HF3 Adjustment Instruction

SIPLACE HF-Series
Adjustment Instructions
07/2004 US Edition
(The reproduction, transmission or use of this document or its (We have checked the contents of the printed documentation to
contents is not permitted without written authority. ensure that it is in agreement with the hardware and software
Offenders will be liable for damages. All rights, including rights described therein. However, since discrepancies cannot be ruled out,
created by patent grant or registration of a utility model or design, we cannot assume responsibility for complete agreement.
are reserved.) The information given in this printed documentation is however
regularly reviewed and necessary corrections included in
subsequent editions.
We would appreciate any suggestions for improvements.)
SIEMENS AG 2004 All rights reserved Subject to change without prior notice
Order No.: 00193979-02 Siemens Aktiengesellschaft

To be ordered from:
SIEMENS AG
L&A Electronics Assembly Systems
Rupert-Mayer-Straße 44
D - 81359 München
Printed in the Federal Republic of Germany.

Adjustment Instructions SIPLACE HF-Series
07/2004 US Edition
Table of Contents
Page
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1.2 SIPLACE on the World Wide Web (WWW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Structure of the Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3 Revision index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.1 Conventions for the use of hazard symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.2 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.3 Use as prescribed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.4 Failure to use as prescribed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.5 Important notes on operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1.5.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1.5.2 Safety of operators and other persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.1.5.3 Safety of plant and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.1.6 Safety instructions for laser units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.1.7 Safety instructions on permanent magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.1.8 Important notes on environmentally-friendly disposal of materials
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . and components 20
2.2 Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.2.1 Warning labels W201, W203 and W204 on the machine . . . . . . . . . . . . . . . . . . . . . 21
2.2.1.1 Warning label W201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.2.1.2 Warning label W203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.2.1.3 Warning label W204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.2.2 Warning label W202 on the gantries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.2.3 Warning label W205 on the tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.2.3.1 Warning label W205 on the top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.2.3.2 Warning label W205 on the bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.2.3.3 Warning label W205 on the used tape chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.2.4 Warning strips on the used tape channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2.5 Warning label W206 on service socket X102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.2.6 Warning label W207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
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2.2.6.1 Warning label W207 on the axis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.2.6.2 Warning label W207 on the inrush current limiter . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.2.7 Warning label W208 "Laser class 2" on the PCB conveyor. . . . . . . . . . . . . . . . . . . . 32
2.2.8 Warning label W211 on the CEKON plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.2.9 Warning label W110 on the emergency stop buttons . . . . . . . . . . . . . . . . . . . . . . . . 34
2.2.10 "Head crash" information plate on the component cameras of the TwinHead . . . . 35
2.3 Laser classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2.3.1 Laser class 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3.1.1 Classification of the whole machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3.1.2 Classification of the camera systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3.2 Laser class 1M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3.3 Laser class 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.4 Safety instructions for transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.5 Safety instructions for operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2.5.1 Safety instructions for closing the protective covers . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.5.2 Safety instructions for the hinged covers over the PCB conveyor. . . . . . . . . . . . . . . 39
2.5.3 Safety instructions for processing capacitors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .based on powdered metal 39
2.5.4 Safety instructions for removing nozzles from Collect&Place heads. . . . . . . . . . . . . 41
2.5.5 Safety instructions for manually moving the Z axis at the TwinHead . . . . . . . . . . . . 42
2.5.6 Safety instructions for the TwinHead component cameras during a
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . placement head change 43
2.5.7 Safety instructions for docking the component trolley in or out . . . . . . . . . . . . . . . . . 44
2.5.8 Safety instructions for moving the component trolley . . . . . . . . . . . . . . . . . . . . . . . . 45
2.6 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

2.6.1 Protective covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.6.2 Switches and buttons on the placement machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.6.2.1 Position of switches and buttons on the placement machine . . . . . . . . . . . . . . . . . 48
2.6.2.2 Position of protective switches on the placement machine . . . . . . . . . . . . . . . . . . 50
2.6.2.3 Description of the functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.6.3 Position of protective contactor combination and service socket . . . . . . . . . . . . . . . 53
2.6.4 EMERGENCY STOP loops and signaling circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.6.4.1 Structure of the emergency stop loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.6.4.2 Structure of the signaling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2.6.4.3 Description of the functions of the emergency stop loops . . . . . . . . . . . . . . . . . . . 56
2.6.5 Hand guard at the component trolley locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.7 Residual voltages and discharge times in the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

2.7.1 Operating voltages, residual voltages and discharge times after pressing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . the emergency stop button 60
2.7.2 Residual voltages and discharge times after switching off at the main switch . . . . . 61
2.8 Disabling the compressed air supply and discharging the pressure . . . . . . . . . . . . . . . . . . . . . 61
2.9 Energy state of the machine after switching off at the main power switch . . . . . . . . . . . . . . . . 63
2.9.1 Placement system switched off at the main switch, but still connected .... . . . . . . . . 66
2.9.2 Placement system switched off at the main power switch and disconnected ... . . . . 70
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2.9.3 Compressed air conditions in the machine after switching off at the
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .main power switch 70
2.10 Lock out and tag out procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

2.10.1 Purpose and scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.10.2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.10.3 Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.10.4 Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.10.5 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.10.6 Review. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
2.11 ESD guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

2.11.1 What does ESD mean? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.11.2 Important measures to protect against static charging . . . . . . . . . . . . . . . . . . . . . . 75
2.11.3 Handling ESD modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.11.4 Measurements and modifications to ESD modules. . . . . . . . . . . . . . . . . . . . . . . . . 76
2.11.5 Dispatching ESD modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.2 The SIPLACE Axis Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3.2.1 Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3 Axis Test Box (former version) and Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4 Track Signal Tester HS / HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.5 Belt Tension Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.6 SIPLACE Compressed Air Tester. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.7 Feeder Location Test Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.8 Calibration Tool for the Collect & Place Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.9 Gauge for Z-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.10 Calibration Tool HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.11 Calibration Nozzle Twin Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4 Overview Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.1 Position of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.2 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

4.2.1 Supply Voltages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
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4.3 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.4 Axis Unit HF machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

4.4.1 Axis Units HF/3 machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4.4.1.1 Axis Unit Placement Area 1 HF/3 machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4.4.1.2 Axis Unit Placement Area 2 HF/3 machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.4.1.3 Axis Card A363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.5 Measuring Voltages of the Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

4.5.1 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4.5.2 Necessary Equipment and Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.5.3 Measurement Preparation of Power Supply Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.5.4 Measuring Voltages on the Front Side of the Power Supply Unit . . . . . . . . . . . . . . . 99
4.5.5 Measuring Voltages on Rectifiers V1 to V70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4.5.6 Measuring Voltages on Transformer T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.5.6.1 Primary of Transformer T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.5.7 Measuring Voltages on Transformer T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4.5.7.1 Primary of Transformer T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4.5.7.2 Secondary of Transformer T2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.5.8 Voltages at Mains filter and Capacitor C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.5.9 Connector Panel of the Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
4.5.9.1 Checking the inrush current limitation jumpers. . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5 Modular Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.1 Adjusting the modular conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

5.1.1 Belt tension adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.1.1.1 Settings for the belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
5.1.2 Setting the fixed conveyor rail for HF (single and dual conveyor) . . . . . . . . . . . . . . 114
5.1.2.1 Flexible Dual Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
5.1.2.2 Wide Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
5.1.2.3 Single Conveyor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
5.1.3 Checking the limit switch position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
5.1.3.1 Adjusting the limit switch for the driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
5.1.4 Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5.1.4.1 Setting the BERO on the driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5.1.4.2 Setting the pneumatic cylinder BERO on the driver . . . . . . . . . . . . . . . . . . . . . . . 120
5.1.5 Setting and checking the laser light barrier for the stopper position . . . . . . . . . . . . 120
5.1.6 Setting the light barrier in the placement area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
5.1.7 Setting the light barrier in the input,- intermediate- and output conveyer . . . . . . . . 123
5.1.8 Lifting table functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.1.8.1 Setting the lifting table damping unit (00358684-05) . . . . . . . . . . . . . . . . . . . . . . 125
5.1.8.2 Adjust the velocity of the lifting tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5.1.9 Checks after mechanical work on the conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.2 Conveyor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

5.2.1 TSP 301 transport control for HF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5.2.2 Transport control board TSP 301 with Siemens interface(Option) . . . . . . . . . . . . . 131
5.2.3 LED display on the TSP 301 conveyor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
5.2.3.1 Assignment table: LEDs on the TSP 301 conveyor control . . . . . . . . . . . . . . . . . 133
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5.2.3.2 Siemens/SMEMA TSP 301 interface description . . . . . . . . . . . . . . . . . . . . . . . . . 136
6 Gantries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.1 Track Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

6.1.1 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.1.3 Analog Track Signals, Gantry Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
6.1.3.1 Measurement Setup of Analog Track Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
6.1.3.2 Oscilloscope Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.1.3.3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.1.4 Analoge Zero Pulse of the Gantry Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6.1.4.1 Measuring Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6.1.5 Measurement of Track signals of X-Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
6.1.6 Measuring Track Signals of the Y-Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.1.6.1 Measurement Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.1.6.3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.2 Mechanical Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

6.2.1 Proximity Switch X- / Y- Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.3 Settings and Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

6.3.1 Jumper settings on head interface board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.3.1.1 DIP-Schalter on the vision board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.4 Checking the Dynamics of the X- and Y-Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

6.4.1 Equipment and Test Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6.4.2 Servo Boards, Gantry Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
6.4.3 Measurement setup for checking axis dynamics. . . . . . . . . . . . . . . . . . . . . . . . . . . 152
6.4.3.1 Measurement setup (with axis test box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
6.4.3.2 Measurement Setup with SIPLACE Axis Tester (SAT) . . . . . . . . . . . . . . . . . . . . 153
6.4.4 Checking the Axis Dynamics of the X-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
6.4.4.1 General Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
6.4.5 Y-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
6.4.5.1 General Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
6.4.5.2 Oscilloscope Display for Y-gantry with C&P Kopf . . . . . . . . . . . . . . . . . . . . . . . . 159
6.4.5.3 Oscilloscope Display for Y-gantry with Twin Head . . . . . . . . . . . . . . . . . . . . . . . . 160
6.4.5.4 Traverse Paths and Positioning Times of X-Gantry . . . . . . . . . . . . . . . . . . . . . . . 161
6.4.5.5 Traverse Paths and Positioning Times of Y-Gantry . . . . . . . . . . . . . . . . . . . . . . . 161
6.5 Anti - Crash Board SIPLACE HF and HF/3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

6.5.1 Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.5.2 Calibration of the Anti - Crash Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
6.5.3 Adjustment of Distance Sensor Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
6.5.4 Calibration of the Anti - Crash Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
6.5.5 Function Control of the Distance Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
6.5.5.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
6.5.5.2 Testing Placement Area I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
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07/2004 US Edition
6.5.6 Functions Control of the Anti - Crash Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

6.5.6.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
6.5.6.2 Test of the Proximity Switches on the Gantry. . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7 Collect & Place Head DLM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
7.1 Testing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
7.2 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

7.2.1 Description of the switches and PCB boards on the C&P head . . . . . . . . . . . . . . . 168
7.2.1.1 Head interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
7.2.1.2 Vision board (analog) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
7.2.1.3 CAN Processorboard 16 Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
7.2.1.4 Head adapter for 6/12 C&P head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
7.2.1.5 Stepping motor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.2.1.6 CAN Processor board 8 Bit 80C515C on the head adapter C&P. . . . . . . . . . . . . 173
7.2.1.7 Switch position on the head board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
7.2.1.8 Status "7 Segment display" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
7.2.1.9 SP_12 Digital intermediate distribution board (00330648-05) . . . . . . . . . . . . . . . 176
7.2.2 Overview Adjustments on the DLM 2 C&P head . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
7.2.3 Removal of star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
7.2.3.1 Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
7.2.3.2 Dismantling the placement star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
7.2.3.3 Fitting the star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
7.2.3.4 Adjusting the star with respect to the star's magnetic neutral position. . . . . . . . . 181
7.2.4 Setting star axis resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
7.2.5 Setup of the Digital Rotary Transducer of the DP - Axis . . . . . . . . . . . . . . . . . . . . . 183
7.2.6 Belt tension Z-axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
7.2.7 Adjusting the Stop for the Z-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.2.7.1 Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.2.7.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.2.7.3 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
7.2.8 Light Barrier, Bottom Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
7.2.9 Determination of Zero Point Correction Star-Axis C&P Head . . . . . . . . . . . . . . . . . 188
7.2.10 Adjustment of mechanical Position of Valve Drives. . . . . . . . . . . . . . . . . . . . . . . . 189
7.2.11 Air Pressure Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
7.2.11.1 Tools and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
7.2.11.2 Adjustment of Air Pressure Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
7.2.11.3 Adjustments of Air Pressure Values with the Compressed Air Testing Device . 191
7.2.12 Other Mechanical Adjustments on the Star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
7.3 Digital Track Signals of the Head Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

7.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
7.3.1.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
7.4 Checking the Dynamics of the Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

7.4.1 Tools and Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
7.4.2 Positioning times for C&P 12 DLM2 head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
7.4.3 Positioning times for C&P 6 DLM2 head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
7.4.4 Servo Boards Head Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
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07/2004 US Edition
7.4.5 Measurement Setup for Axes Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

7.4.5.1 Measurement Setup (with axis testbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
7.4.5.2 Measurement Setup with SIPLACE Axis Tester (SAT) . . . . . . . . . . . . . . . . . . . . 200
7.4.6 Star Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
7.4.6.3 Checking the Dynamics of the Star Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
7.4.7 Z-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
7.4.7.2 Z-axis in free space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
7.4.7.3 Z-axis in Positioning Mode Lightbarrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
7.4.8 DP - Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
7.4.8.2 Check of the Dynamics of the DP-axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
8 Twin-Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
8.1 Electrical Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

8.1.1 Description of the switches and boards on the TWIN-Head. . . . . . . . . . . . . . . . . . 213
8.1.1.1 Head interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
8.1.1.2 Vision board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
8.1.1.3 CAN Processorboard 16 Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
8.1.1.4 Head adapter Twin Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
8.1.1.5 TWIN-Head main board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
8.1.1.6 Vision control board "IC camera" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
8.2 Basics of Twin Head Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

8.2.1 Initial Set-Up or Replacement of a P&P Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
8.2.2 Zero-Point-Correction (ZPC) D-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
8.2.2.1 Manual Calculation of the ZPC for D-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
8.2.3 Zero Point Correction of the Z-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
8.2.4 Parameter of the Z-Axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
8.2.5 Calibrating the Twin Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
8.2.6 Calibrate the Nozzle Changer of the Twin Head . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
8.3 Adjustment of the vacuum control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

8.3.1 Zero calibration for vacuum control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
8.3.1.1 Check the pressure tightness of the vacuum system . . . . . . . . . . . . . . . . . . . . . . 229
8.3.1.2 Check the "forced air" pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
8.3.1.3 Calibrate closed vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
8.4 Checking Axis Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

8.4.0.1 Overview of positioning time for the Twin head . . . . . . . . . . . . . . . . . . . . . . . . . . 231
8.4.1 Measurement setup (with axis test box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
8.4.2 Measurement Setup with SIPLACE Axis Tester (SAT) . . . . . . . . . . . . . . . . . . . . . . 233
8.4.3 Oscilloscope Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
8.4.4 Z- Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
8.4.4.2 Check the function of the force sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
8.4.5 D- Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
8.4.5.2 D-Axis - continuous run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
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07/2004 US Edition
9 Further Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
9.1 Tape Cutter Unit - Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
9.2 Settings on Sub- and Main-Distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

9.2.1 DIP-Switches on CAN I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
9.2.2 DIP-Switches on Vision Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
9.3 Docking unit of Changeover Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
10
Adjustment Instructions SIPLACE HF-Series 1 Introduction
07/2004 US Edition 1.1 General
1 Introduction
1.1 General
1.1.1 Overview
These adjustment instructions provide a manual and reference work for adjustments of the
SIPLACE HF placement system. The header of each chapter indicates the release applying to
these instructions. 1
Should you have any questions concerning these instructions or should you require further
information on a particular topic, please, contact your local Siemens dealer or write to us directly
at: 1
SIEMENS AG
Rupert - Mayer - Str. 44
D-81359 Munich 1
1.1.2 SIPLACE on the World Wide Web (WWW)
Please, visit our SIPLACE home page at http://www.siplace.com. 1

All the information is available in German and English. 1
11
1 Introduction Adjustment Instructions SIPLACE HF-Series
1.1 General 07/2004 US Edition
fig 1.1 - 1 SIPLACE Homepage
The various headings contain information on 1
– our products,
– our services,
– contacts, etc.
Registered customers are welcome to utilize the SIPLACE User Group and call up special
information on our placement systems, such as 1
– technical documentation,
– technical information,
– spare parts lists, etc.
To register for the User Group simply: 1
Æ click on the ‘Register Now User Group’ button,

