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40
SERVICE MANUAL
The following warning and caution notices are used in this Manual to prevent
injuries to the user and damage to property.
DANGER
This symbol warns that ignoring an instruction or an incorrect action
may lead to death or serious injury. So you must follow the instruction
to avoid such an accident.
WARNING
CAUTION
Ⅰ
CONTENTS
Chapter.1 Introduction
1. Introduction of Printer 1-2
2. OR-1806 Features 1-2
3. OR-1806 Spec. 1-3
4. OR-1806 parts Position 1-5
5. Qualification of Operator 1-10
Chapter.2 Installation
1. The Place for installation 2-2
2. Environment 2-2
3. Ventilation 2-2
4. Requirement for electricity 2-3
5. Installation procedure 2-4
1) The removal of packing 2-4
2) Remove Pad & Tape 2-5
3) Check for Parts 2-6
4) Adjustment for balance of machine 2-8
5) Check for the Ground 2-9
6) Check for the Short 2-11
7) Cable connecting of Drying fan 2-11
8) Connecting Power & Printer cable 2-12
9) Set up for TCP/IP & WASATCH SOFTRIP 2-13
10) Remove refill air and provide inks 2-18
11) Set up for media 2-21
12) How to use Pincharm stopper 2-24
6. Training of Operator 2-25
1) Training Machine 2-25
2) Using DGI ink 2-25
3) Check Point Before/After Printing 2-26
4) Maintenance of Printhead 2-27
Ⅱ
CONTENTS
Cahpter.4 Machine Setting
1. Head Alignment 4-2
2. MXL Belt(double & idle pully) 4-12
3. Headbase Height Adjustment 4-14
4. Air System 4-15
5. PID Controller 4-16
6. Other Parameter 4-18
Chapter.5 Maintenance
1. Daily Check point 5-2
2. Every 3-day Check Point 5-4
3. Weekly Check Point 5-4
4. Monthly Check Point 5-4
5. Quarterly Check point 5-4
6. Bi-Annually Check Point 5-4
7. Consumables Replacement Period 5-4
Ⅲ
Model : OR-1806
Chapter 1 Introduction
1. Introduction of Printer
OR-1806 can print for Back-lit ,car wrapping, outside advertisement vividly with Light Solvent Ink.
OR-1806 can print on Vinyl, Flex, Banner Flex and other kinds of media.
OR-1806 can print High Resolution/Quality with 6 Color[K, C, M, Y, Lc, Lm] Light Solvent ink at speed
of 16 ㎡/hr in 720*720(Q4pass)dpi.
2. OR-1806 Features
4) Upgraded Take-Up System improved the accuracy of feeding media and quality
of printing.
1-2
3. OR-1806 Spec.
1) Specification
MODEL STⅡ-1806
MEMORY 256 MB
INTERFACE TCP/IP
WEIGHT 430kg
1-3
2) Printing Mode & Resolution
Quality
Machine Printing Pass Resolution Colors
Index
1-4
4. OR-1806 Parts Position
▷ Parts Position ( Front & Rear Side)
Below Picture shows the position of major parts of OR-1806.
Refill System
1-5
▷ Control Box
Sub
Solution
Tank
Main
Power
▷ Pneumatic Panel
Head Base
Pneumatic Heating System
system
1-6
▷ Home Part
Heater Power
Switch
Main Power
Switch
Circuit Breaker
(ELCB)
▷ Refill Case
1-7
▷ Cleaning
▷ Capping
Coke Valve
1-8
▷ Position of Components
Position Components
1-9
5. Qualification of operator
Operator is limited only to those who finished DGI’s training Course or who received training from
qualified operator.
1.4 Should well aware of relationship print speed and print quality.
1-10
Model : OR-1806
Chapter 2 Installation
1. The Place for installation
1) For installation, 5M*5M is recommended.
(Actual size for the machine => 3.7M*1M*1.2M)
2) For rear side, the room for material’s switch and input is necessary.
3) For the front where the print is coming out, Over 3M will be enough.
4) The rear cover which has duct connection for ventilation is good to be placed near to an extractor
fan.
5) Drying out for prints is accomplished at the front and solvent is burn down to the floor, so it will be
good solution to place a ventilating duct 3~4 m away from its front for indoor ventilation.
6) It will be better to have distance from another high voltage machines, power source turbine and
other similar ones.
2. Environment
▶ The environment affects the quality of prints a lot, Please check following things before installation.
1) Machine should be isolated from carpet and PVC floors. They may cause electric static which makes
nozzle clogging, poor prints quality and damage to the electric parts.
2) Check if there are high voltage lines or any machines which consume high electricity. This can be the
reason of noise, fire stop, nozzle clogging, etc.
3) Temperature and humidity must be checked. The quality of prints is highly affected by this.
3. Ventilation
At drying out after printing, The air contaminated by solvent spreads out on the floor. So ventilation fan is
recommended to be set up on the floor. When ventilating fan in the rear cover is utilized, the front cover
must be close. Below standard for ventilating instrument is minimum requirement.
The following is common sense for solvent. You must follow the procedure on the MSDS for safety.
1) Chemical product
◈ General characteristics : Liquid which smells gasoline with no colors
2) Dangerous point
◈ Floating in the water and igniting fire which produce stimulating steam
◈ Affection to the eyes : Stimulation is caused when it remains in the eye
◈ Affection to skin : Stimulation is caused when it remains in the skin
◈ Affection to eating : Dangerous stimulation to the stomach, inhalation and lung.
2-2
3) The care for Emergency
◈ When it is in the eye : Wash with water for 15 min.1
◈ When it is contacted to skin: Wash with soup and water.
◈ Eating : Do not vomit because this cause counter flowing to the lung, take relax and provide fresh air
if necessary and ask for medical treatment.
4) Prevent ion of exposure and the tip for protection tool
◈ Protection for eye : Protection instrument for face and goggles
◈ Protection for hands : rubber gloves
5) Physical and chemical characteristics
◈ Outfit : Liquid with no colors
◈ Stem pressure : 52mmHg(20℃)
◈ Specific gravity : 0.68 ~ 0.749
◈ stem density : 2.9
◈ element amount : 84.2
3) For electric power for printing, About 30~40% more extra rooms from its standard requirement is asked.
4) Main power and heater power are separated. So each consent will provide electricity. If the same consent
is used, over flow is loaded and this causes a fire and other dangerous situation.
5) The place where electricity is not stable, AVR and UPS should be utilized to protect machine and works.
2-3
5. Installation Procedure
1) The removal of packing
(1) Remove packing material, then remove the box on the top.
※ Tool : 1) 8mm hexagon wrench 2) 13mm socket wrench 3) Drill gun 4) Cross tip)
(4) Remove safety fixed B/K. Total front 2EA and Rear 2EA fixes the machine.
① 8 mm hexagon volt can be removed by 8mm hexagon wrench.(solid line)
② 13 mm volt can remove by 13mm socket wrench.(dotted line)
2-4
2) Remove pad and tape
(1) Remove pad and tape and Styrofoam which fixes steal belt.
(2) Move the machine to the earth by using drooping plate in the box.
(Try not to shake the machine when it is moved. When this has to be moved for long
distance, Move the box before moving the machine.)
2-5
3) Check for Parts
1 POWER
MANUAL 2
CABLE
1 SYRINGE
GOGGLE 7
(60CC)
CLEANING
1 LLD-PE
TANK 1
WRAP
(BLUE, 250ml)
Capping HAND
6 1
sponge PUMP
HEXAGON
EACH 1 LAN
WRENCH CABLE 1
(4,5,6mm) (10M)
BANDER 2 7
FUNNEL
WASATCHI 1 PRINTING 1
RIP SAMPLE
CONNECT 1
AIRFILTER 7
TUBE
2-6
NAME PICTURE Q’TY NAME PICTURE Q’TY
INK
TUBE(1M) LM, LC, EACH 1
1 Y,M,C,K
3X4
(1000ml)
Cleaning
THIMBLE 4 Solution 2
(1000ml)
1 MOISTURE 4
CREW
PROFFER
DRIVER
FAN 1
(+) 1
30cm (DOMESTIC)
13mm HEAD
Socket 1 CLEANING 16
Wrench SWAB
2-7
4) Adjustment for balance of machine
(1) Fix the machine by using place fixing tools in the sep up place.
Caster GD-60S
(2) Wheels should be away from the earth when balance is adjusted.
2-8
5) Check for Ground
(1) To check the ground, tester below is needed.
(3) Connect outdoor ground cable to the ground connect screw inside of home stand.
* If it is not connected, machine is able to be damaged by overflow.
The better stability can be made by connecting ground cable left side in the bottom of OR-
1806 (Control Box)
2-9
(4) The way to check for ground by using test tool
Resistance value is recommended below 10Ω. If measurement for resistance value is not possible,
AC power is under 5V is recommended.
Check for the connection for inlet of power cable and ground cable
GROUND CONFIRMATION
2-10
6) Check for the short
(1) Check for the short of (MAIN POWER)
Measure resistance value of Inlet where has electricity for main power
*Warning – Check for the cables if 0Ω is up in the test method. There is possibility of short.
(2) Check for the short for the heater power
2-11
8) Connect power and printer cable
LAN Connector
HEATER
SWITCH
HEATER MAIN
POWER POWER
MAIN
SWITCH
FAN SUB
POWER POWER 차단기
SWITCH
(1) Main Switch : ON/OFF for MAIN POWER.(Provide power to the printer)
(2) Heater Switch : ON/OFF for HEATER.(Provide power to the heater)
(3) Break SWITCH : protect from overflow.(Automatically OFF in the case of overflow)
(4) Main Power : Power for printer.
(5) Sub Power : Power for HEATER and FAN.
(6) Heater Power : Power for HEATER & FAN.
(7) Fan Power : Power for FAN.
(8) LAN Connector: Receiving printing data from computer.
2-12
9) Set up for TCP/IP & WASATCH SOFTRIP
- Set up for TCP/IP
(1) Put on “start” and “Set up” in the window → Execute “Network connection”
(3) At the local area connection, Select “Internet protocol(TCP/IP)”, then, select “Properties(R)”
2-13
(5) Start → Wasatch SoftRIP Version X.X → Wasatch SoftRIP Version X.X
* Window XP,2000 is recommended
(6) When Wasatch SoftRIP is executed, Start print set up by putting on Print → Setup.
2-14
(7) Select “DGI OR-1806” after opening list box in Print Model.
(9) Press “Add” button after inputting below picture, Then finish the set up by “Save List”.
TCP/IP Address : 192.168.1.5 Port : 5000
(Changeable according to user’s Network address)
2-15
(11) Open the list box of Imaging Configuration and select the appropriate colors
for printing, then load it by putting on “O.K”
(13) Adjust printing direction and size for the printing image.
