Académique Documents
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June 2010
Parts
Manual See “General Information”
for New Parts Manual
Features.
Delivery Date:
Product Information
Model:
Attachment Information:
Dealer Information
Name: Branch:
Address:
Sales:
Parts:
Service:
MEMORANDA
MEMORANDA SEBP5922
TABLE OF CONTENTS
Name Page Name Page
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
Where: they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
1. Caterpillar's World Manufacturing Code (characters 1- illustrations and serviceable consist lists.
3)
2. Machine Descriptor (characters 4-8) 5. MAINTENANCE PARTS INDEX
3. Check Character (character 9) The Maintenance Parts Index, located near the
4. Machine Indicator Section (MIS) or Product Sequence beginning of the manual, references most frequently
Number (characters 10-17). These were previously used maintenance part numbers, providing description,
referred to as the Serial Number. quantity, usage and page number. This information is
organized alphabetically by part description.
Machines and generator sets produced before First
Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles, etc.
and work tools will continue to use an 8 character Serial
Number (S/N).
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Maintenance Element*
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
V-BELT (WATER PUMP) 211-5172 1 V-BELT GP 34
COOLING SYSTEM
CAP AS-RADIATOR 036-1865 1 RADIATOR & HYD OIL COOLER GP 48
(SEA WATER HEAT EXCHANGER)
CAP-VENTED (COOLANT RECOVERY) 169-6715 1 RADIATOR & OIL COOLER MTG GP 49
HOSE-RADIATOR (LOWER) 231-3579 1 RADIATOR & OIL COOLER MTG GP 49
HOSE-RADIATOR (UPPER) 231-3578 1 RADIATOR & OIL COOLER MTG GP 49
REGULATOR-WATER TEMPERATURE 249-5541 1 PUMP GP-WATER 45
FUEL SYSTEM
CAP-FUEL (FILTER) 304-3885 1 LINES GP-FUEL PRM & FILTER 64
FILTER ELEMENT-FUEL 156-1200 1 FILTER GP-WATER SEP & FUEL 61
(WATER SEPARATOR)
FILTER-FUEL (IN-LINE) 1G-7206 1 LINES GP-FUEL PRM & FILTER 64
HYDRAULIC SYSTEM
BREATHER (INLINE) (HYDRAULIC OIL) 207-9729 1 TANK & MTG GP-HYDRAULIC 205
CAP AS-FILLER (HYDRAULIC TANK) 142-8937 1 TANK GP-HYDRAULIC 206
SCREEN (HYDRAULIC) 195-6768 1 LINES GP-PILOT 183
SCREEN-SUCTION (HYDRAULIC TANK) 348-4609 1 TANK GP-HYDRAULIC 206
LUBRICATION SYSTEM
CAP-FILLER (ENGINE OIL) 334-0272 1 FILLER GP-ENGINE OIL 38
CAP-OIL FILLER (ENGINE) 217-7358 1 FILLER GP-ENGINE OIL 38
FILTER AS-ENGINE OIL 220-1523 1 FILTER GP-ENGINE OIL 40
OPERATOR STATION
BLADE-WIPER (558-MM) (CAB DOOR) 320-1390 1 DOOR GP-CAB 274
BLADE-WIPER (558-MM) 320-1390 1 DOOR GP-CAB 272
(FRONT, REAR)
BREATHER (AIR CONDITIONER) 9G-5127 1 COMPRESSOR & MOTOR GP-REFRIG 248
FILTER ELEMENT-CAB AIR 231-8132 1 AIR CONDITIONER GP 236
1 HEATER GP-CAB 286
303-6658 1 AIR CONDITIONER GP 236
1 HEATER GP-CAB 286
LAMP (12-VOLT) (DOME) 210-8754 1 PANEL GP-INSTRUMENT 301
LAMP (12-VOLT) 7X-9065 1 PANEL GP-INSTRUMENT 302
(FUEL LEVEL INDICATOR)
POWER TRAIN
FILTER-OIL (ADVANCED EFFICIENCY) 1G-8878 1 FILTER GP-OIL 116
(HYDRAULIC)
V
V-BELT (WATER PUMP) . . . . . . . . . . . . . . . . . . . . . . . 34
V-BELT GP–FAN DRIVE . . . . . . . . . . . . . . . . . . . . . . . 34
VALVE & MTG GP-CONTROL . . . . . . . . . . . . . . . . . . 207
VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 208
VALVE GP-FLUSHING . . . . . . . . . . . . . . . . . . . . . . . . . 123
VALVE GP-MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . 210
VALVE GP-MANUAL
(COUPLER PIN, LIFT ARM LWR CONT) . . . . . . 210
VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
213
VALVE GP-PUMP CONTROL (PISTON PUMP) . . . 128
VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
VALVE GP-RELIEF (CHARGE) . . . . . . . . . . . . . . . . . 128
VALVE GP-RELIEF (CROSSOVER) . . . . . . . . . . . . . 128
VALVE GP-RELIEF (GEAR MOTOR) . . . . . . . . . . . . 201
VALVE GP-RELIEF (LIFT) . . . . . . . . . . . . . . . . . . . . . . 208
VALVE GP-RELIEF (MAIN) . . . . . . . . . . . . . . . . . . . . . 208
VALVE GP-RELIEF (TILT) . . . . . . . . . . . . . . . . . . . . . . 208
VALVE GP-SHUTTLE (RESOLVER) . . . . . . . . . . . . 213
VALVE GP-SOLENOID (12 VDC)
(AIR CONDITIONER, HEATER) . . . . . . . . . . . . . . 202
VALVE GP-SOLENOID (12-VOLT) . . . . . . . . . . . . . . 213
VALVE GP-SOLENOID (12-VOLT)
(WORK TOOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
VALVE GP-SOLENOID
(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 208
VALVE GP-SOLENOID (QUICK COUPLER) . . . . . 196
VALVE GP-SOLENOID
(REAR AXLE FAN UNLOADER) . . . . . . . . . . . . . 197
VALVE GP-SOLENOID–12-VOLT . . . . . . . . . . . . . . . 216
VALVE GP-SOLENOID–PARKING BRAKE . . . . . . 217
VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 35
36
VALVE-BREATHER (CRANKCASE) . . . . . . . . . . . . . 56
VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
320
W
WHEEL GP-BOGIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
WHEEL GP-IDLER–FRONT . . . . . . . . . . . . . . . . . . . . 154
WHEEL GP-IDLER–REAR . . . . . . . . . . . . . . . . . . . . . 155
WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
WINDOW GP-CAB–SIDE . . . . . . . . . . . . . . . . . . . . . . 322
WINDOW GP-CAB–UPPER, RH . . . . . . . . . . . . . . . . 325
WINDOW GP-CAB–UPPER,LH . . . . . . . . . . . . . . . . 323
WIRING GP-AIR CONDITIONER . . . . . . . . . . . . . . . 98
WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
WIRING GP-CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . 102
WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 105
WIRING GP-HORN–WITH MOUNTING . . . . . . . . . 107
WIRING GP-MACHINE–DEMAND FAN . . . . . . . . . 108
WIRING GP-WORK TOOL . . . . . . . . . . . . . . . . . . . . . 109
326-5418 COMMON AR
S/N: TSL1-UP
SMCS-7000 i03905486
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 326-5400 1 CAB AR 244
Y 326-4783 1 CHASSIS AR 1
Y 142-8830 1 COUNTERWEIGHT GP 134
Y 354-6565 1 FILM GP 330
Y 326-5425 1 HYDRAULIC AR 167
Y 326-5360 1 INSTALLATION AR-ENGINE 7
Y 218-6600 1 POWER TRAIN AR 126
Y 348-9700 1 UNDERCARRIAGE AR 150
6V-1970 1 LITERATURE GP
5P-8500 2 KEY (LITERATURE COMPARTMENT)
5P-7958 1 SLEEVE-CABLE SPLICE
GRAPHIC #1 g01612914
GRAPHIC #1 g01439166
GRAPHIC #1 g01439498
GRAPHIC #2 g01439501
GRAPHIC #1 g01439021
GRAPHIC #1 g01026736
245-6811 1 HOLDER-CUP
Y-SEPARATE ILLUSTRATION
<END>
245-6811 1 HOLDER-CUP
Y-SEPARATE ILLUSTRATION
<END>
GRAPHIC #1 g01249527
GRAPHIC #1 g02146899
GRAPHIC #1 g02153868
GRAPHIC #1 g02148925
0 3B-4628
3B-8485
.
