315
Flow qV max L/min 250 330 330

Pressure relief valves, pilot operated


• For subplate mounting ("P"):
Porting pattern to DIN 24 340 form E, ISO 6264 and CETOP–RP
121 H
• For block installation ("C")
• For threaded connection ("G")
• As cartridge valve ("K")
• Solenoid operated unloading via built-on directional spool valve
or directional poppet valve
• Switching shock dampening, optional 1) (type DBW. only)
• 4 pressure adjustment elements, optional:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale
Nominal size 6 10 1) 10 2) 15 1) 15 2) Types DB, DBW
Operating pressure pmax bar 315 350 350 350 350 Nominal sizes 6 to 30
Flow ("P") qV max L/min – 250 200 – – Detailed information:
Flow ("G") qV max L/min – 250 150 500 300 • Nominal sizes 6 and 10
Series 4X (only "K") 3) RE 25 731
Flow ("C") qV max L/min – 215 – – –
• Nominal sizes 10 to 30
Flow ("K") qV max L/min 60 3) 100 3) 150 – – 1) RE 25 802
Series 5X
Nominal size 20 1) 20 2) 25 1) 30 1) • Nominal sizes 10, 15, 20
Series 4X 2) RE 25 818
Operating pressure pmax bar 350 350 350 350
Flow ("P") qV max L/min 500 400 – 650 • Nominal size 20
Series 1X (only "K") 2) RE 25 818
Flow ("G") qV max L/min 500 300 500 650
Flow ("C") qV max L/min – – – 650
Flow ("K") qV max L/min 300 – – – = Preferred product range

57
Pressure relief valves of sandwich plate design, pilot operated
Types ZDB, Z2DB, ZDBK, Z2DBK

Pressure relief valves


of sandwich plate design, pilot operated
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• 4 pressure stages: 50, 100, 200, 315 bar
• 5 pressure relief functions:
A – T,
P – T,
B – T,
A – T and B – T,
A – B and B – A
• 4 adjustment elements:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob and scale
– Rotary knob with scale

Nominal size 6 10 Types ZDB and Z2DB


Operating pressure pmax bar 315 315 Nominal sizes 6 and 10
Flow qV max L/min 60 100 Detailed information:
• Nominal size 6
RE 25 751
• Nominal size 10
RE 25 761

Pressure relief valves


of sandwich plate design, pilot operated
(210 bar series)
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• 5 pressure relief functions:
A – T,
P – T,
B – T,
A – T and B – T,
A – B and B – A
• 3 pressure stages: 50, 100, 210 bar

Nominal size 6 10 Types ZDBK and Z2DBK


Operating pressure pmax bar 210 210 Nominal sizes 6 and 10
Flow qV max L/min 40 80 Detailed information:
• Nominal size 6
RE 25 754
• Nominal size 10
RE 25 764

= Preferred product range

58
Pressure relief valves, direct operated
Pressure relief valves, pilot operated

Pressure relief valves, direct operated


• For subplate mounting ("P")
• For threaded connections ("G")
• As a cartridge valve ("K")
• With design testing
• Optional adjustment elements
– Grup screw with slot and protective cap
– Grub screw with internal hexagon
– Rotary knob / hand wheel
– Lockable rotary knob

Nominal size 6 10 Detailed information:


AKY 007/3 Page 6 to 15
Version "K; G" "K; G"
*Vertical and horizontal versions
Operating pressure pmax bar 350 350
Flow qV max L/min 60 120
Nominal size 6 10
Version "P"* "P"
Operating pressure pmax bar 315 300
Flow qV max L/min 60 120

Pressure relief valves, pilot operated


• For subplate mounting ("P")
• Optional adjustment elements
– Grub screw with internal hexagon and protective cap
– Rotary knob / hand wheel
– Lockable rotary knob

Nominal size 6 10 25 Detailed information:


Operating pressure pmax bar 315 315 315 AKY 007/3
Flow qV max L/min 60 300 400

= Preferred product range

59
Pressure relief valves of sandwich plate design, direct operated
Pressure relief valves of sandwich plate design, pilot operated

Pressure relief valves


of sandwich plate design, direct operated
• Porting pattern to ISO 4401
• 3 pressure stages: 80, 160, 315 bar
• 5 pressure relief functions:
A – T,
P – T,
B – T,
A – T and B – T,
A – B and B – A
• Adjustment elements:
– Grub screw with internal hexagon
– Rotary knob with scale
– Lockable rotary knob with scale

Nominal size 6 10 Detailed information:


AKY 010/5
Operating pressure pmax bar 315 315
Page 6 to 10 (NS 6)
Flow qV max L/min 60 90/120 Page 17 to 21 (NS 10)

Pressure relief valves


of sandwich plate design, pilot operated
• Porting pattern to ISO 4401
• 2 pressure stages: 80, 160 bar
• NS 6: 2 pressure relief functions:
P -T
A - B and B - A
NS 10: 1 pressure relief function: P - T
• Adjustment elements:
– Grub screw with internal hexagon
– Rotary knob with scale
– Lockable rotary knob with scale

Nominal size 6 10 Detailed information:


AKY 010/5
Operating pressure pmax bar 250/315 315
Flow qV max L/min 50/60 120

= Preferred product range

60
Pump safety blocks, pilot operated
Types DBA, DBAW, DBAE

Pump safety blicks, pilot operated


• For direct mounting onto the SAE pressure port of the pump
• Zero pressure start-up and circulation of the pump
• Solenoid operate unloading via a built-on directional spool valve
or directional poppet valve
• Electrical monitoring of the set pressure
• Proportional pressure limitation and unloading using external or
integral control electronics

Nominal size 16 25 32 Types DBA, DBAW, DBAE


Operating pressure pmax bar 350 350 350 Nomianl sizes 16 to 32
Flow qV max L/min 300 400 400 Detailed information:
RE 25 890

Pump safety blocks, pilot operated


• For direct mounting onto the SAE pressure port of the pump
• Zero pressure start-up and circulation of the pump
• With integrated check valve
• Solenoid operated unloading via built-on directional spool valve
or directional poppet valve
• Switching shock dampening, optional (type DBAW only)
• 4 pressure adjustment elements, optional:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale

Nominal size 32 40 Types DBA, DBAW


Operating pressure pmax bar 420 420 Nominal sizes 32 und 40
Flow (without check valve) qV max L/min 600 650 Detailed information:
RE 25 880
Flow (with check valve) qV max L/min 350 450

= Preferred product range

61
Pressure reducing valves of sandwich plate design
Types ZDR.D (direct operated) and ZDR10V, ZDRK.V (pilot operated)

Pressure reducing valves


of sandwich plate design, direct operated
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• Pressure reduction in channels A, B or P
• 4 pressure stages: 25, 75, 150, 210 bar
• 4 adjustment elements:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale
• Check valve, optional
Nominal size 6 10 Type ZDR.D
Series 4X 5X Nominal sizes 6 and 10
Detailed information:
Operating pressure pmax bar 210 210
• Nominal size 6 RE 26 570
Flow qV max L/min 50 80 • Nominal size 10 RE 26 585

Pressure reducing valves


of sandwich plate design, pilot operated
• Porting pattern to DIN 24 340 form A, ISO 4401 and CETOP–RP 121 H
• Pressure reducing in channels A, B or P
• 4 pressure stages: 50, 100, 200, 315 bar
• 4 adjustment elements:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale
• Check valve, optional

Nominal size 10 Type ZDR10V


Operating pressure pmax bar 315 Nominal size 10
Flow qV max L/min 100 Detailed information:
RE 26 861

Pressure reducing valves


of sandwich plate design, pilot operated
(210 bar series)
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• Pressure reduction in channels A, B or P
(with NS 6, channel P only)
• 3 pressure stages: 50, 100, 210 bar
• Pressure gauge connection

Type ZDRK.V
Nominal size 6 10
Nominal sizes 6 and 10
Operating pressure pmax bar 210 210
Detailed information:
Flow qV max L/min 40 80 • Nominal size 6 RE 26 572
• Nominal size 10 RE 26 864
= Preferred product range

62
Pressure reducing valves
Types DR.D (direct operated) and DR (pilot operated)

Pressure reducing valves, direct operated


• Porting pattern – nominal size 6 to
DIN 24 340 form A, ISO 4401 and CETOP–RP 121 H
• Porting pattern – nominal size 10 to
DIN 24 340 form D, ISO 5781 and CETOP–RP 121 H
• 5 pressure stages
• 4 pressure adjustment elements, optional:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale
• Check valve, optional

Nominal size 6 10 Type DR.D


Secondary pressure, adjustable pmax bar 315 210 Nominal sizes 6 and 10
Flow qV max L/min 60 80 Detailed information:
• Nominal size 6, series 5X
RE 26 564
• Nominal size 10, series 4X
RE 26 580

Pressure reducing valves, pilot operated


• For subplate mounting ("P"):
Porting pattern to DIN 24 340 form D, ISO 5781 and
CETOP–RP 121 H
• For block installation ("C")
• For threaded connection ("G")
• As cartridge valve ("K")
• 4 pressure stages
• 4 pressure adjustment elements, optional:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale
• Check valve, optional (for version "P" only)

Nominal size 10 3;5) 10 4) 15 3) 15 4) Type DR


Secondary pressure 1) pmax bar 350 2) 315 350 350 Nominal sizes 10 to 30
Flow ("P") qV max L/min 150 80 – – Detailed information:
• Nominal size 10, series 3X (only "K")
Flow ("G") qV max L/min 150 80 300 160 5) RE 26 850

Flow ("K") qV max L/min 100 5) 100 5) – – • Nominal sizes 10 to 30, series 5X
3) RE 26 892
Nominal size 20 3) 20 4) 25 3) 30 3)
• Nominal sizes 10; 15; 20, series 4X
Secondary pressure 1) pmax bar 350 315 350 350 4) RE 26 893

Flow ("P") qV max L/min 300 160 – 400


Flow ("G") qV max L/min 300 160 400 400 1) Adjustable
2) For version "K": pmax = 315 bar
Flow ("C") qV max L/min – – – 400
Flow ("K") qV max L/min – 160 – – = Preferred product range

63
Pressure reducing valves of sandwich plate design, direct operated
Pressure reducing valves of sandwich plate design, pilot operated

Pressure reducing valves


of sandwich plate design, direct operated
• Porting pattern to ISO 4401
• 4 pressure stages: 30, 80, 160, 250 bar
• 2 pressure reducing functions
P - T and A - T
• Adjustment elements
– Grub screw with internal hexagon
– Rotary knob with scale
– Lockable rotary knob with scale

Nominal size 6 10 Detailed information:


AKY 010/5
Operating pressure pmax bar 210/315 250
Flow qV max L/min 60 50

Pressure reducing valves


of sandwich plate design, pilot operated
• Porting pattern to ISO 4401
• 4 pressure stages: 30, 80, 160, 315 bar
• 3 pressure reducing functions
P-T
A - T and B - T
• Adjustment elements
– Grub screw with internal hexagon
– Lockable rotary knob with scale

Nominal size 10 Detailed information:


AKY 010/5
Operating pressure pmax bar 200/315
Flow qV max L/min 120

64
Pressure reducing valves, direct operated
Pressure reducing valves, pilot operated

Pressure reducing valves, direct operated


• Porting pattern to ISO 5781 and DIN 24 340 form P
• 4 pressure stages
• Adjustment elements
– Grub screw with internal hexagon
– Rotary knob with scale
– Lockable rotary knob with scale
• Optional check valve

Nominal size 6 10 Detailed information:


AKY 007/3
Secondary pressure, adjustable pmax bar 210/315 315
Flow qV max L/min 60 300

Pressure reducing valves, pilot operated


• Porting pattern to ISO 5781 and DIN 24 340 form P
• 3 pressure stages
• Adjustment elements
– Hand wheel
– Rotary knob with scale
– Lockable rotary knob with scale
• Optional check valve

Nominal size 10 25 Detailed information:


AKY 007/3
Secondary pressure pmax bar 315 315
Flow qV max L/min 300 400

65
Pressure sequencing valves
Types DZ.D (direct operated) and DZ (pilot operated)

Pressure sequencing valves, direct operated


• Porting pattern – nominal size 6 to
DIN 24 340 form A, ISO 4401 and CETOP–RP 121 H
• Porting pattern – nominal size 10 to
DIN 24 340 form D, ISO 5781 and CETOP–RP 121 H
• 4 pressure adjustment elements optional:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale
• Check valve, optional

Nominal size 5 6 1) 6 2) 10 Type DZ.D


Sequencing pressure pmax bar 315 210 200 210 Nominal sizes 5, 6, 10
Flow qV max L/min 15 60 40 80 Detailed information:
• Nominal size 5, series 1X
RE 26 055
• Nominal size 6, series 5X
1) RE 26 076
2) RE 26 080 (load-dependent counter-

balance valve)
• Nominal size 10, series 4X
RE 26 099

Pressure sequencing valves, pilot operated


• For subplate mounting ("P"):
Porting pattern to DIN 24 340 form D, ISO 5781 and
CETOP–RP 121 H
• For block installation ("C")
• Suitable for use as pre-load, sequencing and by-pass valve
• 4 pressure adjustment elements, optional:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale
• Check valve, optional

Nominal size 10 20 30 Type DZ


Version "P" "P" "P", "C" Nominal sizes 10, 20, 30
Sequencing pressure pmax bar 315 315 315 Detailed information:
RE 26 391
Flow qV max L/min 200 400 600

= Preferred product range

66
Pressure cut-off valves
Type DA (pilot operated)

Pressure cut-off valves, pilot operated


• For subplate mounting ("P"):
Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• For block installation ("C")
• As cartridge valve ("K")
• Solenoid operated unloading via built-on directional valve
(NS 10, 20, 30)
• 4 pressure adjustment elements, optional:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale

Nominal size 6 10 25 30 Type DA


Version "P", "K" "P" "P" "P", "C" Nominal sizes 6 to 30
Detailed information:
Cut-off pressure pmax bar 315 315 315 315
• Nominal size 6, series 4X
Flow 1) qV max L/min 30 3) 40 80 120 RE 26 404
Flow 2) qV max L/min – 60 120 240 • Nominal sizes 10; 20; 30, series 5X
RE 26 411

1) Switching pressure differential 10 %


2) Switching pressure differential 17 %
3) At qV max = 100 %

= Preferred product range

67
Pressure sequence valves, pilot operated
Pressure cut-off valves, pilot operated

Pressure sequence valves, pilot operated


• Porting pattern to ISO 5781-06-07
DIN 24 340-D10-1, form P
• Optional check valve
• Internal or external drain
• Adjustment element
– Hand wheel

Nominal size 10 25 Detailed information:


AKY 007/3
Sequence pressure pmax bar 315 315
Flow qV max L/min 300 400

Pressure cut-off valves, pilot operated


• Porting pattern to ISO 5781-06-07
DIN 24 340-D10-1, form P
• Optional check valve
• Internal or external drain
• Adjustment element
– Hand wheel

Nominal size 10 25 Detailed information:


AKY 007/3
Cut-off pressure pmax bar 315 315
Flow qV max L/min 300 400

68
Double throttle check valves of sandwich plate design
Types Z2FS and Z2FSK

Double throttle check valves


of sandwich plate design
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• For limiting the main or pilot flow of one or two actuators
• Meter-in or meter-out throttling
• 4 adjustment elements:
– Rotary knob
– Sleeve with hexagon and protective cap
– Lockable rotary knob with scale
– Rotary knob with scale

Nominal size 6 10 16 22 Type Z2FS


Series 4X 2X 3X 3X Nominal sizes 6 to 22
Operating pressure pmax bar 315 315 350 350 Detailed information:
• Nominal size 6 RE 27 506
Flow qV max L/min 80 160 250 360 • Nominal size 10 RE 27 518
• Nominal size 16 RE 27 526
• Nominal size 22 RE 27 536

Double throttle check valves


of sandwich plate design
(210 bar series)
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• For limiting the flow of two actuator ports
• Meter-in or meter-out throttling

Nominal size 6 10 Type Z2FSK


Operating pressure pmax bar 210 210 Nominal sizes 6 and 10
Detailed information:
Flow qV max L/min 40 80
• Nominal size 6 RE 27 510
• Nominal size 10 RE 27 524

= Preferred product range

69
Throttle valves, throttle check valves
Types MG, MK, F

Throttle valves, throttle check valves


• For in-line installation
• Pressure and viscosity-dependent
• Type MG:
Throttling in both directions of flow
• Type MK:
Throttling in only one direction of flow, free-flow in the opposite
direction (opening pressure 0.5 bar)
• Type F (needle type throttle valves):
Throttling in both directions of flow

Nominal size 6 8 10 15 Type MG and MK


Operating pressure pmax bar 315 315 315 315 Nominal sizes 6 bis 102
Flow qV max L/min 15 30 50 120 Detailed information:
• Nominal sizes 6 to 30
Nominal size 20 25 30 RE 27 219
• Nominal sizes 52 to 102
Operating pressure pmax bar 315 315 315
on enquiry
Flow qV max L/min 200 300 400

Nominal size 52 62 82 102


Operating pressure pmax bar 315 315 315 315
Flow qV max L/min 700 1100 1800 3000

Nominal size 5 10 Type F


Operating pressure pmax bar 210 210 Nominal sizes 5 and 10
Detailed information:
Flow qV max L/min 20 50
RE 27 761

= Preferred product range

70
2-way flow control valves and rectifier sandwich plates
Types 2FRM, 2FRH, 2FRW and Z4S

2-way flow control valves


• For subplate mounting:
– Porting pattern – Nominal size 6 to
DIN 24 340 form A, ISO 4401 and CETOP–RP 121 H
– Porting pattern – Nominal sizes 10 and 16 to
DIN 24 340 form G, ISO 6263 and CETOP–RP 121 H
• Flow control in both directions by means of rectifier sandwich
plate (see below, type Z4S)
• Stroke limiter of the rack-and-pinion drive that can be adjusted
on both ends (types 2FRH and 2FRW)
• With actual value potentiometer for continuous monitoring of
the throttle orifice position, optional (types 2FRH and 2FRW)
• With external closure of the pressure compensator, optional (NS 6)
• Check valve, optional (NS 6)
• Pressure compensator stroke limiter for reducing the start-up
jump, optional (NS 10 and 16)

Nominal size 6 10 16 Type 2FRM, manual operation


Type 2FRM 2FRM, 2FRH, 2FRW Type 2FRH, hydraulic operation
Series 3X 3X 3X Type 2FRW, electro-hydraulic
1)
operation
Operating pressure pmax bar 315 315 315
Nominal sizes 6 to 16
Pilot pressure pSt bar – 315 315
Detailed information:
Flow qV max L/min 32 50 160 • Nominal size 6
RE 28 163
• Nominal sizes 10 and 16
RE 28 389
1) Withrectifier sandwich plate
up to 210 bar
Rectifier sandwich plates (Graetz circuit)
for combination with flow control valves
• For ensuring a recified flow through a built-on flow control valve
• Can be used for supply and return flow

Nominal size 6 10 16 Type Z4S


Series 1X 3X 2X Nominal sizes 5 to 16
Detailed information:
Operating pressure pmax bar 210 315 315
• Nominal size 6
Flow qV max L/min 32 50 160 RE 28 163
• Nominal sizes 10 and 16
RE 28 389

= Preferred product range

71
2-way flow control valves
Types 2FRM.K, Z2FRM

2-way flow control valves


• As cartridge valve ("K")
• With integrated check valve

Nominal size 6 10 Type 2FRM.K


Operating pressure pmax bar 315 315 Nominal sizes 6 and 10
Flow qV max L/min 32 60 Detailed information:
RE 28 155

2-way flow control valves


of sandwich plate design
• Porting pattern to DIN 24 340 form A, ISO 4401 and
CETOP–RP 121 H
• With flow control in channels A, B, A and B or T (P)

Nominal size 6 Type Z2FRM


Operating pressure pmax bar 315 Nominal size 6
Flow qV max L/min 32 Detailed information:
RE 28 164

= Preferred product range

72
Double throttle check valve of sandwich plate design
Throttle, throttle check valves, subplate mounting

Double throttle check valve


of sandwich plate design
• Porting pattern to ISO 4401
• For limiting the main or pilot flow to
one or two actuators
• Meter-in or meter-out throttling (interchangable)
• Adjustment elements
– Grub screw with internal hexagon
– Grub screw with four flats