Æ complete the registration form and mail it to us.
In return , you will soon receive authorized access with USER ID and password. 1
12
Adjustment Instructions SIPLACE HF-Series 1 Introduction
07/2004 US Edition 1.2 Structure of the Instruction Manual
1.2 Structure of the Instruction Manual
WARNING
A thorough knowledge of the relevant part of this instruction manual is required before carrying
out any work on the system. All work must be performed by appropriately trained and qualified
personnel.
All warning, caution and danger notes MUST be observed. 1
DANGER
The placement system is supplied with high voltage. This means that some parts of the system
carry potentially lethal voltages - even when switched off at the main switch. You must always turn
off the main switch and separate the system from the power supply BEFORE you start any work
on the electrical system.
Incorrect handling of the placement system may result in death, severe injury and / or consider-
able damage to the equipment. 1
NOTE
The content of this instruction manual is not part of or intended to modify a previous or existing
agreement, undertaking or legal relationship. Any undertakings entered into by Siemens AG result
from the purchase contract, which also contains complete and generally applicable guarantees.
Such contractual guarantee provisions are neither extended nor restricted by the information
given in this instruction manual. 1
1.3 Revision index
Manual / Item No. Ausgabe
First edition Adjustment instructions 00193979-01 05/2004
from machines A-001 onward Adjustment instructions 00193979-02 07/2004
13
1 Introduction Adjustment Instructions SIPLACE HF-Series
1.4 Abbreviations 07/2004 US Edition
1.4 Abbreviations
CO 1 Component 1
C&P 1 Collect&Place 1
C&P12 1 Collect&Place head with 12 segments 1
C&P6 1 Collect&Place head with 6 segments 1
DCA 1 Direct Chip Attach 1
FC 1 Flip chip 1
WT 1 Waffle-pack tray 1
WTC 1 Waffle-pack tray carrier 1
GND 1 Ground 1
IC 1 Integrated circuit 1
PCB 1 Printed circuit board 1
MTC 1 Matrix tray changers 1
P&P 1 Pick&Place 1
TH 1 Twin Head 1
1
14
Adjustment Instructions SIPLACE HF-Series 2 Operational safety
07/2004 US Edition 2.1 Safety instructions
2 Operational safety
2.1 Safety instructions
2.1.1 Conventions for the use of hazard symbols
This User Manual contains notes that must be observed to guarantee your personal safety and to
avoid damage to equipment. These notes are highlighted by warning triangles and are indicated
as follows according to the level of risk:
DANGER or
as used in this User Manual means that death, severe injury or considerable damage to equip-
ment will occur if the danger instructions are not followed.
WARNING or
as used in this User Manual means that death, severe injury or considerable damage to equip-
ment may occur if the warning instructions are not followed.
CAUTION or
as used in this User Manual means that slight injury or damage to equipment may occur if the cau-
tion instructions are not followed.
NOTE
as used in this User Manual provides information on the product or indicates a part of the User
Manual that requires particular attention.
2.1.2 Qualified personnel
Qualified or adequately trained personnel means that these people are familiar with the setting up,
operation and preventive maintenance of automatic placement systems and add-on devices and
are suitably qualified, e.g.
– have been trained, instructed or authorized to switch on and off, isolate, earth and identify elec-
trical circuits and system components in accordance with normal safety standards.
– have been trained or instructed in the upkeep and use of appropriate safety equipment in ac-
cordance with normal safety standards.
– have received first aid training.
15
2 Operational safety Adjustment Instructions SIPLACE HF-Series
2.1 Safety instructions 07/2004 US Edition
2.1.3 Use as prescribed
The product must only be used for its intended purposes as described in the catalogs and techni-
cal descriptions, namely the placement of SMD components, and only with the third-party equip-
ment and components recommended or permitted by SIEMENS L&A. Use for a different or
extended purpose is not prescribed.
If the product is not used as prescribed, SIEMENS accepts no liability for any damage that may
occur and does not guarantee that the components will work properly and without problems.
Use as prescribed also includes compliance with all the instructions in the user manual.
For the product to operate correctly and reliably, it must have been transported, stored, erected
and assembled correctly and must be operated and maintained with care.
2.1.4 Failure to use as prescribed
Failure to use the product as prescribed can result in both danger to life and limb and material
damage. For this reason any use that is not prescribed is not allowed. If the product is not used
as prescribed, SIEMENS accepts no liability for any damage that may occur and does not guar-
antee that the components will work properly and without problems.
Failure to use the placement machine as prescribed includes, for example

– operation of the placement machine with safety equipment deactivated or removed.
– placement of components that do not meet the permitted specification.
– use of component feeders that have not been approved.
– use of unauthorized accessories and additional modules.
– use of the placement machine by unqualified personnel.
– operation of the placement machine without the hand guard (dummy feeder) if not every loca-
tion is occupied with a feeder or if a waffle-pack tray (manual tray) is used.
– unclear allocation of electrical connecting cables to each placement machine and the installed
options (e.g. MTC, productivity lift, vacuum pump).
– if there are two or more people standing at a component trolley location at the same time during
the retrofit.
16
2.1.5 Important notes on operational safety
The following points MUST be observed in order to maintain operational safety:
2.1.5.1 General
Æ The operational safety of SMD automatic placement systems can be guaranteed only if the
system is used as prescribed and in accordance with the instructions in the User/Service Man-
uals.
Æ Always follow any safety regulations specific to your country.
Æ Make sure that the warning labels are always clearly identifiable and always easily readable.
Æ Replace any damaged warning or notice labels. Replace any labels that are missing.
Æ The machine key for releasing the covers on the machine must be kept in a safe place where
it is only accessible to qualified personnel.
PLEASE NOTE
The machine owner, and only the machine owner, is responsible for the safekeeping of the
machine key and for ensuring that it is handed over to authorized persons. 2
Æ If it is necessary to work on the machine and you do not have adequately trained personnel
within your operation, always call in a SIEMENS service engineer. SIEMENS will not accept
liability for any damage or consequential damage that is the result of incorrect work.
Æ If particularly hazardous situations are identified while the machine is in use, the machine
owner must immediately notify the manufacturer in writing so that appropriate action can be
taken to reduce the potential danger.
WARNING
In spite of all the safety precautions taken by the manufacturer, failure to use the system as pre-
scribed can result in severe physical injury (e.g. from the moving gantry or lifting table) and/or con-
siderable damage to equipment. For the machine to be safe, it must be used correctly by qualified
personnel and all warnings must be observed. Some work on the machine (e.g. setting up) re-
quires training that goes beyond the scope of this Manual. 2
17
2.1.5.2 Safety of operators and other persons
Æ Machine operators must only carry out work for which they have been adequately trained and
with which they are totally familiar.
Æ NEVER open one of the protective covers if you are not totally familiar with the use and func-
tioning of the machine! Do not open the protective covers during operation unless you are told
to do so in this Manual or in the station software dialog.
Æ NEVER place your head or arms in the gantry and lifting table traveling range while the station
is switched on!
Æ For your own safety, wear work clothes that conform to the guidelines of the professional as-
sociation, i.e. no wide sleeves etc.
Æ Reduce the risks by not wearing scarves, chains or ties at your work post.
Æ People with long hair must wear a protective head covering.
WARNING 2
The system is electrically driven. When electrical devices are in use, certain parts carry dangerous
voltage levels.
Æ Switch off at the main switch and disconnect the placement system from the power supply be-
fore carrying out any work on live components.
Æ Lock the systems as described in Section 2.10, page 70.
There is a risk of death, severe injury and/or considerable damage to equipment if these instruc-
tions are not followed.
2.1.5.3 Safety of plant and equipment
Æ Never make changes, however minor, unless you are totally aware of the effect they will have
on the overall functioning of the system.
Æ The stations must always be set up, retooled and maintained by appropriately trained person-
nel.
Æ Only use SIEMENS original spare parts and authorized accessories. The use of other parts will
affect safety and will invalidate the liability for any consequential damage.
Æ Do not make modifications to the safety equipment. In particular, NEVER deactivate circuit-
breakers or remove safety devices.
18
2.1.6 Safety instructions for laser units
Permission to operate components that are classified as lasers is withdrawn if
– mechanical damage to the unit is observed, or
– any work is done on the mechanical or electrical parts of the unit.

Even damaged or missing screw locking paint on laser components (e.g. cover plates, fas-
teners, adjusting potentiometer) counts as work.
– Only SIEMENS service engineers, or the machine owner's service engineers who have
been trained by SIEMENS are allowed to replace laser components.
– Repairs to laser units are carried out at the SIEMENS factory exclusively.
2.1.7 Safety instructions on permanent magnets
Powerful permanent magnets are used for the linear motors of the X and Y axes.
DANGER OF DEATH
POWERFUL PERMANENT MAGNETIC FIELDS INSIDE THE MACHINE 2
The life of persons with passive or active implants such as pacemakers, defibrillators, insulin
pumps etc. is put at risk inside the machine if protective covers are opened.
CAUTION
POWERFUL PERMANENT MAGNETIC FIELDS 2
There is a risk that the powerful magnetic fields could corrupt data on data media or credit cards
and check cards.
19
2.1.8 Important notes on environmentally-friendly disposal of materials

and components
SIPLACE systems are manufactured using only materials and parts that can be easily separated
and disposed of in an environmentally-friendly way. Hazardous materials are not necessary for the
installation, dismantling or operation of the system.
PLEASE NOTE 2
The owner of the system has sole responsibility for the proper environmentally-friendly disposal
of machines, working materials, consumables and wear parts.
Æ Please observe your national statutory provisions for waste disposal and environmental pro-
tection.
20
07/2004 US Edition 2.2 Warning labels
2.2 Warning labels
2.2.1 Warning labels W201, W203 and W204 on the machine

The warning labels are made from soft PVC film, and are abrasion-proof, light-fast and resistant
to water and weathering. Their design meets the requirements of ISO 3864-2 and ANSI Z535.4.
Fig. 2.2 - 1 Warning labels W201, W203 and W204 on the placement system - part 1
Pos. W201, item no. 03009338-01

Pos. W203, item no. 03009342-01
Pos. W204, item no. 03009343-01
21
2.2 Warning labels 07/2004 US Edition
Fig. 2.2 - 2 Warning labels W203 and W204 on the placement system - part 2
Pos. W203, item no. 03009342-01

Pos. W204, item no. 03009343-01
WARNING 2
– Do not use abrasive cleaners or solvents for cleaning warning labels.
– Replace any damaged or illegible warning labels.
22
2.2.1.1 Warning label W201

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
SAFE OPERATION OF THE MACHINE
Safe operation of the machine depends absolutely on

the operator being familiar with the user manual and
safety instructions and putting them into effect.
Pos. W201 in Fig. 2.2 - 1, item no. 03009338-01 (number per placement system:1

2
2
2
2
DANGER OF CRUSHING!
Reaching in here can lead to injuries to the arms

and hands.
Do not reach into the machine while it is running
Pos. W203 in Fig. 2.2 - 1, item no. 03009342-01 (number per placement system:4)

2
2
2
2
DANGER OF CRUSHING!
Reaching in here can lead to injuries to the arms

and hands.
Do not reach into the machine while it is running
Pos. W204 in Fig. 2.2 - 1, item no. 03009343-01 (number per placement system: 8)
23
2.2.2 Warning label W202 on the gantries
Fig. 2.2 - 3 Warning label W202 on the gantries
Pos. W202, item no. 03009341-01
24
Pos. W202 in Fig. 2.2 - 3, item no. 03009341-01 (number per HF placement system: 6, HF/3
placement system: 7)
WARNING 2
Powerful permanent magnetic fields inside the machine
DANGER 2
Risk of death for persons with active implants (e.g. pacemakers, insulin pumps, defibrillators).
2
WARNING
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
Do not reach into the machine or bend towards it when the protective covers are open.
Do not bring any metal objects into the area.
25
2.2.3 Warning label W205 on the tape cutter
2
2
2
2
2
2
2
2
RISK OF CUTTING!
Danger of cutting is present even when the machine is

switched off
2.2.3.1 Warning label W205 on the top

2
Fig. 2.2 - 4 Warning label W205 on the top of the tape cutter
WARNING 2
If you wish to do work on the tape cutter, you must disconnect the machine from the mains supply
and the compressed air supply.
Wait until the operating pressure has dropped to 0 MPa.
Wear robust protective gloves when working on the tape cutter. 2
26
2.2.3.2 Warning label W205 on the bottom

2
Fig. 2.2 - 5 Warning label W205 on the bottom of the tape cutter
2.2.3.3 Warning label W205 on the used tape chute

2
Fig. 2.2 - 6 Warning label W205 on the waste tape chute
27
2.2.4 Warning strips on the used tape channel
Fig. 2.2 - 7 Warning strips on the used tape channel
WARNING 2
Never reach into the opening in the used tape channel.
28
2.2.5 Warning label W206 on service socket X102
DANGEROUS VOLTAGES!
The labeled parts are still live when the main power switch is off.
Disconnect the machine from the mains before servicing it.
NAFTA region: RISK OF ELECTRIC SHOCK OR BURN!
Fig. 2.2 - 8 Warning label W206 on service socket X102
Pos. W206, item no. 03009345-01
29
2.2.6 Warning label W207
2
2
MAIN POWER VOLTAGE!
Switch off the main power switch and wait 30 seconds until the
capacitors have discharged.
NAFTA region: RISK OF ELECTRIC SHOCK OR BURN!
Pos. W207, item no. 03009346-01 (number per placement system: 2 for the HF, 3 for the HF/3)
2.2.6.1 Warning label W207 on the axis unit

2
Fig. 2.2 - 9 Warning label W207 on the axis unit Macrolon panel
Pos. W207, item no. 03009346-01
30
2.2.6.2 Warning label W207 on the inrush current limiter

2
PCB2
PCB1
Fig. 2.2 - 10 Warning label W207 on the inrush current limiter
Pos. W207, item no. 03009346-01

PCB1 Board, inrush current limiter - transformer
PCB2 Board, inrush current limiter - servo unit
31
2.2.7 Warning label W208 "Laser class 2" on the PCB conveyor
LASER RADIATION!
Do not look into beam
Laser class 2
Warning label W208 "Laser class 2" on the PCB conveyor, item no. 03009347-01 (number per
placement system: 4 for the dual conveyor, 2 for the single conveyor)
2
Fig. 2.2 - 11 Warning label W208 "Laser class 2" on the PCB conveyor
32
2.2.8 Warning label W211 on the CEKON plug

2
2
RESIDUAL VOLTAGE!
Wait 30 seconds after disconnecting the main power plug from the mains to
allow any residual voltages to dissipate.
NAFTA region: Hazardous Voltage
Residual power at plug prongs and wire ends will cause death or serious
injury. Avoid contact with power plug and/or wire ends for 30 seconds
Pos. W 211 (number per placement system: 1)
Fig. 2.2 - 12 Warning label W211 on the CEKON plug
Pos. W211, item no. 03009351-01
33
2.2.9 Warning label W110 on the emergency stop buttons
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
For Australia, Canada, Mexico and USA, warn-

ing label W110 is affixed to the extension kit in-
stead of the yellow ring on the emergency stop
buttons.
Warning label W110, item no. 03009349-01 (number per placement system: 2)
2
Fig. 2.2 - 13 Warning label W110 on the emergency stop buttons

2
Pos. W110, item no. 03009349-01
34
2.2.10 "Head crash" information plate on the component cameras of the TwinHead
WARNING RISK OF HEAD CRASH 2

When the placement head is changed from the TwinHead to the
Collect&Place head, the TwinHead's component vision cameras
(stationary, P&P, type 22, 50 x 40, and type 20, 8 x 8) must be
removed, otherwise the Collect&Place head will collide with the
"Head crash" information plate, item no. 03015392-02

(number per placement system: 2 for the HF/3, 4 for the HF)
2
Fig. 2.2 - 14 "Head crash" information plate on the component cameras of the TwinHead
(1) Head crash information plate on the component cameras of the TwinHead
35
2.3 Laser classification 07/2004 US Edition
2.3 Laser classification
2.3.1 Laser class 1
2.3.1.1 Classification of the whole machine

2
All installed camera systems and the whole machine when ready
for operation are assigned to laser class 1.
The laser classes are determined according to DIN EN 60825-

1:2001
PLEASE NOTE: 2
Modules in laser classes 1 and 1M are not identified.
2.3.1.2 Classification of the camera systems

2
The following camera systems are assigned to laser class 1:
– Multicolor PCB camera (type 18)
– Component vision camera for the SIPLACE TwinHead

Stationary component vision camera P&P (type 22) 50 x 40
Stationary component vision camera P&P (type 20) 8 x 8
2.3.2 Laser class 1M
Do not look directly at this with optical instruments!

2
The following camera systems are assigned to laser class 1M:
– 24 x 24 component camera on the 12-segment Collect&Place head
– 39 x 39 component camera on the 6-segment Collect&Place head
– 16 x 16 DCA camera on the 6-segment or 12-segment Collect&Place head
36
07/2004 US Edition 2.4 Safety instructions for transporting the machine
2.3.3 Laser class 2
The following modules are assigned to laser class 2:
– Laser light barrier, placement area 1 in the PCB conveyor
– Laser light barrier, placement area 2 in the PCB conveyor
– PCB barcode scanner

2
Laser radiation
Do not look into beam!
2.4 Safety instructions for transporting the machine

2
Use a fork-lift truck with the following specification to carry the machine:
Fork length: min. 1800 mm

Carrying power: min. 6000 kg
Clear width between forks: min. 350 mm 2
WARNING
RISK OF TIPPING 2
If the required specification cannot be applied to the fork-lift, there is a risk that the fork-lift will tip
over when carrying the placement machine.
Transporting the placement machine is described in chapter 4, section 4.3, page 156.
37
2.5 Safety instructions for operating the machine 07/2004 US Edition
2.5 Safety instructions for operating the machine
2.5.1 Safety instructions for closing the protective covers
To prevent any risk of injury when the protective covers on automatic placement machines are
closed, the owner must instruct his operators to use the protective covers exactly as specified in
the following instructions.
CAUTION
RISK OF CRUSHING HANDS
IF THE PROTECTIVE COVERS ARE NOT CLOSED CORRECTLY 2
Fig. 2.5 - 1 Safety instructions for closing the protective covers
(1) Protective covers

(2) Grab handles
(3) Cover flaps over the PCB conveyor
Æ Always hold the grab handles when opening or closing the protective covers.
Æ When you close the covers, make sure that there is no-one else in the cover swiveling range.
38
07/2004 US Edition 2.5 Safety instructions for operating the machine
2.5.2 Safety instructions for the hinged covers over the PCB conveyor
For safety reasons, the covers (item 3 in Fig. 2.5 - 1) are bolted to the extension kits using retaining
brackets so that they cannot be opened.
WARNING
DANGER OF CRUSHING 2
While the placement machine is in use, the hinged covers (item 3 in Fig. 2.5 - 1) over the PCB
conveyor on the input and output sides are bolted to the extension kits using the retaining brack-
ets to prevent anyone reaching inside the machine.
2.5.3 Safety instructions for processing capacitors

based on powdered metal
There is a risk associated with processing capacitors based on powdered metal (e.g. tantalum).
The risk is that
– an exothermic reaction, i.e. a sudden buildup of heat, may occur, if these components are dam-
aged. If the ambient conditions are unfavorable, and depending on the capacitance, this
buildup of heat can cause damage.
– This effect can occur when these components are cut.
Please contact your suppliers to clarify whether the components that you handle are affected.
In extremely rare cases, this risk can occur in the tape cutter of SIPLACE machines, with the re-
mote possibility of causing a smoldering fire in the waste tape.
The ambient conditions are unfavorable if:
(1) The components remain on the tape while the set tape cycle is checked (since the operator
can cycle the feeder onward without removing components during this check).
(2) The components remain on the tape, e.g. due to a tear in the cover foil.
(3) The components remain on the tape, and the components or tape do not conform to the spec-
ification, thus increasing the pickup error rate.
Please follow the instructions given below to minimize the risk when placing capacitors based on
powdered metal.
(1) If the component tape is cycled onward manually, the operator must remove any components
remaining in the tape pocket.
(2) If the cover foil tears, the operator must remove any components remaining on the tape.
(3) The waste tape container must be emptied regularly (recommended interval: every hour)
The feeders are labeled as shown below:
39
CAUTION
To avoid the risk, it is essential to use only feeders that have been approved for placing such com-
ponents, namely:
for model C/D item no.: 00141118-01
for model E item no.: 00141117-01 2
WARNING 2
Æ Check and empty the waste tape container every hour.
Æ Only empty the waste tape container into suitable collection containers because of the risk of
fire. These containers must not be set up inside buildings.
40
2.5.4 Safety instructions for removing nozzles from Collect&Place heads
CAUTION
RISK OF INJURY TO FINGERS BY SHARP NOZZLES 2
Be careful with your fingers when removing nozzles from their sleeves on Collect&Place heads
at the pick-up / placement position (item 2 in Fig. 2.5 - 2).
The procedure for removing nozzles manually from the sleeve is as follows:
Æ Pace the sleeve from which the nozzle is to be removed to the removal point (item 1).
Æ Remove the nozzle from the sleeve here.
2
Fig. 2.5 - 2 Position of the sleeve during a manual nozzle change