.
.
.
.
.
.
.
.
.
222
148
96
98
5C-2874 . . . . . 106
177
0T-0244 . . . . . 311 3B-8488 . . . . . 148 100 179
312 3B-8489 . . . . . 159 102 5C-2890 . . . . . 60
313 165 103 62
314 166 105 82
3D-2824 . . . . . 114 107 83
119 108 91
1 121 109 99
175 144 100
1D-4677 . . . . . 319
177 168 106
1F-7567 . . . . . 168
179 240 144
1G-7206 . . . . . 64
189 266 266
1G-8878 . . . . . 116
191 269 269
1H-3244 . . . . . 83
3E-2310 . . . . . 183 272 290
91
3E-3892 . . . . . 323 274 304
105
325 293 307
1K-6872 . . . . . 130
3E-4051 . . . . . 293 301 5C-7261 . . . . . 43
1M-6119 . . . . . 105
3E-4057 . . . . . 293 302 51
1M-6120 . . . . . 105
3E-4356 . . . . . 112 3S-6049 . . . . . 105 91
1P-4278 . . . . . 49
113 3S-8536 . . . . . 159 100
64
3E-7404 . . . . . 64 3S-8665 . . . . . 295 102
1P-4578 . . . . . 185
177 3S-9182 . . . . . 137 103
1S-7252 . . . . . 105
179 106
1S-9593 . . . . . 109
3E-7584 . . . . . 81 119
254
255
3E-9179 . . . . .
89
272
4 135
239
256
274 4B-2043 . . . . . 102 248
3E-9862 . . . . . 112 302 251
2 3F-9556 . . . . .
113
299
4B-4863 . . . . . 144
177
296
299
2D-5248 . . . . . 248 306 179 306
2D-6412 . . . . . 311 3J-1907 . . . . . 94 4D-6466 . . . . . 64 308
312 102 4E-1384 . . . . . 239 315
313 110 4J-0522 . . . . . 185 316
314 116 4J-5267 . . . . . 185 5C-7682 . . . . . 279
2K-4973 . . . . . 43 121 4J-5477 . . . . . 96 280
135 168 168 5C-8310 . . . . . 276
2L-8065 . . . . . 105 171 171 321
2L-8067 . . . . . 100 173 173 5C-8311 . . . . . 276
2L-8069 . . . . . 98 177 181 321
100 179 183 5C-9553 . . . . . 64
103 181 191 143
2L-8077 . . . . . 100 183 4J-7533 . . . . . 208 191
2L-8079 . . . . . 103 208 4K-8864 . . . . . 49 240
2M-9780 . . . . . 114 3J-7354 . . . . . 128 4M-5285 . . . . . 159 306
171 171 4P-7581 . . . . . 64 5D-0718 . . . . . 175
173 173 89 5D-1026 . . . . . 45
179 181 100 5H-9743 . . . . . 159
185 3K-0360 . . . . . 114 108 5K-9090 . . . . . 119
187 119 168 5L-3233 . . . . . 52
189 121 300 5P-0372 . . . . . 43
200 123 4P-8134 . . . . . 100 142
208 156 103 222
2R-0364 . . . . . 307 191 106 266
2R-1236 . . . . . 148 206 114 269
2S-3440 . . . . . 185 3K-0715 . . . . . 128 119 318
2S-4078 . . . . . 185 3K-8460 . . . . . 64 175 5P-1076 . . . . . 137
2S-5717 . . . . . 319 3N-6411 . . . . . 146 295 5P-1420 . . . . . 49
2V-3216 . . . . . 168 147 64
3N-6412 . . . . . 146 5P-1442 . . . . . 64
147
5 205
3 3S-2093 . . . . . 53
85 5B-0651 . . . . . 221
5P-1478 . . . . .