① Restore original image : When printing set up is not loaded correctly, the image is
restored to the original file.
② Set up for cutting original image: Set up for printing parts from its original image
by this cutting box.
③ The rate for percent : Set up for its size as percent rate between printing image
and original image.
④ Set up for printing image size : Set up for unit for the printing image size.
unit ex.) mm,cm. inch
⑤ Set up for direction of printing image.
2-16
(14) When set up for printing is finished, Print out by “Print” → “RIP and Print ”.
2-17
10) Remove refill air and provide inks
To input inks correctly for each color, open the cap for each color one by one
not to have any mistakes. Color arrangement will be S, K, C, M, LM, LC, Y
from right to left direction.
Caution
ⓐ Remove the connector from its float sensor(6 colors) before turn on the machine.
ⓑ Turn on the power after raising front pinch lever.
ⓒ Separate Membrane cover in the side of machine.
2-18
ⓓ After booting the machine, open the filter cap on the top and put on refill button.
(Do not open it completely, just open in the half.)
ⓔ When 2/3 inks are refilled, stop pumping and wait for 2 min. The filter inside get the inks by
itself and level of ink will be decreased..
ⓕ Again, put on refill button to input inks.
When remove the air from inkfilter, work for each color
one by one.
Caution
2-19
(3) Provide Head Ink
l
S : Solution
S e Direction
v
Mini
e
Valve r
I I : Ink
Direction
Ⓔ Check if the ink is provided through nozzle without clogging.
When ink is filled in sub ink tank, error message <<PAUSE : Refill Over Time>>
can be shown if refill pump is operated over 30 sec.(over 1 min. for solution).
Put on PAUSE key to restart refill in this case.
Caution
When you connect flot sensor in sub ink tank to the head board connector, it
may change colors, then midia can be contaminated because ink is spilt to
the head.
Caution
Use plastic syringe only for removing inks. If you provide new ink by this, it will
damage seriously to the heads.
Caution
2-20
11) Set up for Media
(1) Turn off TAKE-UP motor and Pull the front pinch lever.
(2) Put a media into Roll Bar and then fix the both ends with Roll End Guide. Fix the media with
Fixation Guide again.
Please be careful when moving and setting a media. You needs help with a
media work. Dropping a media could cause damage to you.
(3) Insert a media from rear side and put it through Pinch Roller
(4) Pull the media from front side until media get tight.
2-21
(5) Adjust the line of media to match with scale on Platen Cover. Push Pinch Lever Handle in to fix
media. Check distortion of media setting. <<Pause>> on Condition.
(7) Turn TAKE-UP Motor on and fix the both ends of media . Press “Pause” button to move Carriage.
(8) Tape the media with Roll End. (Keep the media tight)
(10) When TAKE-UP Motor is on, Roll Bar roll up and keep the media high.
2-22
(11) Attach the media to the front roll bar
by using tape.
(Maintain the media strained.)
2-23
12) How to use Pinch Arm Stopper
PINCH ARM
STOPPER
2. For using the pinch arm again, pull up the toward in front.
2-24
6. Training User of Printer
1) Training Machine
(1) Need a full understanding of the Operating Manual . Train the Chapter 5 of the Operating
Manual to get a full understanding of operating the machine.
(2) Train the Chapter 6 . Print Setting , Chapter 7. TCP/IP Setting and How to use the Wasatch
S/W. This aim that user can print by himself.
(3) Train the Chapter 8. Cleaning / IP Set . The user should have a full understanding of cleaning
and finishing process after print. (Train the Chapter 8, Maintenace as well)
Training is very important for user to operate the machine in right way.
2-25
1) Use DGI inks only. Do not use 3rd party inks.
2) Using other inks may cause the damage to the machine such as nozzle
clogging.
3) DGI is not responsible for any damages coming from other inks and
All cost for the repair will be on users.
2-26
- Maintenance after work
• After finishing printing, check for any dusts on the top of platen.
• Move the carriage to capping position.
• After adjusting valve, do normal or solution capping. The safer
capping is possible for solution capping. Change valves and make it for
three at a time.
(Detailed valve usage will be refer to page 2-33)
• Check for contamination of tubes connected to sub ink tank.
(Check for overflow)
• Check for the bottom of head base to see if capping is well made.
Check for solution in ink tube in case of solution capping.
• Turn off the machine.
(If drying fan is on, Turn off this.)
• Remove media. Be careful not to drop tension bar.(erect it or put in the case)
• Isolate form electricity for safety. Pull out the power code when isolation
can not be made.
• Remove dust on the cover.
• Check for ink and dust on the platen.
• Check for inks in main ink tank.
4) Head management
※ The surface of head has small nozzles and ink is injected through this nozzle.
If there are any dust inside, this will cause nozzle clogging. So maintain it to
be clean.
(1) Clean the head
Head can be cleaned by CLEANING RUN function. If there are any remained ink on the bottom,
you may clean the solution and head base by using crew wiping. Cleaning head needs to be
cleaned regularly.
(Check for maintenance part.)
(3) Capping pad needs to be clean in regular and replace if original form is damaged.
2-27
Very small (fine) size of Nozzle is on the surface of Head and Ink is jetted
through these Nozzles. The remained of Ink and other foreign material can
cause of Nozzle clogging and Nozzle out . Keep the nozzle clean all the time.
※ The characteristics for solvent ink is fast drying and percolation into the media.
Therefore, remained ink in heads can be caused to be clogging
1) Make sure solution capping if machine is not operated for long time.
2) When it is not operated for long time, clean enough inside of head to
remove inks and use a lot of solution to have capping surface saturated
with solution.
2-28
Model : OR-1806
(2) Unscrew PM3*5 bolts(2) and detach head and cartridge board.
3-2
(3) To use Driver, Detach Two Head adjustment (M4) and Two PM3*8 bolts.
(4) Unscrew M9 Cap nut and detach Tygon hose 2075 1/8.
(5) Assemble the head in reverse order with care of Head Nozzle damage.
3-3
(6) Turn on the power. Input the data of head voltage as shown on the printer head
accordingly.
A. Press ESC function key and change the mode to OFF-LINE and
press CALIB function key.
== CALIBRATION ==
F1> FEED ADJUST HOR./VER. ADJUST <F4
PRESS F2> PARAMETER SETTING DIR. ADJUST <F5
F3> HEAD VOLTAGE SETTING
3-4
C. Press the direction function key and adjust the head voltage as it should be.
Head Voltage has Been set to all released DGI printer based
on DGI standard ink.,Although you can use third party ink
with changing head voltage,DGI can not qurantee quality matter.
CAUTION DGI recommend you to use ONLY DGI standard ink
D. Press the ENTER key and complete it. Adjust Head alighment and calibration according the order.
3-5
2. BOARD
1) MAIN BOARD
4.Disassemble Carriage
Head protection cover.
3-6
5.Detach green connector from
Head board with hands
3-7
8..Detach the head board
carefully with hands.
3-8
2) HEAD BOARD
▷ Tool : +/- Driver, Monkey Spanner, Multi Meter
3. Disassemble Carriage
Head protection cover.
3-9
4. Detach Encoder sensor and
Size sensor
3-10
7. Replace the head board
after making sure no cables
connected.
Assembling is fulfilled
opposite way.
3-11
10. While media size checking,
lift pinch lever and let carriage
move easily.
Pinch lever error is occurring
intentionally.
3-12
3) SUB BOARD
▷ Tool : +/- Driver, Monkey Scanner, Multi Meter
1. Move the carriage to purging
position and then do solution
capping and turn off the printer
power. Open the refill box.
3-13
4) CARTRIDGE BOARD REPLACEMENT
▷ Tool : +Driver, Multi Meter
1.Move the carriage to purging position and then do solution capping and turn off
the printer power.
3-14
5. Detach cartridge board
from head and replace
new one after checking
its look and condition.
6. When re-assembling,
Do it opposite way.
Also insert cartridge cable
firmly not to be bent.
.
3-15
9. Press Calib button to enter
the service mode.
3-16
12. When checking the ground,
Use head cartridge upper
section.
3-17
5) REFILL BOARD REPLACEMENT
▷ Tool : +/- Driver, Monkey Spanner, Multi meter
1. Move the carriage to purge position and do solution capping and then
turn off printer power.
3-18
5. Eliminate supporter and detach
refill board.
Replace it new one and
connect all the cables
3-19
3. CABLE VEYOR
▷ Tool : +/- Driver, Monkey Spanner, Cable tie, Nipper
3-20
4. Remove the Green connec
tor.
3-21
9. Detach DC Inlet and then
its cable.
3-22
12. Detach Ink tube from
sub ink tank and harry
curl band.
3-23
16. Detach Cable vayor guide
and protection bracket.
3-24
19. Disassemble a air hose &
temp. sensor harness &
heater harness in the
pneumatic panel
(Take out the air hose, after
opening the platen cover.)
3-25
22. Unscrew 2 bolts for
Cable vayor guide and
Cable vayor supporter
like picture in right.
3-26
25. Eliminate cable tie.
3-27
27. Detach all Cable vayor lines
connected to main board.
(Head DC, Main 15P Harness)
3-28
30. Eliminate LAN cable.
3-29
4. T5 Belt
3-30
3. Set a new belt to both side
of pulley after removing old
one.
.
3-31
4. Fix the new T5 Belt to the
Carriage.
3-32
5. Adjust the tension of T5
Belt by fastening the
tension adjust bolt.
(Check if the belt works
well by moving carriage )
3-33
5. VACUUME FAN
Tools : + , - Driver ,Nipper , Cable Tie
3-34
3. Check the hole of the Vacuum
Fan underneath. Unscrew the fan
fixing bolts.
3-35
6. Take up roll bar
Tools : + Driver (Large)
Dsc06231.jpg
3-36
4. Loose the distance adjust bolt
of Left Roll Bar .
3-37
7. CHECKLIST AFTER PART REPLACEMENT
1.Check movement of
Cable Vayor
CABLE VAYOR 60
2.Check the order of Ink
tube.
3-38
Model : OR-1806
Press
(3) Press F6>F4>F2>F1>F1>F4 key successively
4-2
(4) Press F2> HEAD ADJUST in the following screen.
= = FACTORY SET= =
F2> HEAD ADJUST ORGIN <F5
Press
= = HEAD ADJUST(ANGLE)= =
F2> PRINT ADJUST END <F5
Press
4-3
(6) By using a minus driver covered with shrinking tube, adjust head adjustment bolt
(M4) in the same way as following printing sample.
As shown in the following, unifying the lines positioned in same location.