2
(1) Removal position for sleeves and nozzles

(2) Pick-up and placement position
41
2.5.5 Safety instructions for manually moving the Z axis at the TwinHead
CAUTION
RISK OF CRUSHING AT THE TWINHEAD 2
NEVER move the Z axis down with your hand at the buffer of the return unit. The powerful spring
force of the cylinder creates a risk of injury to your fingers due to the buffer springing back. The
same applies inside the TwinHead when the piston rod springs back into its starting position.
Fig. 2.5 - 3 Risk of crushing from the return unit on the TwinHead
2
(1) Return unit, compressed air cylinder

(2) Piston rod
(3) Buffer of the return unit
(A)Risk of crushing to fingers
42
2.5.6 Safety instructions for the TwinHead component cameras during a

placement head change
WARNING 2
When the placement head is changed from the TwinHead to the Collect&Place head, the Twin-
Head's component vision cameras (stationary, P&P, type 22, 50 x 40, and type 20, 8 x 8) must be
removed, otherwise the Collect&Place head will collide with the camera housings.
Fig. 2.5 - 4 Safety instructions for the TwinHead vision modules during a placement head change
2
(1) Assembly position, CO camera (stationary, P&P (type 22) 50 x 40), location 1 (HF)
(2) Assembly position, CO camera (stationary, P&P (type 20) 8 x 8), location 1 (HF)
(3) Assembly position, CO camera (stationary, P&P (type 22) 50 x 40), location 3 (HF and HF/3)
(4) Assembly position, CO camera (stationary, P&P (type 20) 8 x 8), location 3 (HF and HF/3)
43
2.5.7 Safety instructions for docking the component trolley in or out
WARNING
To prevent accidents (risk of crushing), the component trolley may only be docked in or out by
one person.
Fig. 2.5 - 5 Safety instructions for docking the component trolley in or out
2
(1) Buttons on the input and output sides

2
The safety concept for the component trolley change requires the operator to press a button (item
1) on the input or output side of the machine in order to dock the component trolley in or out. This
ensures that the operator is always standing to the side of the placement machine. In addition, the
component trolley can only be docked in if the protective covers are closed.
2
PLEASE NOTE 2
Shorten the component tapes on the front end of the feeder to approximately 3 cm before you
dock in the component trolley. The ends of the tape will then slide into the opening in the used
tape channel without manual assistance. This ensures that the operator no longer has to reach
44
into the danger area of the used tape channel.
2.5.8 Safety instructions for moving the component trolley
WARNING
To prevent accidents, ALWAYS follow the rules listed below when you move the component trol-
ley.
Æ Always hold the handles with both hands when you want to move the component trolley.
Æ Remember that a component trolley with the full complement of feeders can tip over sideways
or forward on gradients of 20° or more.
Æ Make sure that the surface on which the trolley is moved has a significantly smaller gradient.
Æ Be careful not to collide with obstacles. The trolley could tip forward if it is traveling fast enough.
45
2.6 Safety equipment 07/2004 US Edition
2.6 Safety equipment
2.6.1 Protective covers
Fig. 2.6 - 1 Protective covers

2
(1) Protective cover, short

(2) Protective cover, long
(3) Cover and hand guard on the input belt
(4) Cover and hand guard on the output conveyor
The traveling range of the gantries has four protective covers that can be swung upwards. There
are side screens to prevent access to the inside of the machine from the side. Access to the PCB
conveyor is protected by covers, which can be pivoted upwards, over the input and output belts
46
07/2004 US Edition 2.6 Safety equipment
and hand guards on both belts. For safety reasons, the covers are bolted to the extension kits us-
ing retaining brackets so that they cannot be opened.
Function 2
If one of the protective covers is lifted up, the power supply to the gantry axes is interrupted im-
mediately. The gantry axes stop moving. The message "Close cover" is displayed on the screen.
Æ Close the protective covers and press one of the Start buttons (Pos. 1 in Fig. 2.6 - 2) to continue
placement.
2
Fig. 2.6 - 2 Position of the Start buttons (white) on the machine
(1) Start button (white) on the machine
47
2.6.2 Switches and buttons on the placement machine
2.6.2.1 Position of switches and buttons on the placement machine

2
Fig. 2.6 - 3 Position of switches and buttons - View of the PCB output side
2
(1) Main power switch

(2) Stop button (black) on the operator panel on the power supply side
(3) Start button (white) on the operator panel on the power supply side
(4) Component counter on the operator panel on the power supply side
(5) Emergency stop button on the output side
(6) Start button (white) on the output side
(7) Stop button (white) on the output side
(8) Button (black) for docking the component trolley in or out, location 2
(T) PCB transport direction
48
Fig. 2.6 - 4 Position of switches and buttons - View of the PCB input side
2
(1) Emergency stop button on the input side

(2) Start button (white) on the input side
(3) Stop button (white) on the input side
(4) Start button (white) on the operator panel on the compressed air unit side
(5) Stop button (black) on the operator panel on the compressed air unit side
49
2.6.2.2 Position of protective switches on the placement machine

2
Fig. 2.6 - 5 Position of protective switches on the placement machine

2
(1) Protective cover switch, location 1

50
2.6.2.3 Description of the functions
Main power switch in the OFF position (see item 1 in Fig. 2.6 - 3) 2
The main power switch disconnects the three phases L1, L2, and L3 from the power supply.
WARNING
The following components still carry potentially lethal voltages even if the main power switch is
switched off:
– Cable connection terminals L1, L2, and L3 of the Q1 main power switch
– Mains filter Z1
– Service socket X102
– F1 automatic circuit breaker for the service socket
– The color of all individual wires, which still carry potentially lethal voltages even if the main
power switch is switched off, is brown.
Æ Death, serious injury or considerable damage may result if these automatic placement sys-
tems are handled incorrectly.
Æ Always follow the applicable accident prevention and DIN regulations (particularly DIN EN 60
204, part 1) and the applicable regulations in your own country.
Æ The safety door to the power supply must ONLY be opened by appropriately qualified and
trained personnel.
Main power switch in the ON position 2

After switching on the main power switch, the station computer and the machine controller will
start. All supply voltages, apart from the link voltages for the gantry axes (250 VDC) and the star
axes (145 VDC) are then available.
Stop button, black (items 2 and 7 in Fig. 2.6 - 3 and items 3 and 5 in Fig. 2.6 - 4) 2
These buttons are used to stop the placement system.
Start button, white (items 3 and 6 in Fig. 2.6 - 3 and items 2 and 4 in Fig. 2.6 - 4) 2
After switching on the main power switch you will be prompted to press the Start button in order
to start the placement system for placement jobs. The same prompt appears if you open the pro-
tective covers or the press the emergency stop button.
51
Component counter (item 4 in Fig. 2.6 - 3) 2

This displays the number of inserted components.
Emergency stop button, latching, with override protection to EN 418

(item 5 in Fig. 2.6 - 3 and item 1 in Fig. 2.6 - 4) 2
The emergency stop button is red and latches in the ON position when pressed. When you press
the emergency stop button the switching contact of the emergency stop circuit opens and the pro-
tective contactor combination (PCC K6) trips. The link voltage (250 VDC) for the gantry axes and
the link voltage (145 VDC) for the star axes is switched off. The servo amplifiers for the DP and Z
axes are still supplied with 40 VDC. The signaling contact of the emergency stop button closes
and the message "emergency stop pressed" appears on the screen. The following modules
– PCB conveyor
– PCB clamping
– Width adjustment
– PCB stopper and the
– used tape cutter
are deactivated.
PLEASE NOTE Placement is interrupted and can then either be continued or canceled once the
machine is working correctly again. 2
Button for docking the component trolley in or out 2

There are two buttons on the input and output sides of the machine for docking the component
trolley in or out.
– Button (Pos. 6 in Fig. 2.6 - 3) for docking the component trolley in or out at location 1
The component trolleys can only be docked in if the protective covers are closed.
Protective cover switches 1, 2, 3, and 4 (Pos. 1, 2, 3, and 4 in Fig. 2.6 - 4) 2

These switches check whether the protective covers are closed. When the covers are closed, the
emergency stop contact is closed and the signaling contact is open. If one of the covers is opened,
the emergency stop circuit opens and the signaling circuit closes. Some components are deacti-
vated or remain active (see Fig. 2.6 - 8, page 57).
52
2.6.3 Position of protective contactor combination and service socket
Fig. 2.6 - 6 Position of protective contactor combination and service socket

2
(1) Protective contactor combination

(2) Service socket
Protective contactor combination 3TK2806 (item 1 in Fig. 2.6 - 6) 2

The protective contactor combination is contained in the power supply unit. It is used to monitor
the emergency stop circuits and safety equipment.
53
There are three conditions that must be fulfilled in order to activate the protective contactor com-
bination:
– The "software enable" signal must have been sent.
– The emergency stop loop must be closed.
– The Start button must have been pressed.
On the front panel of the protective contactor combination, there are three green operating display
LEDs (see Fig. 2.6 - 7, page 55):
– The "Mains" LED indicates that voltage is present.
– The "Channel 1" and "Channel 2" LEDs light up if the Start button was pressed, the emergency
stop loop is closed and the signaling circuit is not signaling a fault status.
Service socket (item 2 in Fig. 2.6 - 6) 2

The service socket is contained in the power supply unit and is protected by the cover. It can only
be used if the placement system is connected to the main power supply via a 5-wire connection
(L1, L2, L3, N, and PE). If a 4-wire connection is used, e.g. without N, the socket cannot be used.
WARNING 2
Always follow the safety instructions concerning potentially lethal voltages - even when the
placement system is switched off. (See Section 2.1.5 from page 17 onwards.)
54
2.6.4 EMERGENCY STOP loops and signaling circuit
2.6.4.1 Structure of the emergency stop loops
The following contacts are connected in series and form the emergency stop loop:
– make contacts for the four protective cover switches
– make contacts for the two emergency stop buttons
– Make contacts for the feeder cover flaps (option)
– make contacts for the four component trolleys
– Channels of the SSK K6 protective contactor combination
With emergency stop loop 2, the CAN bus signal from the signaling circuit (see Section 2.6.4.2)
is supplied to channel 2 of the protective contactor combination SSK K6. If the emergency stop
loop is closed, and the signaling circuit is not signaling a malfunction, then the two green LEDs for
channels 1 and 2 light up, in addition to the green mains power check LED of the protective con-
tactor combination.
2
Fig. 2.6 - 7 Signal LED on the protective contactor combination
(1) Netz / Power

(2) Kanal 1 / Channel 1
(3) Kanal 2 / Channel 2
55
2.6.4.2 Structure of the signaling circuit
The six signaling contacts for the covers are connected in parallel and form the "cover signal" cir-
cuit. If one or more covers are opened, the contacts close, and the 24 V signal reaches the CAN
bus and signals that one of the covers is open.
The two signaling contacts for the EMERGENCY STOP buttons are connected in parallel and form
the "emergency stop push-button signal circuit". When an emergency stop button is pressed, a
24 V signal is sent to the CAN bus and signals that one of the emergency stop buttons has been
pressed. The four signaling contacts for the cover flaps over the push-buttons are connected in
parallel. They form the "Flap signal" circuit. If one or more cover flaps is raised, a 24 V signal is
applied to the CAN bus and signals that one of the cover flaps is not closed.
The four signaling contacts of the component trolley are polled individually. If a component trolley
is missing, it is located and displayed on the monitor. All 4 component trolleys must be docked in
to form the
"M-COTable" signal. The signal at the CAN bus input is then approx. 16V. If there is no component
trolley, the signal voltage is 0 V.
2.6.4.3 Description of the functions of the emergency stop loops
The following conditions must be fulfilled in order to start and operate the placement machine:
– all four component trolleys must be docked in and connected.

– all protective covers must be closed.
– both emergency stop buttons must be released.
– the cover flaps (option) over the feeders must be closed.
– the minimum operating pressure must have been reached.
– the "software enable" signal must be active. This ensures that the safety circuit is closed.
– the power supply must be sending 24 V to the Start buttons and the protective contactor com-
bination.
– If one of the Start buttons is now pressed, the protective contactor combination PCC K6 will
switch and activate the following components:
– 250 VDC link voltage for the servo amplifiers for the gantry axes
– 145 VDC link voltage for the star axes
– the axis unit receives a "Servo enable" signal for the servo amplifiers
– 34 VDC operating voltage is switched to the component trolleys.
– 24 VDC operating voltage is switched to the used tape cutters.
– the PCB conveyor control receives the enable signal for the PCB clamping, the PCB stop-
per and the lifting table control.
The machine is then ready for use.
56
Start button pressed
Compressed air
min. 0.5 MPa No
(5.0 bar)?
Yes
Yes
EMERGENCY STOP button
pressed?
No
Component Yes
trolley emerg. stop circuit
interrupted?
No
No Yes
Protective cover open ?
Yes Barrier No
activated on the user
interface?
2 2 2
Active Active Active

PCC*) Yes PCC*) No PCC*) No
Voltage Voltage Voltage

Y axis 250 VDC Y axis 0V Y axis 0V
X axis 250 VDC X axis 0V X axis 0V
Star axis 145 VDC Star axis 0 VDC Star axis 0 VDC
DP axis 40 VDC DP axis 40 VDC DP axis 40 VDC
Z axis 40 VDC Z axis 40 VDC Z axis 40 VDC
Active Active Active
PCB conveyor Yes PCB conveyor Yes PCB conveyor No
Lifting table Yes Lifting table No Lifting table No
PCB clamping Yes PCB clamping No PCB clamping No
Width adjustment Yes Width adjustment Yes Width adjustment No
Laser light barrier Yes Laser light barrier No Laser light barrier No
Used tape cutter Yes Used tape cutter No Used tape cutter No
CO trolley docking unit Yes CO trolley docking unit Yes CO trolley docking unit No
*) PCC protective contactor combination K6
Fig. 2.6 - 8 EMERGENCY STOP loops
57
2.6.5 Hand guard at the component trolley locations
WARNING 2
All locations must be equipped with feeders in order to guarantee operational reliability.
If there are not enough feeders available, unassigned locations should be fitted with a hand
guard (dummy feeder). When a waffle-pack tray (manual tray) is set up, the remaining locations
should again be protected with a hand guard.
Fig. 2.6 - 9 Hand guard for component trolleys

2
(1) Hand guard for 1 location item no. 00116961-01

(2) Hand guard for 6 to 10 locations item no. 00116962-01
(3) Hand guard for 11 to 20 locations item no. 00116963-01
58
07/2004 US Edition 2.7 Residual voltages and discharge times in the machine
2.7 Residual voltages and discharge times in the

machine
If the emergency stop button is pressed or the placement system is switched off, the 250 VDC link
voltage for the gantry axes and the 145 VDC link voltage for the star axes are reduced to harmless
residual voltages in a very short time.
WARNING 2
The placement system is supplied with 3 x 208 VAC, 3 x 230 VAC, 3 x 380 VAC, 3 x 400 VAC or
3 x 415 VAC ± 5 %, 50/60 Hz mains voltage. This means that some parts of the system carry
potentially lethal voltages - even when switched off at the main power switch. Incorrect handling
of the placement system can therefore result in death or severe injury or considerable damage to
equipment.
204, part 1).
Æ The guards over the power supply unit and the axis unit must ONLY be opened by appropri-
ately qualified and trained personnel.
Fig. 2.7 - 1 Power supply unit

2
(1) Padlock with bolt in the cover

(3) Power supply unit behind the cover
(4) Axis unit
59
2.7 Residual voltages and discharge times in the machine 07/2004 US Edition
Fig. 2.7 - 2 Measuring points on the power supply unit
2.7.1 Operating voltages, residual voltages and discharge times after pressing
the emergency stop button
Pins X11 and X13_1 Voltage in normal Residual voltage after

measured to X12 (GND) mode emerg. stop Discharge times
X11 + 250 VDC < 10 VDC 7 sec
X13_1 + 145 VDC < 10 VDC 50 sec

2
Pin X13_4 Voltage in normal Residual voltage after

measured to pin X3_7 (-) mode emerg. stop Discharge times
X13_4 + 30 VDC + 30 VDC -
60
07/2004 US Edition 2.8 Disabling the compressed air supply and discharging the pressure
2.7.2 Residual voltages and discharge times after switching off at the main switch
Pins X11, X13_1 and X13_4 Residual voltages when

measured to X12 (GND) main power switch is off Discharge times
X11 < 10 VDC < 7 sec
X13_1 < 10 VDC < 50 sec
X13_4 < 10 VDC < 2 sec
CAUTION 2
To avoid losing data, assess the following criteria before switching off your automatic placement
system (apart from in emergencies):
– Has the placement system finished transmitting machine, setup and panel data?
– Has the placement system finished processing the PCB?
– Has the placement system completed the run-up phase?
2.8 Disabling the compressed air supply and discharg-

ing the pressure
The compressed air working pressure of the placement system is set to 0.50 ± 0.025 MPa (5.0 ±
0.25 bar). The position of the compressed air unit is indicated by item 1 in Fig. 2.8 - 1. The com-
pressed air supply to the machine can be interrupted using the shutoff valve (item 2 in Fig. 2.8 - 1).
Æ Use the machine key to release the cover lock.