5P-1505 . . . . .
105
17
3B-4505 . . . . . 296 89 222 53
PRIMARY REFERENCE
SEBP5922 PART NUMBER INDEX B1
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
6E-5060 . . . . .
325
128
168
173
7 7X-1443 . . . . .
106
49
6F-6672 . . . . . 201 177 7B-1597 . . . . . 168 7X-2444 . . . . . 96
6I-0846 . . . . . 66 179 7D-8431 . . . . . 240 7X-2475 . . . . . 300
6I-1201 . . . . . 117 6V-8637 . . . . . 119 7E-2700 . . . . . 141 7X-2535 . . . . . 193
6I-1418 . . . . . 99 121 142 7X-2537 . . . . . 53
6K-3632 . . . . . 151 6V-8639 . . . . . 114 7G-1060 . . . . . 99 135
152 121 105 234
6V-0852 . . . . . 119 6V-8641 . . . . . 168 7G-2950 . . . . . 168 284
PRIMARY REFERENCE
B2 PART NUMBER INDEX SEBP5922
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5922 PART NUMBER INDEX B3
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B4 PART NUMBER INDEX SEBP5922
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5922 PART NUMBER INDEX B5
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B6 PART NUMBER INDEX SEBP5922
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
45 185 4 186-3735 . . . . . 83
66 164-5590 . . . . . 171 229 85
70 173 175-4239 . . . . . 143 89
331 164-7468 . . . . . 31 176-1477 . . . . . 105 99
155-8009 . . . . . 56 164-7556 . . . . . 79 176-2947 . . . . . 240 102
155-8076 . . . . . 74 80 176-3900 . . . . . 232 105
155-8077 . . . . . 74 164-7619 . . . . . 117 176-7719 . . . . . 66 108
156-0283 . . . . . 51 164-9425 . . . . . 257 176-9954 . . . . . 64 137
156-1200 . . . . . 61 259 69 194
156-1458 . . . . . 109 262 177-3405 . . . . . 142 211
156-1460 . . . . . 109 165-0142 . . . . . 127 266 254
156-4282 . . . . . 168 165-2140 . . . . . 21 269 255
156-6971 . . . . . 9 56 318 256
156-6988 . . . . . 15 165-2141 . . . . . 23 177-7414 . . . . . 227 272
156-6989 . . . . . 15 56 177-7415 . . . . . 227 274
156-9809 . . . . . 1 66 177-9580 . . . . . 134 283
140 70 178-2247 . . . . . 229 297
157-2853 . . . . . 334 165-2142 . . . . . 20 178-2255 . . . . . 43 298
337 165-4895 . . . . . 82 178-3620 . . . . . 109 299
158-3770 . . . . . 252 165-4934 . . . . . 121 114 301
253 165-7095 . . . . . 25 171 186-3736 . . . . . 89
158-6694 . . . . . 301 300 173 100
158-6695 . . . . . 301 165-7098 . . . . . 144 175 102
158-6696 . . . . . 301 166-2033 . . . . . 96 177 105
158-6697 . . . . . 301 166-2338 . . . . . 20 179 108
158-6698 . . . . . 301 166-2560 . . . . . 230 295 240
158-6699 . . . . . 301 231 178-7539 . . . . . 102 301
159-2953 . . . . . 141 166-2561 . . . . . 144 178-9983 . . . . . 254 186-6190 . . . . . 233
142 166-2562 . . . . . 320 255 293
159-5753 . . . . . 179 166-2569 . . . . . 319 256 187-1273 . . . . . 177
193 320 179-7001 . . . . . 183 179
159-5756 . . . . . 218 167-3692 . . . . . 100 179-7002 . . . . . 183 187-3211 . . . . . 309