Y K
Adjusting Horizontal angle
Lc C
Lm M
Lm Lc Y M C K
Lm K
Lc K
YK
MK
CK
Spring
(7) After finishing head angle adjustment, press ESC and turn to NO.3 screen
4-4
2) Head Calibration(feed alignment)
Press
Press
==FEED CALIBRATION ==
F2> PRINT A
FEED VALUE = -24
4-5
FEED value change purpose : In printing, by keeping a same feed value for
a certain media, the color banding can be prevented.
PRINT A
Press F2. After printing, adjust left-right line of K color straightly by pressing
“+”,”-” of SELECT BUTTON.
PRINT A :
LM LC Y M C K
•After feed alignment, please check the final feed value by printing an image.
4-6
3) Print head calibration(Horizontal, Vertical dir.)
Press
4-7
CALIBRATION
ADJUSTMENT
MENU
NOZZLE
VALUE
(2) Press F2> PRINT key and the calibration needed file will be printed.
Each file will be printed as follows.
Vertical
calibration
Horizontal
calibration
4-8
(3) Input the value of the color lines which is the most paralleled.
(Use the direction key of LCD panel to input the value)
4-9
4) Print head calibration(Bi-direction)
Press
== DIRECTOIN CALIBRATION [N,Q] ==
F2> PRINT MODE<F4 CLEAR <F5
D K1=0 C1=2 M1=-2 Y1=1 LC1=-1 LM1=-3
K2=2 C2=0 M2=2 Y2=0 LC2=6 LM2=-3
CALIBRATION
ADJUSTMENT
MENU
== DIRECTOIN CALIBRATION ==
F2> PRINT MODE<F4 CLEAR <F5
D K1=0 C1=8 M1=-2 Y1=1 LC1=1 LM1=-3
K2=3 C2=4 M2=0 Y2=-3 LC2=1 LM2=0
NOZZLE
VALUE
F2> PRINT: To adjust Bi-direction calibration of nozzle
F4> MODE: Select BI-DIRECTION Test Mode.
- [N,Q], [F]
F5> CLEAR: To initialize(0) nozzle calibration.
4-10
2. Press F4> MODE key and select MODE.
3. Press F2> PRINT key, the calibration needed file will be printed as follows.
Bi-direction
Nozzle calibration
4. Input the value of the color lines which is the most paralleled.
(Use the direction key of LCD panel to input the value)
▲ : Value change
◀ ▶ : Color move ▼
4-11
2. MXL Belt Setting (Double Pulley)
▷Tool : 150mm ruler, push pull gage,5mm wrench ▷referential time : 10 min
※ There are two types of MXL. One is MXL200 for home position and
The other one is MXL240 for purge position.
1. MXL200
1) Fix the Motor fixation bolt of
Double Pulley B/K . Measure
tension of Pulley with tension
gauge
* 210Hz (+/-)10Hz Mesurement *
4-12
2. MXL BELT SETTING (IDLE PULLEY)
2.MXL240
1. Measure the highest tension
by bounding and rolling the
belt and rolling
4-13
3. Head Base Height
▷ Tool : gap gage, 3mm wrench ▷ referential time : 20 min
1. Move a head base to the purge side and adjust the head base height
about 1.7~2.0 mm of ①Left(Real) side by using a gap-gage and then
fix it by loosing ②fixing plate bolt. (Order: a->b->c->d)
a b
②
②
d c
② ②
4-14
2. After adjusting the head base height of purge side, adjust the rest side,
③Left, ④Right, ⑤Middle in order in the same way.
⑤ ④
③
4. Air System
1) Regulator Setting
4-15
5. PID Controller
▷ referential time : 10 min
Please follow up with next procedures in PID controller setting.
2. AT : autotunning
4. Value decrease -
5. Value increase +
8. Display of value
Press the number 1 until the picture(b) appears and then press
the number 3 to blink the value.
Next press the number 4, 5 and set up the suitable value.
After finishing the setting, press the number 1.
4-16
Press the number 1 until the picture(b) appears and then press
the number 3 to blink the value.
Next press the number 4, 5 and set up the suitable value.
After finishing the setting, press the number 1.
Press the number 1 until the picture(b) appears and then press
the number 3 to blink the value.
Next press the number 4, 5 and set up the suitable value(on/off).
After finishing the setting, press the number 1 for 3 seconds and
then sett up the suitable temperature.
4-17
6. Others
line3 MS1:1,MS2:0
Setting
Step Motor Drive Setting check
RUN:4,STOP:5
Deep switch : "2 ON
4-18
Model : OR-1806
Chapter 5 Maintenance
1. Check list daily
Vacuum
버큠유통Waste Waste Ink Tank
Ink Tank
Solution Tube
• After checking amount of ink in main ink tank, fill it up in case of lack.
• Check the main ink filter. If there is a air, remove it surely.
• Checking whether cleaning head and the below side of head base.
• Check whether cleaning the top of platen.
5-2
• Cleaning head with solution and Head cleaning swab
Cleaning
head
Cleaning
Head hole
• Carriage by pressing Purge button be sent Purge position and then check
tube during wiper check
• After making solution inserted inside tube of cleaning head hole depend on
clogging state of tube, operate wiper check (F3) 2 ~3 times for every 10 seconds.
5-3
2. Check list every 3 days
Cleaning capping Ass’y with solution.
Tubing tube : Tubing tube, which has a role as supplying regular ink amount,
have to change every 6 months.
Wiping Vacuum tube : Wiping Vacuum tube, which uses inhale ink from head,
have to change every 6 months.
Ink filter : Ink filter, which uses filter impurities, have to change every 6 months.
Air filter : Air filter, which blocks impurities in main ink tank, have to change every
6 months even if air filter does not have any pollution.
In case that be shown pollution ink , change that at once.
Ink tube : Ink tube, which supply ink from main ink tank to sub ink tank, have
to change every 2 years (basis 8 hour using per day)
5-4
Model : OR-1806
③ Please check whether the value of PURGE and WIPING is off, in case it comes to be off, it is not
able to be working.
You should press left, right cursor to move fit position, then press up,down cursor to select ON
button. And press Enter button.
6-2
2) When nozzle isn’t cleaned yet after wiping
※There are two case on right picture ① ②
when it is still clogging after wiping.
(1) Please control Purging value and Wiping value both on Cleaning/Parameter setting. Using
cleaning function after 30 minute of Normal Capping condition make the nozzle clean more
effectively.
(2)Check the cleaning system if the vacuum bar properly work (cleaning
heads) periodically. If there is a gap between head base and vacuum bar,
adjust the height of the adjustable bolt vertically.
6-3
3) Take up Comm. Fail occurred during booting
※ This error message is one of communication error. It is the most important for
communication condition between sub board and refill board.
Thus, you should check below parts if this error message occurs.
② Check the state of cable connection from refill board to sub board.
③ In case it is o.k for power and cable connection, please check the version of sub board and main
board. Then call DGI support center.
6-4
4) Misfiring of nozzle (satellite) during printing out
6-5
5) Decrease remarkably standby speed on both end side.
※ You can do as below in case it happens that carriage put it off to turn from both end side in the
middle of printing out.
※ Same situation can be occurred when there is communication problem between Lan
card of PS and net sub board.
In this case, please check not only a problem of PC program but Lan cable connection
state.
6-6
6) Indicating the message of “Wait Data”
6-7
4) Select LAN card connecting Network Adapter-> Machine
6-8
6) Select Details -> Speed & Duplex (Default is Auto)
6-9
7) When problem of size check
※Size Sensor comes to work by means of reflection volume of light. The standard color is black of platen
and white of media.
You can know that it is fine for working of sensor by turning LED on or not.
In case LED turns on, when sensor is on media, If turns off, sensor is out of media.
6-10
8) Indicating the error of “Pause-Refill Time Out”
6-11
9) Wiping works, but not get rid of Ink underneath Head
2) Check if both bearing of end in the Wiper get close to Head Base,
If not, adjust the Height Adjust Bolt .
6-12
10) Certain color is not printed– ①
6-13
10) Certain color is not printed. – ②
6-14
11) Program down right after indicating LCD Version
6-15
12) Ink is not refilled into Sub Ink Tank- ①
6-16
12) Ink is not refilled into Sub Ink Tank. - ②
6-17
13) REAR TAKE-UP MOTOR WOULD NOT STOP.
6-18
14) LCD Back Light is on, but light is not bright enough.
6-19
15) Function Keys is not working.
6-20
16) Only a few Function Key is not working.
2) Replace Membrane.
6-21
17) Media is distorted during printing.
(1) Media should be kept rolled and stand vertically after use. The used
media is likely distorted during printing.
6-22
18) Machine would not work after indicating “INSERT MEDIA” message. - ①
6-23
18) Machine would not work after indicating “INSERT MEDIA” message. - ②
6-24
19) Printer do not react after Data sending from Rip.- ①
1) Check the connection of LAN Cable between Rip station and Machine.
6-25
4) Replace Net Sub Board.
6-26
20) Capper and Head Base do not get close in Normal Capping.
1) Adjust the position of Capping Assy so that Capper and Head Base get close.
6-27
21) No solution left in the Capping Pad after Normal,
Solution Capping.
6-28
22) When the machine turned on, <<Servo [Carriage] E-4>> message Indicated on LCD
and System down.
6-29
23) Air is generated when Ink is purged into Heads.
1) After installation of Printer , Ink Purge generate Air in the Ink tube.
While air pass out through Air sol valve, negative pressure is
generated.
2) Remove the cover of pneumatic panel when Ink purging .Purge the middle port of
VT 301 Valve by using speed controller. Remove the Air with placing finger
on and off.
6-30
24) Head Heater is over heated
Default : JPT.H
Normal : ∞
Around 0 Ω : SSR should be replaced
6-31
25) Solution is not supplied into Heads while solution capping. -1.
6-32
4) Check if the Solution 2-Way valve work
(By sound)
6-33
26) No Ink purging when Cleaning Run
6-34
27) Carriage is hooked and Error Speed [Carriage] message indicated after
carrying out Uncapping.
6-35
28) Front Roll Bar does not work, the printed media is not rolled up.
6-36
2. Harness Test
Purpose of harness test is that engineer in field can solve problem
with prompt approach into trouble reason.
In this part, we can introduce message & occurrence condition caused by
a position of harness, harness contact badness.
▷ Way to do
6-37
1) MAIN BOARD & HEAD BOARD
2 3
9 8 7
6
6-38
2) CARTRIDGE BOARD
Boot
Parts Print State Result & message
ing
cartridge harness
1 o x Not firing of head -
<-> head board
6-39
3) REFILL BOARD
10
11
7 6 5 3 2 1
4
Parts Booting Print State Result & Message
24VDC Input <<SYSTEM ERROR>>
1 x x 1.Not working.
<-> Refill Power Take-Up Comm. Fail
<-> Refill
Turn off LED on control board.
4 control board o o -
(Tubing pump is working)
14pin
<<SYSTEM ERROR>>
11 <-> sub board x x Not working.