Æ Lift off the cover (see Fig. 2.8 - 1).
Æ Turn the lever on the shutoff valve (item 1 in Fig. 2.8 - 1) from the vertical to the horizontal po-
sition.
Æ Watch the working pressure gauge (item 5 in Fig. 2.8 - 1). When the automatic placement sys-
tem is switched on, the pressure discharges to 0 MPa (0 bar) within 1 minute.
CAUTION
When the machine is switched on, do not use the stop valve to interrupt the compressed air sup-
ply for more than 30 minutes. If you need to shut off the pneumatic system for longer in order to
carry out preventive maintenance or servicing work, you must switch the placement system off at
the main switch and disconnect it from the power supply.
61
2.8 Disabling the compressed air supply and discharging the pressure 07/2004 US Edition
Fig. 2.8 - 1 Compressed air unit on the placement system

2
(1) Stop valve

(2) Manometer for the machine component supply pressure
Desired pressure: 0.48 ± 0.025 MPa, 4.8 ± 0.25 bar (display range 0 - 0.6 MPa, 0 - 6 bar)
(3) Manometer for the gantry distributor supply pressure
(4) Manometer for the bulk case feeder supply pressure
(5) Manometer for the input pressure
Desired pressure: 0.5 - 1.0 MPa, 5 - 10 bar (display range: 0 - 1.0 MPa, 0 - 10 bar)
(6) Compressed air filter
(7) Hexagon socket head screw for fixing the pneumatic board
WARNING
NEVER detach compressed air lines while they are still pressurized. Risk of injury. 2
62
07/2004 US Edition 2.9 Energy state of the machine after switching off at the main power switch
2.9 Energy state of the machine after switching off at

the main power switch
Fig. 2.9 - 1 Position of the power supply on the machine

2
WARNING
The placement system is supplied with 3 x 208 VAC, 3 x 230 VAC, 3 x 380 VAC, 3 x 400 VAC or
3 x 415 VAC ± 5 %, 50/60 Hz mains voltage. This means that some parts of the system carry po-
tentially lethal voltages - even when switched off at the main power switch. Incorrect handling of
the placement system can therefore result in death or severe injury or considerable damage to
equipment. 2
204, part 1).
Æ The guard over the power supply unit must ONLY be opened by appropriately qualified and
trained personnel.
63
2.9 Energy state of the machine after switching off at the main power switch 07/2004 US Edition
Fig. 2.9 - 2 Position of main power switch and service socket

2

(2) Service socket
64
Fig. 2.9 - 3 Position of the computer unit

2
(1) Computer unit (top part)

(2) Power supply unit ± 12 V-/± 15 V-
(3) Power supply unit + 5 V-/+ 52 V-
(4) Power supply unit + 3.3 VDC
(T) Direction of PCB transport
65
2.9.1 Placement system switched off at the main switch, but still connected ...
WARNING
The following components still carry potentially lethal voltages even if the main power switch is
switched off:
– Cable connecting terminals L1, L2, and L3 in the main power switch Q1 (see Fig. 2.9 - 4)
– Service socket X102 (see Fig. 2.9 - 4)
– Automatic circuit breaker F1 for the service socket (see Fig. 2.9 - 4)
– Mains filter Z1 (see Fig. 2.9 - 4)
– Terminal panel X100 for connecting the power supply cable
– The color of all individual wires, which still carry potentially lethal voltages even if the main
power switch is switched off, is brown.
– Axis unit
66
Fig. 2.9 - 4 Power supply unit, front view

2
Q1 Main power switch

X102 Service socket
F1 Fuse for the service socket
67
Fig. 2.9 - 5 Power supply unit, back view

2
Z1 Line filter
X100 Cable connection terminal for the power supply cable
68
The following table specifies the voltages of modules when the automatic placement system is
switched off at the main switch, but still connected to the mains supply.
2
Module Voltage
Terminal panel X100 3 x 208 VAC

Line filter Z1 3 x 230 VAC
Terminals L1, L2, L3 3 x 380 VAC
3 x 400 VAC
3 x 415 VAC
Service socket X102 120 VAC

130 VAC
220 VAC
230 VAC
240 VAC
F1 automatic circuit breaker 120 VAC

130 VAC
220 VAC
230 VAC
240 VAC
Main switch Q1 3 x 208 VAC

Terminals L1, L2, L3 3 x 230 VAC
3 x 380 VAC
3 x 400 VAC
3 x 415 VAC
Main switch Q1
Terminals T1, T2, T3 0 VAC
Power supply unit
(see item 5 in Fig. 2.7 - 2)
Test socket X11 < 10 VDC
GND X12
Test socket X13_1 < 10 VDC
Test socket X13_4 < 10 VDC
GND X13_7
Computer unit (see Fig. 2.9 - 3)
Test socket + 12 VDC 0 VDC
Test socket - 12 VDC 0 VDC
Test socket -15 VDC 0 VDC
Test socket+ 3.3 VDC 0 VDC
GND
69
2.10 Lock out and tag out procedure 07/2004 US Edition
2.9.2 Placement system switched off at the main power switch and disconnected
...
The automatic placement system is unpowered, apart from slight residual voltages in the power
supply unit.
2.9.3 Compressed air conditions in the machine after switching off at the
main power switch
When the system is switched off at the main power switch (item 1 in Fig. 2.9 - 1) or if the power
supply fails, the electrically-controlled main valve Y1 of the compressed air unit closes (item 1 in
Fig. 2.8 - 1). The pressure will drop to 0 MPa (0 bar) within 5 seconds.
2.10 Lock out and tag out procedure
2.10.1 Purpose and scope
Before performing any preventive maintenance work or service work, a procedure of locking and
tagging must be followed. The procedure, when followed correctly eliminates the possibility of an
employee being injured.
PLEASE NOTE These procedures represent the minimum lock/tag out requirements. Any addi-
tional safeguards needed to complete work safely can be specified by facilities supervision, the
safety officer, the safety committee and the health department. 2
2.10.2 Description
Whenever it becomes necessary to isolate, control and release energy, the following procedure is
to be followed
Æ Notify affected employees.

Æ Shut down the equipment. Carry out all normal stopping procedures, such as
– pressing the Stop button,
– shutting down the station computer
– switching off the placement machine at the main switch
Æ Isolate the machine from all its energy sources such as

– compressed air supply and
– power supply.
Æ Lock out the machine.
70
07/2004 US Edition 2.10 Lock out and tag out procedure
– Attach a lock whenever possible, e.g. to the motor contactor.

2
Fig. 2.10 - 1 Position of the motor contactor

2
(1) Power supply

(2) Motor contactor
(T) Direction of PCB transport
71
Fig. 2.10 - 2 Locking the motor contactor

2
(A)Turn the operating lever counter-clockwise.
(B)Use the screwdriver to push the locking lug out of the operating lever.
(C)Secure the operating lever with a padlock.
– The tag out alternative:
If a machine can be locked out, it must be. However, there are situations where energy iso-
lating devices cannot accommodate locks. In these cases, the energy isolating devices
must be tagged to warn employees that the machine is de-energized for servicing. The tag
must be securely fastened, it must be placed in a position visible to all and it may only be
removed by the person who attached it. 2
Æ Release stored energy

Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must
be released by appropriate means. 2
– After switching off the placement machine wait until the voltages and the compressed air
have discharged (see Sections 2.7 and 2.8), to be able work without any risk.
72
07/2004 US Edition 2.10 Lock out and tag out procedure
Æ Verify the lock out.

Testing the lock out can be done simply by pressing the start button.
Æ The following steps must be taken to restore the machine to operation.
Æ Check the area. Authorized employees should remove all of their tools and reinstall all guards.
Æ Notify all affected employees.
Æ Before removing even one lock or tag, inform all workers in the area that the machine is going
to be restarted.
Æ Remove locks/tags
Æ Each authorized employee must remove his or her own lock. Each authorized employee will
have his or her own lock.
Æ Turn the machine on. Authorized workers should observe the equipment in operation to insure
repairs were done correctly.
2.10.3 Testing
The maintenance or electrical person may test the circuits by energizing the circuit for a short pe-
riod of time without voiding the lock out procedure provided. This may be done only when no other
work is being performed by any other person on the equipment being tested.
It is extremely important that all remote start switches be tagged with the Do Not Operate tag to
prevent inadvertent operation of the equipment during these periods.
2.10.4 Responsibilities
– It shall be the responsibility of the maintenance and electrical personnel to make sure this pro-
cedure is adhered to.
– It shall be the responsibility of the maintenance and electrical personnel’s immediate supervi-
sor to instruct his personnel on this procedure.
– It shall be the responsibility of the Safety Officer with assistance from the Safety Committee,
Health Service Department, and the various managers and Vice-presidents to administer the
Lock Out / Tag Out Procedure.
2.10.5 Training
– Employee training
– The safety regulations require training for every individual. Of course, not every employee is
exposed to the same degree of danger or is involved with LO/TO as others are. So extensive
training is not necessary for everyone.
– To determine how much training to provide for each worker, the employees are divided into
three groups. Each group has its own level of training.
– Authorized employees.
– These workers actually install the locks and tags and do the preventive maintenance or service
73
work. So they must know the most about controlled energy. First, they must be able to recog-
nize all energy sources and measure the amount of energy. Authorized employees must look
for energy sources out of the realm of the obvious. These energy sources include electrical,
mechanical, hydraulic, pneumatic, chemical, thermal and gravitational. Once these workers
can recognize all energy sources they must be taught how to isolate, control, and release the
energy without any risk.
– Affected employees
– These are workers who operate the machinery or equipment that may be de-energized. Other
employees who may be affected include those who work in an area that contain equipment that
may be locked/tagged out. These employees have to be instructed about the nature of the en-
ergy control program. They must know why lock/tag out is important, what tags and locks look
like and why they must not remove tags or locks.
– All others
– As the name implies, any employee who is not affected or authorized fits into this category.
There employees include office personal, managers, and upper management. Although they
do not have a direct relationship to the machinery being locked or tagged, they have to receive
some training.
– To evaluate the lock/tag out procedure, the safety department will conduct periodic inspections.
As part of the inspection the safety department will document that all facets of the procedure
are followed. The safety department will follow up with formal classroom review or retraining of
the LO/TO procedure.
2.10.6 Review
This procedure will be reviewed and amended as required, and at least once a year.
74
07/2004 US Edition 2.11 ESD guidelines
2.11 ESD guidelines
2.11.1 What does ESD mean?
Almost all of the modules in use today are equipped with highly integrated MOS blocks and com-
ponents. The manufacturing techniques used mean that these electronic components are ex-
tremely sensitive to overvoltage and thus to electrostatic discharge.
The abbreviation for such modules is 'ESD' (Electrostatic Sensitive Device). ’ESD’ is used inter-
nationally. The following symbol on cabinet rating plates, racks or packaging indicates that com-
ponents which are sensitive to electrostatic discharge have been used and thus that the modules
concerned are also touch-sensitive.
ESDs can be destroyed by voltages and power levels that are far below the level
that can be perceived by humans. Such voltages occur if a person touches a com-
ponent or module without earthing themselves. Components that are exposed to
such overvoltages do not generally appear to be defective immediately - incorrect
behavior starts after the component or module has been in operation for some time.
2.11.2 Important measures to protect against static charging
Æ Most plastics can easily become charged and must therefore be kept away from at-risk com-
ponents.
Æ Always ensure that people, the workplace and packaging are safely earthed when handling
electrostatic sensitive components.
2.11.3 Handling ESD modules
Do not touch electronic modules unless it is absolutely essential to do so in order to carry out other
work. If it is necessary, make sure that you do not touch the pins or printed conductors when you
pick up flat modules.
Do not touch components unless
Æ you are constantly earthed by an ESD wrist strap or

Æ you are wearing ESD shoes or ESD shoe earthing strips on an ESD floor.
Always discharge yourself before you touch an electronic module. To do this, simply touch a con-
ductive and earthed object immediately before you touch the module (such as unpainted parts of
a switch cabinet, a water pipe, etc.).
Do not allow modules with chargeable and highly insulating materials to touch one another, e.g.
plastic films, insulating table surfaces or items of clothing made from synthetic fibers.
Always place the modules on a conductive surface (table with an ESD coating, conductive ESD
foam, ESD bag or container).
75
2.11 ESD guidelines 07/2004 US Edition
Do not bring modules near visual display units, monitors or televisions. Keep them at least 10 cm
away from the screen.
2.11.4 Measurements and modifications to ESD modules
Do not take measurements on such modules unless
– the measuring device is earthed (e.g. via PE conductors) or
– you discharge the measuring head just before taking measurements with a potential-free mea-
suring device (e.g. by touching an unpainted metal part of the controller casing).
Æ Always use an earthed soldering iron if you carry out any soldering work.
2.11.5 Dispatching ESD modules
Æ Always store modules and components in conductive packaging (e.g. metallized plastic bags
or metal sleeves) and dispatch them in conductive packaging.
If the packaging is not conductive, place the modules in a conductive envelope before packag-
ing. (Use ESD bags, domestic aluminum foil or paper, for example. NEVER use plastic bags
or film). 2
Æ If the module has integral batteries, ensure that the conductive packaging does not touch or
short-circuit the battery terminals and, if necessary, first cover the terminals with insulating tape
or material.
76
Adjustment Instructions SIPLACE HF-Series 3 Test Equipment
07/2004 US Edition 3.1 Overview
3 Test Equipment
3.1 Overview
I/O-Encoder (S15/S20/S23/F3/F4/F5) 00321960-01
Adapter Track signal tester Siplace S27 HM / F5 HM 00360395-01
Track signal tester Siplace S20/S23S25 HM / F4 / F5/ & S27 HM / F5 HM 00322510-01
Track signal tester (analog) Siplace HS 50 / HS 60 / HF / HF 3 00343785-01
Digital manometer for S20/S23S25 HM / F4 / F5 00311487-01
Axis test box SIPLACE + with cable and adapter board (00303430-06)
SIPLACE AxisTester SAT 03002801-01
(Adapter for SAT testing AC 360 at WPC/SIPLACE S15/F3/G) 03002874-01
Belt tension meter TSM 00326015-01
RC-filter for OSCI fg=1.6kHz 02102858-01
Measuring adapter 14 poles / 34poles 02304826-01 / 02304827-01
Tweezers for compressed air hoses (in Service box) 00346929-01
Power supply 5 V Star mount at DLM1/2 00353277-01
Tab. 3.1 - 1 measuring Tools
Adjustment gauges set complete, C&P placement head

(with following contents) 00327005-01
Distance gauge 0.2 mm 00325445-01
Zero gauge star axis 00326164-01
Test pin 1.3mm old!

(replace this by a 1.0 mm Testpin or a 1.1 mm Drill from maintenance set.) 00326163-01
Test pin for DP-Encoder 1.4mm 00326160-01
Gauge for Z-axis stop 00331308-01
Z-End stop gauge placement star 03019865-01
calibration nozzle for zero point correction D axis TWIN head 03008862-02
Calibration jig VISION, Vers. III (for HF & SC/MC 505 machines) 03010565-01
Calibration jig VISION, Vers. II (for SC/MC 40X & 501/502/503 machines) 00316081-03
optional, additional measuring tools
Tab. 3.1 - 2 Adjustment Gauges and calibration tools
77
3 Test Equipment Adjustment Instructions SIPLACE HF-Series
3.2 The SIPLACE Axis Tester 07/2004 US Edition
Mapping plate 520mm x 460mm 00325743-01
Mapping plate 520 x 215, (double transport) 00325698-01
Fine calibration set 00343710-01
Gauge for ’Ballrace’ 00333625-
Gauge for Z-Axis(jaw) 00335346-
Tab. 3.1 - 2 Adjustment Gauges and calibration tools
3.2 The SIPLACE Axis Tester
1
3
4
5
fig.: 3.2 - 1 Axis tester - plan view
1 240 x 128 pixel LCD display, black and white, backlit

The menus appear on the LCD display and the recorded trigger, track and position deviation
signals are displayed graphically. All the relevant parameters, such as
- time base,
- measured times,
- amplitude scaling,
- signal level and
- cursor positions with the associated time differences
appear as alphanumeric information over the graphical representation of the measured curves.
2 Dynamic function display for the BNC panel assignments on the LCD display
78
07/2004 US Edition 3.2 The SIPLACE Axis Tester
3 Dynamic function display for the membrane key assignments on the LCD display
4 Five membrane keys for menu control
5 Green operating display LED
fig.: 3.2 - 2 Axis tester – bottom view
1 Connection for ribbon cable

Connection on the axis tester: 37-pin sub-D connector
Connection on the axis controller:
– 37-pin sub-D connector for S-20/23/25/F4/F5 and HS-50 machines with A361 or A362 axis
controllers
– 25-pin sub-D connector for S-15/F3, G and wafflepack changer machines with A360 axis
controllers
An adapter is attached to the ribbon cable in order to connect the 25-pin axis controller.
The axis controller supplies the
+ 5 VDC ± 5 % and
± 15 VDC ± 5 %
operating voltages to the axis tester via the 37-pin ribbon cable.
2 9-pin sub-D connector for the CAN bus cable, e.g. for connecting CAN bus-controlled boards
in the placement machine (transmission speed 128 kBaud to 1 Mbaud, impedance 120 Ohm).
3 9-pin sub-D connector for the serial interface cable (V24), e.g. for connecting an external PC
(max. transmission speed 188 kBaud).
79
3.2 The SIPLACE Axis Tester 07/2004 US Edition
4 Four BNC sockets, impedance 50 Ohm

The sockets can be assigned as required with the following signals:
– Track signal A or B TTL level, max. 5 V
– Zero pulse TTL level tmin = 1 ìsec
– End signal TTL level tmin > 10 msec
– Trigger TTL level tmin > 10 msec
– Counting error TTL level, trigger signal from counting error sensor for the
oscilloscope
– Vsetpoint ± 10 V, analog signal, Ri = 10 kOhm
– Force ± 10 V analog signal, Ri = 10 kOhm
– VREG (total current) ± 10 V analog signal, Ri = 10 kOhm
– Position deviation ± 10 V analog signal; the signal is generated internally in the axis
tester.
3.2.1 Package
The complete SIPLACE axis tester, part no. 03002801-01, is supplied with the following compo-
nents:
– SIPLACE Axis Tester, part no. 03000761-01
– Test cable A361 ... A363 (length 150 cm), with 37-pin plug and 37-pin socket for connecting to
the axis controllers of S2x, F4/F5 and HS placement machines,
part no. 03002803-01
– CAN bus cable, part no. 00349679-03
– RS232 C cable, part no. 03002804-01
– Manual for axis tester, part no. 00193370-01
80
07/2004 US Edition 3.3 Axis Test Box (former version) and Adapter Board
3.3 Axis Test Box (former version) and Adapter Board