Nominal size 6 10 16 25 Detailed information:


AKY 010/5
Operating pressure pmax bar 315/250 315 315 315
Flow qV max L/min 60/50 120 200 250

Throttle, throttle check valves


for subplate mounting
• Porting pattern to ISO 5781
• For limiting the main or pilot flow to
one or two actuators
• Meter-in or meter-out throttling
• Adjustment element
– Grub screw with internal hexagon

Nominal size 6 Detailed information:


AKY 007/3
Operating pressure pmax bar 315
Flow qV max L/min 60

= Preferred product range

73
2-way flow control valves

2-way flow control valves


• For subplate mounting
• Flow control in one direction
• Check valve, optional
• Adjustment elements
– Rotary knob with scale
– Lockable rotary knob with scale

Nominal size 6 10 16 Detailed information:


AKY 007/3
Operating pressure pmax bar 315 250 250
Pilot pressure pSt min bar 5/8.5 6 7
Flow qV max L/min 18 60 130

74
2-way cartridge valves with directional function
Types LC..A, LC..B, LFA

2-way cartridge valves with directional function


• Valve poppet with or without damping nose
• 4 different springs/opening pressures
• 4 stroke limiters
• Control cover with integrated poppet or shuttle valve
• Control cover for mounting directional poppet valves and
integrated shuttle valve, optional
• Control cover for mounting directional spool valves and
integrated shuttle valve, optional
• Power part as cartridge valve in stadardised mounting cavity
(DIN 24 342, however, only up to nominal size 100), closed by
means of a control cover
• Area ratio:
– Type LC..A: 2:1
– Type LC..B: 14,3:1

Nominal size 16 25 32 40 Types LC..A, LC..B, LFA


Operating pressure pmax bar up to 420 3) up to 420 3) up to 420 3) up to 420 3) Nominal sizes 16 to 160
Flow 1) qV max L/min 290 600 750 1270 Detailed information:
RE 21 010
Flow 2) qV max L/min 320 800 ≈ 900 1500

Nominal size 50 63 80 100


Operating pressure pmax bar up to 420 3) up to 420 3) up to 420 3) up to 420 3)
Flow 1) qV max L/min 1950 2750 4500 7500
Flow 2) qV max L/min 2750 ≈ 3750 6200 10600

Nominal size 125 160


Operating pressure pmax bar up to 420 3) up to 420 3) 1) ∆p ≈ 10 bar, with damping nose
Flow 1) qV max L/min 11500 18000 2) ∆p ≈ 10 bar, without damping nose
Flow 2) qV max L/min 16000 ≈ 25000 3) Depending on pilot valve

= Preferred product range

75
2-way cartridge valve with directional functions
Valve cover
Pilot directional control valves
2-way cartridge valve with directional functions
ISO 7368
• For fitting into a manifold block
• Various opening pressures
• Poppet valve area ratios
– 1:1
– 1:1.6
– 1:1.8
• With shaft seal
• With stepped spool

Nominal size 10** 16 25 32 40 50 Detailed information:


AKY 011/1
Operating pressure p max bar 315 315 315 315 315 315
*∆p = 8 bar
Flow qV max* L/min 210 370 820 1130 1600 2150
** Not standard

Valve cover
• For mounting directional spool valves
• Types
– Direct directional functions
– With integrated shuttle valve

Nominal size 16 25 32 40 50 Detailed information:


AKY 011/1
Operating pressure p max bar 315 315 315 315 315
Weight m kg 0,7 1,5 3,0 5,5 8,1

Pilot directional control valves


• For mounting into the valve covers
• Various functions (symbol / spools)

Nominal size 6 Detailed information:


AKY 011/1
Operating pressure pmax bar 315
Flow qV max L/min 90
El. connection U[V] f[Hz] 024/00

76
2-way cartridge valves with pressure relief and
pressure sequencing function
Types LC..DB, LFA..DB and LC..DZ, LFA..DZ
2-way cartridge valves with pressure relief function
• Cartridge:
– With directional poppet valve (version "E")
– With directional spool valve (version "D")
• Power part as cartridge valve in standardised mounting cavity
(DIN 24 342)
• Various control valves for manual or electrical-proportional
pressure adjustment, optional
– Integrated in the control cover
– Mounted onto the control cover as pilot valve
(connection dimensions to DIN 24 340)
• 7 pressure stages, optional:
25, 50, 100, 200, 315, 400 or 420 bar

Nominal size 16 25 32 40 Type LC..DB (cartridge)


Operating pressure pmax bar 420 420 420 400 Type LFA..DB (control cover)
Flow ("E") qV max L/min 250 400 600 1000 Nominal sizes 16 to 100
Detailed information:
Flow ("D") qV max L/min 175 300 450 700
RE 21 050
Nominal size 50 63 80 100
Operating pressure pmax bar 400 400 400 400
Flow ("E") qV max L/min 1600 2500 4500 7000
Flow ("D") qV max L/min 1400 1750 3200 4900

2-way cartridge valves with pressure sequencing function


• Pressure-related sequencing of a second system (e.g. high-
pressure/low-pressure coupling of two pumps), optional
• Pressure-independent selection of the required spool position by
means of electrically operated pilot valve, optional
(not included within the scope of supply)
• Power part as cartridge valve in standardised mounting cavity
(DIN 24 342), closed with standard cover
• Pilot valves for manual pressure adjustment, optional
– Integrated in the control cover
– Pilot valves for manual pressure adjustment, optional
(connection dimensions to DIN 24 340)
• Various, adjustable max. sequencing pressures (up to 315 bar),
optional

Nominal size 16 25 32 40 50 Type LC..DB (cartridge)


Operating pressure pmax bar 350 350 350 350 350 • With directional poppet valve ("E")
• With directional poppet valve ("D")
Flow ("E") qV max L/min 250 400 600 1000 1600
Type LFA..DZ (control cover)
Flow ("D") qV max L/min 175 300 450 700 1400
Type LFA..DZW (control cover for
DZ function with pressure-related
sequencing)
Nominal sizes 16 to 50
Detailed information:
RE 21 050
= Preferred product range

77
2-way cartridge valves with pressure relief functions
Valve cover
Pilot pressure valves
2-way cartridge valve with
pressure relief functions ISO 7368
• For fitting into a manifold
• Various opening pressures
• Poppet valve area ratio
– 1:1
• With and without fine control grooves

Nominal size 10** 16 25 32 40 50 Detailed information:


AKY 011/1
Operating pressure p max bar 315 315 315 315 315 315
*∆p = 8 bar
Flow qV max* L/min 210 370 820 1130 1600 2150
** Not standard

Valve cover
• For mounting pressure valves
• Types
– Pressure valve functions
– Pressure switching functions
– Pilot operated check valve

Nominal size 16 25 32 40 50 Detailed information:


AKY 011/1
Operating pressure p max bar 315 315 315 315 315
Weight m kg 0.7 1.5 3.0 5.5 8.1

Pilot pressure valves


• For mounting onto the valve covers
• DBV functions with up to 2 pressure stages
and various directional valve controls
• Pilot control is also possible via proportional valves
• Realisation of sequence and cut-off functions

Nominal size 6 Detailed information:


AKY 011/1
Operating pressure pmax bar 315

78
2-way cartridge valves with pressure reducing functions
Types LC..DR, LFA..DB, LC..DB, LFA..DR

2-way cartridge valves with pressure reducing function


• When the set pressure is reached, the pressure in port A is
limited according to the pressure/flow characteristics
• With fine control lands, optional
• Power part as cartridge valve in standardised mounting cavity
(DIN 24 342), closed with control cover
• Various pilot valves for manual and electrical-proportional
pressure adjustment, optional
– Integrated in the control cover
– Mounted onto the control cover as pilot valve
(connection dimensions to DIN 24 340)
• Closing pressures, optional: 2, (3), 4, 5 and 8 bar

Nominal size 16 25 32 40 Type LC..DR (cartridge)


Normally open
Operating pressure pmax bar 315 315 315 315
Type LFA..DB (control cover)
Flow qV max L/min 150 270 450 900
Nominal sizes 16 to 100
Nominal size 50 63 80 100 Detailed information:
RE 21 050
Operating pressure pmax bar 315 315 315 315
Flow qV max L/min 1100 1700 2800 4400

2-way cartridge valves with pressure reducing function


• When the set pressure is reached, the pressure in port B is
limited according to the pressure/flow characteristics
• Cartridge valve only with directional spool valve
• Power part as cartridge valve in standardised mounting cavity
(DIN 24 342), closed with control cover
• Various pilot valves for manual and electrical-porportional
pressure adjustment, optional
• Pilot valve mounted onto the control cover (connection
dimensions to DIN 24 340)

Nominal size 16 25 32 40 Type LC..DB (cartridge)


Normally closed
Operating pressure pmax bar 315/350 315/350 315/350 315/350
Type LFA..DR (control cover)
Flow qV max L/min 175 300 450 700
Nominal sizes 16 to 100
Nominal size 50 63 80 100 Detailed information:
RE 21 050
Operating pressure pmax bar 315/350 315/350 315/350 315/350
Flow qV max L/min 1400 1750 3200 4900

= Preferred product range

79
2-way cartridge valves with pressure reducing valves
Valve cover
Pilot pressure valves
2-way cartridge valves with
pressure reducing valves ISO 7368
• For fitting into a manifold
• Various opening pressures
• Poppet and spool valve area ratios
– 1:1
• With stepped spool

Nominal size 16 25 32 40 50 Detailed information:


AKY 011/1
Operating pressure pmax bar 315 315 315 315 315
*∆p = 8 bar
Flow qV max* L/min 370 820 1130 1600 2150

Valve cover
• For mounting pressure valves

Nominal size 16 25 32 40 50 Detailed information:


AKY 011/1
Operating pressure p max bar 315 315 315 315 315
Weight m kg 0.7 1.5 3.0 5.5 8.1

Pilot pressure valves


• For mounting onto the valve covers
• DBV functions with up to 2 pressure stages
and various directional valve controls
• Pilot control is also possible via proportional valves
• Realisation of sequence and cut-off functions

Nominal size 6 Detailed information:


AKY 011/1
Operating pressure pmax bar 315

80
2-way cartridge valves
Special valves

2-way cartridge valves


Back pressure valves

• For fitting into a manifold


• Various opening pressures
• Area ratio
– 1:1

Nominal size 16 25 32 40 50 Detailed information:


AKY 011/1
Operating pressure pmax bar 315 315 315 315 315
*∆p = 8 bar
Flow qV max* L/min 370 820 1130 1600 2150

Anti-cavitation valves for presses


• For fitting into a manifold
• Opening pressure 3.0 bar
• Poppet valve area ratio
– 1:1,6

Nominal size 25 32 40 50 Detailed information:


AKY 011/1
Operating pressure pmax bar 315 315 315 315
*∆p = 0.5 bar
Pressure in X pmin bar 4 to 5 ** B – A / A – B
Flow qV max* L/min 150/205** – – –

81
Valves with position switches

Valves with an inductive position switch


Standard directional valves
• Concept and designed to meet the machinery directives
• Certification of conformaty is available
• Design tested by the relevant Health and Safety Authority
• Precise monitoring of all of the switched positions

Nominal size 6 10 16 25 Detailed information:


AKY 011/2
Operating pressure pmax bar 315 315 350 350
BEY 011/9
Flow qV max L/min 60 90 200 500

Valves with an inductive position switch


Proportional directional valves
• Concept and designed to meet the machinery directives
• Certificate of conformaty is available
• Design tested by the relevant Health and Safety Authority
• Precise monitoring of all of the switched positions

Nominal size 10 16 25 Detailed information:


AKY 011/2
Operating pressure pmax bar 315 315 315
BEY 011/9

= Preferred product range

82
Valves with position switches

Valves with an inductive postion switch


2-way cartridge valves with standard and
stepped spool
• Concept and designed to meet the
machinery directives
• Certification of conformaty is available
• Design tested by the relevant Health and Safety Authority
• Precise monitoring of all of the switched positions

Nominal size 16 25 32 40 50 Detailed information:


AKY 011/2
Operating pressure pmax bar 315 315 315 315 315
BEY 011/9
Flow qV max* L/min 370 820 1130 1600 2150 *∆p = 8 bar

Valves with a mechanical position switch


Micro switch directional valves
• Concept and designed to meet the
machinery directives
• Certification of conformaty is available
• Design tested by the relevant Health and Safety Authority
• Precise monitoring of all of the switched positions

Nominal size 6 10 Detailed information:


AKY 011/2
Operating pressure pmax bar 315 315 BEY 011/9
Flow qV max L/min 90 130

= Preferred product range

83
Load control units

Load control units


• Valve combination of pressure, throttle, directional valve
of poppet design, electrically operated
• To hold and defined unlocking of lifting platforms

Nominal size 6 10 Detailed information:


AKY 007/3
Operating pressure pmax bar 160/270 300
Flow qV max L/min 30 52/60

= Preferred product range

84
PROPORTIONAL, HIGH RESPONSE AND
SERVO VAVLES
Proportional valves High response valves Servo valves
It is no longer possible to think of removing High response valves are compact and Servo valves are hydraulic pilot operated 2-
proportional valves with their integrated robust, they provide high dynamics and or 3-stage directional valves with a porting
electronics from many controls. They reduce control accuracy. The NS 6 core product can pattern to DIN 24 340 form A. They are
the wiring requirements, simplify handling, be freely combined with the main stages mainly used for the closed-loop control of
have precise reproducability and high with up to 1000 litres nominal flow. position, force or pressure and speed.
switching performance. Their features are:
The performance profile • A compact design
The performance profile • A low electrical power consumption
• Maximum flow 1000 L/min
• Proportional, pressure, flow and • High dynamics
• Maximum operating pressure up to 315 bar
directional valves NS 6 to 35 • And excellent quasi-static values
• NS 6 to 35
• Maximum flow > 1000 L/min
• Highly dynamic valves with zero overlap
• Maximum operating pressure up to 315 bar for use with closed-loop control cirucits The performance profile
• Proportional solenoid with closed-loop • Direct and pilot operated • Maximum flow 1600 L/min
position control for high accuracies
• For manifold and subplate mounting • Maximum operating pressure up to 315 bar
(< 1 %) and dynamics
• Robust electronics for industrial and • NS 6 to 32
mobil applications

85
Proportional directional valves, types 4WRA, 4WRAE and 4WRAF

Proportional directional valve, direct operated,


without electrical position feedback
• For controlling the direction and volume of a flow
• Proportional solenoid operation
• Spring-centered control spool
• Different spool overlaps possible
• Integrated control electronics for type 4WRAE

Types 4WRAE, 4WRA


With Bus interface
• Version for CAN-Bus with CAN-Open protocol (DS 408)
• Separate plugs for power supply and Bus connection
• Command values can be applied analogue or via the Bus
• Zero point correction and overlap compensation can be
parameterised via the Bus

Type 4WRAF

Nominal size 6 10 Types 4WRA, 4WRAE, 4WRAF


Operating pressure pmax bar 315 315 Nominal sizes 6 and 10
Nominal flow (∆p = 10 bar) qV nom L/min 7; 15; 26 30; 60 Porting pattern to DIN 24 340, form A
Detailed information:
Hysteresis, max. % 5 5
RE 29 055 (Types 4WRA, 4WRAE)
Step response 0 to 90 % Tu+Tg ms < 40 < 140
RE 29 055-02-M (Type 4WRAF)
Operating voltage U V 24 24
Command value signal for type 4WRAE U V ± 10 ± 10
or I mA 4 to 20 4 to 20
Control electronics for type 4WRA Analogu VT-VSPA2-1
Digital VT-VSPD-1

= Preferred product range

86
Proportional directional valves, types 4WRE, 4WREE and 4WREF

Proportional directional valves, direct operated,


with electrical position feedback
• For controlling the direction and volume of a flow
• Proportional solenoid operation
• Spring-centered control spool
• Different spool overlaps possilbe
• Position sensing of the control spool via an inductive position
transducer
• Integrated control electronics for type 4WREE

Types 4WREE, 4WRE


With Bus interface
• Version for CAN-Bus with CAN-Open protocol (DS 408)
• Separate plugs for power uspplay and Bus connection
• Command value can be applied analogue or via the Bus
• Zero point correction and overlap compensation can be
parameterised via the Bus

Type 4WREF

Nominal size 6 10 Types 4WRE, 4WREE, 4WREF


Operating pressure pmax bar 315 315 Nominal sizes 6 and 10
Porting pattern to DIN 24 340, form A
Nominal flow (∆p = 10 bar) qV nom L/min 8; 16; 32 25; 50; 75
Detailed information:
Hysteresis, max. % 0.1 0.1
RE 29 061 (Types 4WRE, 4WREE)
Step response 0 to 90 % Tu+Tg ms 20 40 RE 29 061-02-M (Type 4WREF)
Operating voltage U V 24 24
I A <2 <2
Command value signal U V ± 10 ± 10
or I mA 4 to 20 4 to 20
Control electronics for type 4WRE Analogue VT-VSPA
Digital VT-VRPD2-1

= Preferred product range

87
Proportional directional valves type 4WREEM
Proportional directional valves type KKS

Proportional directional valves, direct operated, with


integral control electronics, electrical spool position
feedback and monitoring of the spool position
• For controlling the direction and volume of a flow
• Proportional solenoid operation
• Spring-centered control spool
• Different spool overlaps possible

Nominal size 6 10 Type 4WREEM


Operating pressure pmax bar 315 315 Nominal sizes 6 and 10
Nominal flow (∆p = 10 bar) qV nom L/min 8; 16; 32 25; 50; 75 Porting pattern to DIN 24 340, form A,
ISO 4401 and CETOP-RP 121 H
Hysteresis, max. % ≤ 0.1 ≤ 0.1
Detailed information:
Step response 0 to 90 % Tu+Tg ms 20 40 RE 29 064
Operating voltage U V 24 24
Command value signal U V ± 10 ± 10

2/2 proportional directional valves, direct operated


• Control of the direction and rate of flow
• Operation via a proprtional solenoid with centre thread and
removable coil
• Coil can be rotated
• Flow can pass in both directions
• With protected hand override, optional

Build size 1 Type KKS


Operating pressure pmax bar 210 Build size 1
Nominal flow qV nom L/min Detailed information:
1 → 2 35 RE 18 139-02
2 → 1 30
Hysteresis, max. % 5
Jump response 0 to 100 % Tu+Tg ms < 90
100 to 0 % Tu+Tg ms < 60
Operating voltage U V 24
Command value signal U V 0 to + 10
Control electronics Module VT-MSPA1-50-1X
= Preferred product range

88
Proportional directional valves types 4WRZ, 4WRZE and 4WRZF

Proportional directional valves, pilot operated,


without electrical position feedback
• Control of the direction and rate of a flow
• Pilot control via a 3-way pressure reducing valve
• Spring centring and anti-rotation device for the main spool
• Various spool overlaps are possible
• Optionally with integrated electronics

Type 4WRZE
With bus interface
• Version for CAN bus with CAN-open-protocol (DS 408)
• Separate plugs for the power supply and bus connections
• Command value can be applied analogue or via a bus
• Zero point correction and overlap compensation can be
parameterised via the bus

Type 4WRZF

Nominal size 10 16 25 32 52 Types 4WRZ, 4WRZE, 4WRH, 4WRZF


Operating pressure pmax bar 315 350 350 350 350 Nominal sizes 10 to 52
Nominal flow (∆p = 10 bar) qV nom L/min 25; 50; 85 100;150 220; 325 360; 520 1000 Porting pattern to DIN 24 340, form A
Detailed information:
Hysteresis, max. % 6 6 6 6 6
RE 29 115 (types 4WRZ, 4WRZE)
Jump response 0 to 90 % Tu+Tg ms 40 70 90 170 450
RE 29 115-02-M (type 4WRZF)
Operating voltage U V 24 24 24 24 24
Control electronics for type 4WRZ Analogue VT-VSPA2-5.
Digital VT-VSPD-1
Modular design VT 11118; VT 11011

= Preferred product range

89
Proportional directional valves type 4WRKE
High-response directional valves type 4WRSE(H)

Proportional directional valves, pilot operated,


with electrical position feedback
• For controlling the direction and volume of a flow
• Pilot control using a 3-way proportional directional valve
without position feedback
• Spring-centering of the main spool
• Position sensing of the main spool via and inductive position
transducer