Take-Up Comm. Fail
6-40
4) STEP MOTOR DRIVER
Boot
Parts Print State Result &Message
ing
Driver<->Step
1
Control Board o x Feed Motor is not working.
Driver<->Step
2
Motor o x Feed Motor is not working.
6-41
5) STEP CONTROL BOARD
Step Control
1 Board<->Sub o x Feed Motor is not working.
Board
Step Control
2 Board<-> o x Feed Motor is not working.
Driver
Step Control
3 Board<-> o x Feed Motor is not working.
Driver
Step Control
4 Board<->Sub o x Feed Motor is not working.
Board
6-42
5) DC SERVO BOARD
DC Servo
No Booting , << SYSTEM ERROR>>
4 Board <-> X x
Carriage does not work. SERVO Set Pos_Reset
Sub Board
6-43
6) SUB BOARD
DC output (24V)
3 o o Vacuum does not work when wiping -
<-> SSR
7 Wiping Sensor o o
OR-1806 V*.******
9 carriage motor drive x x No work
copyright **** DGI
Wiping Harness
12 x x No work [WIPING] ERR: Overload
<-> Cleaning system
Fire HV 24V
14 o x Head Cartridge Power Off -
<-> powr SMPS
DC 5,12,24V
15 x x No work -
<-> power SMPS
6-44
3. Emergency management
1) Overflow
- Way to clean for OR-1806 when an
emergency (overflow). Air coupling
Fixing bolt
② ③
1. In case of tube pollution from sub ink tank to air coupling assy (① → ②):
Tube replacement.
2. In case of pollution of air coupling assy, you should clean with solution after
unscrew fixing blot.
Recommend to use ultrasonic clean machine when cleaning
It can be happened problem with head purging & solution capping if inks become
hard inside because of not cleaning perfectly.
3. In case of tube pollution from air coupling to VT301 valve(③), you should
replace entire tube.
6-45
2) Electricity ( a power) failure
- UPS & AVR
• Generally, a place where is not stable on voltage and often have interruption of electricity power should surely be
used AVR or UPS in order to protect machine and work.
• AVR is a device that make a regular voltage and frequency. UPS is a device that makes up for an instant power off.
• In case there is no often electricity failure but instability of voltage, AVR has to be installed.
And if power failure happens many times, UPS has to be installed.
If both are problem, AVR and UPS both have to be installed.
• In case of UPS, when machine is running long time or a source of electricity is some problem on a sudden, you
should use UPS to prevent from clogging of head.
• In case main power should not stop despite system-off, you can use UPS as emergency power in order to finish to
print out and prevent from clogging of head so cleaning can be possible.
• When there is unstable for electricity power on place of installation, you should install AVR at behind of main power.
6-46
- Emergency management when electricity failure
• It can be occurred serious problem to clog nozzle with solvent due to one of feature of solvent which can be dried
very fast if there is no UPS when electricity power is off.
6-47
Model : OR-1806
1) Control layout
1
1 Motor driver
2 5
Consist of CW/CCW, Motor power, Drive power mode control likes picture.
7-2
2) How to control Parameter mode
Switch
no Name Fuction
ON OFF
Rotate
ON 1 2 3 1 TEST Self checking Common
250PPS
1 Pulse 2 Pulse
2 TEST Self checking
Input Input
7-3
2. Step motor drive spec. / performance
Model MD5~HD14
Current 0.4~1.4A/Phase(Max)
Weight 220g
7-4
Model : OR-1806
3EA
TERMINAL Control panel
SSR(F,C,R)
BLOCK
S/W MAIN
PID(F,C,R) 302T MAIN
S/W
Heater(Front) 301R POWER
L
A
N
I30 HEATER
P
C
NET
5
SUB Breake POWER
FEED MOTOR T r
Main SMPS
3EA
B/D (15A)
R FAN
Pneumatic STEP MOTOR DRIVER 3EA
302T Reacter
POWER
STEP CONTROL BOARD
Main B/D Panel
Noise
3EA
301R Filter(10A)
Control SUB BOARD
HV Power
8-2
Float Sensor Sub Tank
Wiping Sensor
SUB
SOLUTION
Reacte
TANK FLOAT
6EA r
Capping SENSOR
Capping MOTOR(24V)
system diagram
SSR Cleaner SMPS
Capping Sen/Up
Capping Sen/Down
HEAD B/D
LCD Cover
Refill Stan
MEMBRANE
LCD B/D REFILL BOARD Refill SMPS
d
WASTE INK SENSOR
Bar
Cleaner
SIZE SENSOR PINCH SENSOR
TAKEUP MOTOR (Front , Rear)
REAR SENSOR
ENCODER PHOTO SENSOR (Front , Rear)
FAN PCB
REFILL CONTROL B/D
Heater
CARTRIDGE B/D LED B/D
Head Base Pneumatic Panel Heater SMPS
PUMP CONNECTOR B/D
6EA Pneumatic Motor(24V)
PID(Head, TUBING MOTOR
Solution Pump 6EA
PRINT HEAD Sub Tank)
SENSOR B/D Solution Pump
COVER SENSOR(FRONT)
SSR(Head,
WASTE INK SENSOR
Sub Tank)
2. Power Diagram
PID TEMP
CONTROLLER
PID
S/W(R) 105 1
4 T
3
104 T 2
1 2
MAIN MAIN
POWER S/W
4 (301R/302T) To SUB POWER
CARRIAGE 4 205 1
NOISE MOTOR T
SUB FILTER DRIVER
POWER (10A) 3 204 T 2
FEED
REACTER MOTOR MAIN
ELCB 1 A1 DRIVER SMPS
6
(차단기)
5 10 9 8
HEATER 15A (R/T) To ELCB 4 T 305 1
POWER
3 304 T 2
7
FAN (R/T) To FAN POWER
POWER
(I305) To SSR(25A)
(I205) To SSR(40A)
(I105) To SSR(25A)
(301R/302T) To Noise Filter
REFILL
SMPS
power diagram
8-3
3. REFILL SYSTEM
Filter cap
M
A
I
N
I
N P
U
K M
T P
A
N
K
SUB INKTANK
• Ink in OR-1806 refill system flows from “Main Ink Tank Æ Tubing Pump Æ
Ink Filter Æ Sub Ink Tank.
• After installing OR-1806, please make sure to take out inks from ink filter
completely. If not, serious problem like [Ink Overflow] may happen.
• If ink is not enough in main Ink tank, air may be full in Ink filter to cause
[Ink Overflow]
Before running machine, please check ink amount in Main Ink tank.
8-4
1. Sub Ink Tank’s Float Sensor : Check ink amount in Sub Ink Tank to give signal to
Headboard.
2. Head Board : Transmit signal from Sub Ink Tank’s Float Sensor to Main board
through 10P Cable (A),(B).
3. Main Board : Transmit signal from Head Board to Refill Board.
4. Refill Board : With signal from Main Board, it supplies/cuts electricity to Tubing
pump.
5. Tubing Pump : With Electricity from refill board, it supplies inks from main Ink
tank to sub Ink tank.
8-5
4. Air System
8-6
5. PCB FUNCTION
PCB – Main PCB
It indicates the
version of the
main board
③
①①
②
It indicates the
the version of the
ROM
Part#; STM-01
Key Functions
8-7
PCB – SUB PCB
⑥
④ ⑤
Part#; STS-01
Key Functions
8-8
PCB – HEAD PCB
③
⑦
①
② ②
⑥
④ ⑤
Part#; STH-01
Key Functions
8-9
PCB – REFILL PCB
①
⑤
④
④
③
Part#; STR-01
Key Functions
8-10
PCB – CARTRIDGE PCB
TOP ①
①
DOWN
Part#; STC-01
Key Functions
8-11
PCB – CONTROL PCB
