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Contents–1

Contents

Document Introduction .

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1-1

. Conventions Used in This Document .

Document Content

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.1-1

.1-2

Product Description.

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2-1

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. Nonisolated Output Feedback

Mechanical .

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. Electronic Control System

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.2-2

.2-4

.2-5

Controller Status Relays

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.2-5

Specifications .

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.2-5

Product Information.

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3-1

Receiving .

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.3-1

Inspection .

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.3-1

. Returned Material Authorization

Storage .

. Nameplate Data and Product Identification .

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.3-1

.3-1

.3-2

Model and Part Numbers .

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.3-2

Fuel Valve Model Code .

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.3-3

Actuator Controller Model Code.

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.3-3

Flange and Accessories Kit .

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.3-5

Installation .

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4-1

. Power and Input Requirements .

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Precautions .

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.4-1

.4-2

Fuel Valve.

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.4-3

Fuel Valve Vent Connection.

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.4-4

Cable Entry Gland.

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.4-4

Filters .

. Model 8412 Actuator Controller.

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.4-4

.4-5

Contents –2

Cabling Requirements

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4-6

Control and Feedback Cables.

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4-6

Motor Cable .

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4-7

Position Cable .

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4-7

Power Cable.

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4-8

Configuration and Operation

 

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5-1

Actuator Mechanical Stop Setup

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5-1

Position Indicator .

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5-3

Operating Modes .

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5-5

DIP Switch (SW1) Settings .

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5-5

User Interfaces

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5-6

Push Buttons

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5-6

LCD Display .

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5-6

LED Indicators.

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5-6

Configuration

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5-7

Controller Software Version .

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5-7

Manual Position .

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5-7

Auto Setup.

. Fully Closed Position.

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5-7

5-7

Fully Open Position

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5-9

Manual Setup (Alternative)

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. 5-10

Fully Closed Position.

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. 5-10

Fully Open Position

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. 5-10

Control Action .

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. 5-10

Hysteresis .

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. 5-11

Set Point Fail

Automatic Operation

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. 5-11

. 5-12

. Normal Operation .

Power-Up

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. 5-12

. 5-12

DC Power Failure .

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. 5-13

Set Point Failure.

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. 5-13

Valve Position (Encoder) Failure

EEPROM Corruption

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. 5-13

. 5-14

. Controller Status Relays.

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. 5-14

Contents–3

Specifications .

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A-1

Installation Dimensions .

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B-1

Wiring and Electronic

 

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C-1

Component Identification .

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D-1

Mounting Details.

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E-1

Spares

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F-1

Product Return Form .

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G-1

Contents –4

Figures

Figure 2-1

Figure 2-2

Valve Flow Characteristic, Model 4280

. 1”, 2”, and 3” Rotary Fuel Valves and Actuator

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2-2

2-3

Figure 3-1

Rotary Fuel Valve Nameplate

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3-2

Figure 4-1

Figure 4-2

. System Cabling Requirements .

Control Box Mounting

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4-5

4-6

Figure 5-1

Precision Dowel Pin and Machined Slot .

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5-1

Figure 5-2

Typical Flow Characteristic and Corresponding

Valve Trim Orifice Positions

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5-2

Figure 5-3

Valve Position Indicator Graduations.

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5-4

Figure 5-4

Figure 5-5

. System Layout for Control of Fuel Valve .

Controller Setup Sequence.

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. 5-12

5-8

Figure B-1

Installation Dimensions – Actuator Controller

 

B-1

Figure B-2

Installation Dimensions – 1” Rotary Valve/Actuator

B-2

Figure B-3

Installation Dimensions – 2” Rotary Valve/Actuator

B-3

Figure B-4

Installation Dimensions – 3” Rotary Valve/Actuator

B-4

Figure B-5

Dimensions – Class 600 Weld Neck Flange for

 

2” Valve

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B-5

Figure B-6

Dimensions – ANSI Class 600 API 601 (Std) Spiral

 

Wound Gasket .

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B-6

Figure C-1

Figure C-2

Figure C-3

Printed Circuit Board .

. Power Supply/Interconnect Assembly (66281X1)

. Wiring Details – Actuator Controller

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C-1

C-2

C-3

Figure D-1

Component ID – Actuator Controller (8412) .

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D-1

Figure D-2

Component ID – Actuator Controller (8412) .

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D-2

Figure D-3

Component ID – Actuator

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D-4

Figure D-4

Component ID – Actuator/Valve Assembly

(2” Valve Shown)

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D-6

Contents–5

Figure D-5

Component ID – 1” Valve Subassembly .

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D-8

Figure D-6

Component ID – 2” Valve Subassembly .

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.D-10

Figure D-7

Component ID – 3” Valve Subassembly .

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.D-12

Figure E-1

1/2'' U-bolts for Mounting 2” and 3” Fuel Valves,

 

Model 4280

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E-1

Figure E-2

Hole Patterns for Mounting 2” and 3” Fuel Valves with

1/2'' U-bolts

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E-2

Figure E-3

. Hole Pattern for Mounting 1” Fuel Valve .

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E-2

Figure E-4

Mounting Details for 2” and 3” Fuel Valves

(2” Shown) .

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E-3

Figure E-5

. Mounting Details for 1” Fuel Valve .

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E-4

Contents –6

Tables

Table 2-1

Flow Coefficients (Cv) for 1”, 2”, & 3” Valves.

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2-1

Table 2-2

Table 3-1

Flow Coefficient (Cv) Data .

Model Numbers

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2-1

3-2

Table 3-2

. Ordering Information .

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3-4

Table 3-3

Spare Fuse and Connector Kit (60-200610-SPR)

 

3-4

Table 3-4

RJR Flange and Accessories Kit for 2” Valve

 

(20190X003)

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3-5

Table 4-1

Flange Bolt Torque Values .

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4-4

Table 4-2

Motor Cable Length vs. AWG

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4-7

Table 5-1

Valve Position for each Graduation

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5-4

Table 5-2

DIP Switch Settings for SW1 .

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5-5