Nominal size 10 16 25 32 35 Type 4WRKE


Operating pressure pmax bar 315 350 350 350 350 Nominal sizes 10 to 35
Nominal flow (∆p = 10 bar) qV nom L/min 25; 50; 125; 220; 400; 1000 Porting pattern to DIN 24 340, form A
90 200 350 600 Detailed information:
Hysteresis, max. % 1 1 1 1 1 RE 29 075

Step response 0 to 90 % Tu+Tg ms 20 30 50 80 120


Supply voltage U V 24 24 24 24 24
Command value signal for type 4WRKE U V ± 10 ± 10 ± 10 ± 10 ± 10
I mA 4 to 20 4 to 20 4 to 20 4 to 20 4 to 20

High-response directional valves, direct operated,


with electrical position feedback
• For controlling the direction and volume of a flow
• Suitable for closed-loop position, velocity and pressure control
• Control solenoid operated
• Spring-centered control spool
• Position sensing of the control spool via an inductive postion
transducer
• Integrated control electronics

Nominal size 6 10 Types 4WRSE, 4WRSEH


4WRSE 4WRSEH 4WRSE 4WRSEH Nominal sizes 6 and 10
Operating pressure pmax bar 315 315 315 315 Porting pattern to DIN 24 340, form A
Detailed information:
Nominal flow (∆p = 70 bar) qV nom L/min 10; 20; 35 4; 12; 24; 50 25; 50; 75 50; 100
• RE 29 067 (type 4WRSE)
Hysteresis, max. % 0.05 0.05 0.05 0.05 • RE 29 069 (type 4WRSEH)
Frequency at -90° phase response Hz 100 100 70 65
Operating voltage U VDC 24 24 24 24
Command value U V ± 10 ± 10 ± 10 ± 10
or I mA 4 to 20 4 to 20 4 to 20 4 to 20
= Preferred product range

90
High-response directional valves type 4WRTE
High-response directional valves type 4WRDE

High-response directional valves, pilot operated,


with electrical position feedback
• For controlling the direction and volume of a flow
• Suitable for closed-loop force, position, velocity and pressure
control
• Pilot control using a 3-way high-response control valve with
position feedback
• Self-centering main stage
• Position sensing of the main spool via an inductive position
transducer
• Integrated control electronics

Nominal size 10 16 25 32 35 Type 4WRTE


Operating pressure pmax bar 315 350 350 350 350 Nominal sizes 10 to 32
Nominal flow (∆p = 10 bar) qV nom L/min 25; 50; 125; 220; 400; 1000 Porting pattern to DIN 24 340, form A
100 200 350;500 600 Detailed information:
RE 29 083
Hysteresis, max. % 0.1 0.1 0.1 0.1 0.1
Frequency at -90° phase response Hz 100 65 60 35 30
Operating voltage U V 24 24 24 24 24
I A 3 3 3 3 3
Command value signal U V ± 10 ± 10 ± 10 ± 10 ± 10
or I mA 4 to 20 4 to 20 4 to 20 4 to 20 4 to 20

High-response directional valves,


pilot operated, with electrical position feedback
• For controlling the direction and volume of a flow
• Suitable for closed-loop force, position, velocity and pressure
control
• Pilot control using a two-stage servo-valve (NS 6)
• Position sensing of a main spool via an inductive position
transducer
• Integrated control electronics

Nominal size 10 16 25 32 Type 4WRDE


Operating pressure pmax bar 315 350 350 350 Nominal sizes 10 to 32
Nominal flow (∆p = 10 bar) qV nomL/min 50;100 125;200 220;350;500 600 Porting pattern to DIN 24 340, form A
Detailed information:
Hysterese, max. % 0.2 0.2 0.2 0.2
RE 29 093
Frequency at - 90° phase response f Hz 150 140 130 90
Operating voltage U V 24 24 24 24
Command value signal for type 4WRDE U V ± 10 ± 10 ± 10 ± 10

= Preferred product range

91
Servo valves type 4WS.2E.
Servo valves type 4WSE3EE

2-stage servo valves, mechanical and electrical feedback


• For controlling the direction and volume of a flow
• Suitable for closed-loop force, position, velocity and pressure
control
• 1st stage nozzle/flapper plate amplifier
• Dry torque motor
• Wear-free connection of spool with feedback element
• Position sensing of the main spool via an inductive position
transducer in the case of valves with electrical feedback
(nominal size 10)
• Integrated control electronics for type 4WSE2E.

Nominal size 6 10 16 Type 4WS.2E.


Operating pressure pmax bar 315 315 315 Nominal sizes 6 and 10
Porting pattern to DIN 24 340, form A
Nominal flow (∆p = 70 bar) qV nom L/min 2; 5; 10; 20; 30; 45; 100; 150;
15; 20 60; 75; 90 200 Detailed information:
• Nominal size 6 –RE 29 564
Hysteresis, max. % ≤ 1,5 1) ≤ 1,5 ≤ 1,5
• Nominal size 10 –RE 29 583
Corner frequency – 90° (± 25 %, 315 bar) f Hz 250 180 75
• Nominal size 16 –RE 29 591
Operating voltage for type 4WS2E U V ± 15 ± 15 ± 15
Command value signal for type 4WSE2E. U V ± 10 ± 10 ± 10
or I mA ± 10 ± 10 ± 10
Control electronics for type 4WS2E. Analogue VT-SR2 VT-SR2
1) At 210 bar
(depending on coil or feedback) Modular design VT 11021

3-stage servo valves, electrical feedback


• For controlling the direction and volume of a flow
• Suitable flor closed-loop force, position, velocity and pressure
control
• High response sensitivity, very low hysteresis and zero point drift
• Position sensing of the main spool via an inductive position
transducer
• Integrated control electronics

Nominal size 16 25 32 Type 4WSE3EE


Operating pressure pmax bar 315 315 315 Nominal sizes 16 to 32
Nominal flow (∆p = 70 bar) qV nom L/min 100; 150;300; 500; 700; Porting pattern to DIN 24 340, form A
200; 300 400; 500 1000 Detailed information:
Hysteresis, max. % 0,2 0,2 0,2 • RE 29 595

Corner frequency – 90° (± 25 %, 315 bar) f Hz 140 140 110


Operating voltage U V ± 15 ± 15 ± 15
Command value signal U V ± 10 ± 10 ± 10
or I mA ± 10 ± 10 ± 10 = Preferred product range

92
Proportional directional valves type WV1
with/without integrated electronics

Proportional directional valves, direct operated,


without electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control of the direction and rate of a flow
• Operated via a proportional solenoid
• Spring centred main spool
• Modular design with various valve symbols
• Standard signal +/– 10 V
• OBE also possible with 4 to 20 mA

Nominal size 6 10 Type WV1


Operating pressure pmax bar 315 315 Nominal sizes 6 and 10
Nominal flow (∆p = 10 bar) qV nom L/min 5.8 to 32 32 to 65 Detailed information:
AKY 013/1 Chapters 6 and 7
Hysteresis, max. % 4 6
For control electronics see page 116
Jump response 0 to 90 % Tu+Tg ms < 70 < 100
Operating voltage U Vnom 24 24
Command value signal Standard = U V ± 10 ± 10
also OBE with = I mA 4 to 20 4 to 20
Control electronics Modular 2 M 2.5 - RGC 2
Circuit cards 2 M 45 - 2.5 A

Proportional directional valves, direct operated


with electrical position feedback
• Porting pattern to DIN 24 340, form A
– Without integrated electronics (Ns10 with „L“ connection)
• Control of the direction and rate of a flow
• Operated via a proportional solenoid
• Spring centred main spool
• Modular design with various valve symbols
• Spool position acquisition via an inductive position transducer
• Variants
- As a high response valve „RV 1-2 M“ on request

Nominal size 6 10 Type WV1


Operating pressure pmax bar 315 315 Nominal sizes 6 and 10
Nominal flow (∆p = 10 bar) qV nom L/min 8 to 32 32 to 80 Detailed information:
AKY 013/1 Chapters 6 and 7
Hysterese, max. % 0.3 0.3
High response valve
Jump response 0 to 90 % Tu+Tg ms < 20 < 40 AKY 013/1 Chapter 6, page 168
Operating voltage U Vnom 24 24 AKY 013/1 Chapter 7, page 194
Command value signal Standard = U V ± 10 ± 10 For control electronics see page 117
also OBE with = I mA 4 to 20 4 to 20 Variant with OBE-D/CAN-open on request
Control electronics Circuit cards WV45 -RGC2 WV60 -RGC2
WV45 -RGC4 WV60 -RGC4 = Preferred product range

93
High response valves type RV1-PL1/ type RV1-HRV
with/without integrated electronics

High response valves, direct operated


with electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control of the direction and rate of a flow
• For use with position, speed and
pressure closed-loop control
• Operation via a high response solenoid
• Control spool position acquistion via an inductive position
transducer
• Series
- With/without integrated electronics
• Charateristic curves with and without inflection

Nominal size 6 Type RV1-PL1


Operating pressure pmax bar 315 Nominal size 6
Nominal flow (∆p = 70 bar) qV nom L/min 2 to 40 Detailed information:
AKY013/2 Chapters 1 and 3
Hysteresis, max. % < 0.2
Frequency at -90° phase response f Hz ≥ 120
For control electronics see page 119
Operating voltage U Vnom 24 Variants with OBE-D2 on request
Command value U V ± 10
or I mA 4...12...20
Control electronics circuit card PL6

High response valves, direct operated


with electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control of the direction and rate of a flow
• For use closed-loop control with high dynamics
• Operated via a double stroke high response solenoid
• Control spool position acquistion via an inductive position
transducer
• Series
- With integrated electronics
• Charateristic curves with and without inflection

Nominal size 6 Type RV1-HRV1


Operating pressure pmax bar 315 Nominal size 6
Nominal flow (∆p = 70 bar) qV nom L/min 8 to 40 Detailed information:
AKY013/2 Chapter 2
Hysteresis, max. % < 0.2
Frequency at -90° phase response f Hz 250
Operating voltage U Vnom 24
Command value U V ± 10

= Preferred product range

94
High response valves type RV1-PL1 / Type RV1-p/Q1
with/without integrated electronics

High response valves, direct operated


with electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control the direction and rate of a flow
• For use with position, speed and
pressure closed-loop control
• Operation via a high response solenoid
• Control spool position acquisition via an inductive position
transducer
• Series
- With/without integrated electronics
• Characteristic curves with and without inflection

Nominal size 10 Type RV1-PL1


Operating pressure pmax bar 315 Nominal size 10
Nominal flow (∆p = 70 bar) qV nom L/min 50 to 100 Detailed information:
AKY013/2 Chapters 5 and 6
Hysteresis, max. % < 0.2
Frequency at -90° phase response f Hz 60
For control electroncis see page 119
Operating voltage U Vnom 24 Variants with OBE-D2 on request
Command value U V ± 10
or I mA 4 to 20
Control electronics circuit card PL10

High response valves, direct operated


with electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control of a flow P – A / A – T
• For use with speed and pressure closed-loop controls
• Operation via a high response solenoid
• Control spool position acquisition via an inductive position
transducer
• Series
- With integrated electronics
• Linear characteristic curves

Nominal size 10 Type RV1-p/Q1


Operating pressure pmax bar 210 Nominal size 10
Nominal flow (∆p = 11 bar) qV nom L/min 70/70 Detailed information:
AKY013/2 Chapters 7 and 8
Hysteresis, max. % < 0.3
Frequency at -90° phase reponse f Hz 70
For control electronics see pages 120, 124
Operating voltage U Vnom 24
Command value U V ± 10
Control electronics circuit card p/Q
= Preferred product range

95
Proportional directional valves type WV2-DSP, High response valves type WV2-HPP
with integrated electronics

Proportional directional valves, pilot operated


with electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control of the direction and rate of a flow
• Pilot control via a 3-way proportional directional valve
without postion feedback
• Spring centring of the main spool
• Main spool position acquistion via an inductive position
transducer
• Modular design with various valve symbols
• Higher solenoid/direction switch-off with
ISA adaptor

Nominal size 10 16 25* 32** Type WV2-DSP


Operating pressure pmax bar 350 350 280 350 Nominal sizes 10 to 32
Nominal flow (∆p = 10 bar) qV nom L/min 50/80 180 230/430 1100 Detailed information:
AKY 013/3 Chapter 1
Hysteresis, max. % 0.3 0.3 0.3 0.3
* Connection drilling Ø 32
Jump response 0 to 90 % Tu+Tg ms < 35 < 55 < 60 < 140
** Connection drilling Ø 50
Supply voltage U Vnom 24 24 24 24
Command value signal Standard U V ± 10 ± 10 ± 10 ± 10

High response valves, pilot operated


with electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control of the direction and rate of a flow
• Pilot control via a 4/4-way high response valve
with postion feedback
• Spring centring of the main spool, fail safe
• Main spool position acquistion via an inductive position
transducer
• Modular design with various valve symbols
• Series
- With/without integrated electronics

Nominal size 10 16 25 32** Type WV2-HPP


Operating pressure pmax bar 350 350 350 350 Nominal sizes 10 to 32
Detailed information:
Nominal flow (∆p = 10 bar) qV nom L/min 50/80 180 230/350 1100
AKY 013/3 Chapters 2 and 3
Hysteresis, max. % < 0.1 < 0.1 < 0.1 < 0.1
Chapter 2
Jump response 0 to 90 % Tu+Tg ms 20 30 50 120
Supply voltage U Vnom 24 24 24 24 For control electronics see page 118
Command valve signal Standard U V ± 10 ± 10 ± 10 ± 10 Variants with OBE-D/CAN-open on request
With OBE I mA 4 bis 20 4 to 20 4 to 20 4 tp 20 ** Connection drilling Ø 50
Control electronics circuit card 2 STV
2 STV-RGC2
= Preferred product range

96
High response valves type RV2-PL2 / type RV2-HRV2
with/without integrated electronics

High response valves, pilot operated,


with electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control the direction and rate of a flow
• For use with force position, speed and
pressure closed-loop control
• Pilot control valve type RV-PL
• The pilot control valve and main stage are closed-loop position
controlled
• Modular design with various valve symbols
• Series
- With/without integrated electronics
• Characteristic curves with and without inflection
Nominal size 10 16 25 32** Type RV2-PL2
Operating pressure pmax bar 350 350 350 350 Nominal sizes 10 to 32
Flow (∆p = 10 bar) qV nom L/min 55;80 120;200 370 1000 Detailed information:
AKY013/2 Chapters 9 and 11
Hysteresis, max.* % ≤ 0.1
Frequency at - 90° phase response* f Hz 45 45 50 20
For control electronics see page 119
Operating voltage * U Vnom 24 24 24 24 Variants with OBE-D2 on request
Command value signal Standard = U V ± 10 ± 10 ± 10 ± 10 * At 100 bar
also OBE with = I mA 4...12...20 ** Connection drilling Ø 50
Control electronics circuit card 2 STV

High response valves, pilot operated,


with electrical position feedback
• Porting pattern to DIN 24 340, form A
• Control the direction and rate of a flow
• For use with closed-loop controls with high dynamics
• Pilot control valve type RV-HRV
• Modular design with various valve symbols
• Series
- With integrated electronics
• Characteristic curves with and without inflection

Nominal size 10 16 25 Type RV2-HRV2


Operating pressure pmax bar 350 350 350 Nominal sizes 10 to 25
Detailed information:
Flow (∆p = 10 bar) qV nom L/min 55;80 120;200 370
AKY013/2 Chapter 10
Hysteresis, max. % ≤ 0.1
Frequency at - 90° phase response f Hz 100 100 55
Operating voltage U Vnom 24 24 24
Command value signal U V ± 10 ± 10 ± 10

= Preferred product range

97
Proportional pressure relief valves, types DBET and DBETE
Proportional pressure relief valves, types (Z)DBE 6 and (Z)DBEE 6

Proportional pressure relief valves, direct operated


• Valve for limiting a system pressure
• Proportional solenoid operated
• For subplate mounting
• Integrated control electronics for type DBETE
• Linearised pressure/command value characteristic curve for type
DBETE

Nominal size 6 Types DBET and DBETE


Operating pressure pmax bar 350 Nominal size 6
Flow qV max L/min 2 Porting pattern to DIN 24 340, form A
Detailed information:
Hysteresis, max. % ± 1.5 of max. set pressure
RE 29 165
Step response 0 to 100 % Tu+Tg ms 30 bis (depending
100 to 0 % Tu+Tg ms 120 on system)
Operating voltage U V 24
Command value signal U V 0 to 10
Control electronics for type DBET Analogue VT-VSPA1-1 and VT 2000
Digital VT-VSPD-1
Modular design VT 11030

Proportional pressure relief valves, pilot operated


• Valve for limiting a system pressure
• Proportional solenoid operation
• For subplate mounting, types DBE 6 and DBEE 6
• Sandwich plate version, types ZDBE 6 and ZDBEE 6
• Integrated control electronics for types DBEE 6 and ZDBEE 6
• Linearised pressure/command value characteristic curve

Nominal size 6 Types (Z)DBE 6 and (Z)DBEE 6


Operating pressure pmax bar 315 Nominal size 6
Flow qV max L/min 30 Porting pattern to DIN 24 340, form A
Detailed information:
Hysteresis, max. % ± 1.5
RE 29 158
Step response 10 to 90 % Tu+Tg ms 80 (depending
90 to 10 % Tu+Tg ms 50 on system)
Operating voltage U V 24
Command value signal U V 0 to 10
Control electronics for type (Z)DBE 6 Analogue VT-VSPA1-1
Digital VT-VSPD-1
Modular design VT 11031 = Preferred product range

98
Proportional pressure relief valves, type DBETRE
Proportional pressure relief valves, types DBE(M) and DBE(M)E

Proportional pressure relief valves, direct operated


• Valve for limiting a system pressure
• Operated by means of a proportional solenoid with position
transducer
• For subplate mounting
• Integrated control electronics

Nominal size 6 Type DBETRE


Operating pressure pmax bar 380 Nominal size 6
1) Porting pattern to DIN 24 340, form A and
Flow qV max L/min 2 bis 3
ISO 4401
Hysteresis, max. % ±1
Detailed information:
Step response 0 to 100 % Tu+Tg ms 30 to (depending RE 29 168
100 to 0 % Tu+Tg ms 120 on system)
Operating voltage U V 24
Command value signal U V 0 to 10 1) Depending on pressure stage

Proportional pressure relief valves, pilot operated


• Valve for limiting a system pressure
• Operated by means of a proportional solenoid
• For subplate mounting
• Maximum pressure relief function for types DBEM and DBEME
• Integrated control electronics for types DBEE and DBEME
• Linearised pressure/command value characteristic curve (NS 10
and 25)

Nominal size 10 25 32 Types DBE(M) and DBE(M)E


Operating pressure pmax bar 350 350 350 Nominal sizes 10, 25 and 32
Flow qV max L/min 200 400 600 Porting pattern to DIN 24 340, form E
Hysteresis, max. % ± 1.5 ± 1.5 ± 1.5 Detailed information:
• Nominal sizes 10 and 25
Step response 0 to 100 % Tu+Tg ms 150 150 150 (depending RE 29 160
100 to 0 % Tu+Tg ms 150 150 150 on system)
• Nominal size 32
Operating voltage U V 24 24 24 RE 29 142
Command value signal U V 0 to 10 0 to 10 0 to 10
Control electronics for type DBE Analogue VT-VSPA1-1 VT-VSPA1-1 VT-VSPA1-1
Digital VT-VSPD-1 VT 2000
Modular design VT 11131 VT-VSPD-1 = Preferred product range

99
Proportional pressure relief valves type DBEP
Proportional pressure relief valves type KBPS

Proportional pressure relief valves, direct operated


• Valve for limiting a system pressure
• Operated by means of a proportional solenoid
• For subplate mounting

Nominal size 6 Type DBEP


Operating pressure pmax bar 100 Nominal size 6
Porting pattern to DIN 24 340, form A and
Flow qV max L/min 8
ISO 4401
Hysteresis, max. % ≤3
Detailed information:
Operating voltage U V 24 RE 29 164
Control electronics Analogue VT-VSPA1-1 and VT 2000
Digital VT-VSPD-1