Part#; STC-02
Key Functions
8-12
PCB – SENSOR PCB
③ ①
Part#; STS-02
Key Functions
8-13
PCB – LED PCB
Part#; STL-01
Key Functions
8-14
PCB – LCD PCB
⑤ ④
⑦
①
⑥ ③ ②
Part#; STL-02
Key Functions
1. Controls LCD.(①)
7. Controls membrane.(⑦)
8-15
PCB – PUMP CONNECTOR PCB
Part#; STP-01
Key Functions
8-16
PCB –NET SUB PCB
② ②
Part#; STN-01
Key Functions
8-17
DC SERVO PCB
② ①
Part#; STN-01
Key Functions
8-18
STEP CONTROL PCB
①
DGI
F14
Part#; STN-01
Key Functions
8-19
6. PCB DIAGRAM / PIN MAP
ST CARTRIDGE BOARD J9
J7 1. VH-POW
1. GND 2~3 : N.C
2. GND 4. R-COM24
3. STBCL J9
5. R-COM24
50 49
4. LOAD 48 50 49 47 6. R-COM24
46 48 47 45
5. STB3 46 45 7. R-COM13
44 43
6. STB2 5597-30P(Straight Type) 42 44 43 41
40 42 41 39
8. R-COM13
7. STB1 29 30 38 40 39 37 9. R-COM13
38 37
8. LAT 27 28 36
36 35
35
10. GND
25 26 34 33
9. CLK 23 24 32 34 33 31 11. L-SI0
21 22 30 32 31 29
10.R-DAT1_M 30 29 12. L-SI1
19 20 28 27
11.L-DAT1_M 17 18 26 28 27 25
15 16 24 26 25 23
13. R-STB3 KONICA
12. R-DAT0_M 24 23
14. TH
HEAD BOARD 13. L-DAT0_M
J7 13
11
14
12
22
20 22 21
21
19
HEAD
9 10 18 20 19 17 15. R-STB2 (DIRECT
(J16,J17,J18, 14. GND 7 8 16 18 17 15 16. VDD5V
5 6 14 16 15 13 CONNECTION)
19,21,J22) 15. VDD5V
3 4 12 14 13 11 17. R-STB1
16. VDD5V 1 2 10 12 11 9
8 10 9 7 18,20,22,24: GND
17. GND 6 8 7 5 19. R-STBCL
6 5
18. AD1_M 4
4 3
3
21. R-CLK
TP7 GND 2 1
19. DA2_M 1 2 1
23. R-LAT
20. DA1_M 5077-50P(Receptacle)
LOT.050806 25. R-LOAD
21. R-DAT1_M
22. DP2L
DGI SM LCD
REV.0
26. L-LOAD
27,29,31,33: GND
23. DP2H 28. L-LAT
24. DP1L TOP BOTTOM 30. L-CLK
25. DP1H 32. L-STBCL
26. DC12V 34. L-STB1
27. GND 35. VDD5V
28. VH-POW 36. L-STB2
29. VH-POW 37. TH
30. VH-POW 38. L-STB3
39. R-S11
40. R-S10
41. GND
42~44: L-COM13
45~47: L-COM24
48~49: N.C
50.VH-POW
8-20
CARTRIDGE PCB
8-21
ST SENSOR BOARD
FRONT PHOTO SENSOR
GND
FRONT_SEN
24V
J1 J3
5267-3P 5045-3P
FRONT_COVER_PHOTO FRONT_COVER_HALL
J4
DGI
JUMPER JUMPER
JUMPER
2 R_PHOTO
1
1
5267-4P
ST SENSOR BOARD
LOT 040106
REV 1.0
JP2 JP1
4 DC24V D1
J5 VDD5V D2
COVER_I D3
1R_HALL WASTE_INK1 D4
WASTE_INK2 D5
5045-4P
5267-2P 5267-2P
SENSOR_OUT_SUB
J7 J6 5267-6P
J2
WASTE_INK2 WASTE_INK1
COVER_OPEN_SIGNAL
WASTE_INK
GND
WASTE_INK
VDD5V
DC24V
GND
8-22
SENSOR BOARD
J1 FRONT_COV ER_SEN
5267-3P 1 +24V
2 FRONT_SEN
3 GND
J3 NOT USE
5045-3P 1 +5V
2 FRONT_COVER_HALL
3 GND
J4 NOT USE
5267-4P 1 +24V
2 N.C
3 REAR_SEN
4 GND
J7 NOT USE
5267-2P 1 WASTE_INK2
2 GND
8-23
HEAD PCB J10 - MAIN PCB JP2 DIRECT CONNECTION
ST HEAD BOARD
35. SEN-HOME
10. R_hDATA3
12. R_hDATA4
14. R_hDATA5
16. R_hDATA6
11. L_hDATA4
13. L_hDATA5
15. L_hDATA6
36. SEN-SIZE
6. R_hDATA1
8. R_hDATA2
5. L_hDATA1
7. L_hDATA2
9. L_hDATA3
30. DADAT_I
32. DACLK_I
31. D_CNT_I
20. STBCL_I
34. DALD_1
33. AD_SEL
26. LOAD_I
23. DP1H_I
27. DP2H_I
38. ENC-B
37. ENC-A
17. STB1_I
18. STB2_I
19. STB3_I
25. DP1L_I
29. DP2L_I
51. INKL1
52. INKL2
53. INKL3
54. INKL4
55. INKL5
56. INKL6
57. INKL7
58. INKL8
24. CLK_I
1. DC12V
2. DC12V
3. DC12V
4. DC12V
28. LAT_I
21. GND
22. GND
39. GND
40. GND
49. GND
50. GND
59. GND
60. GND
41. AN0
42. AN1
43. AN2
44. AN3
45. AN4
46. AN5
47. AN6
48. AN7
61. N.C
62. N.C
63. N.C
64. N.C
J10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
1
2
3
4
5
6
7
8
9
<HEAD BOARD J20
SUB BOARD J17> CON254_ST_64P(Female) J10
L- HEATER D4
L-HOME D3
L-SIZE
J1
(GORE)
L-3.3V D9
L-5V
24V
D7
GND
D8
HI-POWER-HEAD
1. VH-POW 5045-3P
24V
GND
2. VH-POW
INK_K
HV 3. VH-POW J2
1
HV 4. GND 5267-2P
5. DC12V
GND
GND HEAD_1 HEAD_2 HEAD_3 HEAD_4 HEAD_5 HEAD_6
INK_M INK_C
6. GND 2 J4
GND 29
27
30
28
29
27
30
28
29
27
30
28
29
27
30
28
29
27
30
28
29
27
30
28
7. DP1H 5267-2P
25 26 25 26 25 26 25 26 25 26 25 26 8. DP1L
GND
23 24 23 24 23 24 23 24 23 24 23 24
21 22 21 22 21 22 21 22 21 22 21 22 9. DP2H J5
19 20 19 20 19 20 19 20 19 20 19 20
3
10.DP2L
17 18 17 18 17 18 17 18 17 18 17 18 5267-2P
15 16 15 16 15 16 15 16 15 16 15 16 11.DA1_M
GND
LOT 040697 13 14 13 14 13 14 13 14 13 14 13 14
DGI KJ-HEAD
HEATER POW
J14 11 12 11 12 11 12 11 12 11 12 11 12 4 J6
9 10 9 10 9 10 9 10 9 10 9 10 13. AD1_M
7 8 7 8 7 8 7 8 7 8 7 8 5267-2P
5 6 5 6 5 6 5 6 5 6 5 6 14. GND
GND
3 4 3 4 3 4 3 4 3 4 3 4 15. VDD5V
3951-2P REV.1 1 2 1 2 1 2 1 2 1 2 1 2
16. VDD5V 5 J8
GND
18. L-DAT0_M
6 J9
19. R-DAT0_M
20. L-DAT1_M 5267-2P
21. R-DAT1_M
22. CLK J11
23. LAT 5267-2P
INK_SOL
GND
24. STB1
VR1 VR2 VR3 ENCODER 25. STB2 J12
SIZE CARTRIGE BOARD (EACH COLOR)
J13 J10 J3 26. STB3 5267-2P
J7 27. LOAD
28. STBCL
29. GND
5267-2P 5267-2P GIL-G-4P 30. GND
5267-4P
VDD5V
VDD5V
ENC-B
ENC-A
GND
GND
OUT
+V
SIZE ENCODER
SENSOR SENSOR
8-24
HEAD P CB
J2 LEVEL S ENS O R K
5267-2P 1 INK1 K
2 GND
J4 C LEVEL S ENS O R C
5267-2P 1 INK2
2 GND
J5 M LEVEL S ENS O R M
5264-2P 1 INK3
2 GND
J6 Y LEVEL S ENS O R Y
5267-2P 1 INK4
2 GND
J8 LC LEVEL S ENS O R LC
5267-2P 1 INK5
2 GND
J9 LM LEVEL S ENS O R LM
5267-2P 1 INK6
2 GND
J11
5267-2P 1 INK7 NO T US E
2 GND
8-25
J17 HEAD CARTRIDGE P CB J7
HEAD_2 1. VH-POW 1. GND
5559-30P 2. VH-POW 2. GND
(Straight) 3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW
8-26
J19 HEAD CARTRIDGE P CB J7
HEAD_4 1. VH-POW 1. GND
5559-30P 2. VH-POW 2. GND
(Straight) 3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW
8-27
J22 HEAD CARTRIDGE P CB J7
HEAD_6 1. VH-POW 1. GND
5559-30P 2. VH-POW 2. GND
(Straight) 3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW
J7 S IZE S ENS O R
5267-4P 1.+V
2.GND
3.OUT
4.VDD5V
J3 ENCO DER S ENS O R
LGCON-4P 1.ENC-B
2.VDD5V
3. ENC-A
4. GND
J1 HO ME S ENS O R
5045-3P 1.VDD5V
2.SEN_HOME
3.GND
8-28
FAN CONNECTOR
ST LCD SUB BOARD <LCD BOARD J1 -
SUB BOARD J19>
BOARD
RXD_232
TXD_233
GND
GND
+24V
+24V
+24V
GND
+5V
+5V
J1
3951-2P J5 5267-8P
<LCD BOARD J4 -
DGI LOT.050490
MP LCD
REV.1
D10 D9
1 KEY_R0
ANODE LCD JG> 2 KEY_R1
15
3 KEY_R2
15
4 KEY_R3
JG VR1 5 KEY_C0 LCD_KEY
CATHODE LCD J4
DGI J7
6
7
8
KEY_C1
KEY_C2
KEY_C3
9 KEY_C4 MEMBRAIN
10 GND
J4, JG V1.4 ISP
11
12
13
LED_ONLINE
N.C
N.C
1. LCD_DB7 14 N.C
2. LCD_DB6 1. MOSI
HRS-16P
3. LCD_DB5 HRS-16P 2. +5V CONN PCB 7x2
4. LCD_DB4 3. N.C
5. N.C ISP 4. GND
6. N.C 5. /RESET
1
7. N.C 6. GND
CN1 7. SCK
8. N.C
10
8. GND
2
9. LCD_EN1
10. LCD_RD 9. MISO
11. LCD_RS 10. GND
12. +5V(VR1) J9 J3 J2 J8
+
13. GND