Item no: Axis test box, including adapter board 00303430-06 3
Item no: Axis test box 00328041-05 3
Item no: Cable 00304771-03 3
Item no: Adapter board 00328040-01 3
Application:3 The axis test box is used in connection with the test adapter axis, for calibration of the dynamics
of the axes. (Placement head axes and gantry axes). 3
3
fig. 3.3.1 Adapter board for axis test box, item no: 00328040-01
fig.: 3.3 - 2 SIPLACE axis test box, front view
fig.: 3.3 - 3 SIPLACE axis test box, back view
81
3.4 Track Signal Tester HS / HF 07/2004 US Edition
3.4 Track Signal Tester HS / HF

3
fig.: 3.4 - 1 Track signal tester HS
Application:3 Testing of track signals of incremental measuring systems of gantry axes. 3
3.5 Belt Tension Tester

3
fig.: 3.5 - 1 Belt tension tester
Application:3 The belt tension tester is used for the adjustments of belt tensions of the toothed belts on the
placement system. 3
82
07/2004 US Edition 3.6 SIPLACE Compressed Air Tester
3.6 SIPLACE Compressed Air Tester

3
fig.: 3.6 - 1 Compressed air tester GDH 14, item no: 00311487-01
Application:3 The compressed air tester is used for the adjustment of the air kiss on the C&P Head. 3
Compressed air tester: Item no: 344807-01 3
3.7 Feeder Location Test Unit

3
fig.: 3.7 - 1 Feeder location test unit
Application:3 The feeder location test unit is used to check the connections of the feeders on the communication
unit of the component table. 3
83
3.8 Calibration Tool for the Collect & Place Head 07/2004 US Edition
3.8 Calibration Tool for the Collect & Place Head

3
Gauge for the Star, item no: 00326164-01
Parallel pin 1.4 mm, item no: 00326160-01


Parallel pin 1.0 mm item no: 00xxxxxx-01
Distance gauge, item no: 00325445-01

fig.: 3.8 - 1 Calibration tool for the C&P Head, item number: 00327005-01
Measuring Tools Usage
Gauge for the Star Adjustment of zero point correction Star
Parallel pin 1.4 mm
Adjustment of distance between read head of DP- station to

Parallel pin 1.5 mm
glass pane of sleeve
Parallel pin 1.6 mm
Parallel pin 1.0 mm Adjustment of distance light barrier Z-axis bottom to sleeve
Distance gauge Adjustment of the distance between valve plunge and Star
3.9 Gauge for Z-Axis
fig.: 3.9 - 1 Gauge for Z-limit stop 03019865-01
Application:The gauge is used for the adjustment of the Z-axis stop on the top for the C&P heads
DLM 1/ 2. 3
84
07/2004 US Edition 3.10 Calibration Tool HF
3.10 Calibration Tool HF
fig.: 3.10 - 1 Calibration Tool, Item No.: 003010565-01
Application: 3
The calibration tool version III is used for the calibration of the SIPLACE HF and other machines
with SC/MC 505.0x. 3
3.11 Calibration Nozzle Twin Head
fig.: 3.11 - 1 Calibration Nozzle Twin Head, Item No.: 03008862-01
Einsatz: 3
The calibration nozzle is used to determined the zero point corretion of the D-axis from the Twin
Head. 3
85
3.11 Calibration Nozzle Twin Head 07/2004 US Edition
86
Adjustment Instructions SIPLACE HF-Series 4 Overview Voltages
07/2004 US Edition 4.1 Position of Components
4 Overview Voltages
4.1 Position of Components
The figure below shows the position of the components which create and distribute the supply volt-
ages needed to operate the system. 4
4
S
T
fig. 4.1 - 1 Component position for power supply
Legend
(1) Power supply unit (Item 1)

(2) Axis unit (Item 2)
(3) Computer unit (Item 3)
(M) Main distributor (Item M)
(S) Sub distributor (Item S)
(T) PCB travel direction (Item T)
87
4 Overview Voltages Adjustment Instructions SIPLACE HF-Series
4.1 Position of Components 07/2004 US Edition
3 2
12
PA 2
7 9
13 6
PA 1
10 7
8 11
4 5 1
Fig. 4.1 - 2 Siplace HF/3
Legend
(1) Sector 1 (2) Sector 2 (Main Distributor)
(3) Sector 3 (4) Sector 4 (Sub Distributer)
(5) Transport direction (6) Pneumatic unit & Control unit conveyor
(7) Component changeover table (8) Computer unit
(9) Position for Component changeover table (10) Position for Component changeover table
or MTC 2 for BB 2 or MTC 2 for BB 1 (MTC only HF)
(11) Axis unit in PA 1 for HF/3 (12) Axis unit in PA 2
(13) Power supply unit
88
07/2004 US Edition 4.2 Power Supply Unit
4.2 Power Supply Unit
4.2.1 Supply Voltages
The power supply unit is located in the left center part of the machine.
Access to this unit is prevented by a lockable door.
The power supply of the SIPLACE HF requires a threephase AC voltage source. The neutral wire
(N) is only required for the service socket (behind the lockable door). 4
The power supply can be connected to 415VAC or 400VAC (EU), or 380VAC or 230VAC or
204VAC (208 VAC for USA, 200 VAC for Japan).
The source potential ceases at the transformers (potential separation): all modules behind the
power supply of the SIPLACE HF are connected to secondary voltages of the transformers. 4
Only for the source voltages listed above the following description of voltages is valid: 4
Voltages for the service socket 4

230 VAC (Europe) Input 3 x 400 VAC
115 VAC (USA) Input 3 x 204 VAC
220 VAC (others) Input 3 x 380 VAC
240 VAC (others) Input 3 x 415 VAC
After switching on the machine the power supply unit provides the following regulated and unreg-
ulated supply voltages: 4
Unregulated voltages 4
– 250 VDC for the servo amplifier of the X- and Y-axes in the Axis Unit.
– 145 VDC VDC for the servo amplifier of the star in the Axis Unit.
– 40 VDC for the servo amplifier of the Z- and DP-axes in the Axis Unit.
– 55 VDC for the DC / DC - converter in the servo unit for the Computer Unit and the Main
Distributor.
– 51 VDC for the feeder changeover tables.
– 34 VDC for the Modular PCB Conveyor.
– 33,7 for the PCB handling.
– 28 VDC for the monitors.
– 26 VDC for the cooling fan of the Y-motor.
Regulated Voltages 4
– 24 VDC for the safety loop and actuators of the machine, the placement heads and the
Modular PCB Conveyor.
– 5,2 VDC for the controller of the E/A moduls, the vision control unit and the placement
heads.
89
4.3 Control Unit 07/2004 US Edition
NOTE
The above-named voltages are applied after switching on the machine! The voltages 250 VDC
and 145 VDC are switched after pressing the START button. 4
4.3 Control Unit
Switching on the main switch, the DC / DC - converter in the control unit will be supplied with 52
VDC from the power supply unit. The following voltages will be generated in the control unit: 4
+ 5 VDC supplying the digital electronic. 4
± 12 VDC supplying the digital electronic (± 15 VDC not used on the same plug-in card) 4
+ 24 VDC supplying the fans. 4
(see plan on the following page). 4

4
NOTE:
A screw (2) on the left of the frame secures the drawer from being pulled out. 4
90
07/2004 US Edition 4.3 Control Unit
Machine Controller
Station Computer
1
AUTO
+12V
M/SR2
SR1 -12V
VS1
VS2
3,3V + 52V
+15V
-15V
GND
+ 5V
2
fig. 4.3.1 Computer Unit, upper rack
NOTE:
The video multiplexer should be switched to AUTO for standard operation, shown by LED (1). 4
91
4.3 Control Unit 07/2004 US Edition
Activity
Reset Reset
Abort Abort
Battery
3.6V
fig. 4.3.2 Computer Unit, lower rack
NOTE:
LAN-Connections (2) and (3) are directly connected with each other by cable.
The network connections (1) are arranged as follows:
LAN1: GEM (optional)
LAN2: connected with SIPLACE Pro computer in case of single SIPLACE in line,
connected with external hub, in case of more than one SIPLACE in line.
Hub 1 to Hub 6: Not used for SIPLACE HF-Series. 4
92
07/2004 US Edition 4.4 Axis Unit HF machine
4.4 Axis Unit HF machine
The Axis unit contains the servo boards, axisboards, Power supplys (+/-15V,+5V), Ballast circuit
and Anti crash board. The flexible Servo unit will be equipt with servo boards depends the ma-
chine configuration.
1
7 A9 A11
S RV ZRV
(ZT2 ) (ZT1 ) 2
9 BB1 BB1
Placement area 1
Gantry 1 3
8 A13 A15
Free DP Rv 4
9 (DP T2 ) (DP T1 )
BB1 BB1
X1 ZRV X2 ZT1
A10 A12 6
7
Z T2 Z T1
9 BB2 BB2 Y 1 DP RV Y 2 DP T1
Placement area 2 S 1 F RV ZT2 DP T2

Gantry 3
8 A14 A16
9 DP T2 DP T1
BB2 BB2
Fig. 4.4 - 1 Axis unit HF
(1) Power supply +/-15V, +5V

(2) Ballast circuit board
(3) Power supply +/-15V
(4) Anti crash board
(5) Fan unit
(6) Axis board A363
(7) Servo board X-Axis Placement area 1/2
(8) Servo board Y-Axis Placement area 1/2
(9) Brake board for each X and Y Axis
93
4.4 Axis Unit HF machine 07/2004 US Edition
4.4.1 Axis Units HF/3 machine

The configuration of the axis unit is depending on the machine configuration.
4.4.1.1 Axis Unit Placement Area 1 HF/3 machine
1
7
2
9
Placement area 1
Gantry 1 3
8
4
9
7 6
Placement area 1
Gantry 4
8
Fig. 4.4 - 2 Axis unit PA1
Legend
(1) DC/DC converter 5V/15A for Axis unit (2) Ballast circuit board
(3) DC/DC converter +/-15V for gantrys and (4) Anti crash board
headinterface, 5V CAN BUS
(5) Fan unit (blow downwards) (6) Axis boards
(7) Servo board X-Axis Placement area 1 for gan- (8) Servo board Y-Axis Placement area 1 for gan-
try 1/4 try 1/4
(9) Brake board for each X and Y Axis (10)
94
07/2004 US Edition 4.4 Axis Unit HF machine
4.4.1.2 Axis Unit Placement Area 2 HF/3 machine
The axis unit in the placement area 2 is prepared also for two gantrys, for a future machine gen-
eration with 4 gantrys.
1
7
2
9
Placement area 2
Gantry 2 not used 3
8
4
9
7 6
Placement area 2
Gantry 3
8
Fig. 4.4 - 3 Axis unit PA2
Legend
(1) DC/DC converter 5V/15A for Axis unit (2) Ballast circuit board
(3) DC/DC converter +/-15V for gantrys and (4) Anti crash board
headinterface, 5V CAN BUS
(5) Fan unit (blow downwards) (6) Axis boards
(7) Servo board X-Axis Placement area 1 for gan- (8) Servo board Y-Axis Placement area 1 for gan-
try 2/3 try 2/3
(9) Brake board for each X and Y Axis (10)
95
4.4 Axis Unit HF machine 07/2004 US Edition
4.4.1.3 Axis Card A363
Placement area PA 1
Gantry 1 Gantry 4
Counter error Common error,

Board error
Zero puls Initialisation
X1 Z1 X4 Z4 Servo On
Address Address Address Adress
End signal
0 3 6 9 Axis switch off/on
Axis 0
Y1 DP 1 Y4 DP 4
Address Address Address Address
1 5 7 10
S1 free S4 free
2 5 8 11
Axis 1
Servos 'top' Servos 'bottom'
Placement area PA 2
Gantry 2 not used Gantry 3
Axis 2
X2 Z2 X3 Z/Z1
16 19 22 25
Y2 DP 2 Y3 DP/D1
Interface
17 20 23 26 Axis test box
S2 free S3/Z2 /D2

Address Address Address Addres
18 21 24 27
Servos 'top' Servos 'bottom'
Abbreviation:
X = X-Axis and Gantry number Z1=Z-Axis for Twin head Modul 1
Y= Y-Axis and Gantry number D1=Swivel-Axis for Twin head Modul 1
S= Star Axis and Gantry number for C&P head Z2=Z-Axis for Twin head Modul 2
Z= Z-Axis and Gantry number for C&P head D2=Swivel-Axis for Twin head Modul 2
DP= Swivel Axis and Gantry number for C&P

head
96
07/2004 US Edition 4.5 Measuring Voltages of the Power Supply Unit
4.5 Measuring Voltages of the Power Supply Unit
4.5.1 Safety Warnings
DANGER
The placement system can be powered with 3 x 204 VAC (US version) 3 x 230 VAC, 3 x 380 VAC,
3 x 400 VAC respectively 3 x 415 VAC ± 5 %, 50/60 Hz main power voltage. 4
– Parts of the system carry potentially lethal voltages - even when the main switch is turned off.
– Death, serious injury and considerable damage may result if these placement systems are
handled incorrectly.
Æ Measurements as well as all repair work and other work must be performed by appropriately
qualified and trained personnel ONLY.
Æ Please, adhere to the safety warnings in chapter 2 of this manual.
Æ Please, adhere to the applicable accident prevention and DIN regulations. (Especially DIN EN
60 204, part 1).
Æ Turn off the main switch and disconnect the placement system from the power supply network,
BEFORE you begin ANY repair work on it.
Æ Safeguard the system against all restarts.
– If you disregard these warnings, contact with any parts carrying voltage may lead to death or
serious injury.
97
4.5 Measuring Voltages of the Power Supply Unit 07/2004 US Edition
4.5.2 Necessary Equipment and Tools
– Digital voltmeter, class 1.5
Measuring area
Alternating voltage 750 V
Alternating voltage 40 A
Constant voltage 300 V
Constant voltage 30 A
Resistance 200 Ohm - 20 MOhm
– Measuring cable with test tip and test clampings
– Detailed circuit diagram SIPLACE HF, item number 00193586-01
– Head screw driver DIN 911, size 6
– Two - way key, 3 mm, DIN 43668 - J33, item no 00304191-01
4.5.3 Measurement Preparation of Power Supply Unit
The power supply unit and the main switch are located in the placement system frame. There is
a protective door in front of the unit, which can be opened with a two - way key. 4
The unit is locked in in the placement system frame with a M8 - head screw. 4
Taking measurements at the power supply follow these instructions: 4
Æ Turn off the machine at the main switch.

Æ Loosen the M8 - safety screw on the rear side.
Æ Pull out the unit to the limit stop.
WARNING
Make sure that the power cable and the supply line of the placement system are not clamped or
damaged in their isolation. 4
Æ Turn off the system at the main switch and start the placement system.
98
4.5.4 Measuring Voltages on the Front Side of the Power Supply Unit
NOTE
Measurements can be taken only while the system is running. This means that the protective
covers as well as the component flaps are closed and the component tables are docked on. The
EMERGENCY STOP button is unlocked and the START button has been pressed.
Only this way operational voltages for the servo amplifier, the lifting tables e.g. are switched
through the safety circuit.
Module inputs are marked with odd numbers, model outputs with even numbers.
Inputs of fuses (F1 etc.) are always on the bottom side of the module, contactors (K1 etc.) and
inputs of motor protective switches (Q2 ...) are always on the top. 4
99
fig. 4.5.1 Power supply - location of the protect switches
100
Module Designation Clamps Voltages
X100 connecting terminal panel L1, L2, L3 3 x 204 VAC / 3 x 380 VAC
power supply 3 x 400 VAC / 3 x 415 VAC
X 02 service socket 115 VAC / 220 VAC / 230 VAC / 240 VAC
Q1 main switch 1, 3, 5 u. 3 x 204 VAC / 3 x 380 VAC

2, 4, 6 3 x 400 VAC / 3 x 415 VAC
Q2 motor protective switch 1, 3, 5 u. 3 x 204 VAC / 3 x 380 VAC

2, 4, 6 3 x 400 VAC / 3 x 415 VAC
K1 main contactor 1, 3, 5 u. 3 x 204 VAC / 3 x 380 VAC

2, 4, 6 3 x 400 VAC / 3 x 415 VAC
K2 contactor 1, 3, 5 u. 3 x 177 VAC

2, 4, 6

2, 4, 6

2, 4, 6
K5 contactor A1 (+) - A2 (-) 24 VDC

1,2 24 VDC against ground
K6 (SSK) protective contactor L+, X3, X5 24 VDC against ground

combination
F1 fuse service socket; 1, 2 115 VAC / 220 VAC

1-pole 230 VAC / 240 VAC
F2 fuse component table; 1, 3, 5 u. 3 x 36 VAC

3-pole 2, 4, 6
F4 fuse X- / Y- axis; 1, 3, 5 u. 3 x 177 VAC

3-pole 2, 4, 6
F5 fuse star axis; 1, 2 145 VDC against ground

1-pole
F6 fuse Z- and DP-axis; 1, 2 39 VDC against ground

1-pole
F7 fuse board net; 1, 3, 5 u. 3 x 230 VAC

3-pole 2, 4, 6
F8 fuse PCB conveyor; 33 VDC against ground

1, 2
1-pole
F10 fuse rectifier U7 1, 3, 5 u. 3 x 39 VAC

and U70; 3-pole 2, 4, 6
101
F11 fuse inrush current limitation; 1- 1, 2 33,6 VDC against ground

pole xxx
F12 fuse illumination; 1, 2 52 VDC against ground

1-pole
F13 fuse monitor; 1, 2 26 VDC against ground

1-pole
F14 fuse blower Y-motor; 1, 2 26 VDC against ground

1-pole
F61 / F62 fuse rectifier U4 3 x 28 VAC
F81 / F82 fuse rectifier U5 3 x 23,8 VAC
4.5.5 Measuring Voltages on Rectifiers V1 to V70
The graphic below displays the position of rectifiers V1 to V70 as well as their pin configurations.4
DANGER! RISK OF LIFE THROUGH ELECTROCUTION 4
Æ Use the main switch to turn off the system.