Proportional pressure relief valves, direct operated


• Direct operated valve for limiting a system pressure
• Operated via a proportional solenoid
• Proportional solenoid with central thread and removable coil
• Cartridge valve
• Fine calibration of the command value-pressure-characteristic
curve externally on the control electronics

Build size Pilot valve Type KBPS


Operating pressure pmax bar 350 Pilot valve
Flow qV max L/min 2 Detailed information:
RE 18 139-03
Hysteresis, max. % 4
Jump response 0 to 100 % Tu+Tg ms < 70
100 to 0 % Tu+Tg ms < 70
Operating voltage U V 24
Command value signal U V 0 to + 10
Control electronics Module VT-MSPA1-1-1X
= Preferred product range

100
Proportional pressure reducing valves
Types 3DREP 6 and 3DREPE 6

Proportional pressure reducing valves, direct operated


• Valve for reducing a system pressure
• Operation by means of a proportional solenoid
• For subplate mounting

• Integrated control electronics for type 3DREPE 6

Nominal size 6 Types 3DREP 6 and 3DREPE 6


Operating pressure pmax bar 100 Nominal size 6
Flow qV max L/min 15 Porting pattern to DIN 24 340, form A,
ISO 4401 and CETOP-RP 121H
Hysteresis, max. % 5
Detailed information:
Operating voltage U V 24 RE 29 184
Control electronics for Analogue VT-VSPA2-5.
type 3DREP 6 Digital VT-VSPD1
Modular design VT 11118

= Preferred product range

101
Proportional pressure reducing valves, type (Z)DRE 6
Proportional pressure reducing valves, types ZDRE 10 and ZDREE 10

Proportional pressure reducing valves, pilot operated


• Valve for reducing a system pressure
• Proportional solenoid operation
• For subplate mounting, type DRE 6
• Sandwich plate version, type ZDRE 6
• Linearised pressure/command value characteristic curve

Nominal size 6 Type (Z)DRE 6


Operating pressure pmax bar 210 Nominal size 6
Flow qV max L/min 30 Porting pattern to DIN 24 340, form A
Detailed information:
Hysteresis, max. % ±2
RE 29 175
Step response 10 to 90 % Tu+Tg ms 200
90 to 10 % Tu+Tg ms 200
Operating voltage U V 24
Control electronics Analogue VT-VSPA1(K)-1
Digital VT-VSPD-1
Modular design VT 11132

Proportional pressure reducing valves, pilot operated


• Valve for reducing a system pressure
• Proportional solenoid operation
• Sandwich plate version
• Integrated control electronics for type ZDREE 10

Nominal pressure 10 Types ZDRE 10 and ZDREE 10


Operating pressure pmax bar 315 Nominal size 10
Flow qV max L/min 80 Porting pattern to DIN 24 340, form A,
ISO 4401 and CETOP-RP121H
Step response 10 to 90 % Tu+Tg ms 150
90 to 10 % Tu+Tg ms 120 Detailed information:
RE 29 179
Operating voltage Ueff V 22 to 33
Control electronics Analogue VT-VSPA1(K)-1
Digital VT-VSPD-1
Modular design VT 11131

= Preferred product range

102
Proportional pressure reducing valves, types DRE(M) and DRE(M)E
Proportional pressure reducing valves, types 3DRE(M) and 3DRE(M)E

Proportional pressure reducing valves, pilot operated


• Valves for reducing a system pressure
• Proportional solenoid operation
• For subplate mounting
• Linearised pressure/command value characteristic curve
• Maximum pressure relief function for types DREM and DREME
• Check valve between ports A and B optional
• Integrated control electronics for types DREE and DREME

Nominal size 10 25 32 Types DRE(M) and DRE(M)E


Operating pressure pmax bar 315 315 315 Nominal sizes 10 and 25
Flow qV max L/min 200 300 300 Porting pattern to DIN 24 340, form D
Detailed information:
Hysteresis, max. % ± 2.5 ± 2.5 ± 2.5
• Nominal sizes 10 and 25
Step response 10 to 90 % Tu+Tg ms 130 130 100 to 3001) RE 29 176
90 to 10 % Tu+Tg ms 120 120 • Nominal sizes 32
Operating voltage U V 24 24 24 RE 29 178
Command value signal for type DRE(M)E U V 0 to 10 0 to 10 0 to 10
Control electronics for type DRE(M) Analogue VT-VSPA1(K)-1
Digital VT-VSPD-1
Modular design VT 11724 VT 11030 1) Depending on system

Proportional pressure reducing valves, pilot operated


• Valves for reducing a system pressure
• Proportional solenoid operation
• For subplate mounting
• Integrated control electronics

Nominal size 10 16 Types 3DRE(M) and 3DRE(M)E


Operating pressure pmax bar 315 315 Nominal sizes 10 and 16
Flow (∆p = 10 bar) qV nom L/min 125 300 Porting pattern to DIN 24 340, form A,
ISO 4401 and CETOP-RP 121H
Hysteresis, max. % ±2 ±2
Detailed information:
Operating voltage U V 24 24 RE 29 186
Control electronics for type 3DRE(M) Analogue VT-VSPA1(K)-1
VT 11131
Digital VT-VSPD-1
= Preferred product range

103
Proportional pressure relief valves type PV1
Pilot control valves with/without closed-loop position control

Proportional pressure relief valves,


direct operated without closed-loop position control
• Operated via a proportional solenoid
• Series
– With 0.8 A solenoid
– With 2.5 A solenoid
• Electronics
– Active plug (plug with integrated electronics)
– Module
– Circuit cards
• Technical data with QN = 1 L/min
• Poppet seat valve with compression spring

Nominal size 6 Type PV1-DBV


Pressure stages bar 50 80 180 250 315 Nominal size 6
Qnom L/min 1 Detailed information:
AKY013/1 Chapter 1, page 10
Hysteresis % ≤4 Active plug
Adjustment time On ms < 60 AKY013/1 Chapter 12
Off ms < 70
Com. value signal Standard V 0 to 10
Active plug mA 4 to 20

Proportional pressure relief valves,


direct operated with closed-loop position control
• Operated via a proportional solenoid
• Series
– Standard characteristic curves
– Linear characteristic curves (PDL)
– Standard characteristic curves with OBE
• Electronics
– Circuit cards
– Integrated electronics
• Technical data with QN = 1 L/min
• Poppet seat valve with compression spring

Nominal size 6 Type PV1-DBV


Pressure stages bar 28 80 180 250 315 Nominal size 6
Adjustment time 0...100% Detailed information:
Standard char. curves ms 45 AKY013/1 Chapter 1
Linear char. curves ms 45 AKY013/1 Chapter 1, page 25
Char. curves with OBE ms 35 Variant with OBE-D/CAN-open on request
Hysteresis % < 1; with OBE < 0.2
Command value signal Standard = V 0 to 10
also OBE with = mA 4 to 20

= Preferred product range

104
Proportional pressure relief valves and -pressure reducing valves type PV2
with/without closed-loop position control

Proportional pressure relief valves,


pilot operated
• Operated via a proportional solenoid
• Series
– Without closed-loop position control 0.8 A/2.5 A
– With closed-loop position control OBE
• Pilot control supply internally from „P“
• Electronics for series without closed-loop position control
– Active plug
– Module
– Circuit cards
• Electronics for series with closed-loop position control
– Integrated electronics

Nominal size 6 Type PV2-DBV


Pressure stages bar 80 180 315 Nominal size 6
Adjustment times 0...100% Detailed information:
Without pos. control ms 200 AKY013/1 Chapter 2
With pos. control ms 70
Hysteresis
Without pos. control % ≤4
With pos. control % <1
QN max L/min 40
Com. value signal Standard = V 0 to +10
also OBE with =/ active plug = mA 4 to 20

Proportional 3-way pressure reducing valves,


pilot operated
• Operated via a proportional solenoid
• Series
– Without closed-loop position control 0.8 A solenoid
– With closed-loop position control
– With closed-loop position control OBE
• Electronics for series without closed-loop position control
– Active plug
– Module
– Circuit cards
• Electronics for series with closed-loop position control
– Circuit cards
– Integrated electronics

Nominal size 6 Type PV2-DRV-3W


Pressure stages bar 75 175 310 Nominal size 6
Adjustment times 0...100% Detailed information:
Without pos. control ms 200 AKY013/1 Chapter 2
With pos. control ms 50
Hysteresis
Without pos. control % ≤4
With pos. control % <1
QN max L/min 40
Com. value signal Standard = V 0 to +10
= Preferred product range
also OBE with = / active plug = mA 4 to 20

105
Proportional pressure relief valves and -pressure reducing valves type
PV2
to ISO 5781
Proportional pressure relief valves, pilot operated
• Operated via a proportional solenoid
• Series
– With/without closed-loop position control
– With closed-loop position control OBE
• Porting pattern to ISO 5781-AG-06-2-A
• Electronics for series without closed-loop position control
– Active plug
– Module
– Circuit cards
• Electronics for series with closed-loop position control
– Circuit cards
– Integrated electronics

Nominal size 10 Type PV2-DBV


Pressure stages bar 180 315 Nominal size 10
Adjustment times 0...100% Detailed information:
Without pos. control ms 90 AKY013/1 Chapter 3
With pos. control ms 80
Hysteresis
Without pos. control % ≤5
With pos. control% ≤1
Qnom L/min 120 to max. 300
Com. value signal Standard = V 0 to +10
also OBE with = / active plug = mA 4 to 20

Proportional pressure reducing valves, pilot operated


• Operated via a proportional solenoid
• Series
– Without closed-loop position control
– With closed-loop position control
– With closed-loop position control OBE
• Porting pattern to ISO 5781-AG-06-2-A
• Electronics for series without closed-loop position control
– Active plug
– Module
– Circuit cards
• Electronics for series with closed-loop position control
– Circuit cards
– Integrated electronics

Nominal size 10 Type PV2-DRV-2W


Pressure stages bar 180 315 Nominal size 10
Adjustment times 0...100% Detailed information:
Without pos. control ms 90 AKY013/1 Chapter 3
With pos. control ms 80
Hysteresis
Without pos. control % ≤5
With pos. control % <1
Qnom L/min 120 to max. 300
Com. value signal Standard = V 0 to +10
also OBE with = / active plug = mA 4 to 20

106
Proportional throttle valves, type FES(E)
High-response directional valves, type 3FERE

Proportional throttle valves, pilot operated


• 2-way version as cartridge valve
• Proportional solenoid operation
• Can be used for pressure-compensated flow control in
conjunction with a pressure compensator
• Good dynamics and hysteresis, leak-free isolation
• Orifice opool position electrically closed-loop position controlled
• Integrated control electronics for type FESE
• Flow characteristics optionally linear or progressive
• Flow in both directions possible

Nominal size 25 32 40 50 63 Type FES(E)


Operating pressure pmax bar 315 315 315 315 315 Nominal sizes 25, 32, 40, 50 and 63
Max. flow (∆p = 10 bar) qV max L/min 360 480 680 1400 1800 Installation dimensions to DIN ISO 7365
Detailed information:
Response sensitivity and % 0.10 0.10 0.10 0.10 0.10
range of inversion, max. % 0.15 0.15 0.15 0.15 0.15 RE 29 209

Step response 0 to 100 % Tu+Tg ms 50 80 100 200 400


100 to 0 % Tu+Tg ms 70 120 160 250 500
Operating voltage U V 24 24 24 24 24
Command value signal U V 0 to 10 0 to 10 0 to 10 0 to 10 0 to 10
or I mA 4 to 20 4 to 20 4 to 20 4 to 20 4 to 20
Control electronics Analogue VT-VRPA1-50 VT-VRPA1-51 VT-VRPA1-52
Digital VT-VRPD-1
Modular design VT 11037

High-response control valves, pilot operated


• For controlling the direction and volume of a flow
• 3/2-way version as cartridge valve
• Pilot control using a 3/2-way high-response control valve
• In the case of a failure, connection from A to T is opened
automatically
• Main stage orifice spool is closed-loop position controlled by
means of an inductive position transducer
• Pilot control spool is closed-loop position controlled by means of
an inductive position transducer
• Integrated digital control electronics
• Suitable for closed-loop position, velocity and pressure control
Nominal size 25 32 50 Type 3FERE
Operating pressure pmax bar 315 315 315 Nominal sizes 25, 32 and 50
Nominal flow (∆p = 10 bar) qV nom L/min 240 450 800 Installation dimensions similar to
DIN 24 342, form A
Hysteresis, max. % 0.1 0.1 0.1
Detailed information:
Frequency at - 90° phase response f Hz 70 60 50 RE 29 218
Operating voltage U V 24 24 24
Command value signal U V ± 10 ± 10 ± 10
or I mA 4 to 20 4 to 20 4 to 20 = Preferred product range

107
Proportional cartridge valves, types 2WRC(E) and 3WRC(E)
Proportional flow control valves, type 2FRE

Proportional cartridge valves, pilot operated,


with electrical position feedback
• Suitable for closed-loop position, velocity and pressure control
• Controlling by means of a servo valve
• Very short switching times, low hysteresis
• Position sensing of the control spool via an inductive position
transducer
• Integrated control electronics for type .WRCE
(nominal sizes 32 to 100)

Nominal size 32 40 50 63 Types 2WRC(E) and 3WRC(E)


Operating pressure 2-way pmax bar 420 420 420 420 Nominal sizes 32 to 160
3-way pmax bar 315 315 315 315 Installation dimensions to DIN 24 342
Nominal flow 2-way qV nom L/min 650 1000 1600 2800 Detailed information:
(∆p = 5 bar) 3-way qV nom L/min 290 460 720 1250
• Nominal sizes 32 to 50, series 2X –
Hysteresis, max. % < 0.2 < 0.2 < 0.2 < 0.2 RE 29 136
Repeatability % 0.2 0.2 0.2 0.2 • Nominal sizes 63 to 160, series 1X –
Control electronics for type .WRC VT-SR31 VT-SR32 VT-SR33 VT-SR34 RE 29 135
Nominal size 80 100 125 160
Operating pressure 2-way pmax bar 420 420 420 420
3-way pmax bar 315 315 315 315
Nominal flow 2-way qV nom L/min 4350 7200 11500 18000
(∆p = 5 bar) 3-way qV nom L/min 2000 3000 4500 7500
Hysteresis, max. % < 0.2 < 0.2 < 0,2 < 0,2
Repeatability % 0.2 0.2 0.2 0.2
Control electronics for type .WRC VT-SR35 VT-SR36 VT-SR37 VT-SR38 = Preferred product range

Proportional flow control valves, direct operated,


2-way version
• Proportional solenoid operation
• Valve with pressure compensator for pressure-compensated
controlling of a flow
• Metering orifice closed-loop position controlled using an
inductive position transducer, with electrical closed-loop position
control for the metering orifice
• Flow control in both directions by means of recitifier sandwich
plate
• Operating voltage of proportional solenoids: 24 V

Nominal size 6 10 16 Type 2FRE


Operating pressure pmax bar 210 315 315 Nominal sizes 6, 10 and 16
Max. flow (∆p = 8 bar) qV max L/min up to 100 up to 60 up to 160 Porting pattern
Hysteresis, max. % ±1 ±1 ±1 • NS 6 to DIN 24 340, form A,
Step response 0 to 100 % Tu+Tg ms 60 90 130 ISO 4401 and CETOP-RP 121H
100 to 0 % Tu+Tg ms 70 100 90 • NS 10 and 16 to DIN 24 340, form G
Control electronics Analogue VT 5010 VT 5004 Detailed information:
Digital VT-VRPD-1 VT-VRPD-1 • Nominal size 6 – RE 29 188
Modular design VT 11033 VT 11034 • Nominal sizes 10 and 16 – RE 29 190

108
Throttle valves for use in manifolds type 2/2V-CPV
High response valves for use in manifolds type 3/2V

Proportional throttle valves, pilot operated


• Operation via a proportional solenoid
• Can be used as a pressure compensated flow controller in
conjunction with a pressure compensator
• Good dynamics, low hysteresis, leak-free
• Series
- With/without integrated electronics

Nominal size 16 25 32 40 50 Type 2/2-CPV


Operating pressure pmax bar 315 315 315 315 315 Nominal sizes 16 to 50
Nominal flow (∆p = 5 bar) qV nom L/min 125 210 320 500 980 Detailed information:
AKY013/3 Chapters 4 and 5
Hysteresis, max. % < 0.2
For control electronics see page 121
Positioning accuracy % < 0.5
Adjustment time 0...100 % (pv = 100 bar) m/sec < 70 < 70 < 90 < 90 < 110
Operating voltage U Vnom 24
Command value signal U V 0 to 10

High response valves, pilot operated


with electrical position feedback
• Main stage/oil flow P – A / A – T
• For use with speed and pressure closed-loop controls
• Operation via a pilot control valve
types PL1 or HRV1
• Standard characteristic curves
• Pressure amplification 1%

Nominal size 25 32 50 Type 3/2V


Operating pressure pmax bar 315 315 315 Nominal sizes 25 to 50
Nominal flow (∆p = 5 bar) qV nom L/min 65 to 190 380 300 to 750 Detailed information:
AKY013/2 Chapter 12
Hysteresis max. % ≤ 0,1
* At 100 bar
Frequency at - 90° phase response* f Hz 50 45 35

= Preferred product range

109
Proportional throttle valves type QV1-4/2WV
Proportional flow control valves type QV1-3WSRV

Proportional throttle valves, direct operated


• Operated via a proportional solenoid
• Series
– Without closed-loop position control
– With closed-loop position control
– With closed-loop position control OBE
• Electronics for series without closed-loop position control
– Active plug
– Module
– Circuit cards
• Electronics for series with closed-loop position control
– Circuit cards
– Integrated electronics

Nominal size 6 10 Type QV1-4/2WV


Operating pressure bar 315 315 Nominal sizes 6 and 10
Adjustment times 0...100% Detailed information:
Without position control ms 70 100 AKY013/1 Chapter 4
With position control ms 12 25 AKY013/1 Chapter 4, page 114
AKY013/1 Chapter 4, page 120
Hysteresis
Without position control % ≤4 ≤5
With position control % ≤ 0.3 ≤ 0.3
Qnom at ∆p 5 bar L/min 8 to 28 32 to 80
Com. value signal Standard = V 0 to +10 0 to +10
also OBE with = / active plug = mA 4 to 20 4 to 20

Proportional flow control valves, pilot operated


• Operated via a proportional solenoid
• Series
– Without closed-loop position control
– With closed-loop position control
– With closed-loop position control OBE
• Electronics for series without closed-loop position control
– Active plug
– Module
– Circuit cards
• Electronics for series with closed-loop position control
– Circuit cards
– Integrated electronics

Nominal size 6 10 Type QV1-3WSRV


Operating pressure bar 250 250 Nominal sizes 6 and 10
Adjustment times 0...100% Detailed information:
Without position control ms < 70 < 70 AKY013/1 Chapter 5
With position control ms < 35 < 35
Hysteresis
Without position control % <5 <5
With position control % <1 <1
Qnom L/min 7.5 to 35 65 to 100
Com. value signal Standard = V 0 to +10 0 to +10
also OBE with = / active plug = mA 4 to 20 4 to 20
= Preferred product range

110
ELECTRONIC COMPONENTS, SYSTEMS AND
ACCESSORIES

Electro-hydraulic control and The accessory programme


closed-loop systems for the:
• Card holders and racks
• Control of variable displacement • Power supplies
A4VS axial piston pumps • Command value cards and modules
• Control of variable displacement • Pressure and position sensors
A10VSO axial piston pumps
• Pressure and force controllers
• Digital 1 and 2 axes CNC control
• Position and speed controller (analogue
• Analogue and digital amplifiers in Euro- and digital)
card format and of modular design
• Test units for all valves and electronic
cards
• Signal transmitters

111
Amplifiers for proportional valves
without electrical position feedback

• Analogue amplifiers in Euro-card format for installation in a


19" rack
• Voltage stabilisation with raised measurement zero point, filter
capacitor on the amplifier card
• Differential input, can be changed over to current input (on
some versions)
• Internal command value adjustment by means of 4 trimming
potentiometers, call-up via relay, with LED displaye (on some
versions)
• Ramp generator can be switched off
• 5 ramp times can be set using the trimming potentiometer (on
some versions)
• Step function for quickly passing the overlap on directional valves
• Clock-pulsed output stage amplifier with current regulation
• Enable input (on some versions)
• "Ready for operation" signal (on some versions)

