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Offshore Cranes
BOS 14000-500 D Litronic
2
Table of Contents
Product Range 4
Applications 6
Crane Layout -
Structure Overview 7
Boom 10
Driver Comfort 11
Optional Equipment 12
Environmental Record 12
3
Product Range
Through many years of experience and technology strictly orientated towards customer requirements, a range of products has
been created which sets new standards in innovation, quality and reliability.
The BOS crane is a rope luffing type offshore crane with open
A-frame design. The crane is available in various sizes and
different lifting capacities ranging from 25 t up to 1200 t. The
boom length is adjustable and can be extended up to 102 m for
some models.
The BOS cranes are suitable for any kind of offshore installation,
either floating or bottom supported, as they provide all
appropriate safety and safeguarding systems and features.
The crane provides its own onboard power pack (either
electric-hydraulic or diesel-hydraulic, each with closed
hydraulic loops) which is located in an enclosed and weather-
proof compartment underneath the A-frame. As an option the
BOS crane can be upgraded and certified for man riding and for
personnel rescue operations.
BOS 7500
Boom length from 36 m to 84 m
Max. capacity 300 t
BOS 6000
Boom length from 36 m to 72 m
Max. capacity 150 t
BOS 4200
Boom length from 33 m to 72 m
Max. capacity 150 t
BOS 2600
Boom length from 30 m to 60 m
Max. capacity 100 t
4
BOS 45000
Boom length from 51 m to 102 m
Max. capacity 1200 t
BOS 35000
Boom length from 51 m to 102 m
Max. capacity 1000 t
BOS 14000
Boom length from 39 m to 102 m
Max. capacity 600 t
5
Applications
© DSME
6
Crane Layout - Structure Overview
Liebherr offshore cranes use the most advanced design, engineering and production technology and consist of the following main
constructional groups:
Auxiliary hoist
Main hoist
Walkway
A-frame Boom
7
Slewing Platform and A-Frame
The slewing platform is designed to house the machinery compartment, the luffing winch, the counterweight (if installed),
the slewing gears and the operator‘s cabin.
Machinery House / Machinery Closed hydraulic circuits technology is used for maximum
The machinery house and the machinery located inside are performance and high efficiency. This technology guarantees
protected against weather. Cooling is achieved via hydraulically a highly responsive, smooth and sensitive operation with a
driven fans. minimum of components, maximising the operating safety even in
Also situated in the machinery house are the electrical switch continuous operation or low/high ambient temperatures (-25°C to
compartments, containing the in-house designed Liebherr +45°C). As an option an arctic temperature package is available,
Litronic® crane control system (VME-CAN-Bus 2-line). which allows to operate the crane within an ambient temperature
range of -40 °C to +45 °C.
Features of Liebherr Litronic® s¬ Immediate and short system reaction times for rapid and safe
operation
control system s¬ All crane motions are carried out continuously, precisely and
simultaneously with adjustable speed and load
s¬ Availability of spare parts: 25 years s¬ High performance density requiring a minimum of power
s¬ All upgrades are downward compatible s¬ Faster acceleration and deceleration due to low masses of
s¬ Ease of maintenance – no additional software specialist inertia
required s¬ Easy fault-finding and diagnosis due to spare circuits for each
s¬ Designed and tested for maritime environment crane function
s¬ Spacious arrangement for optimal service accessibility s¬ Reduced service and maintenance costs compared to open
loop systems of equivalent capacity
The crane drive consists of a splitter gearbox feeding variable s¬ Up to zero reverse power
displacement axial piston pumps for the hoisting, slewing and
the luffing gear. The splitter gearbox can either be driven by an
electric motor or alternatively by a diesel motor.
Luffing winch and machinery house Machinery house - diesel engine & splitter gearbox
8
Machinery house - electric motor & splitter gearbox
9
5 Boom
The boom is a lattice framework construction with the boom tip being a shell structure which accommodates the luffing and main
hoist sheaves. The hoist winches (main and auxiliary winches) are located in the pivot section of the boom. A boom extension and
auxiliary hoist are available as an optional extra.