Æ Disengage the system from the power supply.
Æ Wait approximately 1 min, until the residual voltages have decreased to a harmless value.
(Electrolytic capacitor C1 and C2).
Æ Untighten both M5 - cap screws of rectifiers U1, U2, U7 and U9.

Æ Remove the protective plexiglass pane.
Æ Turn on the system and start it.
Æ Measure the voltages.
NOTE
The system must have been started first, otherwise there will be no voltage on the rectifier U1
(3 x 177 VAC). U1 generates the supply voltage of 250 VDC from the 3 x 177 VAC for the servo
amplifier gantry axes and 145 VDC for the servo amplifier of the star-axes.
These 145 VDC are fed to the alternating voltage inputs of rectifier U3. 4
102
4
P
S
U
fig. 4.5 - 2 Top view of power supply unit
(U) Gleichrichter U1 bis U70 4

(P) Primärseite Trafo T1 4
(S) Sekundärseite Trafo T1 4
4
fig. 4.5 - 3 Top view of power supply unit: Position of rectifiers
103
Rectifier Input Output
U1 3 x 177 VAC 250 VDC
U2 3 x 177 VDC 250 VDC
U3 145 VAC 145 VDC
U4 3 x 28 VAC 39,6 VDC
U5 3 x 23,8 VAC 33,7 VDC
U6 55,7 VDC 55,7 VDC
U7 3 x 39,4 VAC 55,7 VDC
U8 3 x 23,8 VAC 33,6 VDC
U9 3 x 36 VAC 50,9 VDC
U10 3 x 19,7 VAC 27,9 VDC
U11 3 x 18,7 VAC 26,4 VDC
U60 55,7 VDC 55,7 VDC
U70 3 x 39,4 VAC 55,7 VDC
NOTE
Once all measures are taken, make sure to put the protective plexiglass panes back over
rectifiers U1, U2, U7 and U9. 4
DANGER! RISK OF LIFE THROUGH ELECTROCUTION 4

Æ Use the main switch to turn off the system.
Æ Disengage the system from the power supply.
Æ Wait approximately 1 min, until the residual voltages have decreased to a harmless value.
(Electrolytic capacitor C1 and C2).
Æ Put the protective plexiglass pane back on and tighten it with the help of the M5 - cap screws.
CAUTION
Do not tighten the cap screws too much: The plexiglass pane might break. 4
104
4.5.6 Measuring Voltages on Transformer T1
4.5.6.1 Primary of Transformer T1
The transformer can be connected to the following power supplies: 4
Input Voltage Clamps
3 x 204 VAC (USA) ± 5%, 50 / 60 Hz 1U6, 1V6, 1W6
3 x 380 VAC ± 5%, 50 / 60 Hz 1U4, 1V4, 1W4
3 x 400 VAC (Europe) ± 5%, 50 / 60 Hz 1U3, 1V3, 1W3
3 x 415 VAC ± 5%, 50 / 60 Hz 1U1, 1V1, 1W1
table: 4.5 - 1 Primary of T1
– 3 x 230 VAC for the input voltage of transformer T2 are measured at clamps 1U5, 1V5 und
1W5.
T1
T2
fig. 4.5.4 Side view of power supply
The secondary of transformer T1 provides the following voltages: 4

4
Output Voltage Clamps
3 x 177 VAC 2U-2V1-2W1
3 x 23,8 VAC 3U-3V1-3W1
3 x 39,4 VAC 4U-4V1-4W1
230 VAC 1U5-1V5-1W5
table: 4.5 - 2 Secondary of T1
105
4.5.7 Measuring Voltages on Transformer T2
4.5.7.1 Primary of Transformer T2
Der Transformator wird an einem Abgriff 230 V auf der Primärseite des Trafos 1 angeschlossen.
A reconnection for the different voltages (country versions). 4
4
fig. 4.5.5 Top view of power supply unit
Voltage Clamps
3 x 204 VAC (USA) ± 5%, 50 / 60 Hz 1U6, 1V6, 1W6
3 x 380 VAC ± 5%, 50 / 60 Hz 1U4, 1V4, 1W4
3 x 400 VAC (Europe) ± 5%, 50 / 60 Hz 1U3, 1V3, 1W3
3 x 415 VAC ± 5%, 50 / 60 Hz 1U1, 1V1, 1W1
table: 4.5 - 3 Primary of T2
– 3 x 230 VAC for the board net are measured at clamps 1U5, 1V5 und 1W5.
they serve the supply of the PC and the monitor.
106
4.5.7.2 Secondary of Transformer T2
The transformer T2 generates the following voltages on the secondary: 4

4
Output Voltage Clamps
3 x 28 VAC 2U-2V1-2W1
3 x 23,8 VAC 3U-3V1-3W1
3 x 36 VAC 4U-4V1-4W1
3 x 19,7 VAC 5U-5V1-5W1
3 x 18,7 VAC 6U-6V1-6W1
table: 4.5 - 4 Secondary of T2
4.5.8 Voltages at Mains filter and Capacitor C1
fig. 4.5 - 6 Power supply unit, back view
Z1 mains filter
X100 cable connection terminal for the power supply cable
107
Assembly Clamps Voltages
Mains filter Z1 L1, L2, L3 3 x 204 VAC / 3 x 380 VAC
3 x 400 VAC / 3 x 415 VAC
Electrolytic Capacitor C1 +/- 55,7 VDC
Electrolytic Capacitor C2 +/- 55,7 VDC
Tab.: 4.5 - 5 Manis filter Z1 and electrolytic capacitors C1 and C2
4.5.9 Connector Panel of the Power Supply
fig. 4.5 - 7 Measuring points on the power supply unit
Pins X11 and X13_1 Voltage in normal Residual voltage after

measured to X12 (GND) mode emerg. stop Discharge times
X11 + 250 VDC < 10 VDC 7 sec
X13_1 + 145 VDC < 10 VDC 50 sec

4
Pin X13_4 Voltage in normal Residual voltage after

measured to pin X3_7 (-) mode emerg. stop Discharge times
X13_4 + 30 VDC + 30 VDC -
NOTE
For the pin allocation of the plugs see chapter 3, "circuit diagrams". 4
108
4.5.9.1 Checking the inrush current limitation jumpers
The inrush current limitation must be configured in relation to the supply voltage. This is done us-
ing plug-in jumpers on the inrush current limitation board (item 1 in Fig. 4.5 - 8).
4
3 x 380 VAC 3 x 204 VAC

3 x 400 VAC 3 x 230 VAC
3 x 415 VAC
fig. 4.5 - 8 Position of the board and connectors for the inrush current limitation
(1) Inrush current limitation board

X1, X2, X3 Connectors for configuring the inrush current limitation
Æ Check the jumper assignment and correct if necessary.
109
110
Adjustment Instructions SIPLACE HF-Series 5 Modular Conveyor
07/2004 US Edition 5.1 Adjusting the modular conveyor
5 Modular Conveyor
5.1 Adjusting the modular conveyor
Note
When any settings are made on the lifting table, the lifting table must be secured to prevent it mov-
ing. Press the emergency stop button.
5.1.1 Belt tension adjustment
Note
The belt tension must be measured at the center of the belt (strand center), i.e. in the middle
where the distance between two idler pulleys is greatest.
Idler pulley: the belt tension is

set by moving the idler pulley.
The belt tension is measured

at the longest point between
two idler pulleys.
Fig. 5.1 - 1 Measuring and setting the conveyor belt tension
Every conveyor section contains an idler pulley that can be moved.

Loosen the fixing screw (1) and move this idler pulley in order to set the belt tension for the asso-
ciated conveyor belt (2).
111
5 Modular Conveyor Adjustment Instructions SIPLACE HF-Series
5.1 Adjusting the modular conveyor 07/2004 US Edition
Fig. 5.1 - 2 Measuring and setting the belt tension for the width adjustment (showing HS-60)
Key
(1) driver (2) Spindle with toothed wheel
(3) Width adjustment stepping moto (4) Toothed drive belt for adjusting the width /
measuring the belt tensionDirection of
PCB transport
(5) Direction of PCB transportr
The belt is tensioned by means of cams on the idler pulleys. The idler pulleys are located on the
left and right of the motor.
Loosen the cam shaft on the idler pulley

and set the belt tension.
Fig. 5.1 - 3 Width adjustment motor
112
5.1.1.1 Settings for the belt tension
Note
In the modular transport, 3 different lengths of toothed belts are used. The different belt tensions
between the conveyor tracks results from the different arrangement of the hexagon shafts and id-
ler pulleys.
Belt tension for the width adjustment: 30 Hz +/- -2 Hz
HF belt tension for track 1 (single and dual conveyors)
Input conveyor: 102 Hz +/- 10 Hz
Placement area 1: 66 Hz +/- 7 Hz
Intermediate conveyor: 94 Hz +/- 9 Hz
Output conveyor: 102 Hz +/- 10 Hz
HF belt tension for track 2 (dual conveyor)
Input conveyor 144 Hz +/- 14 Hz
Intermediate conveyor 94 Hz +/- 9 Hz
Output conveyor 144 Hz +/- 14 Hz
113
5.1.2 Setting the fixed conveyor rail for HF (single and dual conveyor)
Note
This menu is protected with the Siemens Service password.
The fixed conveyor rail can be set using the Sitest program, if necessary. If the taught position of
the fixed conveyor rail has been stored, these values will be used for the "Move all conveyor rails
to default position" function, i.e. the default values will be overwritten and will have to be retaught
as shown in Fig. 5.1 - 5.
If these dimensions are incorrectly set on the single or dual conveyor, the PCB reference corner
may be moved, leading to fiducial errors during placement.
Fig. 5.1.4 Sitest "Set fixed conveyor side"
114
Procedure: 5
Æ Teach the fixed conveyor side at the dimensions as specified in Fig. 5.1 - 5.
Æ Save the taught values.
Æ To check the setting, move a PCB onto the PCB conveyor and check whether the PCB fiducials
are detected. If the fiducials are not detected, but the dimensions for the fixed conveyor rail
were set correctly, then the PCB reference corner will have to be retaught.
Single conveyor Dual conveyor
conveyor rails conveyor rails

track 2 track 1
movable fixed movable fixed
fixed
Direction of PCB transport
251.7 mm
Shaft
Shaft
Shaft Shaft
support support
43mm 38,8mm
Fig. 5.1 - 5 Setting: "Fixed conveyor rail" SIPLACE HF
5.1.2.1 Flexible Dual Conveyor
5.1.2.2 Wide Board
The dual conveyors SIPLACE HF lines with dual conveyors can be set for "wide boards". The ma-
ximum width of the boards is 250 mm. The fixed rail is then 34 mm closer to the shaft support. 5
5.1.2.3 Single Conveyor Mode
The dual conveyor of a HF line can be set to single conveyor mode. The maximum width of the
boards is 450 mm. In single conveyor mode the lifting tables are linked together.
As a result the conveyor lane 2 is inaktiv. 5
PLEASE NOTE:The fixed conveyor rail may only be adjusted via the software with the aid of the
drivers. This ensures that the conveyor runs straight.
115
5.1.3 Checking the limit switch position

Æ Check the minimum and maximum width and ensure that the conveyor rails are parallel.
Settings:
Minimum width: 49.7 mm (single and dual conveyor)
Maximum width, single conveyor: 508.5 mm
Maximum width, dual conveyor: 250.5 mm (When the fixed conveyor rail is adjusted)
Maximum width, dual conveyor: 216.5 mm (Standard), 450 mm (in single conveyor mode)
Fig. 5.1 - 6 Position of the width adjustment and driver limit switches (example of S-27 HM)
Key
(1) Limit switch on the input conveyor - fitted (2) Limit switch on the output conveyor - fitted
under the conveyor rail under the conveyor rail
(3) Limit switch on the spindle
– Limit switches on the input conveyor: There are 4 limit switches under the conveyor rails in
the vicinity of the input conveyor. The limit switches are intended to prevent the conveyor rails
moving together or against the basic conveyor frame.
– Limit switches on the output conveyor: There are 2 limit switches for the driver in the vicinity
of the output conveyor. They serve to protect the traveling range and initialize the driver for the
width adjustment.
116
5.1.3.1 Adjusting the limit switch for the driver
Fig. 5.1 - 7 Limit switch for the SIPLACE HF driver
Æ Move the driver for the width adjustment by hand (via the toothed belt) to the conveyor rail.
Æ Loosen both screws of the limit switch (arrow in Fig. 5.1 - 7)
Æ Move the limit switch in the slot towards the driver and make sure, that the limit switch is safely
switched on.
Æ Check the status of the associated LED on the conveyor control (H41 ini TSP 301) .
Æ Fit the limit switch in this position.
Æ Calibrate the conveyor width via the SITEST program.
117
5.1.4 Driver
5.1.4.1 Setting the BERO on the driver
The BERO (3) (see Fig. 5.1 - 8) provides a signal for controlling the pneumatic valve of the driver.
Once the switching point is reached, the pneumatic valve engages the conveyor rail.
Fig. 5.1 - 8 Overview of the BEROs on the driver for width adjustment
Key to Fig. 5.1 - 8:
(1) Short stroke cylinder (2) Solenoid valve
(3) BERO, pneumatic cylinder (4) BERO, driver
Setting: 5
Æ When the BERO is installed, it must not protude the driver.
Æ The switching point is set via the actuator on the conveyor rails.
Æ Move the driver under the conveyor rail, then loosen the actuator using the screw.
Æ Place the driver at the final dimension of 2/10 mm, press the actuator onto the final dimension
and fix with the screw.
Æ Start SITEST and Calibrate transport.
118
Fig. 5.1 - 9 Setting the actuator block for the width adjustment
Key
(1) Actuator (2) Actuator fixing screw
(3) driver (4) BERO, driver
Note
This setting must be repeated for all the conveyor rails.
119
5.1.4.2 Setting the pneumatic cylinder BERO on the driver
The BERO (4) (see Fig. 5.1 - 8) on the driver cylinder is designed to switch when the pin of the
driver is extended by the pneumatic cylinder so that the conveyor rail is engaged. This signal en-
ables the width adjustment motor.
Procedure: 5
Note:
The BERO on the pneumatic cylinder is set in the engaged state.
Æ Start SITEST
Æ Set any conveyor width. This moves the drivers directly under the conveyor rail.
Æ Start the I/O menu.
Æ Activate the pneumatic cylinder.
Æ Set the BERO on the pneumatic cylinder so that the LED (H36/H37/H35 TSP 301) lights up in
the engaged state (see Fig. 5.1 - 8).
5.1.5 Setting and checking the laser light barrier for the stopper position
Danger:
Laser beams of laser class 2 occur at the laser light barrier transmitters, so no additional protective
measures are required.
You should never look into the laser beam, however.
The laser beam deflection has greatest effect at the maximum conveyor width, it should always
be calibrated at the maximum conveyor width.
Note:
Check or reteach the PCB reference corner after adjustment of the laser light barrier!
120
Laser receiver
Laser diode
Adjusting screws
3X
Fig. 5.1 - 10 Laser light barrier
Procedure:
Æ Set the maximum conveyor width.

Æ Activate the relevant laser diode using the input/output functions in SITEST.
Æ Check the course of the laser beam. You can make the laser beam visible using a light-colored
PCB or a white sheet of paper (see Fig. 5.1 - 11).
Æ If necessary, use the adjusting screws to set the laser beam to the center of the receiver.
Æ Check the PCB reference corner and reteach, if necessary.
Paper
Visible
laser beam
PCB with the laser

beam parallel to it
Fig. 5.1 - 11 Focussing the laser beam
NOTE
When you move the paper, the beam must follow along the edge of the PCB as accurately as pos-
sible, with minimal deflection to the left and right.
121
5.1.6 Setting the light barrier in the placement area
Function: 5
– Switching on the laser light barrier
– Starting the PCB braking, see Fig. 5.1 - 12.
The light barrier in the placement area can be moved within a 50 mm range. The light barrier is
fitted in the middle position. The Slow PCB approach is teached automatically via software.The
travel profile for braking the PCB (see Fig. 5.1 - 12) is started in good time to allow the PCB to be
stopped reliably at the laser light barrier after no more than 100 ms.
1st board
Travel profile
braking process
Start End
Speed (v)
150 ms
Time (t)
Light barrier Laser
Input belt Placement area
Direction of PCB transport
Travel profile
braking process
2nd board
Start End
Speed (v)
< 100 ms
Time (t)
Light barrier Laser
Input belt Placement area
Fig. 5.1 - 12 Diagrams v(t), PCB braking
Due to the automatical teaching of the Slow PCB approach the time to reach the stopper position
is constant irrespective of the PCB weight. The transport time keeps constant.
122
5.1.7 Setting the light barrier in the input,- intermediate- and output conveyer
Function: 5
– Recognizing and stopping the PCB boards.
– PCB monitoring in the input conveyer, that means

Is a PCB recognized in the input conveyer and this PCB appears on the station GUI, then the
machine closes the interface to the previous station. With PCB boards with outbreaks it can
happen that the PCB, is stoped, however, the signal of the light barrier goes out and the inter-
face to the previous station is opened again. Then the next PCB would move into the input con-
veyer with the PCB still lying in the input conveyer. With PCB monitoring the PCB is moved
backwards and once again forwards, untill the light barrier switches.
Assembly position for the receivers in the input-,intermediate- and output conveyer 5
The receivers can be assembled in four different positions, this is necessary if you have LP‘s with
outbreaks and for small and wide PCB‘s. For normal PCB boards you can use the standard posi-
tion 3/4 of the receiver. If you have wide PCB‘s it make sense to use the position 1 or 2, because
the stop distance is longer.
– The receivers are fixed with two screws on the conveyer rail.
– Three drillings are in the conveyer rail, so there are two positions for mounting the receiver.
– Another two positions arise by turning around the holding angle at the receiver. (see Fig. 5.1
- 13)
Example for Assemble position 3

3 4
Example for Assemble position 1

Transport direction
1 2
Fig. 5.1 - 13 Assemble position for the receivers
123
5.1.8 Lifting table functions
6
5
Fig. 5.1.14 Lifting table unit
Key
(1) Actuator (2) Damper
(3) Lock nut (4) 5/3-way valve on pneumatic cylinder with

end position BERO
(5) Fixing screws (6) Fork-type light barriers / incremental disk
124
5.1.8.1 Setting the lifting table damping unit (00358684-05)
The damping unit allows the lifting table to move gently upwards. When the PCB is clamped, it
also prevents excessive bounce by the PCB.
1 2 3
Fig. 5.1 - 15 Setting the damping unit
Key
(1) Damping unit (cylinder) (2) Plunger and actuator
(3) Bearing block and lock nut
Setting: 5
Æ Check whether the damping unit is fixed in the fixing block with the lock nut and that the damp-
ing unit is lying gently against the actuator. In this default setting, the lifting table should move
up gently and the clamping sensor in the conveyor rail should respond.
Æ If this is not the case, loosen the lock nuts and screw the damping unit further into the fixing
block by approximately one turn.
Æ Start SITEST and move the lifting table up.
Æ The lifting table must move up gently and the force sensor must respond.
The PCB clamping should not engage audibly and there should be no PCB clamping error
message.
Æ Check the speed of the lifting table cylinder and correct if necessary (see section 5.1.8.2)
125
5.1.8.2 Adjust the velocity of the lifting tables
Æ Connect the service computer to the CAN Bus Interface of the conveyor control board.
Note
Use the same Hardware components as if you use the CanTerminal Software.(Kvaser Card).
For these settings you need the Transport SW (Order No. 00322132-01).
Æ Open the program LP_TSPMenu.exe.