Technical data
Operating voltage UB 24 VDC; + 40 %; – 5 %
– Upper limit value uB(t)max 35 V
– Lower limit value uB(t)min 22 V
Regulated voltage U M0 ± 9 V (with raised zero point)
Output amplifier Current-regulated, clocked
Connection type 32-pin blade connector, DIN 41 612,
form D
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 25 to + 85 °C

Detailed information
Amplifier type Suitable for valve type for electronics:
VT-VSPA1-1-1X For proportional pressure control valves RE 30 111
without electrical position feedback
VT-VSPA2-1-1X/T1 1) 4WRA, NS 6 and 10 (series 2X) RE 30 112
2) = Preferred product range
VT-VSPA2-1-1X/T5 4WRA, NS 6 and 10 (series 2X) RE 30 112
VT-VSPA2-50-1X/T1 1) 4WRZ (series 7X); DREP 6 (series 2X) RE 30 113
VT-VSPA2-50-1X/T5 2) 4WRZ (series 7X); DREP 6 (series 2X) RE 30 113
1) 1 ramp time
2) 5 ramp times

112
Amplifiers for proportional valves
with electrical position feedback

• Analogue amplifiers in Euro-card format for installation in a


19"rack
• Voltage stabilisation with raised measurement zero point, filter
capacitor on the amplifier card
• Differential input
• Internal command value adjustment by means of 4 trimming
postentiometers, call-up via relays, with LED display (on some versions)
• Ramp generator can be switched off
• 5 ramp times can be set using trimming potentiometers (on
some versions)
• Step function for quickly passing through overlaps on directional valves
• Oscillator/demodulator for inductive position feedback
• PID-controller for the closed-loop control of the control spool position
• Cable break detection with LED display for the position
transducer, in the case of a cable break, the power supply to the
amplifier is interrupted
• Clocked output amplifier with current regulation
Technical data
Operating voltage UB 24 VDC; + 40 %; – 5 %
– Upper limit value uB(t)max 35 V
– Lower limit value uB(t)min 22 V
Regulated voltage U M0 ± 9 V (with raised zero point)
Oscillator frequency f Approx. 2.5 kHz
Output amplifier Current-regulated, clocked
Connection type 32-pin blade connector, DIN 41 612,
form D
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C

Detailed information
Amplifier type Suitable for valve type to electronics:
VT 5004 2FRE, NS 10 and 16 RE 29 945
VT-VRPD DBETR 6; 2FRE 6 RE 30 125
VT-VRPA1-50 FE 16; FE 25; FES 25 (series 2X each) RE 30 117
= Preferred product range
VT-VRPA1-51 FES, NS 25 and 40 (series 3X) RE 30 117
VT-VRPA1-52 FES, NS 50 and 63 (series 3X) RE 30 117
VT-VRPA2-1 4WRE 6 (series 2X) RE 30 119
VT-VRPA2-2 4WRE 10 (series 2X) RE 30 119

113
Amplifiers for proportional valves for adjusting the flow
of axial piston pumps

• Analogue amplifiers in Euro-card format for installation in 19" rack


• Voltage stabilisation with raised measurement zero point, filter
capacitor on the amplifier card
• Differential input
• IInternal command value adjustment by means of 4 trimming
potentiometers, call-up via relays, on some versions LED display
• Ramp generator
• Ramp times can be adjusted by means of trimming
potentiometers (on some versions separately for up/down)
• Oscillator/demodulator for inductive transducer (on some versions)
• PID-controller for the closed-loop control of the swivel angle (on
some versions)
• Cable break detection with LED display for the swivel angle
transducer, in the case of a cable break, the power supply to the
output amplifier is interrupted (on some versions)
• Clocked output amplifier with current regulation

Technical data
Operating voltage UB 24 VDC; + 40 %; – 5 %
– Upper limit value uB(t)max 35 V
– Lower limit value uB(t)min 22 V
Regulated voltage U M0 ± 9 V (with raised zero point)
Oscillator frequency f Approx. 2.5 kHz
Output amplifier Current-regulated, short-circuit-proof
Connection type 32-pin blade connector, DIN 41 612,
form D
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C

Detailed information
Amplifier type Suitable for pump type to electronics:
VT 3026 A4VG…EP2 RE 30 093
VT 5035 A4VSO RE 29 955
VT 5041 A10VSO…DFE1 RE 30 240

= Preferred product range

114
Amplifiers for servo valves

• Analogue amplifiers in Euro-card format for installation in a


19" rack
• Symmetric voltage regulator (option)
• PD-controller for the closed-loop control of the valve spool
position (on some versions)
• Freely fitted PID-controller (option)
• When controlling a pump, generally, PID-controller for the
closed-loop control of the swivel angle
• Oscillator/demodulator for inductive feedback (on some
versions)
• Output amplifier with current regualtor and dither generator

Technical data
Operating pressure UB ± 22 to 28 V, smoothed
Regulated voltage U ± 15 V
Command value U ± 10 V
Oscillator frequency f Approx. 2.5 kHz / 5 kHz
Output amplifier Current-regulated
Output current I ± 60 mA / ± 100 mA
Dither frequency f 340 Hz (ISS = 3 mA)
Connection type 32-pin blade connector, DIN 41 612,
form D
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C

Detailed information
Amplifier type Suitable for valve type/pump type to electronics:
VT-SR1 4WS2EE 10 RE 29 979
VT-SR2 4WS2EM, NS 6 to 16 RE 29 980
4WS2EB 10
4DS1EO 2
3DS2EH 10
VT-SR7 A4VS..HS RE 29 993
VT-SR31 to VT-SR38 2WRC snd 3WRC, NS 32 to 160 RE 29 931

= Preferred product range

115
Amplifier for proportional directional valves type WV1
without electrical feedback

Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• In and outputs are short circuit-proof
• Adjustment possibilities
– Valve zero point, sensitivity
– Ramp times, dither amplitude

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s Detailed information:
AKY013/1 Chapter 14
Amplifier type Suitable for valve type
2M45-2,5A Proportional valves WV1 NS 6,10 For proportional valves see page 93

Modular design
• Compact amplifier in a plastic housing for
snapping onto a carrier rail
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• In and outputs are short circuit-proof
• Adjustment possibilities
– Valve zero point, sensitivity
– Ramp times, dither amplitude

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug 13-pin screen terminals
Dimensions 85 x 110 x 75 mm
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C Detailed information:
AKY013/1 Chapter 13
Ramp times 0.05 to 5s

Amplifier type Suitable for valve type For proportional valves see page 93
2M2,5-RGC2 Proportional valves WV1 NS 6,10 = Preferred product range

116
Amplifier for proportional directional valves type WV1
with electrical feedback

Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• Enable input
• Adjustment possibilities
– Valve zero point
– Sensitivity
– Ramp times
• Cable brake recognition for the actual value cable
• Closed-loop position control with PID characteristics
• RGC4*
– External voltage controlled ramp time adjustment
via differential inputs

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s

Amplifier type Suitable for valve type Detailed information:


AKY013/1 Chapter 14
WV45-RGC2 (NS6) Proportional valves WV1 NS 6,10
WV60-RGC2 (NS10) with electrical position feedback
AC position transducer For proportional valves see page 93
WV45-RGC4*(NS6) Proportional valves WV1 NS 6, 10
WV60-RGC4*(NS10) with electrical position feedback
AC position transducer

= Preferred product range

117
Amplifier for proportional directional valves type WV2-HPP

Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Ramp generator can be switched off *
• Controlled output stage
• Outputs are short circuit-proof
• Enable unit
• Adjustment possibilities
– Valve zero point
• Cable brake recognition for the actual value cable
• Closed-loop position control with PID characteristics
• RGC2
– Externl voltage controlled ramp time adjustment
via differential inputs

Technical data * Only for 2STV-RGC2 with


ramp function
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times * 0.1 to 10s

Amplifier type Suitable for valve type Detailed information:


AKY013/3 Chapter 10
2 STV Proportional directional valves WV2-HPP
NS10 to 32 For proportional valves see page 96
DC position transducer
2 STV-RGC2 Proportional directional valves WV2-HPP
NS10 to 32
DC position transducer

= Preferred product range

118
Amplifier for high response valves type RV

Control card
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input
• Outputs are short circuit-proof
• Adjustment possibilities
– Valve zero point
• Cable brake recognition for the actual value cable
• Area compensation for differential cylinders*
• Amplification in the small signal range*
• Closed-loop position control with PID characteristics

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C

Amplifier type Suitable for valve type Detailed information:


AKY013/2 Chapter 16
PL6 RV1-PL1 NS6
For fast response valves see pages 94, 95
PL10 RV1-PL1 NS10
and 97
PL6-AGC1* RV1-PL1 NS6, 40% inflection
PL6-AGC2* RV1-PL1 NS6, 60% inflection
PL10-AGC1* RV1-PL1 NS10, 40% inflection
2STV-AGC1* RV2-PL2 NS10 to 32, 40% inflection
2STV RV2-PL2 NS10 to 32, without inflection
PL6-AGC3* RV1-PL1 NS6, variable inflection Detailed information:
PL10-AGC3* RV1-PL1 NS10, variable inflection AKY013/4 Chapter 7

= Preferred product range

119
Amplifier for fast response valves type RV1-p/Q1
Amplifier for fast response valves, for manifold mounting type 3/2V

Circuit cards for high responsne valves


• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input
• Outputs are short circuit-proof
• Adjustment possiblities
– Valve zero point
• Cable brake recognition for the actual value cable
• Closed-loop position control with PID characteristics

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Detailed information:
Amplifier type Suitable for valve type
AKY013/2 Chapter 16
5/3V pQ1
For high response valves see page 95

Cirucit cards for high response valves, for manifold mounting


• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input
• Outputs are short circuit-proof
• Adjustment possiblities
– Valve zero point
• Cable brake recognition for actual value cable
• Closed-loop position control with PID characteristics

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Detailed information:
Ambient temperature range ϑ 0 to + 70 °C AKY013/2 Chapter 16
Storage temperature range ϑ – 20 to + 70 °C

Amplifier type Suitable for valve type For high response valves see page 109
2STV 3/2V for fitting into manifolds
= Preferred product range

120
Amplifier for proportional throttle valves,
for manifold mounting type 2/2V-CPV

Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input
• Outputs are short circuit-proof
• Adjustment possiblities
– Valve zero point
• Cable brake recognition for the actual value cable
• Closed-loop position control with PID characteristics
• RGC1*
– External voltage controlled ramp time adjustment
via differential inputs
– Ramp switch off function

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times* 0.1 to 10s

Amplifier type Suitable for valve type Detailed information:


AKY013/3 Chapter 10
2/2V NS16 to 50 CPV
For proportional throttle valves see page 109
2/2V-RGC1* NS16 to 50 CPV

= Preferred product range

121
Amplifier for proportional pressure relief valves type PV1/2-DBV
Amplifier for proportional pressure control valves type PV2-DRV

Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input (partially)
• Compensation jump
• In and outputs are short circuit-proof (partially)
• External ramp can be switched off*
• Adjustment possiblities
– Valve zero point
– Ramp times (if the ramp time function is available)
• RGC3
– External voltage controlled ramp time adjustment
via differential inputs

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s
RGC3 0.1 to 10s adjustable

Amplifier type Suitable for valve type Detailed information:


AKY013/1 Chapter 14
1M45-0,8A* PV1-DBV without position control
PV2-DBV without position control
PV2-DRV without position control For proportional pressure valves see page 104
PV2-DRV-3W *With ramp
1M45-2,5A* PV1-DBV without position control
PV2-DBV without position control
PV45 PV2-DRV-3W LVDT-AC
PV45-RGC1* PV2-DRV-3W LVDT-AC
PV45-RGC3* PV2-DRV-3W LVDT-AC
PV60 PV1-DBV LVDT-AC
PV2-DBV LVDT-AC
PV2-DRV-3W LVDT-AC
PV60-RGC1* PV1-DBV LVDT-AC
PV2-DBV LVDT-AC
PV2-DRV-3W LVDT-AC
PV60-RGC3* PV1-DBV LVDT-AC
PV2-DBV LVDT-AC
PV2-DRV-3W LVDT-AC
PDL1 PV1-DBV linear LVDT-AC
PDL1-RGC1* PV1-DBV linear LVDT-AC
PDL1-RGC3* PV1-DBV linear LVDT-AC

= Preferred product range

122
Amplifier for proportional throttle valves
and proportional flow control valves type QV

Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input (partially)
• Compensation jump
• In and outputs are short circuit proof (partially)
• External ramp can be switched off*
• Adjustment possibilities
– Valve zero point
– Ramp times (if the ramp time function is available)
• RGC3
– External voltage controlled ramp time adjustment
via differential inputs

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Valve switching times 50ms at 100% signal jump
Ramp times* 0.05 to 5s
RGC3* 0.1 to 10s adjustable

Amplifier type Suitable for valve type Detailed information:


AKY013/1 Chapter 14
1 M 45 – 2,5A* QV1 – 4/2WV without position control
QV1 – 3W SRV without position control
QV 45 QV1 – 4/2WV For proportional throttle and
QV 45 – RGC1* LVDT-AC 2,7A solenoid flow control valves see page 110
QV 45 – RGC3* QV1 – 3W SRV *With ramp
LVDT-AC 2,7A solenoid
QV 60 QV1 – 4/2WV
QV 60 – RGC1* LVDT-AC 3,7A solenoid
QV 60 – RGC3* QV1 – 3W SRV
LVDT-AC 3,7A solenoid

= Preferred product range

123
Pressure and differential pressure controllers

Circuit card
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Cable break recognition for the actual value cable,
position/pressure transducer (with the exception of Diff-p/Q)
• External controller switch-off
• Pressure sensor connections (1 to 6 V/0 to 10 V,
4 to 20 mA)
• Controller with valve amplifier
– Controlled output stage
– Enable input
– Short circuit-proof outputs

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C

Amplifier type Suitable for valve type Detailed information:


AKY013/4 Chapter 5
PL6-PQI RV1-NS6
PL10-PQI RV1-NS10
For high response valves see page 95
5/3V-PQI PQ1
*No connections for 1 to 6 V pressure
2STV-PQI RV2
sensors
PQI-1 Without valve amplifier
PQI-1/2 Without valve amplifier (2 channel)
Diff-PQ* Without valve amplifier

= Preferred product range

124
Analogue amplifiers of modular design

• Compact amplifiers in plastic housings for snapping onto carrier


rails according to DIN 50 022
• DC/DC convertor for internal voltage supply; filter capacitor must
be connected externally in the incoming circuit (on some versions)
• Differential input
• Ramp generator (on some versions)
• Step function for quickly passing through overlaps on directional
valves
• Oscillator/demodulator for inductive position feedback (on some
versions)
• PI-controller for the closed-loop control of the control spool
position (on some versions)
• Clocked output amplifier with current regulator

Technical data
Operating voltage UB 12 V; +30%; –10% 24 V; +40%; –10%
– Upper limit value uB(t)max 16 V 35 V
– Lower limit value uB(t)min 10.5 V 21,5 V
Command value U ± 10 V
Output amplifier Current-regulated, clocked
Connection type Screw terminals
Module dimensions 79 x 85.5 mm (height x depth)
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C

Detailed information
Amplifier type Suitable for valve type to electronics:
VT 11004, VT 11015 and VT 11026 DRE 4 K (24 V) RE 30 226
VT 11007 and VT 11016 DRE 4 K (12 V) RE 29 728
VT 11008 and VT 11017 FTDRE 2 K (24 V) RE 29 762
VT 11009 and VT 11018 FTDRE 2 K (12 V) RE 29 762
VT 11010 and VT 11031 DRE 4 K (12 V or 24 V) RE 29 760
VT 11011 and VT 11012 For prop. directional and pressure valves RE 29 737
VT 11021 4WS2E. 10 RE 29 743
VT 11025 DBETR 6 RE 29 751
VT 11029 1 proportional solenoid - 100 Hz (pumps) RE 29 741
VT 11030 1 proportional solenoid - 200 Hz (z.B. DBE) RE 29 741 = Preferred product range
VT 11032 and VT 11165 DRE 4 K (24 V) RE 29 764
VT 11033 and VT 11034 2FRE, NS 6 to 16 RE 29 774
VT 11037 FES 25 C RE 29 756
VT 11076 to VT 11079 4WRK, NS 10 to 32 RE 29 758
VT 11118 4WRZ (from series 5X) RE 30 218
VT 11131 and VT 11132 For proportional pressure control valves RE 29 865
VT 11550 to VT 11554 DRE 4 K (+ 3WE 4) RE 29 870
VT 11724 For proportional pressure reducing valves RE 29 866
VT-MRPA2-1 4WRE 6 (series 2X) RE 30 219
VT-MRPA2-2 4WRE 10 (series 2X) RE 30 219

125
Amplifier for proportional pressure relief valves type PV1/2-DBV
Amplifier for proportional pressure control valves type PV2-DRV

Modular design
• Compact amplifier in a plastic housing for
snapping onto a carrier rail
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• In and outputs are short circuit proof
• Adjustment possiblities
– Valve zero point
– Sensetivity
– Ramp times
– Dither amplitude

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug 10-pin screw terminals
Dimensions 86 x 110 x 75 mm
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s
Detailed information:
Verstärkertyp geeignet für Ventiltyp
AKY013/1 Chapter 13
1M 0,8-RGC1* PV1/2-DBV without position control
PV1/2-DRV without position control
For proportional pressure control and
1M 2,5-RGC1* PV1/2-DBV without position control pressure relief valves see page 104
*With ramp

= Preferred product range

126
Amplifier for proportional throttle valves
and proportional flow control valves

Modular design
• Compact amplifier in a plastic housing for
snapping onto a carrier rail
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• In and outputs are short circuit proof
• Adjustment possiblities
– Valve zero point
– Sensetivity
– Ramp times
– Dither amplitude

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug 10-pin screw terminals
Dimensions 86 x 110 x 75 mm
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s
Detailed information:
Amplifier type Suitable for valve type AKY013/1 Chapter 13
1M 2,5-RGC1 QV1-4/2WV without position control
QV1-3W-SRV without position control
For proportional throttle and
flow control valves see page 110

= Preferred product range

127
Position controller
Position and speed controller

Circuit card position controller


• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Point-to-point position control
• Interface analogue to CNC control
• Adjustment possibilities
– Zero point position transducer
– Amplifier position transducer
– Speed
– Internal position command values

Technical data
Operating voltage UB Nominal 24 VDC (21 to 34 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C

Amplifier type Suitable for valve type Detailed information:


AKY013/4 Chapter 6
APC3-SVZ Without valve amplifier

Modular design, position and speed control


• Control of 0 to 10/+ -10 V and 4 to 20 mA valves
• Enable input
• Cable break recognition for the actual value cable
• Interfaces are short circuit-proof
• Test points on the front plate
• Compensation jump can be switched off
• Position: PT1 control
• Speed: PI control
• Cylinder area relationship calibration

Technical data
Operating voltage UB 24 VDC (21 to 40 V smoothed)
Connection type Plug 13-pin screw terminals
Dimensions 86 x 110 x 95 mm
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C

Amplifier type Suitable for valve type Detailed information:


AKY013/4 Chapter 6
AVPC-V Without valve amplifier
Control 0 to 10 V/+ - 10 V
AVPC-mA Without valve amplifier
Control 4 to 20 mA = Preferred product range

128
Analogue command value card VT-SWKA-1

• Analogue command value card for controlling valves with


integrated electronics
• Suitable for generating, linking and normalising command value
signals
• Configuration and parameterisation of the command value card
is via potentiometers
• Inversion of the internal command value signal via the 24V input
or jumper
• Ramp time selection via quadrant recognition
(24V input) or ramp time call-ups (24V inputs)
• Switching the ramp time range via jumpers
• Characteristic curve correction via separate, adjustable jump
changes and maximum values
• Enable input

Technical data
Operating voltage UB 24 VDC + 40 % – 20 %
Input voltages (analogue):
– Command value 1 to 4 (poti-inputs) Ue 0 to ± 10 V
– Command value 5 (differentail input) Ue 0 to ± 10 V
– Command value 6 (differentail input) Ie 4 to 20 mA
Output signals (analogue):
– Adjustment variable
• Voltage U ± 10 V ± 2 %; Imax = 2 mA
• Current I 4 mA to 20 mA ± 2 %
– Measurement signal U ± 10 V ± 2 %; Imax = 2 mA
Connection type 48-pin blade connection, DIN 41 612,
form F
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 25 to + 85 °C

