1.

Q: – Which of these elongation values would more susceptible to

lamellar tearing?
1.    Greater than 20%
2.    Less than 20 % =-O
3.    30% and above
4.    They would all be susceptible
2. Q: – What is an STRA test?
1.    Short track risk of the area
2.    Short transverse reduction in area =-O  
3.    Shaved tensile reducing area
4.    Strength to reduce the area
3. Q: – Which one of these statements is true concerning lamellar
tearing?
1.    As the material gets lower thickness the ductility decreases =-O
2.    As the material gets thicker the resistance to lamellar tearing improves
3.    As materials get thicker, the ductility improves
4.    Thick materials don’t suffer from lamellar tearing
4. Q: – Which one of these joints would be more susceptible to lamellar
tearing?
1.    U butt
2.    Vee butt
3.    Double Vee butt
4.    Compound weld =-O
5. Q: – Heat input value of MMA weld run
1.    5kj/mm =-O
2.    5kj/mm
3.    5kj/mm
4.    05kj/mm
6. Q: – Which process uses a constant current electrical characteristic?
1.    MIG/MAG
2.    MMA =-O
3.    FCAW
4.    All processes use this
7. Q: – According to BS EN 22553, symbol elongated Z is used to
represent
1.    Actual throat
2.    Intermittent staggered weld =-O
3.    Design throat
4.    Weld penetration
8. Q: – If the torch was trailing when using the MIG/MAG process. Which
of the following appearance of the weld is most likely to be observed
during visual inspection?
1.    No undercut and shallow penetration
2.    Severe undercut and deep penetration =-O  
3.    Moderate undercut and penetration
4.    Minimum undercut and excess weld metal
9. Q: – Which tungsten electrode is usually used to weld Aluminum?
1.    Zirconiated =-O
2.    Throated
3.    Large diameter
4.    Pointed electrode
10. Q:- In MIG/MAG welding what would be affected if the CTWD was
extended?
1.    Ampere =-O
2.    Voltage
3.    Inductance
4.    Polarity
11. Q:- A butt weld was produced in a 40 mm steel plate .the electrode
type was basic and the diameter 4mm.The welding parameters used for
one of the welding runs was 190 amps., 24 volts and a ROL of 120
mm/min. What is the arc energy for that weld run?
1.    91KJ perm
2.    98KJ per mm
3.    28 KJ per mm =-O
4.    0kj/mm
12. Q: – In MIG/MAG welding which would mode of transfer is referred to
as non-desired?
1.    Dip
2.    Pulse
3.    Spray
4.    Globular =-O
13. Q: – Catholic cleaning is used to remove?
1.    Sign waves
2.    Oxides =-O
3.    Surface inclusions
4.    Low melting point compounds
14. Q: – What is the main purpose of the pre and post flow function on a
TIG welding machine?
1.    Avoid Tungsten electrode contamination =-O
2.    Cool the weld during solidification
3.    Give the welder time to adjust to welding conditions
4.    Purge the gas line
1. Q: – What unit of measurement is used for chirpy impact testing?
1.    Joules =-O
2.    Nmm2
3.    KJ/mm
4.    VPN
2. Q: – During a transverse tensile test, the first stage the specimen goes
through is known?
1.    Plastic stage
2.    Elastic stage =-O 
3.    Deformed stage
4.    UTS stage
3. Q: – Which one of these tests would most probably be used for welder
qualification on a plate butt weld using 13mm low carbon steel?
1.    Effective for revealing any lack of sidewall fusion
2.    Nick break test =-O
3.    Fracture fillet test
4.    IZOD
4. Q: – Which one of these tests is classed as qualitative?
1.    Hardness test
2.    Tensile
3.    Macro test =-O
4.    Toughness tests
5. Q: – A transverse tensile test was carried out on a welding procedure.
The cross-sectional area of the specimen was 30 mm wide and 15 mm
thick. The maximum load applied was 170 KN. What is the ultimate
tensile strength
1.    377N/mm2 =-O value?
2.    450 N/mm2
3.    300N/mm2
4.    600N/mm2
6. Q: – The same tensile test was 120 mm long before testing and after
testing the length was 135 mm long. What is the percentage of
elongation?
1.    20%
2.    15%
3.    11%
4.    5% =-O
7. Q: – In a welding procedure transverse joint tensile test the following
observations were made. The specimen CSA was recorded as 30 mm X
20mmand the maximum load applied was recorded as 200KN .what is
the UTS?
1.    33kN/mm2
2.    333N/mm2
3.    3333N/mm2
4.    33N/mm2
8. Q: – Chirpy impact tests showing a rough torn surface after the
completed test would indicate which type of failure?
1.    Fatigue
2.    Ductile
3.    Fatigue to ductile
4.    Brittle
9. Q: – Which of the following is NOT a quantitative test?
1.    Root bend
2.    Macro hardness
3.    Chirpy
4.    Tensile
10. Q: – When transverse tensile testy ng a welded joint excess weld
metal is often removed. This action is done to:
1.    Allow the test piece to fit accurately into the equipment
2.    Reduce stress concentrations to the weld toes
3.    Allow strain gauges to be placed over the weld face area
4.    Allow weld metal ductility to be measured.
11. Q:- In an all weld tensile test, the original specimen gauge length was
50 mm and after the test, the increased gauge length was 65 mm. What
is the elongation percentage?
1.    % A is 40
2.    % A is 60
3.    % A is 30
4.    % A is 36
12. Q: – In welder qualification testing of 10 mm plates,2 root and 2 face
bends were tested .1 root bend failed what course of action would you
follow?
1.    Accept them as 75% were acceptable, you  are allowed one failure
2.    2 more root bends should be prepared and tested
3.    2 more root and 2 more face bends should be prepared and tested
4.    Retest the welder.
13. Q: – An STRA test is carried out to determine which of the following?
1.    A quick indication of the weld quality for welder qualification tests
2.     The test results can be used to verify that the material has not been adversely
mechanically damaged by the heat during welding
3.    An indication of the material’s elongation properties.
4.    An indication of the through-thickness ductility (in the Z direction)
14. Q: – Chirpy impact test shows a 50% rough torn surface and a 50%
flat crystalline surface after the completed test, this would indicate
which type of failure.
1.    Fatigue and brittle
2.    Ductile and brittle
3.    Ductile with gross yielding
4.    Fatigue and ductile
15. Q: – Which of the following defects are unlikely to be detected by
normal radiographic techniques?
1.    Intergranular corrosion cracking
2.    Porosity
3.    Slag
4.    Lack of penetration