Æ Define the conveyor type, machine type (HS 60,S27 HM, HF) under "Settings".
Æ Confirm this settings with "Set".

Æ Following Message appears "Settings undertaken" .
Æ Click "OK".
Æ Click the button "Can Card settings"
Æ Following windows appears.
126
Æ Select the cannel which you use on the Kvaser card (Cannel 1 or 2)
Cannel 2
Cannel 1
Fig. 5.1 - 16 Connections of the Kvaser Card
Æ Confirm this settings with "Set".

Æ Following Message appears "Settings undertaken" .
Æ Click "OK".
Æ Select in the upper menue "Components" the lifting table
Æ Following Windows appears
Precondition: 5
– Machine is switch on
– Cover closed
– Control ON
127
1 2
3
4
Æ Choose the lifting table which you would check and press the button UP and DOWN.
1. The time for up and down appears in front of the button.
2. If the lifting table move up appears a red light for a short time.
3. Sign (LED on the pneumatic cylinder)for move down the lifting table
4. Sign for move up the lifting table. (Incremental encoder--> Number of the steps were counted
correct)
Æ Adjust the valve on the lifting table cylinder, so that you get the following values:
– Lifting table up: 500ms +/- 20ms (540ms +/-20ms without lifting table plate)
– Lifting table down: 480ms +/- 20ms (540ms +/-20ms without lifting table plate)
Pneumatic valve
Lifting table cylinder

Piston rod
Valve setting Valve setting

Time chracteristic for lifting table Time chracteristic for lifting table
downwards upwards
Fig. 5.1 - 17 Adjustments on the valve
Setting valve anticlockwise: Increases the lifting table traveling time
Setting valve clockwise: Reduces the lifting table traveling time
128
5.1.9 Checks after mechanical work on the conveyor

1. Check: Distance between the top edge of the conveyor belt and the top stop.
This value should be 6 mm .
2. Check: Distance between the top edge of the conveyor belt and the top stop, at the clamping
sensor.
This value should be 5.8 mm.
3. Check: Distance between clamping actuator (lifting table) and top edge of the belt.
This value should be 94.2 mm on the HF and HS-60.
4. Check: Distance between clamping actuator (lifting table) and top edge of belt at the clamping
sensor.
This value should be 94.4 mm on the HF and HS-60.
Note
The actuator must be seated 0.2 - 0.3 mm deeper below the clamping sensor to ensure that the
piezo sensor (force sensor) is triggered reliably.
129
5.2 Conveyor control 07/2004 US Edition
5.2 Conveyor control
5.2.1 TSP 301 transport control for HF
F6 Main Fuse TSP301
J7
S4 F1 - F5 Fuses for the

conveyor motors
J6
J2 J1
J1 / J2 J1 / J2
J3
3 3
ON
2 2
1 1
Siemens SMEMA
1 2 3 4 5 6 7 8
1
3
S4 DIL switch:
J3 J6 J7
J1 Upstream station 1-ON = HF, HF/3 1-OFF = HS-60

J2 Downstream station 2-OFF = Preset
J3 Interference loop 3-ON = Clamping sensor active (up to mach. no.55)
J6 CAN bus (reserve) 3-OFF = Clamping sensor deactivated (from no.56 onward)
J7 CAN bus terminator 4-8 OFF = Preset
Fig. 5.2 - 1 Jumper setting for TSP 301 conveyor control
130
07/2004 US Edition 5.2 Conveyor control
5.2.2 Transport control board TSP 301 with Siemens interface(Option)

Following modification are necessary for using the Siemens interface:
(1) Application: no modification.
(2) JumperJ1 / J2: have to change (see below).
(3) Disconnect the connector X3 and X4 on the TSP 301!
(4) Connect the Siemens interface cable on the connector X1 and X2.
Note:
The 10 pin Locking-Clip connectoe of the SMEMA-connector hvae to disconnected from the
TSP301! Destruction of the TSP board!
Æ 10 pin connector for SMEMA- Interface

X3 Previous Station
X4 Next Station
Æ Connector for Siemens-Interface

X1 Previous Station
X2 Next Station
Fig. 5.2 - 2 TSP 301 SMEMA --> Siemens
131
5.2.3 LED display on the TSP 301 conveyor control
Fig. 5.2 - 3 Conveyor control TSP 301
132
5.2.3.1 Assignment table: LEDs on the TSP 301 conveyor control
Display I/O LED assignment
H1 34V supply, "Control On" signal
H2 24V supply
H4(ao) Initializing / control error
H5(ao) CAN bus 1, active
H6(ao) Flashing: Program running
H7(ao) CAN bus 2, active (optional)
H9 Out Interference loop
H14 IN Siemens interface for upstream station
H15 IN Siemens interface for downstream station
H20 IN Lifting table, placement area 1: Fork light barrier A
H21 IN Lifting table, placement area 1: Fork light barrier B
H22 IN Lifting table, placement area 2: Fork light barrier A
H23 IN Lifting table, placement area 2: Fork light barrier B
H24 IN Laser light barrier, placement area 1: Receiver
H25 IN Laser light barrier, placement area 2: Receiver
H26 IN Sensor PCB clamping, placement area 1
H27 IN Sensor PCB clamping, placement area 2
H30 IN Lifting table, placement area 1: Cylinder switch
H31 IN Lifting table, placement area 2: Cylinder switch
H32 IN Right side part: Limit switch
H33 IN Left side part: Limit switch
H34 IN Width adjustment Limit switch, right-hand side
H35 IN Width driver 3 : Cylinder switch
H38 IN Width driver 1 : Sensor side part
Tab. 5.2 - 1
133
H39 IN Width driver 2 : Sensor side part
H40 IN Width adjustment spindle: Limit switch, right-hand side
H41 IN Width adjustment spindle: Limit switch, left-hand side
H44 IN Light scanner "input conveyor"
H45 IN Light scanner, placement area 1
H46 IN Light scanner, intermediate conveyor
H47 IN Light scanner, placement area 2
H48 IN Light scanner "output conveyor"
H52 IN Light scanner "Fluxing", input conveyor
H53 IN Light scanner "Fluxing", placement area 1
H54 IN Light scanner "Fluxing", intermediate conveyor
H55 IN Light scanner "Fluxing", placement area 2
H56 IN Light scanner "Fluxing", output conveyor
H58 IN Option plug, placement area 1: Input 1
H70 Cod. Option plug, placement area 1: Coding 1
Tab. 5.2 - 1
134
H76 Out Lifting table, placement area 1: valve up
H77 Out Lifting table, placement area 1: valve down
H78 Out Lifting table, placement area 2: valve up
H79 Out Lifting table, placement area 2: valve down
H80 Out Laser light barrier, placement area 1: Transmitter
H81 Out Laser light barrier, placement area 2: Transmitter
H82 Out Width driver 1 : Valve
H83 Out Width driver 2 : Valve
H92 Out Option plug, placement area 1: Output 1
H98(ao) Out Barcode reader, track 1: Start signal
H99(ao) Out Barcode reader, track 2: Start signal
Tab. 5.2 - 1
135
5.2.3.2 Siemens/SMEMA TSP 301 interface description
V o rg ä n g e r/P re vio u s s ta tio n N a c h fo lg e r/N e x t s ta tio n

X 1 a o (T ra c k 1 ) X 1 a p (T ra c k 2 ) X 2 a o (T ra c k 1 ) X 2 a p (T ra c k 2 )
S ie m e n s S ch n ittste lle /In te rfa ce
A b ge geb en /B o ard A bg ege be n/B oa rd

tra nsferred H70 / H80 H77 / H87 tran sfe rre d
A n ford eru ng / A nfo rde run g/
R eq ue st H71 / H81 H78 / H88 R e qu est
A ng eko m m en / A n ge kom m en/
B oa rd arriv ed H72 / H82 TSP 301 H75 / H85 B oard a rriv ed
E rlau bn is/ E rlaub nis/
P e rm ission H73 / H83 P erm issio n
H76 / H86
V o rg ä n g e r/P re vio u s s ta tio n N a c h fo lg e r/N e x t s ta tio n

X 3 a o (T ra c k 1 ) X 3 a p (T ra c k 2 ) X 4 a o (T ra c k 1 ) X 4 a p (T ra c k 2 )
S m e m a S ch n itts te lle /In te rfa ce

LP v erfüg bar/ L P v erfügb ar/
B oard a v a ilab le
H71 / H81 H78 / H88 B o ard av ailable
N icht fertig/
H73 / 83 TSP 301 H76 / H86
N ic ht fertig/
N ot rea dy N o t re ad y
Fig. 5.2 - 4 TSP 301 interface
136
Adjustment Instructions SIPLACE HF-Series 6 Gantries
07/2004 US Edition 6.1 Track Signals
6 Gantries
NOTE
With SW-Version 505.XX the gantry designation changes from "gantry 2" to "gantry 3". 6
6.1 Track Signals
6.1.1 Test Equipment
1 dual channel oscilloscope > 20 MHz 6
– 1 track signal tester.
– Plastic feeler gauge 0.4 mm
6.1.2 Overview
Gantry
Axis Setting Oscilloscope Display
X 6 read head adjusted to analog track signals: circuit with 1.5 - 2.5 V
0.4 mm, diameter
parallel to scale 6
digital track signal: 6 pulse signals with
5.0 Vss and
90° degree phase
offset 6
Y 6 read head adjusted to analog track signals: circuit with 1.5 - 2.5 V
0.4 mm, diameter
parallel to scale 6
digital track signal: 6 pulse signals with
5.0 Vss and
6
90° degree phase
offset 6
table 6.1 - 1 Track Signals on gantry axes
137
6 Gantries Adjustment Instructions SIPLACE HF-Series
6.1 Track Signals 07/2004 US Edition
6.1.3 Analog Track Signals, Gantry Axes
6.1.3.1 Measurement Setup of Analog Track Signals
Encoder X-axis Encoder Y-axis
fig. 6.1 - 1 Measurement setup of analog track signals, X- / Y- axis
138
6.1.3.2 Oscilloscope Settings
Channel Signal Coupling Y-Deflection Trigger X-Deflection
track A of
CH 1 track signal DC 0.5 V/ DIV
tester x- / y- mode
auto 5 ms/ DIV
track B of
CH 2 track signal DC 0.5 V/ DIV
tester x- / y- mode
table 6.1 - 2 : Oscilloscope Settings for track signals X- and Y-axis
6.1.3.3 Procedure
NOTE
The testing sequences of the gantries 1 to 2, X- and Y- axes are identical. 6
Æ Turn on the machine.

Æ Relate your measurement setup to the x-, or y- axis respectively. (See fig. 6.1 - 1).
Æ Adjust the oscilloscope.
Æ Set the track signal tester to the "Oscilloscope cal" position.
Æ With the help of the positioning switches CH1 and CH2, move the light spot exactly to the
center of the crosshairs of the screen.
Æ Set the track signal tester to the "signal output" position.
Æ Manually, move the appropriate axis (x = head / y = gantry) back and forth.
– If you adjusted the read head correctly, the following illustration will appear on the screen of
the oscilloscope:
139
fig. 6.1 - 2 Analog track signal of y- / y- axes
6.1.4 Analoge Zero Pulse of the Gantry Axes
NOTE
The pulse width of the analog zero pulse is dependent on the speed at which the axis is
traversed. 6
6.1.4.1 Measuring Sequence
Æ Turn the main switch to "ON".

Æ Connect the track signal tester to the incremental encoder 1 of the X- / Y- axis.
(See fig. 6.1 - 1).
Oscilloscope Settings
Æ Connect the oscilloscope to the track signal tester.
Æ Set the oscilloscope to the values of the table below.
6
Channel Signal Coupling Y-Defelction Trigger X-Deflection
CH 1 zero pulse DC 0.5 V/ DIV auto 20 ms

"Oscilloscope cal."
table 6.1 - 3 Settings for Calibrate Oscilloscope
140
Calibration of Oscilloscope
Æ Set the track signal tester to selector switch "Oscilloscope cal.".
Æ With the help of the positioning switch of CH 1, set the direct current signal on the center of the
screen.
Measuring the Zero Pulse

Æ Set the oscilloscope to the value of the table below:
CH 1 2.5V norm
signal output zero pulse DC 0.5 V/ DIV pre- trig. 50% 20 ms
table 6.1 - 4 Settings for measurement of zero pulse
Æ Set the track signal tester to position "Signal output".

Æ Manually, move the appropriate axis (x = head / y = gantry) back and forth.
For a correctly adjusted encoder, the following illustration will appear on the screen of the oscillo-
scope: 6
6
min. 0,3V
2
1
3
min. 0,3V
fig. 6.1.3 Analoger Nullimpuls
6
(1) zero reference (at switch position "Oszilloskop eichen")
(2) The analog signal must exeed this line only with the amplitude but by at least 0.3 V.
(3) To gain sufficent noise immunity the difference to the surrounding signal must equal 0,3 V
or higher.
141
NOTE
Check the analog signal of the zero pulse, to ascertain that the zero pulse is discerned correctly.
If the zero pulse is not discerned correctly, the axis will reference to a spurious peak.
Placement offsets will be the result.Track Signals of Gantry Axes 6
6.1.5 Measurement of Track signals of X-Axes
fig. 6.1 - 4 Head interface
KEY:
X24 = plug for measuring track signals on X-axis (pin configuration see table 6.1 - 5 ) 6
142
6.1.6 Measuring Track Signals of the Y-Axes
fig. 6.1 - 5 Gantry interface, track signals y-axis
Key:
X10 = plug for measuring track signals on Y-axis 6
6
pin allocation
1. GND 2. track A
3. track A 4. GND
5. track B 6. track B
7. + 5 VDC 8. track N
9. track N 10.Key
table 6.1 - 5 Pin allocation for track signal plug
143
6.1.6.1 Measurement Setup
bild bessern
fig. 6.1 - 6 Measurement setup, track signals X- / Y-axis
6
CH 1 track A of X10 DC 2 V/ DIV

or X24 pin2 auto 5 ms
CH 2 track B of X10 DC 2 V/ DIV

or X24 pin5
table 6.1 - 6 Oscilloscope settings for track signals X-, Y-gantry
6
6.1.6.3 Procedure
Æ Turn on the machine.

Æ Connect both channels to connector X10, or X24 respectively, to pin 1.
Æ Set the oscilloscope to the settings of the table above.
Æ With the help of the positioning switch CH1, move the light spot of the oscilloscope exactly to
the center of the crosshairs of the screen.
Æ With the help of the positioning switch CH2, move the light spot of the oscilloscope exactly to
the lower edge of the screen.
144
Æ Swap CH1 to connector X10, or X24 respectively, to pin 2.