Detailed
Electronic type information:
VT-SWKA-1 Command value card RE 30 255

= Preferred product range

129
Analogue command value modules
Accessories of modular design

VT-SWMA-1 and VT-SWMAK-1 analogue command value


modules
• For controlling valves with inegral electronics
• Possibility of implementing simple hydraulic functions through
digital controls
• Differential input
• Actuating signal output
• Power supply unit without raised zero point
• Without power part

Technical data Detailed


information:
Operating voltage UB ± 24 VDC
VT-SWMA-1 command value module
Command value U ± 10 V RE 29 902
Output signal (control variable) U 0 to ± 10 V VT-SWMAK-1 command value module
Type of connection Screw terminals RE 29 903
Module dimensions 79 x 85.5 mm (height x depth)
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C = Preferred product range

General accessories of modular design


Assemblies in plastic housing for snapping onto
carrier rails to DIN 50 022

Detailed
Type of electroncis information:
VT 11003 Switching amplifier module for directional valves RE 29 731
Operating voltage: 10 to 24 VDC
Output voltage: UB – 2.5 V
VT 11005 Power supply module RE 29 732
Operating voltage: 10 to 12 VDC
Output voltage: ± 15 VDC; 200 mA
VT 11006 Power supply module RE 29 729 = Preferred product range
Operating voltage: 20 to 24 VDC
Output voltage: ± 15 VDC; 200 mA
VT 11027 and Relay module with one make contact, RE 29 742
VT 11028 smoothing capacitor and overvoltage protection
VT 11073 Capacitor module with smoothing capacitor, reverse RE 29 750
polarity and overvoltage protection

130
VT-VSPD-1digital amplifiers
for proportional valves without electrical position feedback

• Digital amplifiers in Euro-card format for installation in a 19" rack


• Amplifier type that can be used for a multitude of valves
(programmable)
• Use of a powerful microcontroller
• Analogue command value input as voltage or current input
• Ramp time with 2 rounding times for start and end
• Free programmability of output stage frequency, biasing, surge
and final current or current characteristic curve with max. 8
interpolation points
• 16 command value call-ups with ramp times, call-up via digital
inputs
• Sequence control is possible
• Variable gain and offset correction for command value input
• LED function displays; measuring sockets for command and actual value
• Non-volatile storage of programmed data in an EEPROM
• Clocked, current-regulated output stages
• Switched-mode power supply pack for internal supply voltages
• Configuration, parameterisation and diagnosis via serial interface

Technical data
Operating voltage UB 24 VDC + 40 % – 10 %
– Upper limit voltage uB(t)max 35 V
– Lower limit voltage uB(t)min 21 V
Current consumption Imax 2.3 A (depending on the selected valve)
Digital inputs U log 0 = 0 to 2 V
log 1 = 15 V to UB
Analogue inputs (Re = 100 Ω) U ± 10 V
I ± 20 mA, 4 to 20 mA or 0 to 20 mA
Nominal solenoid resistance (20 °C) R 2 to 20 Ω
Output current I 0 to 2.5 A (clocked)
Clock frequency of output stage f 100 to 1000 Hz
Scanning rate T 0.3 ms
Ramp time tmax 100 s
Serial interface RS 485 (front panel and plug-in connector)
Connection type 48-pin blade connector, DIN 41 612,
form F
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible operating temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C

Detailed
Type of electronics information:
VT-VSPD-1 For controlling proportional valves without RE 30 123
electrical position feedback
For parameterisation:
VT 12321 BB-3 hand-held control box RE 29 798
VT 12323 BF-1 control panel RE 29 794
SYS-DigVen-BODIV-01 PC programme BODIV RE 29 899 = Preferred product range

131
VT-VRPD digital amplifier
for proportional valves with electrical position feedback

• Digital amplifiers in Euro-card format for installation in a 19 " rack


• Presetting of all parameters
– With VT-VRPD-1 for the following valves:
4WRE, NS 6 and 10 (series 1X)
DBETR (series 1X); FES 25 (series 2X);
2FRE 6 (series 2X); 2FRE, NS 10 and 16 (series 4X)
– With VT-VRPD-2 for the following valves:
4WRE, NS 6 and 10 (series 2X)
• Use of a powerful microcontroller
• Analogue command value input as voltage or current input
• Voltage input as differential input
• Variable gain and offset correction for command value input
• Ramp generator
• Sequence control and overlap compensation possible
• Digital inputs for calling up preset command value parameters
• Enable input and error output
• Switched mode power supply pack for internal supply voltages
• LED function displays; measuring sockets and command and
actual value
• Standardised connector strip assignment
• Configuration, parameterisation and diagnosis via serial
interface
Technical data
Operating voltage UB 24 VDC + 40 % – 10 %
– Upper limit voltage uB(t)max 35 V
– Lower limit voltage uB(t)min 21 V
Current consumption Imax 2.3 A (depending on the selected valve)
Digital inputs U log 0 = 0 to 2 V
log 1 = 15 V to UB
Analogue inputs (Re= 100 Ω) U ± 10 V
I ± 20 mA, 4 to 20 mA or 0 to 20 mA
Nominal solenoid resistance (20°C) R 2 Ω to 12.7 Ω
Output current Imax 1.3 A to 2.5 A (clocked)
Clock frequency of output stage f 190 Hz to 4.3 kHz
Oscillator frequency f 2.5 kHz to 7.8 kHz
Scanning rate T 0.3 ms
Ramp time tmax 100 s
Seriel interface RS 485 (front panel and plug-in connector)
Connection type 48-pin blade connector, DIN 41 612,
form F
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible operating temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C

Detailed
Type of electronics information:
VT-VRPD-1 and VT-VRPD-2 For controlling direct operated proportional valves RE 30 125
with electrical position feedback
For parameterisation:
VT 12321 BB-3 hand-held control box RE 29 798
VT 12323 BF-1 control panel RE 29 794
SYS-DigVen-BODIV-01 PC programme BODIV RE 29 899 = Preferred product range

132
VT-SWKD-1 digital command value cards
VT-SWKD-2 digital controller cards

• Digital assemblies in Euro-card format for installation in a 19"


rack
• Use of a powerful microcontroller
• Analogue inputs and outputs optionally as voltage or current
interface
• Variable gain and offset correction for each analogue input
• Controllers, ranp generator(s)
• Characteristic curve correction or characteristic curve
linearisation
• Possibility of sequence control
• Digital inputs for calling up preset command value parameters
• Enable input and error output
• Switched mode power supply pack for internal supply voltages
• Configuration, parameterisation and diagnosis via serial
interface

Technical data
Operating voltage UB 24 VDC + 40 % – 10 %
– Upper limit voltage uB(t)max 35 V
– Lower limit voltage uB(t)min 21 V
Current consumption Imax 350 mA
Digital inputs U log 0 = 0 to 2 V
log 1 = 15 V to UB
Analogue inputs (Re=100 kΩ) U ± 10 V
I ± 20 mA, 4 to 20 mA or 0 to 20 mA
Analogue outputs U ± 10 V (RL min = 1 kΩ)
I ± 20 mA, 4 to 20 mA or 0 to 20 mA
(RL = 100 to 500 Ω)
Scanning rate T 0.5 ms
Ramp time tmax 100 s
Seriel interface RS 485 (front panel and plug-in connector)
Connection type 48-pin blade connector, DIN 41 612,
form F
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible operating temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C

Detailed
Type of electronics information:
VT-SWKD-1 For generating, interlinking and normalising command RE 30 121
value signals as well as for simpler controller applications
VT-SWKD-2 For closed-loop position controls, as matching electronics RE 30 122
for NC controlled axes or as a substitue for VT-PVAR2
analogue closed-loop control electronics
For parameterisation:
VT 12321 BB-3 hand-held control box RE 29 798
VT 12323 BF-1 control panel RE 29 794
SYS-DigVen-BODIV-01 PC programme BODIV RE 29 899
= Preferred product range

133
VT-HNC100 digital axis control

• Can be used optionally as freely programmable NC control, as


NC control with fixed command value sets or as digital position/
pressure controller for one or two axes
• Freely configurable controller variants:
– Position controller (PDT1) with zero point compensation
(integration principle), residual voltage principle for proportional
valves with positive overlap, command value feed-forward and
state feedback
– Position-dependent braking to target position
– Pressure/force controller (PIDT1) with differential pressure
evaluation and own scanning rate
• Operating modes: Set-up or automatic
• The measuring systmes used can be either analogue, incremental
or absolute (SSI) encoders for position sensing or analogue
pressure/force transducers

Programming and system integration


as programmable NC control
Programming:
• User programming via PC (Windows 9X or Windows NT)
• NC language with subroutine technique and conditional jumps
• Own NC programme for function sequences („WIN-PED“)
Operation:
• Convenient data administration on a PC
• Data can be quickly changed using the BB-3 control box or BF-1 control panel
Process interfacing:
• 8 or 24 digital inputs and outputs each, Profibus DP, CANopen
or INTERBUS-S for communicating with a PLC
Hydraulic axes:
• Measuring system
– Incremental or absolute (SSI)
– Analogue 0 to ± 10 V and 4 to 20 mA
– Reference voltage ±10 V
• Control variable output ± 10 V or 4 to 20 mA
• Freely configurable controller variants
– Position controller; pressure/force controller
– Position-dependent braking
– Alternating closed-loop control (position/pressure)
Detailed
Type of electronics information:
VT-HNC100 Point-to-point control for hydraulic drives RE 30 131
Consisting of: 19" Euro-card in aluminium housing,
suitable for installation in 19" rack or for
wall mounting
Applications: • Presses
• Plastics processing machines
• Machine tools
• Transfer machines
• Special machines
VT-HNC100DEMO Controlled system simulator for VT-HNC100 RE 30 133
with PC software WIN-PED • For getting familiar with the functions of the digital
VT-HNC100 axis control
• Simulation of a hydraulic controlled system with
change-over between high and low natural frequency = Preferred product range

134
HNC100-SEK digital controller assembly
for secondary control of axial piston units

• Digital controller assembly with software for open and closed-


loop control and monitoring functions tailored to secondary
control
• Assembly in HF tight housing for wall mounting or as plug-in
unit for 19" rack
• Non-volatile storage of system parameters in an EEPROM
• Parameterisation and process visualisation using a commercially
available PC
• Two modules with monitoring function for evaluating signals
provided by inductive swivel angle transducers
• Configured sequence routing for on/off sequence with
controlling of isolator valve and possible existing brake
• Monitoring functions with error code output to simplify
diagnosis

Technical data
Operating voltage UB 18 to 36 VDC
Analogue inputs 4 differential inputs (voltage or current)
4 impedance convertor inputs
Analogue outputs 2 voltage or current outputs and
2 voltage outputs
Signal inputs 24 digital inputs
Signal outputs 24 digital outputs
Serial interfaces Standard RS 232 (for communication programme)
Optional Profibus DP (9.6 KBaud)
On request CANopen, INTERBUS-S
Dimensions of version for
wall mounting (W x H x D) 106.5 x 155 x 204 mm
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C

Detailed
Type of electronics information:
SYHNC100-SEK Digital controller assembly for closed-loop speed and RE 30 141
torque control and open-loop torque control of secondary
controlled A4VS..DS1(E) axial piston units
Accessories:
WIN-PED PC programme for communicating with the digital
HNC100-SEK controller assembly
KABELSATZ VT15300 Connecting cable between PC and HNC100-SEK

= Preferred product range

135
IP252mH controller assembly for direct use
in SIMATIC-S5 and SIMATIC-S7-400 systems

• Digital control for up to 4 hydraulic axes


• Freely configurable controller variants:
– Position controller (PDT1) with zero point compensation
(integration principle), fine positioning with step function for
proportional valves with positivie overlap, command value
feedforward and state feedback (velocity, acceleration,
pressure)
– Position-dependent braking to target position with velocity
characteristic curve adjustment
– Synchronism controller (PI) according to the master-slave
principle or the average value principle
– Pressure/force controller (PIDT1) with differential pressure
evaluation
• Switching mechanism with 32 inter-axis switching points
• The measuring system used can be either analogue, incremental
or absolute (SSI) encoders for position sensing or analogue
pressure/force transducers

Programming and system integration


• Use in the automation units SIMATIC S5-115U, S5-135U,
S5-155U and S7-400
• Convenient communications programme "COM252M" (MS-DOS)
with the following features:
– Commissioning and diagnosis functions
– Controller configuration
– Project data administration
– NC sequence programming
– Graphical measured data evaluation
• NC language in line with DIN 66 025, max. 2000 NC sets
• Extended NC command set for closed-loop pressure control, monitioring functions,
switching between open/closed-loop controlled traversing
• Data exchange with the automation unit via standard function blocks
• With VT16000, hardware adjustment to the individual customer application by means
of up to 4 plug-in peripheral modules:
– Combination module with 8 analogue inputs and 4 analogue outputs
– Counter module for 2 incremental linear and/or rotary encoders
– SSI module for 4 absolute value encoders with SSI interface
– Digital module with 8 digital inputs and 8 digital outputs
• With VT16005, two firmly installed peripheral modules:
– Combination module with 4 analogue inputs and 2 analogue outputs
– SSI module for 2 absolute value encoders with SSI interface

Detailed
Type of electronics information:
VT 16000 (IP252mH) Point-to-point control for up to 4 hydraulic axes RE 29 788-P
VT 16005 (IP252mH) Point-to-point control for up to 2 hydraulic axes RE 29 788-P

Applications: • Presses
• Plastics processing machines
• Machine tools
• Transfer machines
• Special machines

= Preferred product range

136
Branch electronics, machine tools,
nibbling/stamping

Circuit card
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage*
• Enable input*
• Outputs are short circuit-proof*
• Adjustment possibilities*
– Valve zero point
• Area calibration for differential cylinders*
• Amplification in the small signal range*
• Position control with PID characteristics*
• Cable break recongition for the actual value cable

Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C

Amplifier type Suitable for valve type Detailed information:


AKY013/4 Chapter 7
PL6-AGC1* RV1-PL1 NS6 with inflection
PL6-AGC2* RV1-PL1 NS6 with inflection
PL6-AGC3* RV1-PL1 NS6 with inflection
PL10-AGC1* RV1-PL1 NS10 with inflection
PL10-AGC3* RV1-PL1 NS10 with inflection
2STV-AGC1* RV2-PL2 NS10 to 32 with inflection
APC2-LVAR-HRV Without valve amplifier AKY013/4 Chapter 9
Application: Nibbling/stamping

= Preferred product range

137
Branch electronics

Circuit card, plastics machines


• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Injection process control card for controlling the injection side
functions of plastic injection moulding machines
• Separate controllers for
– Injection time
– After pressure
– Back pressure during plastification
• For integration into the machine concept
• Control via a PLC is possible
• Without valve amplifier

Technical data
Operating voltage UB 24 VDC (21 to 40 V smoothed)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C

Amplifier type Suitable for valve type Detailed information:


AKY013/4 Chapter 8
SPR2-VLRC 4/4 high response valves
SPR3-VLRD 4/5 high response valves with
de-compression setting

Circuit card, digital position controller


• Digital closed loop position controller, fixed command value sets
• 19” rack
• For controlling from 0 to +/–10 V valves
• Versions for:
– Analogue position measuring systems (ultrasonic, potentiometer)
– Digital position measuring systems (SSI, Incremental)
– Multi axis closed loop control (Sync) for up to 4 axis

Technical data Typ DPCD-(SYNC) – without valve amplifiers


Operating voltage UB Nom. 24V DC (18 to 30V with a residual ripple <5%) Typ DPCA-(SYNC)
Polarity protection for the power supply connections Gehäuse zu DPC
Current consumption max. 300 mA at UB = 20V DC
Detailed information:
Connection type Plug DIN 41 612-F48 AKY013/4 Chapter 6
Card dimensions Euro card 100 x 160 x 50,8
with a 10TE front plate
Ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C
= Preferred product range

138
Electronics for testing technology

• Modular HydroControl electronics for solving standardised


testing tasks
• IBM compatible PC with PC plug-in card and software for the
preselection of command values of load cycles and simple
aquisition of measured data
• Closed-loop control and monitoring electronics as well as
supplementary electronic assemblies
• Controlling by PLC possible

Control and instrumentation, software Detailed


information:
Type
VTS 0985 PCE 5 PC plug-in board RE 57 881
VTS 0325 LWK 2.0 software package for load cycles RE 57 780
HYVOS 4.0 simulation of valve-controlled linear drives RE 30 810

Closed-loop control and monitoring electronics


Type
Closed-loop control electronics for testing and simulation RE 57 803
SY-HCE-1 HCE 1 HydroControl electronics RE 57 900
VT-KU-1 KU 1 communication and monitoring unit RE 57 841
= Preferred product range
VTS 0404 BK 1 measuring socket card RE 57 725
VT-BK-2 BK 2 measuring socket card with anti-aliasing filter RE 57 726
VTS 0161 TF 6207 carrier frequency measuring amplifier RE 57 721
VTS 0162 TF 6208 carrier frequency measuring amplifier RE 57 722
VTS 0615 SR 91 amplifier for servo valves with electrical RE 57 850
position feedback
VTS 0616 SR 92 amplifier for servo valves without electrical RE 57 851
position feedback
VTS 0617 SR 98 amplifier for servo valves without electrical RE 57 852
position feedback

139
Safety-relevant control and instrumentation technology SYB 2000
for use in theatre applications

• Control and instrumentation equipment tailored to the


requirements of stages and studios; corresponds to requirement
class 5 to DIN 19 250
• Due to the modular design, the equipment can be adapted to
the demands of large and small systems
• Multi-axis and multi-master system
• Real time operating system based on the 68360 hardware by
Motorola (software can be ported to future hardware)
• Application-specific MR10 data bus with patented, variable
band width allocation
• High availablity due to decentralised system structure
• Optimum operating comfort due to touch screen
• Recording of operating profiles; interlinking of movements; slew
movements of ceilings
• Controlling of other systems via "external outputs"
(e.g. special stage sets)
• Movements can be triggered by other systems via "external
inputs" (e.g. synchronisation of light and sound effects)
• Input of all operating parameters and storage of all group
operations of the performance on floppy or hard disk
• Simulation of performances
• Automatic saving and archiving of operating data
• Remote diagnosis via modem

Technical data
Scanning rate 10 ms
Network 10 MBit/s
(with variable bank width allocation)
Error response time ≤ 20 ms
Synchronisation accuracy ± 1 mm
Valve control Single and dual channel
Number of operational groups Max. 16 (simultaneously)
Number of MR10 bus stations 256
Speed range 2 mm/s to 1800 mm/s

Detailed
Type of electronics information:
SYB 2000 • Depending on the drive the axis controllers (AC) can control On request
and monitor 1 to 4 axes per drive.
• The master controller (MC) co-ordinates the individual ACs, provides
operating commands for the axis groups, forms the interfaces with the
operator computers and assums monitoring functions.
• The control panels (SC) are provided with a colour screen (TFT)
and a touch screen system (optionally with mouse or trackball).
• The bus master (BM) co-ordinates the bus access of stations
within the network. The patented bus protocol MR10 allows the
connection of 256 stations; 80 stations can operate
simultaneously in real time.
• The data controller (DC) is used as a system data memory
(e.g. synchronous groups). = Preferred product range

140
Control and automation technology for hydraulic systems

Control and automation technology for hydraulic


installations and systems
• Electro-hydraulic systems from a single source
• From the specification through to the finished system
• Complete equipment, including:
– Design, installation and commissioning
– Software
– Maintenance / service
• Complete concept:
– Power electrics
– Programmable logic controls
– Visualisation systems
• Minimisation of interfaces, site co-ordination
• Comprehensive documentation on CAD and programming systems

Detailed information:
Fields of application On request
• Steelwork / rolling mill technology
• Press construction and general mechanical engineering
• Test rig technology
• Shipbuilding and offshore applications
• Material handling
• Theatre technology
• Energy and environmental technology
• Civil engineering
• Special technology