To achieve the required working outreach, the standard boom pivot sections and standard boom heads can be combined with variable
intermediate sections. For the connections between the various boom sections bolted flanges are provided.
Luffing and hoisting sheaves on the boom head are lubricated from a centralised greasing point located next to the boom head which is
accessible from the boom walkway. A hook garage is available for the main and auxiliary hoist.
10
Driver Comfort
The operator‘s control desk is fully equipped with all controls and indicators as required for safe and reliable crane operation. The
design and layout of the cabin is based on the need for visibility, comfort and operability.
It provides a comfortable, low noise environment, essential for ensuring uninterrupted concentration for the driver when operating the
crane. Vibrations are reduced through swing equalisers.
The window sections are of tinted anti-glare toughened safety glass mounted in an innovative glass frame providing a clear view of the
operational area and the handled loads.
Operator‘s cabin
11
Optional Equipment
s¬ RotaBolt® for slewing bearing bolts
s¬ RotaBolt® Vision for boom section bolts
s¬ Access to operator‘s cabin platform via stairway
s¬ Enlarged operator‘s cabin (10 m3)
s¬ Crane EX-rated
s¬ Arctic temperature package down to -40°C ambient temperature
s¬ Stainless steel package
s¬ Emergency power pack system
s¬ CCTV camera system (safe/EX-rated) for main and auxiliary hoist
s¬ Slewing bearing inspection device
s¬ Factory Acceptance Test (FAT)
s¬ LiDAT® remote troubleshooting and analysis/diagnosis tool
s¬ Hook garage for main and auxiliary hoist
s¬ Sector limit (sector operation)
s¬ Anti-Collision System
12
Environmental Record
With its headquarters located in an environmentally protected area, ecological issues have always been high on the agenda for
Liebherr. The implementation of economy software, biodegradable oils and special noise insulation throughout its offshore crane
range are just a few examples of Liebherr’s ecological awareness.
Operating Liquids
Upon request, all Liebherr offshore cranes can be run on bio-diesel to comply with local regulations and the transition to alternative
fuels in customer equipment fleets.
Liebherr offers biodegradable oil especially developed for the Liebherr product line. In combination with spectrographic oil analysis
techniques, oil lifetime is extended thus providing components such as pumps and motors with even longer lifetimes.
Eco-control
On request, Liebherr offers a special power management feature for diesel engine driven cranes. This "Eco-control" renders savings
in fuel consumption of up to 25% depending on the crane application and therefore results in reduction of noise exposure and
environmental contaminants.
Oil rig "Seafox" in the North Sea with Liebherr offshore cranes
13
Production and Transportation
A clearly defined company strategy guarantees that only top quality products are developed and built in the most modern
production facilities.
14
Test facility Liebherr-MCCtec Rostock GmbH
Boom section
15
Liebherr Service Worldwide
Over 800 offshore cranes are serviced by our service department. Our worldwide network of customer service centres guarantees
the supply of spare parts and service throughout the entire lifetime of all machines.
Competence on Site
Speed and reliability have always been part of our service. Liebherr fully appreciates the value of a quick response for reduced
downtime and immediate restoration of the crane productivity. Qualified specialists are in charge to deal with any issue without
delay – if necessary, around the clock.
Reliable Partnership
Extensive know-how ensures first class and effective performance of all service and maintenance work, contributing to our offshore
cranes' availability and reliability. Liebherr combines expertise with clients' experience to continuously optimise products and
services.
s¬ 0REVENTIVE¬MAINTENANCE¬AND¬SAFETY¬CHECKS
s¬ 4AILOR
MADE¬SERVICE¬CONTRACTS¬FROM¬INSPECTION¬AGREEMENTS¬TO¬FULL¬SERVICE¬CONTRACTS
s¬ #OMPREHENSIVE¬TRAINING¬FOR¬OPERATORS¬SERVICE¬AND¬MAINTENANCE¬PERSONNEL
s¬ 7ORLDWIDE¬CUSTOMER¬HOTLINE¬AROUND¬THE¬CLOCK
s¬ )MPLEMENTATION¬OF¬TECHNICAL¬MODIlCATIONS¬AND¬UPGRADES¬
s¬ 2EMOTE¬DIAGNOSES¬FOR¬FAULT¬ANALYSIS¬AND¬REPAIR¬WITH¬,I$!4® package)
16
Spare parts depots worldwide in all our service stations
17
The Liebherr Group –
Partner for the Future
Today, Liebherr is among the leading manufacturers in the fields of hoisting technology and materials handling equipment. The name
Liebherr stands for products and services. It has become a synonym for ideas and innovations.