159-5771 . . . . . 137 167-3693 . . . . . 102 179-9392 . . . . . 99 187-3212 . . . . . 309
159-5790 . . . . . 300 167-4339 . . . . . 127 180-3007 . . . . . 64 187-3231 . . . . . 177
159-5792 . . . . . 300 168-8999 . . . . . 70 185 179
159-5794 . . . . . 300 168-9001 . . . . . 42 180-6118 . . . . . 45 187-3232 . . . . . 177
159-5797 . . . . . 221 56 180-8071 . . . . . 208 179
159-8049 . . . . . 105 70 180-8579 . . . . . 70 189-3158 . . . . . 105
159-8405 . . . . . 135 168-9002 . . . . . 70 331 301
159-9322 . . . . . 99 169-2876 . . . . . 334 180-9340 . . . . . 98 189-4523 . . . . . 309
159-9495 . . . . . 109 337 100 190-3762 . . . . . 56
159-9496 . . . . . 109 169-6715 . . . . . 49 102 190-3803 . . . . . 67
159-9853 . . . . . 283 170-6305 . . . . . 302 105 190-8962 . . . . . 144
160-3550 . . . . . 331 172-0970 . . . . . 211 144 191-9297 . . . . . 62
160-4150 . . . . . 22 172-4445 . . . . . 77 266 191-9588 . . . . . 159
160-4151 . . . . . 22 172-4446 . . . . . 78 269 192-0105 . . . . . 74
160-4152 . . . . . 22 172-4585 . . . . . 74 301 192-0836 . . . . . 102
160-4153 . . . . . 22 172-9200 . . . . . 105 180-9900 . . . . . 99 192-2637 . . . . . 225
160-4826 . . . . . 117 173-0702 . . . . . 252 183-1163 . . . . . 11 226
160-6778 . . . . . 211 173-0703 . . . . . 253 183-1164 . . . . . 11 192-2640 . . . . . 162
213 173-2543 . . . . . 317 183-1165 . . . . . 56 223
160-7626 . . . . . 11 173-3015 . . . . . 132 95 224
160-7689 . . . . . 99 173-3016 . . . . . 132 183-1336 . . . . . 9 192-2642 . . . . . 223
161-2347 . . . . . 43 173-3018 . . . . . 132 183-3213 . . . . . 15 224
161-2539 . . . . . 102 173-3022 . . . . . 4 183-3353 . . . . . 67 230
161-8560 . . . . . 110 320 183-7117 . . . . . 144 231
162-0223 . . . . . 240 174-3091 . . . . . 254 184-1564 . . . . . 94 192-2645 . . . . . 225
162-2207 . . . . . 62 255 96 226
163-5372 . . . . . 56 256 185-1861 . . . . . 105 228
67 283 185-2271 . . . . . 119 192-2663 . . . . . 290
70 175-0005 . . . . . 265 185-4015 . . . . . 236 193-0447 . . . . . 156
331 277 286 167
164-1154 . . . . . 306 175-4236 . . . . . 144 186-0239 . . . . . 144 193-8308 . . . . . 185
164-5567 . . . . . 119 175-4237 . . . . . 143 186-2360 . . . . . 133 193-8313 . . . . . 183
181 175-4238 . . . . . 3 186-3362 . . . . . 107 193-8321 . . . . . 185
PRIMARY REFERENCE
SEBP5922 PART NUMBER INDEX B7
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B8 PART NUMBER INDEX SEBP5922
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5922 PART NUMBER INDEX B9
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B10 PART NUMBER INDEX SEBP5922
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5922 PART NUMBER INDEX B11
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B12 PART NUMBER INDEX SEBP5922
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5922 PART NUMBER INDEX B13
MEMORANDA