= Preferred product range

141
Closed-loop control systems, types SYDFE1, SYDFEE and SYDFEC, for
controlling A10VSO axial piston pumps

Closed-loop control systems for controlling A10VSO


variable displacement axial piston pumps
• Infinitely variable closed-loop control of flow and pressure
• Additional power limitation possible
• High reproducibility of flow and pressure due to closed-loop
control
• Dynamics of closed-loop flow control correspond to closed-loop
control with proportional valves due to short adjustment times
of the pump
• Pressure controller can be matched to the actuator by means of
jumper settings
• Avoidance of throttling losses through central closed-loop flow
and pressure control (energy saving)
• Integrated control electronics for type SYDFEE

Pump nominal size 18 28 Types SYDFE1, SYDFEE und SYDFEC


Operating pressure pmax bar 250 250 Pump nominal sizes 18 to 140
Detailed information:
Nominal flow (n = 1500 min –1) qV nom L/min 27 42
• RE 30 024 (type SYDFE1)
Step response of swivel 0 to 100 % Tu+Tg ms 60 65 • RE 30 027 (type SYDFEC)
angle control (50 bar) 100 to 0 % Tu+Tg ms 35 35 • RE 30 030 (type SYDFEE)
Pump nominal size 45 71
Operating pressure pmax bar 250 250
Nominal flow (n = 1500 min –1) qV nom L/min 68 107
Step response of swivel 0 to 100 % Tu+Tg ms 65 70
angle control (50 bar) 100 to 0 % Tu+Tg ms 35 40

Pump nominal size 100 140


Operating pressure pmax bar 250 250
Nominal flow (n = 1500 min –1) qV nom L/min 150 210
Step response of swivel 0 to 100 % Tu+Tg ms 80 100
angle control (50 bar) 100 to 0 % Tu+Tg ms 45 60

SYDFE1, SYDFEE and SYDFEC closed-loop control systems


System design: • A10VSO variable displacement axial piston pump with built-on
proportional valve including inductive position transducer
• HM 12 or HM 13 pressure transducer
• SYDZ 0001 perload valve
• VT 5041 controller card (for SYDFE1 only)
with power limitation and swivel angle indicator

Applications: • Plastics processing machinery


• Presses
• Crane systems
• Broaching machines
• Shipbuilding
• Construction machines = Preferred product range

142
MX4 multi-axes CNC control

• Point-to-point/continuous path control for hydraulic systems


with 2 to 32 axes
• Position controller:
– Position-dependent braking
– Follow-up controller
– State controller
– Synchronisation controller
– Follow-up controller for several axes
– Velocity controller
– Force/differential pressure controller
• Programming:
– Up to 16 parallel programmes
– PLC functions
– Comprehensive debugger
• Visualisation, parameterisation using an industrial PC, terminal,
BB-3 control box or control panel BF-1
• The measuring systems used can be either analogue, incremental
or absolute (SSI) encoders for position sensing or analogue
pressure/force transducers

Programming and system integration


• Programming and debugging by means of MX4 programming software is possible on
any PC
• Programmes and parameters can be saved in the RAM or EPROM of the MX4
• 1 MB RAM for programme and data per axis card
• Time-optimised execution due to compilation of the NC programme in the machine
code
• 16 parallel NC programmes (multi-tasking)
• High-level language-oriented NC language
• Convenient debugger with programme tracing, single step execution, brake points, etc
• Availabale as stand-alone system or:
– Operation by means of BB-3 control box or BF-1 control panel
– Terminal can be programmed by means of dialogue commands
– Visualisation on indstrial PC
• Profibus-DP interfacing, Interbus-S-Slave interfacing

Detailed
Type of electronics information:
MX4 Point-to-point/continuous path control for up to 32 On request
axes made up from hardware components in Euro-format
according to the modular axes

Consisting of: • MTCB02/MTCB03 rack


• AM2 or AM4 axis mater card
• AX2 or AX4 axis slave card
• DEAB02 I/O card

Applications: • Presses
• Plastics processing machines
• Steelworks and rolling mill technology
• Material handling
• Automotive industry
• Shipbuilding
• Test rig technology
• Special machines
= Preferred product range

143
Pressure transducers and pressure displays

• For the measurement of static or dynamic pressures and the


conversion of the measured values into electrical signals and
their representation
• Pressure transducers HM 12 to HM 15:
– Full bridge made of semiconductor strain gauges as
measuring element
– Integrated voltage regulator with reversed polarity and
overvoltage protection
– Measuring amplifier with voltage or current output
• Pressure displays HM 2, HM 3 and HM 5
– Evaluation electronics with analogue output
– 3-digit LED display
– Supply voltage for pressure transducer (HM 5 only)
– Potential-free limit value contacts (HM 3 only)
– Standarised housing for control panel installation
• Pressure switch HM 10
– Pressure transducer
– Display unit
– Monitoring electronics with 4 adjustable switching levels and
adjustable hysteresis

Detailed information:
Technical data - pressure transducer
Type HM 12 HM 13 HM 14 HM 15 HM 12 and HM 13 pressure transducers
Operating voltage UB 10 to 30 V 10 to 30 V ± 12 V 10 to 30 V RE 29 933

Accuracy class 0.5 0.5 0.5 0.5 HM 14 and HM 15 pressure transducers


RE 29 932
Output signal U/I 4 to 20 mA 0 to 10 V 0 to 10 V 4 to 20 mA
Pressure range p 250 to 250 to 10 to 10 to
400 bar 400 bar 600 bar 600 bar

Technical data - pressure displays HM 2 pressure display


Operating voltage UB 110 / 220 VAC RE 29 973

Input signal HM 3 pressure display


– HM2, HM3 I 4 to 20 mA RE 29 974
– HM5 U 0 to 10 V HM 5 pressure display
Analogue output U 0 to 10 V; 5 mA RE 29 975

Pressure range p 10 to 600 bar (630 bar)


Permissible ambient temperature range ϑ 0 to 50 °C

Technical data - pressure switch HM 10 pressure switch


Operating voltage UB 24 VDC; ± 10 % RE 29 968
– Upper limit value uB(t)max 27 V
– Lower limit value uB(t)min 22 V
Accuracy class 0.5
Output signal U 0 to 10 V
Relay data 250 V; 2 A; 400 VA; 50 W
Pressure range p 10 to 450 bar
Permissible ambient temperature range ϑ 0 to 50 °C = Preferred product range

144
Pressure sensors
Electrical pressure switches

Pressure sensor
• For measuring static or dynamic pressures as well as converting
the measured values into electrical signals
– The pressure sensing element comprises of a stainless steel
membrane which is coated with a thin film strain tensor as a
full bridge circuit
– Integrated electronics with temperature compensation
– The signal output is proportional to the pressure
– Zero point and sensitivity are precisely calibrated
– 3 different plug types

Technical data Detailed information:


Pressure sensors AKY013/4 Chapter 1
Operating voltage UB 14 to 28 V
Plug AKY013/4 Chapter 2
Accuracy class 0.5
Output signal (alternative) U/I 0 to 5 V, 0 to 10 V; 1 to 6 V; 4 to 20 mA
Pressure range p 60 to 350 bar
Operating temperature range ϑ – 10 to + 80 °C

Electronic pressure switch


• For converting a pressure signal into an electrical switching
signal
– The sensor element comprises of a stainless steel
membrane
– 2 switching points which can be individually adjusted
– Adjustable damping time
– System pressure display
– Transistor switched output
– 2 different plug types

Technical data Detailed information:


BEY 007/8
Operating voltage UB 18 to 32 V
Accuracy class 0.5
Output switch I Non-floating open collector
to UB; ≤ 1 A
Pressure range p 100 to 350 bar
Fluid temperature ϑ – 10 to + 80 °C

= Preferred product range

145
Electronic signal encoders

VT 10468, VT 10406, VT 10399 signal encoders


• Manually operated command value encoders for valve and pump
controls using amplifier modules or cards
• Sensitive control due to low operating forces
• Integrated impedance convertor for load-independent
characteristic curve linearisation
• Reverse voltage protection
• Replaceable bellows
• Options: – Deadman contact
– Direction and zero point contacts
– Spring-centering or locking in any position by means
of friction brake

Technical data
Operating voltage UB ± 15 VDC
Output signal ± 10 V; 5 mA
Switching contacts 30 VDC; max. 2 A
Operating force: – VT 10468 F Approx. 6 to approx. 10 N
– VT 10406, VT 10399 F Approx. 7 to approx. 16 N
Permissible ambient temperature range ϑ – 25 to + 70 °C

Detailed information
Type of electronics to electronics:
VT 10468 1 control axis RE 29 753
VT 10406 2 control axes RE 30 754
VT 10399 3 control axes RE 30 755

= Preferred product range

146
Command value technology
Signal convertor

Command value technology


• Modules and electronic circuit cards for
generating voltage command values and ramps

Type Detailed information:


AKY013/4 Chapter 4
– Potentiometer with micro switch for 1 axis
Output signal 0 to ± 10 V
POTM-M 10 pitch potentiometer for 0 to +10 V or -10 to +10 V
POTM-CARD 2-channel command value call-up card; 4 x 0 to ± 10 V per channel
RAMP-POTM Command value and ramp card; 4 x 0 to ± 10 V;
Ramp time 0.05 to 10 s
RAMP-LIN Command value and ramp card; 4 x 0 to ± 10 V;
Ramp time 0.1 to 60 s
POTM-RAMP Command value and ramp module; 4 x 0 to ± 10 V;
Ramp time max. 10 s

Signal convertor
• Modules and electronic circuit cards for
converting current into voltage signals or digital
into analogue signals

Type Detailed information:


AKY013/4 Chapter 4
I/U2-U/I1 Input signal 0 to 20 mA or 4 to 20 mA
Output signal 0 to 10 V or 0 to ± 10 V
or reversed conversion
I/U-mA/V Module, input signal 0 to 20 mA or 4 to 20 mA
Output signal 0 to 10 V or 0 to ± 10 V
D/A2-BCD Input signal BCD (2-digit)
Output signal 0 to ± 10 V (2 channels)
SIGN-ADAP Command value signal calibration for valves with integrated
electronics. inflection calibration; calibration for differential
cylinder. Input signal 0 to 20 mA; 4 to 20 mA; 0 to ± 10 V = Preferred product range

147
Racks and card holders
Power supply and stabilizing units

Racks and card holders


• 19" rack for accommodating electronic assemblies in Euro-card
foramt
• Card holder for accommodating an electronic assembly in Euro-
card format
• Separate power supply

Power supply and stabilizing units


• Smoothed or regulated output voltages
• Stabilization of smoothed voltages

Racks and card holders Detailed


Type of electronics information:
VT 19101 Rack 1 x 3HE for cards 100 x 160 mm RE 29 768
with or without connector back panel
VT 19102 Rack 2 x 3HE for cards 100 x 160 mm RE 29 768
with or without connector back panel
VT 19103 Rack 3 x 3HE for cards 100 x 160 mm RE 29 768
with or without connector back panel
VT 19110 Bus rack 3HE for cards 100 x 160 mm RE 29 768
or 100 x 220 mm
VT 10812 Connection adaptor with 32- or 48-pin socket connector RE 30 105
for VT 19101 to VT 19103 without connector back panel
VT 3002 Open card holder with 32-, 48- or 64-pin socket connector RE 29 928
VT 12302 Closed card holder with 64-pin socket connector RE 30 103

Power supply and stabilizing units


Type of electronics
VT-NE1 Input voltage: 110/220 VAC RE 29 713
Output voltage: + 24 to 38 VDC or
± 22 to 30 VDC = Preferred product range
Plug or terminal connection
VT-NE3 Voltages as with VT-NE1, but terminal connection only RE 29 712
VT-SE1 and VT-SE3 Stabilizing units for VT-NE1 and VT-NE3 RE 29 714
VTS 0908 (NT 3) Input voltage: 110/220 VAC RE 29 772
Output voltage: ± 15 VDC; 0.4 A and
± 24 VDC; 0.2 A and
+ 5 VDC; 0.6 A
VTS 0909 (NT 4) Input voltage: + 24 VAC On request
Output voltage: ± 15 VDC; 0.35 A and
+ 5 VDC; 1.0 A
VT-NE30 Input voltage: 115/230 VAC RE 29 929
Output voltage: + 26 VDC/2.5 A
VT-NE31 Input voltage: 115/230 VAC RE 29 929
Output voltage: ± 24 VDC/2 x 0.25 A
VT-NE 32 Input voltage: 115/230 VAC RE 29 929
Output voltage: + 25 VDC/2.5 A and
+ 24 VDC/1 A (regulated)

148
Housings and card holders
Power supplies

Housings and card holders


• Universal housing for 2 or 4 circuit cards
in Euro-card format DIN 41 612
– external connections via screw terminals
– Connection contact loading up to 4 A
– Slots that are not required can be covered
with a blanking plate
• Card holders for circuit cards in Euro format
(single and double)
– External connections via screw terminals

Technical data Detailed information:


Card holders DIN 41 612-F32 AKY 013/4 Chapter 2
Housings DIN 41 612

Power supplies
• Power supply can be snapped on PS02
• Power supply with card holder
• Housing with power supply PS01-CH20
• Power supply filter module
• Power supply card with signal amplifier DC/DC-APC

Technical data Detailed information:


AKY 013/4 Chapter 3
Power supply, snap on PS02
Input voltage 115/230 VAC
Output voltage +24 VDC; 4 A
Power supply with card holder
Input voltage 115/230 VAC
Output voltage +24 VDC; 3 A
Housing with power supply and 2 slots PS01-CH20
Input voltage 115/230 VAC
Output voltage 2 x +24 VDC; 2,5 A
+24 VDC; 0,3 A stabile
Power supply filter module
Input voltage 24 VDC
Output voltage +24 VDC; 2,5 A
Power supply card with signal amplifier DC/DC-APC
Input voltage +21 bis +40 VDC
Output voltage ±15V; 200 mA
±10V; 10 mA

= Preferred product range

149
Amplifier for proportional pressure relief valves type PV1/2-DBV
and proportional pressure control valves type PV2-DRV

Active plug
• Compact amplifier in a plug housing
• Controlled output stage
• In and outputs are short circuit proof
• Calibration via a trimming potentiometer
• Adjustment possiblities
– Valve zero point
– Sensetivity
– Ramp times
– Dither amplitude
• Protection
– IP65 when fitted

Technical data
Connections Solenoid DIN 43 650
UB com.value Cable 5 x 0.75mm2 screened
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Supply voltage Nom 24VDC
Solenoid 2.5A Battery voltage 10.2 to 31V
Rectified voltage 10.2 to 27V
Solenoid 0.8A Battery voltage 21 to 31V
Rectified voltage 21 to 27V
Residual ripple < 2Vss
Ramp times 10ms to 5s
Dither amplitude range 80 to 350Hz, as an option

Electronic type Suitable for valve type Detailed information:


AKY013/1 Chapter 12
AS 0,8-V PV1/2-DBV
Without position control V-command value
PV2-DRV-3W For proportional pressure control and
Without position control V-command value pressure relief valves see page 104
PV2-DRV
Without position control V-command value
AS 0,8-mA PV1/2-DBV
Without position control mA-command value
PV2-DRV-3W
Without position control mA-command value
PV2-DRV
Without position control mA-command value
AS 2,5-V PV1/2-DBV
Without position control V-command value
AS 2,5-mA PV1/2-DBV
Without position control V-command value

= Preferred product range

150
Amplifier for proportional throttle valves
and proportional flow control valves

Active plug
• Controlled output stage
• In and outputs are short circuit proof
• Calibration via a trimming potentiometer
• Adjustment possibilities
– Valve zero point
– Sensetivity
– Ramp times
– Dither amplitude
• Protection
– IP65 when fitted

Technical data
Connections Solenoid DIN 43 650
UB com. value Cable 5 x 0.75mm2 screened
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Supply voltage nom 24VDC
Solenoid 2,5A Battery voltage 10.2 to 31V
Rectified volage 10.2 to 27V
Solenoid 0,8A Battery voltage 21 to 31V
Rectified volage 21 to 27V
Residual ripple < 2Vss
Ramp times 10ms to 5s
Dither amplitude range 80 to 350Hz, as an option

Electronic type Suitable for valve type Detailed information:


AKY013/1 Chapter 12
AS 2,5-V QV1-4/2 WV
Without position control V-command value
QV-3W-SRV For proportional throttle and
Without position control V-command value flow control valves see page 110
AS 2,5-mA QV1-4/2 WV
Without position control mA-command value
QV-3W-SRV
Without position control mA-command value

= Preferred product range

151
Field bus capable active plugs for hydraulic switching valves
AS-I- field bus

Field bus capable active plugs


• Up to 2 actuators and sensors can be connected
• Small compact design
• Simple installation with low address requirements
• LED display for improved overview
• Integrated polarity reversal protection
• Simple diagnostics
• A separate 24V cable for the actuator
power supply
• Max. cycle time < 5ms
• Protection IP67

Technical data
General
Valve connection DIN 43 650 Form A
Ambient temperature range ϑ -20 to + 70 °C
Housing Plastic, fire resistant
AS-I bus
Operating voltage 26.5 to 31.6 V
Voltage type Safety extra low voltage PELV (IEC64)
Address Address socket
Power component
Operating voltage UB 20 to 36 VDC
The external supply voltage must be protectively separated from the AS-I cable in
accordance with EN 60947-1
Outputs
Output voltage Uout = UB - 1.5 V (typical)
Valve connection Form A, DIN 43 650 (ISO 4400)
Connections for further valves M12 socket, 5-pin
Inputs
Input voltage From AS-I bus to IEC 1131-2
Connection L1, L2 for external sensor M12 bus, 5-pin

Electronic type IN OUT Detailed information:


L1 (M12) L2 (M12) O1 (Form A) O2 (M12) BEY 006/19
A (2x I/0,2 A) + (2x O/2A) x x x x
B (2x O/2A) – – x x
C (1x O/2A) – – x –

= Preferred product range

152
Test and service units
Types VT-SVTSY-1 and VT-VETSY-1

Service case with test unit for servo valves without


integrated electronics

Type VT-SVTSY-1
Detailed information:
RE 29 681

Service case with test unit for servo valves with


integrated electronics

Type VT-VETSY-1
Detailed information:
RE 29 685

Controlled system simulator for the VT-HNC100-1-2X


digital axis control

Type VT-HNC100DEMO
Detailed information:
= Preferred product range RE 30 133

153
Test and service units
for proportional and high response valves

Test boxes
• Function testing and for commissioning of valves
and their associated electronics
• Command values can be internally or externally applied
• Measuring points for the in and outputs
• 115/230 V AC supply
• Connection cable is included within the scope of supply

Type Detailed information:


AKY013/4 Chapter 10
Test box I For all direct operated proportional valves
without integrated electronics
Test box II For pilot operated proportional and high response valves
with external amplifiers
Test box III For valves with integrated electronics and
voltage interface

Measurement adaptors
• Checking the signal exchange between
the system control and the valve
• The presence of the supply voltage
is indicated

Type Detailed information:


AKY013/4 Chapter 10
Measurement adaptor (7P) For all valves with 7-pin built-in
electronics (OBE) and voltage interface
Measurement adaptor (12P) For all valves with 12-pin built-in
electronics (OBE)
Current measurement adaptor For measuring the valve solenoid current
Test adaptor For Euro command cards, plugs to DIN 41 612-F32

= Preferred product range

154
Simulation technology

Technical calculations
Technical calculations, simulations and system analysis to customer
specifications
• Drive simulation
• Multi-body dynamics
• Simulation of complete systems
• Natural requency analysis
• Strength calculations
• 3D flow mechanics (CFD)

Detailed information:
RE 09 372

HYVOS 6.0
Simulation software for valve controlled cylinder drives
• Non-linear simulation of a closed-loop electro-
hydraulic drive
• Library of Bosch-Rexroth components
• Freely programmable components
• User friendly interface

Detailed information:
RE 09 373

3D animation and multi-media presentations


Generation of 3D animations and presentations to
customer specifications
• Virtual 3D animations
• Complete video productions
• Interactive multi-media presentations
• High resolution rendered pictures

Detailed information:
RE 09 374

= Preferred product range

155
Notes

156
CONTROL BLOCKS / PLATES

Control blocks / plates, The advantages of the block design


when compared with individual pipe
are integrated hydraulic controls which are work:
combined with built-in or flanged on
function elements. • Lower flow resistance / good efficiency
The basis for this is the hydraulic circuit • Fewer sealing points
complete with • Compact / high power density
details regarding the connection and • Branch specific solutions
operating element locations.
• Cost reduction

157
Control blocks
Compact hydraulics

Standardised as well as as branch independent


control blocks
• Manifold blocks
• Standard functions of sandwich plate design
• Pump control blocks
• Accumulator safety blocks

Detailed information:
On request

Branch and customer specific control blocks


(individually manufactured, small series)
• Press control blocks
• Modular control blocks for machine tools
• Control blocks for plastic's machines, foundry machines,
power stations, etc.