14. +5V 5267-2P 5267-3P 5267-4P 5045-2P
15. LCD_EN2
16. N.C
BUZZER
WASTE_INK_SENSOR
PICN_SENSOR
+5V
+5V
+5V
REAR_SENSOR
GND
GND
GND
+5V
N.C
CATHODE
ANODE
WASTE_INK
SENSOR
SENSOR
PINCH
REAR
SENSOR
8-29
LCD BOARD
J2 REAR SENSOR
5267-4P 1 +5V
2 REAR_SENSOR
3 N.C
4 GND
J3 PINCH SENSOR
5267-3P 1 +5V
2 PINCH_SNESOR
3 GND
J4 LCD (JG)
IDC-16P 1 LCD_DB7 1 LCD_DB7
2 LCD_DB6 2 LCD_DB6
3 LCD_DB5 3 LCD_DB5
4 LCD_DB4 4 LCD_DB4
5 N.C 5 N.C
6 N.C 6 N.C
7 N.C 7 N.C
8 N.C 8 N.C
9 LCD_EN1 9 LCD_EN1
10 LCD_RD 10 LCD_RD
11 LCD_RS 11 LCD_RS
12 +5V(VR1) 12 +5V(VR1)
13 GND 13 GND
14 +5V 14 +5V
15 LCD_EN2 15 LCD_EN2
16 N.C 16 N.C
8-30
J5 FAN CONNECTOR BOARD
3951-2P 1 +24V
2 GND
J7
CON PCB 7X2 1 KEY_R0 LCD KEY M EM BRAIN
2 KEY_R1
3 KEY_R2
4 KEY_R3
5 KEY_C0
6 KEY_C1
7 KEY_C2
8 KEY_C3
9 KEY_C4
10 GND
11 LED_ONLINE
12 N.C
13 N.C
14 N.C
J8
5045-2P LCD
1 +5V ANODE (+)
2 GND CATHODE (-)
CN1 1 MOSI
ISP 2 +5V
3 N.C
4 GND
5 /RESET
6 GND
7 SCK
8 GND
9 MISO
10 GND
8-31
ST LED BOARD
<REFILL J13 -LED BOARD J2>
LAMP
LAMP
LAMP
LAMP
LAMP
LAMP
+24V
+24V
+24V
+24V
+24V
+24V
K C M Y LC LM
LED3 LED3 LED3 LED3 LED3 LED3
J2 J2 J2 J2 J2 J2
LED PCB LED PCB LED PCB LED PCB LED PCB LED PCB
REV_1 REV_1 REV_1 REV_1 REV_1 REV_1
LOT 050180 LOT 050180 LOT 050180 LOT 050180 LOT 050180 LOT 050180
LED1 LED1 LED1 LED1 LED1 LED1
5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P
J1 J1 J1 J1 J1 J1
LED BOARD
8-32
J2 J3
1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. INP1
ST MAIN BOARD 3. A0
4. DATA0
5. A1
6. DATA1
4. GPJ0
5. INP2
6. GPJ1
7. A2 7. INP3
8. DATA2 8. GPJ2
9. A3 9. INP4
10. DATA3 10. GPJ3
11. A4 11. INP5
12. DATA4 12. GPJ4
13. A5 13. INP6
14. DATA5 14. GPJ5
15. A6 15. INP7
16. DATA6 16. GPJ6
17. A7 17. INP8
18. DATA7 18. GPJ7
19. A8 19. GPD0
20. DATA8 20. GPJ8
21. A9 21. GPD1
22. DATA9 22. GPJ9
23. A10 23. GPD2
24. DATA10 24. GPJ10
25. A11 25. GPD3
26. DATA11 26. GPJ11
27. A12 27. GPD4
28. DATA12 28. GPJ12
29. A13 29. GPD5
30. DATA13 30. GPE0
LOT 050490 31. A14 31. GPD6
JP3
DGI MP-MAIN
J2
100
98
J3
99
97
32. DATA14
33. A15
34. DATA15
32. GPE1
33. GPD7
34. GPE2
35. OUTP1
REV.1 35. A16
LED3.3V
LED4
LED3
LED2
LED1
96 95
90 89 94 93 36. DATA16 36. GPE3
88 87 92 91
37. A17 37. OUTP2
11
6
1
86 85 90 89
84 83 88 87 38. DATA17 38. GPE4
82 81 86 85 39. A18 39. OUTP3
80 79 84 83 40. DATA18 40. GPE5
78
76
77
75
82
80
81
79 41. A19 41. OUTP4
10
42. GPE6
15
5
74 73 78 77 42. DATA19
72 71 76 75 43. A20 43. OUTP5
JP3 D-SUB15P(3row) 70 69 74 73 44. GPE7
68 67 72 71 44. DATA20
1. VDD12V 66 65 70 69 45. A21 45. OUTP6
2. RX0
3. TX0
CPU 64
62
60
63
61
59
68
66
64
67
65
63
46. DATA21
47. A22
46. GPE8
47. OUTP7
48. DATA22 48. GPE9
4. RX2 58 57 62 61
49. OUTP8
D2 56 55 60 59 49. A23
5. TX2 J5 54 53 58 57 50. DATA23 50. GPE10
6. VDD12V D3
52
50
51
49
56
54
55
53 51. A24 51. GND
11
52. GND
3
2
1
6
52. DATA24
1
7. RX1 48 47 52 51
8. TX1 46 45 50 49 53. A25 53. VDD5V
JP1 44 43 48 47
54. DATA25 54. VDD5V
9. POWER_EN 42 41 46 45
55. LADDR26 55. GPA17
40 39 44 43
10. GND 38 37 42 41 56. DATA26 56. GPE11
10
15
5
11. ENA+
12. ENA-
DGI 36
34
32
35
33
31
40
38
36
39
37
35
57. NOE
58. DATA27
57. GPA18
58. GPE12
D-SUB15P(3row)
59. GPA19
13. ENB+
logicn24 DGI 30
28
29
27
34
32
33
31
59. NOE
60. DATA28 60. GPE13
14. ENB- 26 25 30 29
61. NWE 61. GPA20
15. GND ST-1806 V5.14
24
22
20
23
21
19
28
26
24
27
25
23
62. DATA29
63. NGCS3
62. GPG5
63. GPA22
18 17 22 21
64. DATA30 64. GPG6
16 15 20 19
14 13 18 17 65. NGCS4 65. HCON
12 11 16 15 66. DATA31 66. GPG7
10 9 14 13
67. NGCS5 67. FRNB
8 7 12 11
6 5 10 9 68. NXDREQ0 68. NSS_KBD
4 3 8 7 69. NRSTOUT 69. LOGIC_EN
2 1 6 5 70. NXDACK0 70. NDIS_OFF
4
2
3
1 71. NWAIT 71. EINT21
HEADER 45x2/SM 72. NXDREQ1 72. EINTIG
73. CLKOUT0 73. EINT22
HEADER 50x2/SM
74. NXDACK1 74. L3CLOCK
75. CLKOUT1 75. EINT23
76. BATTFLT 76. L3DATA
JP2 CON254_ST_64P(Male) 77. EXTCLK 77. USB_REC
78. PWREN 78. L3MOED
79. VDD5V 79. LP0
80. VDD5V 80. NLRDATWDEN
81. LP1
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
81. NWBE0
9
8
7
6
5
4
3
2
1
8-33
M AIN BOARD
8-34
JP3 J23 SUB BOARD
D-SUB 15P 1. VDD12V 1. DC12V
2. RX0 2. TX0
3. TX0 3. RX0
4. RX2 4. TX2
5. TX2 5. RX2
6. VDD12V 6. DC12V
7. RX1 7. TX1
8. TX1 8. RX1
9. POWER_EN 9. RD0
10. GND 10. GND
11. ENA+ 11.ENA+
12. ENA- 12.ENA-
13. ENB+ 13.ENB+
14. ENB- 14.ENB-
15. GND 15.GND
8-35
48. DATA22 48. N.C
49. A23 49. N.C
50. DATA23 50. N.C
51. A24 51. N.C
52. DATA24 52. N.C
53. A25 53. N.C
54. DATA25 54. N.C
55. LADDR26 55. N.C
56. DATA26 56. N.C
57. NOE 57. N.C
58. DATA27 58. nOE
59. NOE 59. N.C
60. DATA28 60. nWE
61. NWE 61. NWE
62. DATA29 62. N.C
63. NGCS3 63. N.C
64. DATA30 64. nGCS4
65. NGCS4 65. N.C
66. DATA31 66. N.C
67. NGCS5 67. N.C
68. NXDREQ0 68. NRESET
69. NRSTOUT 69. N.C
70. NXDACK0 70. N.C
71. NWAIT 71. N.C
72. NXDREQ1 72. N.C
73. CLKOUT0 73. N.C
74. NXDACK1 74. N.C
75. CLKOUT1 75. N.C
76. BATTFLT 76. N.C
77. EXTCLK 77. N.C
78. PWREN 78. N.C
79. VDD5V 79. VDD5V
80. VDD5V 80. VDD5V
81. NWBE0 81. N.C
82. NWBE1 82. N.C
83. NWBE2 83. N.C
84. NWBE3 84. N.C
85. N.C 85. N.C
86. N.C 86. N.C
87. GND 87. GND
88. GND 88. GND
89. GND 89. GND
90. GND 90. GND
8-36
J3 JP2 NET SUB BOARD
HEADER 2X50 1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. INP1 3. N.C
4. GPJ0 4. N.C
5. INP2 5. N.C
6. GPJ1 6. N.C
7. INP3 7. N.C
8. GPJ2 8. N.C
9. INP4 9. N.C
10. GPJ3 10. N.C
11. INP5 11. N.C
12. GPJ4 12. N.C
13. INP6 13. N.C
14. GPJ5 14. N.C
15. INP7 15. N.C
16. GPJ6 16. N.C
17. INP8 17. N.C
18. GPJ7 18. N.C
19. GPD0 19. N.C
20. GPJ8 20. N.C
21. GPD1 21. N.C
22. GPJ9 22. N.C
23. GPD2 23. N.C
24. GPJ10 24. N.C
25. GPD3 25. N.C
26. GPJ11 26. N.C
27. GPD4 27. N.C
28. GPJ12 28. N.C
29. GPD5 29. N.C
30. GPE0 30. N.C
31. GPD6 31. N.C
32. GPE1 32. N.C
33. GPD7 33. N.C
34. GPE2 34. N.C
35. OUTP1 35. N.C
36. GPE3 36. N.C
37. OUTP2 37. N.C
38. GPE4 38. N.C
39. OUTP3 39. N.C
40. GPE5 40. N.C
41. OUTP4 41. N.C
42. GPE6 42. N.C
43. OUTP5 43. N.C
44. GPE7 44. N.C
45. OUTP6 45. N.C
46. GPE8 46. N.C
47. OUTP7 47. N.C
48. GPE9 48. N.C
49. OUTP8 49. N.C
50. GPE10 50. N.C
8-37
51. GND 51. GND
52. GND 52. GND
53. VDD5V 53. VDD5V
54. VDD5V 54. VDD5V
55. GPA17 55. N.C
56. GPE11 56. N.C
57. GPA18 57. N.C
58. GPE12 58. N.C