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Mastering Key Technologies Decentralized and International,
In view of the high quality that Liebherr demands of its pro- Based on Tradition
ducts, mastering key technologies internally and keeping core Operating efficiently in manageable, self-dependent units and
competencies in-house has always been of great importance aiming strategically at emerging markets have always formed
to the company. Therefore, Liebherr develops and produces part of the basic business principles. Thus, Liebherr regularly
crucial components, such as the entire propulsion and control invests substantially in further marketing and service companies
technology, themselves. Further examples are hydraulic as well as in new production sites. Entering and expanding
components, slip ring elements, and diesel engines. Here, Group into new markets means being locally available to assure the
suppliers are measured against the best and most efficient customer receives full and lasting manufacturer support.
external provider. While maintaining the proven decentralized organizational form,
a divisional company structure, whose international expansion is
being carried forward, was implemented globally.
19
Offshore Equipment Worldwide
Sunderland Rostock
Nenzing
s¬Manufacturing Sites
s¬Service Stations
s¬3ALES¬3TATIONS
Sales Stations:
Liebherr Brasil Ltda. Liebherr Russland OOO Liebherr-Maritime Benelux B.V. Liebherr Nenzing Crane Co.
Av. Marechal Câmara, 271, Sala 301 1 Borodinskaya Str. 5 Beeldschermweg 2 Offshore Cranes
Rio de Janeiro - RJ-Brasil 121 059 Moscow 0/¬"OX¬ 7075 Bennington Street
20020-080 Russia 3821 AH Amersfoort Houston, Texas 77028
Tel.: +55 21 2220 8469 Tel.: +7 495 502 17 34 Netherlands USA
Fax: +55 21 2240 3563 Fax: +7 495 933 72 23 Tel.: +31 33 450 0850 Tel.: +001 713 636 4070 (24 h)
Fax: +31 33 450 0899 Fax: +001 713 636 4073
Service Stations:
Liebherr Brasil Ltda. Liebherr-Canada Ltd. Liebherr Nenzing Crane Co. Liebherr (HKG) Limited
Rua Dr. Hans Liebherr, 1 3UITE¬¬!TLANTIC¬0LACE Offshore Cranes Shanghai Representive Office
30¬
¬'UARANTIGUETA 215 Water Street 11801 NW 100th Road, Suite 17 Suite 709
Brazil St. John´s, NL A1C 6C9 Miami, FL 33178 7/F. Jin Zhong Building
Tel.: +55 12 3128 4282 Canada USA Shanghai, China 200031
Fax: +55 12 3128 4322 Tel.: +001 709 748 7829 Tel.: +001 305 889 0176 Tel.: +86 21 6415 2148
Fax: +001 709 368 6494 Fax: +001 305 889 0655 Fax: +86 21 6473 6786
Liebherr (HKG) Limited Liebherr-Singapore Pte. Ltd. Liebherr-Africa (Pty.) Ltd. Liebherr Middle East FZE
¬0ING¬#HE¬2OAD .O¬¬0ANADAN¬!VENUE Vlakfontein Road Liebherr-Werk Nenzing Division
Fanling Singapore 609384 Fulcrum Ind. Township Jebel Ali Free Zone (South)
New Territories Tel.: +65 6265 2305 264 0/¬"OX¬ 0/¬"OX¬
Hong Kong Fax: +65 6261 6485 Springs/Trasnvaal 1560 Dubai/U.A.E
Tel.: +852 3142 3113 Tel.: +27 11 365 2000 Tel.: +971 4 8860199 107
Fax: +852 3142 3119 Fax: +27 11 817 3884 Fax: +971 4 8860324