Detailed information:
On request

Compact hydraulics
Compact control blocks due to the tendency towards using
cartridge valves.
It concerns a manufacturing and cost optimised design, as well as
standardised and individual application specific designs.
The increased design costs are directly related to the series
quantity.

Detailed information:
= Preferred product range RE 18 103

158
Multi-station manifold plates
Type HSR

Multi-station manifold plates


• Compact hydraulic control due to common pressure and return
port for all control circuits
• Separate actuator ports for each control circuit
• Implementation of various control circuits possible using vertical
stacking elements of sandwich plate design

Nominal size 6 10 16 Type HSR


Operating pressure pmax bar 315 315 315 Nominal sizes 6, 10, 16
No. of ready-for-connection control circuits 10 8 6 Detailed information:
• Nominal size 6
RE 48 107
• Nominal size 10
RE 48 110

The following sandwich plate valves can be found within this brochure which
are suitable for mounting onto the standard manifold blocks.
Component functions Page
Pressure relief valves 58, 60
Pressure reducing valves 62, 64
Check valves 43, 46
Isolator valves 46
Double throttle check valves 69, 73
2-way flow control valves 72
Hydro-electric pressure switch for sandwich plate mounting 163

= Preferred product range

159
Notes

160
ACCESSORIES
(measuring and monitoring components, filters)

Measuring and monitoring Filters


components
This product segment encompasses high
In addition to the filters we have further pressure, low pressure and return filters for
components available: line mounting and tank mounting as well
as a range of accessories.
• Piston and bourden tube pressure
switches
The performance profile
• Pressure gauge isolator valves
• Pressure gauge selector valves • Maximum flow of 450 litres
• Pressure gauge • High pressure version up to 420 bar
• Float switch • For fitting into return or pressure lines
• Thermostats • Exchangable cartridges
• Optical and electrical clogging
indicators

161
Pressure gauge isolator valves type AF and Multi-circuit gauge isolators, type MS
Bourdon tube pressure switches types HED 2 and HED 3

Pressure gauge isolator valve


• 3-way straight valve
• For subplate mounting ("P")
• For threaded connection ("A")
• Push-button operated
• With or without accessories
(connection piece, 2 gaskets, pressure gauge, round anchor plate)
• Various indicator ranges, optional:
up to 60, 100, 160, 250, 400 bar
Multi-circuit gauge isolator
• Housing valve as in-pipe valve (connection types "A" and "F")
• With flange mounting (connection types "B" and "E")
• For subplate mounting ("C")
• For threaded connection NPT ("G")
• Fixing bores for UNC screws ("H")
• With max. useful indicator range, optional:
up to 40, 63, 100, 180 or 315 bar
• With 5, 6, 8 or 9 measuring points, optional
• With integrated pressure gauge, optional
• Leak-free isolation (type MSL2)
Typ AF
Type AF
Nominal size 6
Series 3X
Detailed information:
Operating pressure pmax bar 300 RE 50 030
Type MS2, MSL2 MS4 to MS7 Type MS
Connection type A, B, C, E, F, G, H A Series 2, 4, 5, 6, 7
Series 2X 2X Detailed information:
RE 50 034
Operating pressure pmax bar 315 315

Bourdon tube pressure switch with constant switching


pressure differential (type HED 2) and with infinitely
adjustable switching pressure differential (type HED 3)
• For threaded connection
• With check lamp, optional
• Various electrical connections
• With lockable rotary knob (type HED 2)
• With lockable cap, optional (type HED 3)
• Switching pressure differential can be adjusted by separate,
independent adjustment of switching pressures (type HED 3)
• 5 pressure stages: 25, 63, 100, 200, 400 bar

Type HED 2 HED 3 Detailed information:


• Type HED 2
Series 2X 3X
RE 50 045
Operating pressure pmax bar 400 400 • Type HED 3
Switching frequency Operations/min 30 30 RE 50 050
= Preferred product range

162
Piston type pressure switches
Types HED 1, HED 5 and HED 8

Piston type pressure switch, type HED 1


• For threaded connection
• With leak-oil port, optional
• With check lamp, optional
• With explosion protection and intrinsically safe current circuit, optional
• Pressure stages: – Version"K": up to 100, 350, 500 bar
– Version"O": up to 50, 100, 350 bar
Piston type pressure switch, type HED 5
• For subplate mounting ("OP")
• For in-line installation ("OA")
• For female thread ("OK")
• 4 pressure stages: 50, 210, 350, 630 bar
Piston type pressure switch, type HED 8
• For subplate mounting ("OP")
• For in-line installation ("OA")
• As vertical stacking element in horizontal stacking assemblies ("OH")
• With check lamp, optional (only with large plug-in connector)
• With lockable rotary knob, optional
• Pressure stages: – Versions "OP" and "OA": 50, 100, 200, 350, 630 bar
– Version "OH": max. 50, 100, 350 bar
Type HED 1 Detailed information:
• Type HED 1
Version "K" "O" RE 50 040
Series 4X 4X • Type HED 5
Operating pressure pmax bar 500 350 RE 50 055
Switching frequency Operations/min 300 50 1) • Type HED 8
RE 50 060
Type HED 5 HED 8
Series 2X 1X
Operating pressure pmax bar 630 630
1) Briefly 100
Switching frequency Operations/min 80 80

Pressure switch, mechanical


• Piston pressure switch without drain connection
• Adjustment elements
– Grub screw with internal hexagon
– Grub screw with internal hexagon and scale
– Lockable rotary knob with scale
• Indicator lamp, optional (integrated into the plug-in connector)
• Optional
– Sandwich plate connection
– Pipe connection
– Flange connection

Nominal size 6 Detailed information:


AKY 007/3
Operating pressure pmax bar 315/400
Switching frequency Switching/min 120
= Preferred product range

163
Pressure filter for fitting into pressure lines, type ABZFD
Return filter for direct tank mounting, type ABZFR

Pressure filter
• Filter elements are based on inorganic fibres
• Absorbtion of the finest particals over a wide pressure
differential range
• The large specific absorbtion area leads to a high contamination
retention capacity
• The filter elements have a high burst resistance (e.g. during cold
start)
• 10 µm filter rating absolute

Nominal size 40 to 350 Type ABZFD


Operating pressure pmax bar 420 Detailed information:
RE 50 076
Flow qV max L/min 350

Return filter for direct tank mounting


• Filter element are based on a inorganic fibres
• Excellent separation (β values) over a wide pressure differential
range
• High contamination retention capacity due to a large specific
filter surface area
• The filter elements have a high bust resistance (e.g. cold start)
• 10 µm filter rating absolute

Nominal size 50 to 450 Type ABZFR


Operating pressure pmax bar 25 Detailed information:
RE 50 081
Flow qV max L/min 350

= Preferred product range

164
ACCUMULATORS AND ACCUMULATOR ACCESSORIES

Accumulators The performance profile

The main use of hydraulic accumulators is • Bladder accumulators 1 to 50 litres


to minimise the pump drive power, for • Membrane accumulator 0.075 to 2.80 litres
volume compensation, to smooth out • Safety and isolator blocks
pressure peaks, as well as storing energy
• Charging and testing kits
and as pulsation dampers.
• Mounting elements
• Safety elements
• Accumulator loading valves

165
Accumulator assemblies and safety blocks
Types ABSBG, ABZSS

Accumulator assemblies
• Accumulator assembly with safety block according to DIN 24 552
• Bladder or membrane type accumulators
• Safety block with integrated shut-off valve, safety valve (type-
tested) and unloading valve
• Unloading valve either manually or electrically operated
• Glycerine-filled pressure gauge with red marking of the pressure
to be adhered to
• Bracket suitable for welding into place

Technical data Type ABSBG


Accumulator type Bladder type accumulator Detailed information:
RE 50 135
DN Litres 1 to 50
Accumulator type Membrane type accumulator
DN Litres 0.6 to 2
Accumulator safety block DN 10 to 32
• Operating pressure pmax bar 330

Accumulator safety block


• Protection, isolation and unloading of hydraulic accumulators
• Meets the requirements and safety regulations according to
DIN 24 552, pressure vessel regulations and technical rules for
pressure vessels (TRB 403 or TRB 404)
• Accumulator adaptors available as accessories for connecting
accumulator safety blocks to the accumulators

Nominal size 10 20 30 Type ABZSS


Nominal sizes 10 to 30
Operating pressure pmax bar 350 350 350
Detailed information:
Weight m kg 5.2 8.5 20.5
RE 50 131

= Preferred product range

166
Hydro-pneumatic accumulators
Accumulators safety and isolator blocks

Hydro-pneumatic accumulators
• Bladder or membrane accumulators
• Charging and testing kits
• Mounting elements
• Safety elements
• Certificates for design and pressure tests

Technical data Detailed information:


AKY 014/1
Accumulator type Bladder accumulator
DN Litres 1 to 50
Accumulator type Membrane accumulator
DN Litres 0.075 to 2.8

Accumulator safety and isolator blocks


• Safety, isloation and unloading of hydraulic accumulators
• Complies with the requirements and safety regulations to
DIN 24 552 pressure vessel regulations and the technical
regulations for pressure vessels (TRB 403 or TRB 404)
• Safety valves are design tested
• Electrical or manual unloading valve

Nominal size 20 32 Detailed information:


AKY 014/1
Operating pressure pmax bar 350 350
Weight m kg 6 14.7

= Preferred product range

167
Safety valves
Accumulator loading valves

Safety valves
• Design tested safety valves
• Protection of hydraulic accumulators
• Acceptance to the pressure vessel
regulations and the technical rules
for pressure vessels TRB 403
• Design tested by the TÜV authorities

Technical data Detailed information:


AKY 014/1
Operating pressure pmax bar 360
Unloading flow L/min Up to 150

Accumulator loading valve


• Switching off a fixed displacement pump
• 2 pressure settings
• NS6 subplate mounting

Nominal size 6 Detailed information:


AKY 014/1
Operating pressure pmax bar 315
Flow qmax L/min 40

= Preferred product range

168
HYDRAULIC POWER UNITS AND ACCESSORIES

Hydraulic power units Filter cooler/circuitaltion circuit


Hydraulic power units are the basics of a • Compact circulation circuit with
hydraulic system. circulation pump, built-on line filter and a
Dimensioning and design are the determining plate type cooler
factors for environment compatibility and for the • Designed to a modular principle
efficiency of the entire system.
Bell housing
The performance profile
• With oil / air cooler
Standard small power units
• Structure damped with regard to
• Oil reservoirs wtih contents of 20, 40 structure-bourne noise and vibration, low
or 60 litres noise pressure level
• Drive powers from 0.37 to 7.5 kW
• Can be extended by using combination systems

Standard power units


• Oil reservoirs with contents from 100 to 630 litres
• Drive powers from 5.5 to 45 kW

Individual power units


• Are designed and manufactured to the
customer's requirements
By the complimenting hydraulic power units
with control blocks Bosch-Rexroth can supply
the entire system from a single source!

169
Standard power units
Types ABSKG, ABSAS

Modular standard power units


• Stable aluminium reservoir
• Modular design
• Compact power unit design
• Individual matching possible
• Suitable for a variety of applications
• Additional options possible
• Clearly arranged, maintenance-friendly design

Technical data (pump/motor) Type ABSKG


Pump type Radial piston (fixed displacement) Reservoir capacity: 20; 40 and 60 litres
• Displacement Vg max cm3 1.6 to 10 Reservoir version: Aluminium reservoir
Detailed information:
• Operating pressure pmax bar Up to 315
RE 51 013
Pump type Gear (fixed displacement)
• Displacement Vg max cm3 1.9 to 16
• Operating pressure pmax bar Up to 250
Electric motor power P kW 0.37 to 7.5

Standard power unit


• Stable steel reservoir
• Modular design of controls, reservoirs, accumulator assemblies,
cooler assemblies
• Motor/pump group
• Filter/cooling circulation circuit
• Basic power unit comprising pump power unit, reservoir
accessories (filler/breather, oil level indicator, inspection cover,
drain valve), return line filter, float switch, thermostat

Technical data (pump/motor) Type ABSAS


Pump type Axial piston (variable displacement) Reservoir capacity: 100; 160; 250; 400 and
630 litres
• Displacement Vg max cm3 18 to 100
Reservoir version: Steel reservoir to
• Operating pressure pmax bar Up to 315 DIN 24 339, form AN
Electric motor power P kW 5.5 to 45 cover form C, standard sheet AB-E 40-40
Detailed information:
= Preferred product range RE 51 101

170
Standard power units type ABHSG
Hydraulic reservoirs type ABTSR

Standard power unit


• Stable steel reservoir
• Thanks to the modular principle, the units can be easily extended
• Good accessibility to all components
• Suitable for a variety of industrial applications
• Long service life
• Low noise emission
• Flow matched to the control and adjustment elements

Technical data (pump/motor) Type ABHSG


Pump type Axial piston (variable displacement) Reservoir capacity: 400; 630; 800 and
1000 litres
• Displacement Vg max cm3 45 to 250
Reservoir version: Steel reservoir with
• Operating pressure pmax bar Up to 315 supports
Electric motor power P kW 7.5 to 160 Filter: Filter/cooling circulation circuit
Detailed information:
RE 51 027

Hydraulic reservoir
• Steel reservoir with high static and dynamic stiffness
• Pipe joints through the reservoir wall with welding fittings,
SAE or DIN flanges
• Suction chamber separated from return chamber
• Reservoirs are available with dividing wall or baffles
• Lifting lugs for transport purposes
• Steps in reservoirs for reservoir sizes 5000 to
13 000
• Ladders in reservoirs for reservoir sizes 16 000 to
20 000

Type ABTSR
Reservoir capacity: 1000 to 20 000 litres
Detailed information:
RE 51 135

= Preferred product range

171
Standard power units
Types ABPAG, ABFAG

Hydraulic primary power unit


• For closed circuits
• Stable steel reservoir
• Good accessibility
• Suitable for a wide variety of industrial applications:
– Shredder systems
– Stirring drives
– Mixers
– Centrifuges
– Winders
• Flow matched to the control and adjustment elements used

Technical data (pump/motor) Type ABPAG


Pump type Axial piston (variable displacement) Reservoir capacity: 63 to 400 litres
• Displacement Vg max cm3 28 to 250 Detailed information:
RE 51 018
• Operating pressure pmax bar Up to 360
Electric motor power P kW 15 to 160

Hydraulic drive power unit


• Very low operating noise
• For numerous applications:
– General machinery
– Injection moulding machines
– Lifting equipment
– Presses
– Laboratories, schools
• Flow matched to the control and adjustment elements used

Technical data (pump/motor) Type ABFAG


Pump type Axial piston (variable displacement) Reservoir capacity: 100 to 630 litres
• Displacement Vg max cm3 28 to 140 Detailed information:
On request
• Operating pressure pmax bar Up to 315
Electric motor power P kW 7.5 to 75

= Preferred product range

172
Standard power units

Small power units


• Stable aluminium reservoir
• Modular design
• Can be extended by using combination systems
• Numerous application possiblities
• Reservoir volumes of 10, 25 and 50 litres

Technical data (pump/motor) Detailed information:


BEY 004/2
Pump type Gear pumps (fixed)
Displacement volume Vg max cm3 1 to 16
Operating pressure pmax bar Up to 200
Electric motor power P kW 0.37 to 7.5

Project power units


• Stable steel reservoir
• Modular mounting of controls, accumulator modules,
cooler modules
• Motor pump assembly
• Reservoir volume up to 1250 litres

Technical data (pump/motor) Detailed information:


On request
Pump type Fixed and variable pumps
Displacement volume Vg max cm3 1 to 140
Operating pressure pmax bar Up to 315

= Preferred product range

173
Clamping and drive modules
Types UPE2, UPE3

Clamping and drive modules


• ON time, S2 short time operation and S3 intermittent operation
• Compact design
• Low noise
• For a variety of applications
• Large number of variants
• Complete hydraulic control possible
• No piping of the control required
• External attachment possible
• Ready for installation

Technical data (pump/motor) Type UPE2


Pump type Radial piston pump (fixed displacement) Reservoir capacity: 2.4 to 7.2 litres
• Displacement Vg max cm3 0.40 to 2.0 Reservoir version: Aluminium reservoir with
integrated motor
• Operating pressure pmax bar Up to 700
Detailed information:
Pump type Gear pump (fixed displacement) RE 51 142
• Displacement Vg max cm3 1.0 to 10.0 RE 51 144
• Operating pressure pmax bar Up to 260
Electric motor power P kW 1.1 to 2.2

Clamping and drive module


• ON time, continuous S1
• Compact design
• Low noise
• High cooling power
• Single and double pump
• Two separate hydraulic controls possible
• No piping of the control required
• Ready for installation

Technical data (pump/motor) Type UPE3


Pump type Radial piston pump (fixed displacement) Reservoir capacity: 8.6 to 10.5 litres
• Displacement Vg max cm3 0.67 to 1.67 Reservoir version: Aluminium reservoir with
integrated motor
• Operating pressure pmax bar Up to 700
Detailed information:
Pump type Gear pump (fixed displacement) RE 51 147
• Displacement Vg max cm3 1.0 to 10.0 RE 51 144
• Operating pressure pmax bar UP to 260
Electric motor power P kW 3.0 to 4.0 = Preferred product range

174
Clamping and drive modules type UPE5
Filter/cooling circulation circuit type ABUKG

Drive motor
• 100% duty cycle
• Compact design
• Low noise
• High cooling power
• For a variety of applications
• Various mounting options
• Complete hydraulic control possible
• Ready for connection

Technical data (pump/motor) Type UPE5


Pump type External gear pump (fixed displacement) Reservoir capacity: 26 litres
• Displacement Vg max cm3 6.0 to 16.0 Reservoir versions: Aluminium reservoir
Detailed information:
• Operating pressure pmax bar Up to 200
RE 51 145
Pump type Internal gear pump (fixed displacement) RE 51 149
• Displacement Vg max cm3 4.0 to 16.0
• Operating pressure pmax bar Up to 250
Pump type Vane pump (varible displacement)
• Displacement Vg max cm3 10 to 20
• Operating pressure pmax bar Up to 160
Electric motor power P kW 1.5 to 4.0

Filter/cooling circulation circuit


• Compact circulation circuit with circulation pump, built-on line
filter and plate heat exchanger
• Design according to the modular principle

Technical data Type ABUKG


Pump type Internal gear (fixed displacement); vane pump (fixed displacement) Circulation pump: Types PGF2 or PVV
Heat dissipation capacity P kW 4 to 37 Electric motor BS 80 to 112
Line filter type LF
Plate heat exchanger
Detailed information:
= Preferred product range RE 50 120

175
Bell housing type PTK

Bell housing with oil/air cooler


• Nominal pressure 8 bar
• Structure damped with regard to structure-bourne noise and
vibration, low noise pressure level
• High cooling capacity with low space requirement
• Suitable as main flow cooler
• Short, compact build, simple installation and removal of the heat
exchanger

Nominal size 2001 200 250 300 350 3501 Type PTK
Air throughput m3/h 90 90 210 360 850 850 Nominal sizes for electric motor 80 to 180
Operating pressure pmax bar Up to 8 Detailed information:
RE 50 092
Power P kW 0.55-0.75 1.1-1.5 2.2-4 5.5-7.5 11/15 18.5/22
Speed 1) nmax min-1 1500
Weight m kg 4 4 6 9 13 13 1) Other speeds on request

= Preferred product range

176
Bosch Rexroth AG
D-97813 Lohr a. Main
Zum Eisengießer 1 • D-97816 Lohr a. Main
Telephone 0 93 52/18-0
Telefax 0 93 52/18-23 58
Telex 6 89 418-0
eMail documentation@rexroth.de
Internet www.boschrexroth.de
RE 00 208/11.01 Replaces: 04.01