59. GPA19 59. N.C
60. GPE13 60. N.C
61. GPA20 61. N.C
62. GPG5 62. N.C
63. GPA22 63. N.C
64. GPG6 64. N.C
65. HCON 65. N.C
66. GPG7 66. N.C
67. FRNB 67. N.C
68. NSS_KBD 68. N.C
69. LOGIC_EN 69. N.C
70. NDIS_OFF 70. N.C
71. EINT21 71. N.C
72. EINTIG 72. N.C
73. EINT22 73. N.C
74. L3CLOCK 74. N.C
75. EINT23 75. N.C
76. L3DATA 76. N.C
77. USB_REC 77. N.C
78. L3MOED 78. N.C
79. LP0 79. N.C
80. NLRDATWDEN 80. N.C
81. LP1 81. N.C
82. KEYBOARD 82. L_LINK
83. LP2 83. N.C
84. EINT8 84. RST
85. LP3 85. N.C
86. IRQ_LAN 86. EXT_CLK
87. LP4 87. N.C
88. DMASTART 88. N.C
89. LP5 89. N.C
90. DMAMODE0 90. N.C
91. LP6 91. N.C
92. DMAMODE1 92. N.C
93. ENC_CW 93. EINT3
94. EINT3 94. N.C
95. ENC_CCW 95. N.C
96. TXD0_BO 96. N.C
97. ENC_DIR 97. N.C
98. RXD0_BO 98. N.C
99. GND 99. GND
100. GND 100. GND
8-38
ST NET SUB BOARD
JP1 JP2
1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. D0 3~50 :N.C
4. A0 51. GND
JP2 5. D1 52. GND
LAN CONNECTOR U3 6. A1 53. VDD5V
99
97
100
98
7. D2 54. VDD5V
95 96 8. A2 55~81: N.C
JP1 93 94 9. D3 82. L_LINK
91 92 10.A3 83. N.C
89 90 89 90
LAN ADAPTOR 87 88 87 88 11. D4 84. RST
85 86 85 86 12. A4 85. N.C
83 84 83 84 13. D5 86. EXT_CLK
81 82 81 82
79 80 79 80
14. A5 87. N.C
J3 77 78 77 78 15. D6 88. N.C
1. TPTX+ 75 76 75 76 16. A6 89. N.C
2. TPTX-
73
71
74
72
73
71
74
72
17. D7 90. N.C
3. N.C 69 70 69 70 18. A7 91. N.C
4. TPRX+ 67 68 67 68 19. N.C 92. N.C
5. N.C
65 66 65 66 20. A8 93. EINT3
63 64 63 64
6. TPRX- 61 62 61 62 21. N.C 94. N.C
7. N.C 59 60 59 60 22. A9 95. N.C
8. N.C
57 58 57 58 23. N.C 96. N.C
55 56 55 56
53 54 53 54
24. A10 97. N.C
51 52 51 52 25. N.C 98. N.C
49 50 49 50 26. A11 99. GND
U2 47 48 47 48 27. A12 100. GND
45 46 45 46
43 44 43 44 28. A12
41 42 41 42 29. N.C
39 40 39 40 30. A13
37 38 37 38
35 36 35 36 31. N.C
33 34 33 34 32. A14
31 32 31 32 33~57 : N.C
29 30 29 30
27 28 27 28
58. nOE
25 26 25 26 59. N.C
23 24 23 24 60. nWE
21
19
22
20
21
19
22
20
61. NWE
17 18 17 18 62. N.C
D3 15 16 15 16 63. N.C
13 14 13 14 64. nGCS4
11 12 11 12
65. N.C
D6 U1 9
7
10
8
9
7
10
8 66. N.C
5 6 5 6 67. N.C
3 4 3 4
D2
1 2 1 2
68. NRESET
69~78 : N.C
D5 79. VDD5V
HEADER 45x2/SM HEADER 50x2/SM 80. VDD5V
D4 81~86: N.C
87~90: GND
NET SUB PCB JP1, JP2 - MAIN PCB J2,J3 DIRECT CONNECTION
8-39
NET S UB BO ARD
8-40
46 N.C 46. DATA21
47 N.C 47. A22
48 N.C 48. DATA22
49 N.C 49. A23
50 N.C 50. DATA23
51 N.C 51. A24
52 N.C 52. DATA24
53 N.C 53. A25
54 N.C 54. DATA25
55 N.C 55. LADDR26
56 N.C 56. DATA26
57 N.C 57. NO E
58 nOE 58. DATA27
59 N.C 59. NOE
60 nWE 60. DATA28
61 NWE 61. NWE
62 N.C 62. DATA29
63 N.C 63. NGCS3
64 nGCS4 64. DATA30
65 N.C 65. NGCS4
66 N.C 66. DATA31
67 N.C 67. NGCS5
68 NRESET 68. NXDREQ 0
69 N.C 69. NRSTOUT
70 N.C 70. NXDACK0
71 N.C 71. NWAIT
72 N.C 72. NXDREQ1
73 N.C 73. CLKOUT0
74 N.C 74. NXDACK1
75 N.C 75. CLKOUT1
76 N.C 76. BATTFLT
77 N.C 77. EXTCLK
78 N.C 78. PWREN
79 VDD5V 79. VDD5V
80 VDD5V 80. VDD5V
81 N.C 81. NWBE0
82 N.C 82. NWBE1
83 N.C 83. NWBE2
84 N.C 84. NWBE3
85 N.C 85. N.C
86 N.C 86. N.C
87 GND 87. GND
88 GND 88. GND
89 GND 89. GND
90 GND 90. GND
8-41
JP1 MAIN BO ARD( J3)
HEADER 50X2 1 VDD5V 1. VDD5V
2 VDD5V 2. VDD5V
3 N.C 3. INP1
4 N.C 4. GPJ0
5 N.C 5. INP2
6 N.C 6. GPJ1
7 N.C 7. INP3
8 N.C 8. GPJ2
9 N.C 9. INP4
10 N.C 10. GPJ3
11 N.C 11. INP5
12 N.C 12. GPJ4
13 N.C 13. INP6
14 N.C 14. GPJ5
15 N.C 15. INP7
16 N.C 16. GPJ6
17 N.C 17. INP8
18 N.C 18. GPJ7
19 N.C 19. GPD0
20 N.C 20. GPJ8
21 N.C 21. GPD1
22 N.C 22. GPJ9
23 N.C 23. GPD2
24 N.C 24. GPJ10
25 N.C 25. GPD3
26 N.C 26. GPJ11
27 N.C 27. GPD4
28 N.C 28. GPJ12
29 N.C 29. GPD5
30 N.C 30. GPE0
31 N.C 31. GPD6
32 N.C 32. GPE1
33 N.C 33. GPD7
34 N.C 34. GPE2
35 N.C 35. OUTP1
36 N.C 36. GPE3
37 N.C 37. OUTP2
38 N.C 38. GPE4
39 N.C 39. OUTP3
40 N.C 40. GPE5
41 N.C 41. OUTP4
42 N.C 42. GPE6
43 N.C 43. OUTP5
44 N.C 44. GPE7
45 N.C 45. OUTP6
46 N.C 46. GPE8
47 N.C 47. OUTP7
48 N.C 48. GPE9
49 N.C 49. OUTP8
50 N.C 50. GPE10
51 GND 51. GND
52 GND 52. GND
53 VDD5V 53. VDD5V
54 VDD5V 54. VDD5V
55 N.C 55. GPA17
56 N.C 56. GPE11
57 N.C 57. GPA18
58 N.C 58. GPE12
59 N.C 59. GPA19
60 N.C 60. GPE13
8-42
61 N.C 61. GPA20
62 N.C 62. GPG5
63 N.C 63. GPA22
64 N.C 64. GPG6
65 N.C 65. HCON
66 N.C 66. GPG7
67 N.C 67. FRNB
68 N.C 68. NSS_KBD
69 N.C 69. LOGIC_EN
70 N.C 70. NDIS_OFF
71 N.C 71. EINT21
72 N.C 72. EINTIG
73 N.C 73. EINT22
74 N.C 74. L3CLOCK
75 N.C 75. EINT23
76 N.C 76. L3DATA
77 N.C 77. USB_REC
78 N.C 78. L3MOED
79 N.C 79. LP0
80 N.C 80. NLRDATWDEN
81 N.C 81. LP1
82 L_LINK 82. KEYBOARD
83 N.C 83. LP2
84 RST 84. EINT8
85 N.C 85. LP3
86 EXT_CLK 86. IRQ_LAN
87 N.C 87. LP4
88 N.C 88. DMASTART
89 N.C 89. LP5
90 N.C 90. DMAMODE0
91 N.C 91. LP6
92 N.C 92. DMAMODE1
93 EINT3 93. ENC_CW
94 N.C 94. EINT3
95 N.C 95. ENC_CCW
96 N.C 96. TXD0_BO
97 N.C 97. ENC_DIR
98 N.C 98. RXD0_BO
99 GND 99. GND
100 GND 100. GND
8-43
ST PUMP CONNECTOR BOARD
INK_PUMP
<REFILL BOARD J5,J26,J3,J25,J1,J24,J20 -
CONNECTOR BOARD
+24V
J1,J3,J5,J7,J9,J11,J13>
DGI ST PUMP_CONNECTOR_BOARD
REV0.0
LOT 040105
J13 J11 J9 J7 J5 J3 J1
S K C M Y LC LM
S K C M Y LC LM
5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P
LM_PUMP
LC_PUMP
M_PUMP
Y_PUMP
K_PUMP
C_PUMP
+24 V
+24 V
+24 V
+24 V
+24 V
+24 V
+24 V
8-44
P UMP CO NNECTO R BO ARD
J2 TUBING MO TO R( LM)
5045-2P 1 LM_PUMP
2 +24V
J4 TUBING MO TO R( LC)
5045-2P 1 LC_PUMP
2 +24V
J6 TUBING MO TO R( Y)
5045-2P 1 Y_PUMP
2 +24V
J8 TUBING MO TO R( M)
5045-2P 1 M_PUMP
2 +24V
J10 TUBING MO TO R( C)
5045-2P 1 C_PUMP
2 +24V
J12 TUBING MO TO R( K)
5045-2P 1 K_PUMP
2 +24V
J14 TUBING MO TO R( S O L)
5045-2P 1 S_PUMP
8-45
ST REFILL BOARD
<REFILL BOARD J5,J26,J3,J25,J1,J24,J20 -
CONNECTOR BOARD J1,J3,J5,J7,J9,J11,J13>
INK_PUMP_SOLUTION
INK_PUMP_Y INK_PUMP_K
INK_PUMP_LM INK_PUMP_M
INK_PUMP_LC INK_PUMP_C
+24V +24V +24V +24V +24V +24V +24V
-
E_TANK_LM
20
1.+5V
1
+5V 2.COMM LED
5267-2P 3.PUMP_K
4.PUMP_C
5.PUMP_M
J6 6.PUMP_Y
E_TANK_LC 7.PUMP_LC
+5V 8.PUMP_LM
5267-2P 9.VACUUM_ERROR
16 9
10.PUMP_SOL
D108
-
GND
U12
10
11
J21
E_TANK_Y +
+5V 1 8
DGI
TANK_Y
TANK_M
TANK_C
TANK_K
TANK_LM
TANK_LC
TANK_WT
TANK_SOL
5267-2P SW1
RESET
<EACH COLOR MAIN INK SENSOR> J2
VR2 VR1 V3.01 ST
5V
E_TANK_M
+5V
5267-2P
U1 J17
J22
1
E_TANK_C
+5V
5267-2P
JP4 JP3 JP2 JP1
4
J4 5045-4P
E_TANK_K MJ
+5V MP J17 <REFILL J17 -
GND
5267-2P SUB BOARD J26>
TX
<REFILL J13 -LED BOARD J2> J13 J12 5267-3P RX_INK
LAMP
1. S_LED_Y
+24V 2. S_LED_M J32
5045-2P
3. S_LED_C JP4 JP3 JP2 JP1
GND J9 4. S_LED_K
DGI
N.C 1. SW_Y 5. S_LED_LM
J33 2. SW_M 6. S_LED_LC
N.C 7. +24V
3. SW_C
BUZZER 8. +5V
LOT.050592 4. GND
5. +5V 9. P_LED_Y 5267-6P
5267-4P MEGAJET REFILL BOARD 6COLOR 6. SW_K 10. P_LED_M
J14
REV4.0 7. SW_LM 11. P_LED_C GND <REFILL +24V J14 -
12. P_LED_K
J19
8. SW_LC
13. P_LED_LM 3951-2P
+24V REFIL SMPS#2>
9. GND
J11 J16 J9 10. N.C
10 J12 14. P_LED_LC
14
J10 J15 5566-2P
5045-4P
5219-2P 5219-3P 5566-2P
HRS-10P HRS-14P
N.C
GND
M_F_CW TAKE_F_SEN
M_R_CCW TAKE_R_SEN
M_F_CCW GND
M_R_CW +24V
+24V
8-46
REFILL P CB
J18 NO T US E
IDC-16 1 GND
2 DC5V+
3 GND
4 DC5V+
5 N.C
6 N.C
7 N.C
8 N.C
9 DIR_CW_SW
10 CW_LED
11 DIR_CCW_SW
12 CCW_LED
13 AUTO_SW
14 AUTO_LED
15 ERROR_SW
16 ERR0R_LED
8-47
J10 F-MO TO R TAKE MO TO R FRO NT
5557-2P 1 MOTOR FRONT+
2 MOTOR FRONT-
BZ1 BUZZER
5267-4P 1 BUZZER+ BUZZER+
2 N.C
3 N.C
4 GND BUZZER-
8-48
J 9 J 1 REFILL CO NTRO L BO ARD
IDC-10P 1 SW_Y IDC-10P 1. SW_Y
2 SW_M 2. SW_M
3 SW_C 3. SW_C
4 GND 4. GND
5 +5V 5. +5V
6 SW_K 6. SW_K
7 SW_LM 7. SW_LM
8 SW_LC 8. SW_LC
9 GND 9. GND
10 N.C 10. N.C
J34
5264-3P 1 PURGE SIGNAL(MAIN ERROR) NO T US E
2 N.C
3 GND
J32
5264-6P 1 DC5V+ NO T US E
2 GND
3 PRESSURE LOW
4 N.C
5 N.C
6 SOL PUMP
J35
5045-2P 1 DC24V+ NO T US E
2 SOL OUT
J14
B2P-VH 1 GND SMPS#2 DC24V-
2 DC24V SMPS#2 DC24V+
8-49
ST REFILL CONTROL BOARD <REFILL BOARD J12-
<REFILL BOARD J9- REFILL CONTROL J2>
REFILL CONTROL J1> 1. S_LED_Y
2. S_LED_M
3. S_LED_C
1. SW_Y 4. S_LED_K
2. SW_M 5. S_LED_LM
3. SW_C 6. S_LED_LC
4. GND 7. +24V
5. +5V 8. +5V
6. SW_K 9. P_LED_Y
7. SW_LM 10. P_LED_M
8. SW_LC 11. P_LED_C
9. GND 12. P_LED_K
10. N.C 13. P_LED_LM
14. P_LED_LC
J1 J2
10 14
HRS-10P HRS-14P
LM LC Y M C K
- + - + - + - + - + - +
- + - + - + - + - + - +
5 6 5 6 5 6 5 6 5 6 5 6
LM LC Y M C K
DGI LOT.060401
MEGAJET CONTROL BOARD 6COLOR
REV.0
8-50
REFILL CO NTRO L BO ARD
J1 J9 REFILL BO ARD
IDC-10P 1. SW_Y IDC-10P 1. SW_Y
2. SW_M 2. SW_M
3. SW_C 3. SW_C
4. GND 4. GND
5. +5V 5. +5V
6. SW_K 6. SW_K
7. SW_LM 7. SW_LM
8. SW_LC 8. SW_LC
9. GND 9. GND
10. N.C 10. N.C
J2 J 12 REFILL BO ARD
IDC-14P 1. S_LED_Y IDC-10P 1. S_LED_Y
2. S_LED_M 2. S_LED_M
3. S_LED_C 3. S_LED_C
4. S_LED_K 4. S_LED_K
5. S_LED_LM 5. S_LED_LM
6. S_LED_LC 6. S_LED_LC
7. +24V 7. +24V
8. +5V 8. +5V
9. P_LED_Y 9. P_LED_Y
10. P_LED_M 10. P_LED_M
11. P_LED_C 11. P_LED_C
12. P_LED_K 12. P_LED_K
13. P_LED_LM 13. P_LED_LM
14. P_LED_LC 14. P_LED_LC
8-51
ST SUB BOARD
J23
1. DC12V
2. TX0
3. RX0
SOLUTION_VALVE
SUCTION_MOTOR
CAP_SEN_UP
CAP_SEN_DOWN
SUCTION_VALVE
CAPPING_OUT1
CAPPING_OUT2
WIPING_OUT1
WIPING_OUT2
4. TX2
WIPING_SEN
AIR_VALVE
AIR_PUMP
5. RX2
6. DC12V
GND
GND
DC24V
+24V
+24V
+24V
+24V
+24V
+5V
+5V
GND
7. TX1
8. RX1 J32 J33
9. RD0
10. GND J6 J7 J10 J9 J5 J15 J16 J13
11.ENA+
1
1
1
3
5
12.ENA- 3951-2P 5045-2P 3951-3P 3951-4P 3951-2P 5045-3P 5267-3P LG CON3P 5045-4P 5045-5P
SUCTION _ SOLUTION_ AIR_VALVE SUCTION_VALVE AIR_PUMP CAPPING_SEN CAPPING_SEN WIPING_SEN CAPPING_MOT WIPING_MOT
13.ENB+ J23 MOTOR VALVE UP DOWN J3
14.ENB-
<SUB BOARD J23 15.GND
11
6
1
J22 5267-4P
GND
GND
CARRIAGE_WE
CARRIAGE_422
10
15
J24
J34 J35 J36 TX-
D-SUB15P(3row) SPARE_ SPARE_ SPARE_ TX-
VALVE#1 VALVE#2 VALVE#3 TX+ <SUB BOARD J30
CARRRIAGE SERVO MOTOR DRIVE CN3>
RX-
HI-POWER-HEAD
RX+
5267-4P
<SUB BOARD J17 24V J17 5267-6P 5267-7P
HEAD BOARD J20> 24V J25
HV 1
J31
HV GND
GND GND
FEED_422
GND 4
TX-
U17 5045-4P
TX+ <SUB BOARD J31
RX- FEED SERVO MOTOR DRIVE CN3>
J1 ISP RX+
J27
1
GND 5267-6P J26
TAKEUP/REFILL
+24V GND
10
2
GND RX2
ISP (J1)
+12V TX2 <SUB BOARD J26
<SUB BOARD J27 1. MOSI REFILL BOARD
GND
V3.13
MAIN SMPS #1> 3951-6P 2. +5V J17>
+5V
DGI
3. N.C 5267-4P
PWRIN 4. GND J28
5. /RESET
1
6. GND
7. SCK
FIRE_HV
8. GND
RED CONTROL
3951-4P
DGI LOT 040496 J12 PORTF_2
9. MISO
10. GND
4
5045-4P
KJ-SUB
BLUE HV
<SUB BOARD J18
MAIN SMPS #1> J18
REV.2
5267-8P
KEY LCD J19 VR55 VR63 J11 PORTA J14 PORTF_1
5267-8P
5267-8P
COVER SENSOR
RX2
TX2
WASTE INK2
5V
5V
DC24V
GND
5V
8-52
S UB BO ARD
J1
ISP 1 MOSI
2 +5V
3 N.C
4 GND
5 /RESET
6 GND
7 SCK
8 GND
9 MISO
10 GND
J5
3951-2P 1 +24V AIR_ P UMP
2 AIR_PUMP
J6
3951-2P 1 +24V S UCTIO N_ MO TO R
2 SOLUTION_VALVE
J7
5045-2P 1 +24V S O LUTIO N_ VALVE
2 SOLUTION_VALVE
J9
3951-4P 1 +24V S UCTIO N_ VALVE
2
3
4 SUCTION_VALVE
J10
3951-3P 1 +24V AIR_ VALVE
2
3 AIR_VALVE
J13
LGC0N3P 1 DC24V W IP ING S ENS O R
2 WIPING_SEN
3 GND
8-53
J15 CAP P ING S ENS O R UP
5045-3P 1 +5V
2 CAP_SEN_UP
3 GND
J16 S MP S #1
3951-4P 1 HV
2
3
4 CONTROL
J27 S MP S #1
3951-4P 1 +5V
2 GND
3 +12V
4 GND
5 +24V
6 GND
8-54
J30
5267-7P 1 RX+ CARRIAGE MO TO R DRIVE CN3
2 RX-
3 TX+
4 TX-
5 TX-
6 GND
7 GND
J31
5267-6P 1 RX+ FEED MO TO R DRIVE CN3
2 RX-
3 TX+
4 TX-
5 GND
6 GND
J32
5045-4P 1 CAPPING_OUT1 CAP P ING NO TO R
2 N.C
3 N.C
4 CAPPING_OUT2
J33
5045-5P 1 WIPPING_OUT1 W IP P ING NO TO R
2 N.C
3 N.C
4 N,C
5 WIPPING_OUT2
8-55
DC SERVO B/D
GND
24V
GND
5V
24V
GND
JP1 J2
GND
ENC DOWN 5V
END UP J4 Limit 1
TX Limit 2
RX GND
5V
JP4
JP2
J3
J1
8-56
JP1 5V J2 24V
24V GND
GND
GND
J4 5V JP4 5V
RX Limit 1
TX Limit 2
ENC UP GND
ENC DOWN
8-57
JP1 5V
JP3 24V
T2 OUT
GND
R@ OUT
GND
J2 5V
JP2 GND
RD1
24V
RB2
GND
5V
8-58
FUNCTION KEY FLOW CHART
※Please refer to the text of USER’S GUIDE for more detail
F1 F2 F3 F4 F5 F6
== PARAMETER SETTING ==
== PRIME == CONTROL = LOCAL DIR.=UNI PASS = 4 BEEP = ON
Wait…. CAR. SPEED = 8 FEED SPEED = 3 COVER = ON
UNIT = MM TAKE UP: F=CCW R:CW FAN=ON
OR-1806 VX.XXXXXX
Copyright XXXX DGI == TAKE-UP(MANUAL) ==
F2> FRONT CW REAR CW <F5
K C M LM LC Y F3> FRONT CCW REAR CCW <F6
Temp. 28 28 28 28 28 28
Left 12.7 12.9 13.0 12.3 13.5 13.1
Right 13.4 12.7 13.3 12.5 13.2 12.7
== CLEANING ==
== CLEANING/IP SET == <NOZZLE TEST>
F1> CLEANING NOZZLE TEST < F4 Wait….
F2> IP SET PARAMETER SETTING < F5
F3> WIPER CHECK MANUAL WIPING <F6
■ D·G·I
271-6, Goeup-dong, Yangju-si, Kyunggi-do, Korea
Phone. 82-31-820-8900 (Rep.) Fax. 82-31-820-8990
■ 디·지·아이
경기도 양주시 고읍동 271-6
Tel. 82-31-820-8900 (대표) Fax. 031-820-8990