Æ Swap CH2 to connector X10, or X24 respectively, to pin 5.
Æ Manually, move the appropriate gantry axis back and forth.
– If you adjusted read head correctly, the following illustration will appear on the screen of the
oscilloscope:
Spur A / track A
Spur B / track B
fig. 6.1 - 7 Digital track signal x- / y- axes
145
6.2 Mechanical Settings 07/2004 US Edition
6.2 Mechanical Settings
6.2.1 Proximity Switch X- / Y- Axis
NOTE
The distance between both proximity switches of the x- and y- axis, is set to 0.4 mm.
(Measured from the operational plane). 6
fig. 6.2 - 1 Proximity switch, travel range X-axis
fig. 6.2 - 2 Proximity switch, travel range Y-axis
146
07/2004 US Edition 6.3 Settings and Illustrations
6.3 Settings and Illustrations
6.3.1 Jumper settings on head interface board
(1) P0 - adress switch gantry

Gantry 1 Gantry 3 Gantry 4
(3) CAN R - CAN terminator:
ON
ON
ON
for C&P Head "ON",

1
for Twin Head "OFF"

2
2
3
(4) Boot - CAN processor 16 Bit not installed

4
4
5
(5) Reset - CAN processor 16 Bit not installed

6
(6) C0 - adress switch CAN

7
7
8
(7) C1 - adress switch CAN
(8) WPE - Write protect enable
fig. 6.3 - 1 Gantry setting on head interface
147
6.3 Settings and Illustrations 07/2004 US Edition
6.3.1.1 DIP-Schalter on the vision board
Gantry 1 Gantry 3 Gantry 4 (1) Boot - CAN processor 16 Bit on sub board
(2) Reset - CAN processor 16 Bit on sub board

ON
ON
ON
1

2
2
3
(4) P1 - adress switch gantryl

4
(5) WPE - Write protect enable

5
5
6
(6) CAN R - CAN terminator

7
7
8
(7) Test 1 - always ON
(8) Test 0 - always ON
fig. 6.3.2 Gantry settings on DIP switch S1 on vision board
148
07/2004 US Edition 6.4 Checking the Dynamics of the X- and Y-Axes
6.4 Checking the Dynamics of the X- and Y-Axes
NOTE
Gantry 1 serves to exemplify all SITEST functions. 6
NOTE
It is not possible anymore to adjust the parameters of the dynamics of the gantries.
In this chapter the traverse diagrams are examplarily shown with Twin Head and C&P head. 6
NOTE
Check the positioning time in order to check the dynamics - this should be sufficient in most cases.6
6.4.1 Equipment and Test Devices
– 2 or 4 channel storage oscilloscope.
– SIPLACE axis test box, complete.
– SITEST software.
NOTE
The machine must have reached its operating temperature before you begin to adjust the axes.
Therefore, make sure to switch it on, at least 30 minutes before you begin to work. 6
149
6.4 Checking the Dynamics of the X- and Y-Axes 07/2004 US Edition
6.4.2 Servo Boards, Gantry Axes
fig. 6.4 - 1 Servo boards, gantry axes, TBS 250
KEY:
TBS 250 / 10X = Servo board X-axis 6

TBS 250 / 20Y = Servo board Y-axis 6
6
6
Messpunkt Bedeutung
MP1 = nominal current "I-S (U)" 6 nominal current for phase U; max +/-10V
MP2 = nominal current "I-S (W)" nominal current for phase W; max +/-10V
actual current for phase U;
MP3 = actual current "I-ist (U)"
10V corresponds to max. pulse current
actual current for phase W;
MP4 = actual current "I-ist (W)"
nominal voltage - output of current controller Phase U
MP5 = nominal voltage "U-nominal (U)"
10V entspricht max. Motorspannung
nominal voltage - output of current controller Phase W
MP6 = nominal current "U-nominal" (W)
10V orresponds to max. motor voltage
analog output - defines error causes:
MP7 = error voltage "U-fehler" overvoltage: -1V, overcurrent: -2V,
excess temperature: -3V, nominal voltage exceeded: -4V
MP8 = reference potential "0V" reference potential (0V) for measurement points 1 to 7
6
150
NOTE
The reference potential (MP8) should not be connected because of possible ground loops.
MP8 will not be used in connection with the SAT or axis testbox. 6
6
LED Bedeutung
(1) LED: Ready for operation (green) shows the ready for operation status
(2) LED: servo card enabled (green) enabling active - no error
(3) LED: r.m.s. current (yellow) motor current exceeds the limit for continous current.
This LED is on until the "enbling axes" is reset.
(4) LED: error (rot) This LED is on in case of error, overvoltage, overcurrent
excess temperaturee and if r.m.s. current is exceeded for
more than 2,5s.
table 6.4 - 1 LED-Display on servo cardTBS 250

6
151
6.4.3 Measurement setup for checking axis dynamics
The allocation of the axis cards is shown in chapter 4.4.1.3. 6
6.4.3.1 Measurement setup (with axis test box)
measuring pin axis 0

end signal axis 0

end signal axis 1
measuring pin axis 2 end signal axis 2
fig. 6.4 - 2 Measurement setup, dynamics of the gantry axes
NOTE
The current value measured at the adapter board is proportional to the turning moment of the
motor. 6
152
6.4.3.2 Measurement Setup with SIPLACE Axis Tester (SAT)
1 2 3 4
Axis0
Axis1
Axis2
fig. 6.4 - 3 Measurement Setup with SIPLACE Axis Tester (SAT)
Key
(1) Vnom. Output signal (2) nominal current (Vreg)

- not necessary for the dynamics check connected to CH2
(3) position deviation (4) end signal

connected to CH1 connected to CH3
table 6.4 - 2 Standard setting of theSAT output and connection to the oscilloscope
Æ Connect the flat ribbon cable with the appropriate interface of the axis card.
Æ Select the following menues:
-> ’Machine’ -> ’HF’ -> ’Axis’ -> ’adjust panel’
-> ’Positioning quality’ -> ’Positioning time’.
NOTE
It is possible to display the signals on the oscilloscope. The output of the SAT is configurable. 6
NOTE
The SIPLACE Axis Tester comes with a detailed manual for further information. 6
153
6.4.4 Checking the Axis Dynamics of the X-Axis
6.4.4.1 General Preparations
Æ Start SITEST.
Æ Switch on the compressed air supply.
Æ Prepare the measurement setup for the x-axis. (See fig. 6.4 - 2, ff.).
Æ Set the oscilloscope according to the values of the table below.
Æ Perform a head reference run.
Æ Perform a gantry reference run.
NOTE
Use an RC-filter to record the current curve. 6
Connect the end signal as follows: 6
– on the adapter board "axis test box" use the upper BNC socket and measure the end signal,
with the switch pressed down.
– or use the end signal of the appropriate BNC output of the SIPLACE Axis Tester.
Connect the nominal current signal as follows: 6
– on the adapter board "axis test box" use the measurement pin for nominal current of axis 0
DO NOT connect GND!
– or use the Vreg-signal of the appropriate BNC output of the SIPLACE Axis Tester.
154
SIPLACE Axis Tester Setting 6
connect SIPLACE Axis Tester SAT to respective Axis

controller board
Boot the SAT and press to activate Main menue Select 'back'(quit) to go
back to the previous menu
Select 'Machine' (platform) HF on top/S-Types/

F-Types/HS-Types at bottom
Selection from: C- / HF- / S- or F- or HS-Machine
with cursors up/down
and confirm <-|
(G/S15*)top (F3*) top
HF
CS S20/ F4 / F5 / with cursors up/down
.
HF/3
CF (S23)S25H F5 HM and confirm <-|
HF/4
M / S27HM (WPC*) bot * adapter f. Axis c. necessary
Select Axis type

with cursors up/down or
left/ right and confirm <-|
Select menu 'adjust Panel' to switch the Axis dynamic signals of the
respect. Axiscontroller to the BNC-connectors
Select 'Positioning quality' switches the signals at the BNC-Outputs
and displays the deviation of position and
after the first positioning press 'return' <-| to get ... results of the time analysis on the SAT screen
Select 'Oscilloscope-mode'
Select 'Signal line e.g. 3' connects the dynamic signals and the deviation
of position signal to the BNC outputs
press 'return <-| again and select 'back' up to the new
menu you want The settings will be saved: if you check axis
dynamics on the same axis controller type it is
not necessary to go through the settings again.
To check an axis on a different axis controller board
disconnect and select the menus described above again
fig. 6.4 - 4 Setting of SIPLACE Axis Tester (SAT)
CH1 deviat. of pos. DC 500mV/ DIV CH 1

positive 20 ms/ DIV
CH2 nominal current DC 2V/ DIV 10% pre
Ch3 end signal DC 5.0 V/ DIV
155
Oscilloscope Display for X-gantry with C&P Head 6

6
Pos. Deviation.
Nominal Current
End Signal
fig. 6.4.5 Traverse path X-axis, distance 15000 µm in positive direction
Pos. Deviation.
Nominal Current
End Signal
fig. 6.4.6 Traverse path X-axis, distance 15000 µm in negative direction
NOTE
see also Table 6.4 - 3, “Traverse Paths and Positioning Times of X-Gantry,” page 161. 6
156
Oscilloscope Display for X-gantry with Twin Head 6

6
Pos. Deviation.
Nominal Current
End Signal
fig. 6.4.7 Traverse path X-axis, distance 15000 µm in positive direction
Pos. Deviation.
Nominal Current
End Signal
fig. 6.4.8 Traverse path X-axis, distance 15000 µm in negative direction
NOTE
see also Table 6.4 - 3, “Traverse Paths and Positioning Times of X-Gantry,” page 161. 6
157
6.4.5 Y-Axis
6.4.5.1 General Preparation
Æ Start SITEST.
Æ Make sure that all friction surfaces are clean.
Æ Prepare the measurement setup for the y-axis.
NOTE
Use an RC - filter to record the current curve
Measure the end signal on the adapter board "axis test box", with the switch pressed down. 6
CH1 deviat. of pos. DC 500mV/ DIV CH 1

positive 20 ms/ DIV
CH2 nominal current DC 2V/ DIV 10% pre
Ch3 end signal DC 5.0 V/ DIV
158
6.4.5.2 Oscilloscope Display for Y-gantry with C&P Kopf
Pos. Deviation.
Nominal Current
End Signal
fig. 6.4.9 Traverse path Y-axis, distance 15000 µm in positive direction
Pos. Deviation.
Nominal Current
End Signal
fig. 6.4.10 Traverse path Y-axis, distance 15000 µm in negative direction
NOTE
see also Table 6.4 - 4, “Traverse Paths and Positioning Times of Y-Gantry,” page 161. 6
159
6.4.5.3 Oscilloscope Display for Y-gantry with Twin Head
Pos. Deviation.
Nominal Current
End Signal
fig. 6.4.11 Traverse path Y-axis, distance 15000 µm in positive direction
Pos. Deviation.
Nominal Current
End Signal
fig. 6.4.12 Traverse path Y-axis, distance 15000 µm in negative direction
NOTE
see also Table 6.4 - 4, “Traverse Paths and Positioning Times of Y-Gantry,” page 161. 6
160
6.4.5.4 Traverse Paths and Positioning Times of X-Gantry
X-Gantry with DLM2 (C&P6, C&P12) X-Gantry with Twin Head
Distance / Distance /
nom. time / ms tolerance /ms nom. time / ms tolerance /ms
Digit Digit
500 26 +/-5 500 26 +/-5
1000 28 +/-5 1000 28 +/-5
2000 34 +/-5 2000 34 +/-5
5000 47 +/-5 5000 45 +/-5
15000 60 +/-5 15000 55 +/-5
20000 63 +/-5 20000 61 +/-5
50000 90 +/-10 50000 90 +/-10
100000 125 +/-10 100000 125 +/-10
200000 175 +/-10 200000 175 +/-10
300000 215 +/-15 300000 215 +/-15

table 6.4 - 3 Traverse Paths and Positioning Times of X-Gantry
6
6.4.5.5 Traverse Paths and Positioning Times of Y-Gantry
Y-Gantry with DLM2 (C&P6, C&P12) Y-Gantry with Twin Head
Distance / Distance /
nom. time / ms tolerance /ms nom. time / ms tolerance /ms
Digit Digit
500 38 +/-5 500 41 +/-5
1000 42 +/-5 1000 44 +/-5
2000 45 +/-5 2000 49 +/-5
5000 50 +/-5 5000 54 +/-5
15000 66 +/-5 15000 71 +/-5
20000 75 +/-5 20000 79 +/-5
50000 102 +/-10 50000 111 +/-10
100000 143 +/-10 100000 147 +/-10
200000 200 +/-10 200000 203 +/-10
600000 366 +/-20 600000 368 +/-20

table 6.4 - 4 Traverse Paths and Positioning Times of Y-Gantry
161
6.5 Anti - Crash Board SIPLACE HF and HF/3 07/2004 US Edition
6.5 Anti - Crash Board SIPLACE HF and HF/3
The SIPLACE HF has only one gantry on each side, therefore no adjustment is necessary on the
anti-crash board. 6
The speed control of the gantry axes near the ends of driving range depends on the function of
the Anti-crash board. 6
6.5.1 Test Setup

6
R 82
R 92
TP 2
TP1
TP0 0V
II
II
fig. 6.5 - 1 Test setup for the anti - crash board
KEY:
TP2 = Signal R82, R92 = Potentiometer 6

TP1 = Signal 6
SIPLACE HF: 6
X I, Y I = notifies "failure status" for the axes of gantry in placement area 1. 6
XII, YII = notifies "failure status" for the axes of gantry in placement area 2.
DIS = no function for SIPLACE HF. 6
6
SIPLACE HF/3 - anti crash board in Axis Unit for placement area 1:
X I, Y I = notifies "failure status" for the axes of gantry 1. 6
XII, YII = notifies "failure status" for the axes of gantry 4.
DIS = distance sensor (between gantry 1 and 4) activated . 6
SIPLACE HF/3 - anti crash board in Axis Unit for placement area 2:
X I, Y I = no function for SIPLACE HF/3 placement area 2. 6
XII, YII = notifies "failure status" for the axes of gantry 3.
DIS = no function for SIPLACE HF/3 placement area 2. 6
162
07/2004 US Edition 6.5 Anti - Crash Board SIPLACE HF and HF/3
6.5.2 Calibration of the Anti - Crash Board
The adjustment of the anti crash board is only necessary for placement area 1. 6
CAUTION
Perform these adjustments only after you pressed the EMERGENCY STOP button! 6
6.5.3 Adjustment of Distance Sensor Sensitivity
Æ Connect the digital multimeter of the anti - crash board to pin TP 0 (0V) and pin TP 1 (signal).
Æ Move both gantries together.
Æ Use the adjusting screw to set the voltage at the distance sensor to 6V - +/- 0,1 V.
Æ Move the two gantries together until a distance of 100 mm is reached.
(Elastomer spring up to opposite plane).
– The voltage must reach a value of approx. 2V.
6.5.4 Calibration of the Anti - Crash Board
Æ Connect the digital multimeter to the anti - crash board at pin TP2 (signal) and pin TP0 (0V).
Æ Move both gantries together.
Æ Use the potentiometer R82 to adjust the voltage to 0V- +/- 0.05 V.
Æ Move the two gantries together until a distance of 100 mm (+/- 1mm) is reached.
Æ Use the potentiometer R92 to adjust the voltage to 10V- +/- 0.05 V.
Æ Check the 0V- setting one more time.
Æ Repeat the calibration if the reached value is incorrect.
6.5.5 Function Control of the Distance Sensor
6.5.5.1 Preparation
Æ Perform a reference run.
6.5.5.2 Testing Placement Area I
Æ In placement area I, attach a piece of paper in the middle of the machine, at the height of the
distance sensor.
163
SITEST: 6
Æ Select "Gantry" ==> "Select gantry" ==>
"Axis functions" ==> "Select Y axis" ==> "Position the axis" ==> "Edit values and
accept for target position = 1 300,000 digits".
Æ Press the START button.

– The axis will stop at the obstacle. The distance sensor has triggered.
Æ Press the EMERGENCY STOP button and remove the obstacle.

Æ Press RESET on the anti - crash board.
Æ Release the EMERGENCY STOP button and press the START button.
Æ Perform the same test with placement area II.
NOTE
For placement area I, select "gantry 3". Edit and accept a target position of 600,000 digits. 6
6.5.6 Functions Control of the Anti - Crash Board
NOTE
This test is identical for all gantry groups.
DANGER
You must press the EMERGENCY STOP button BEFORE you activate RESET on the anti - crash
board.
If you do not press the EMERGENCY STOP button, the axis will continue traversing immediately
after RESET. 6
164
07/2004 US Edition 6.5 Anti - Crash Board SIPLACE HF and HF/3
6.5.6.1 Preparation
Æ Perform a reference run.
6.5.6.2 Test of the Proximity Switches on the Gantry
Æ Press the EMERGENCY STOP button.

Æ Disconnect the appropriate plug of the proximity switch.
Æ Release the EMERGENCY STOP button.
Æ Select the X- / Y axis, depending on the disconnected proximity switch.
SITEST: 6
Æ Select "Gantry" ==> "Select gantry" ==> "Axis functions" ==>
"Select appropriate axis" ==> "Adjust P-gain" ==> "Set a travel range of 9 (200,000 digits)".

Æ Select "Adjust P -gain" ==> "Use cursor to increase distance to travel range 9".
– The anti - crash board responds.
– The selected axis will reduce its speed in the relating direction.
– Due to the response of the anti - crash board, the error message: "Distance of gantry too short,
protective switch responded" coercively will appear.
Æ Press the EMERGENCY STOP button.

Æ Reconnect the appropriate proximity switch.
Æ Press RESET on the anti - crash board.
Æ Release the EMERGENCY STOP button.
Æ Select "Abort" and press the START button.
– The axis is back in its normal mode.
165
166
Adjustment Instructions SIPLACE HF-Series 7 Collect & Place Head DLM2
07/2004 US Edition 7.1 Testing Tools
7 Collect & Place Head DLM2

This chapter provides information for both DLM2 placement head types: C&P6 and C&P12. 7
The different settings in chapter 7.4 Checking the Dynamics of the Axes are listed concisely in the
tables on page 197. 7
7.1 Testing Tools

– Track signal tester
– One 2-channel storage oscilloscope > 20 MHz
– Gauge for Z-axis end position, Item No. 03019865-01
– Parallel pins, Item No. 00326160-01 ...64-01,
– Parallel pin 1.0 mm, 1.2 mm (or drill)
– Gauge 0.2 mm , Item No. 00325445-01
– Compressed air tester, Item No. 00311487-01
167
7 Collect & Place Head DLM2 Adjustment Instructions SIPLACE HF-Series
7.2 Adjustments 07/2004 US Edition
7.2 Adjustments
7.2.1 Description of the switches and PCB boards on the C&P head
7.2.1.1 Head interface
The same head interface board will be use on Gantry 1 and Gantry 2 for the twin head and C&P
head.
4 5
DIP Switch
LED 1-7 TP 1-8
LED 1-10
6
Fig. 7.2 - 1 Head interface
1. X11 Connector Temperature sensor X-Axis

2. X17 Connector BERO Travel range X-Axis
4. X15 Connector for incremental encoder X-Axis
5. X24 Test connector digital track signals X-Axis
6. Connector for "One wire" Processor board
168
07/2004 US Edition 7.2 Adjustments
Description LED‘S and DIP switches on the Headinterface: 7

LED 1-7 (functional check)
– SPI - Serial parallel interface (A/D or D/A converter in future)
– D-ON - Digital ON 5V DC/DC Converter
– H-OK - Head adapter board connected
– C-In - CAN Internal not used
– MRST - Main Reset
– F-UC - not used
– MP - Main Power fail, mean 5 V power supply being missing at the machine (e.g. CAN
Bus)
LED 1-10 (LED´s for voltages)
– Vcc - Power supply +5 V head interface
– N15V - Minus 15 Volt (from the Axis unit--> Error--> LED red)
– P3,3V - Not used
– P15V - Plus 15 Volt (from the Axis unit--> Error--> LED red)
– P24V - 24 Volt power supply (e.g.stepper motor)
– AV ER - Not used
– EN AN - Not used
– P5V - 5 Volt Power supply track signals X-Axis --> ON Power fail
– VccF - 5 Volt for digital
– TMP - Temperature monitoring X-Axis
Please Note:
The DIP Switch configuration for the gantry configuration is decribed in chapter 6.3 ff.
169
7.2.1.2 Vision board (analog)
The vision board are connect on the top of the head interface. That board is used on the gantry
with a C&P head and TWIN-head.
5 4
2 1
Fig. 7.2 - 2 Vision board
1. Connector illumination PCB camera
2. Connector PCB camera
3. LED‘s P15V - 15Volt / Vcc - Power supply Vision board
4. DIP Switch
5. CAN Prozessor 16 Bit (additional board on the Visionboard)
6. DC/DC Converter 15 --> 5V for Visionsystem.
Please Note:
The DIP Switch configuration for the gantry is decribed in chapter 6.3 ff.
170
7.2.1.3 CAN Processorboard 16 Bit
The 16 BIT CAN Processor are use for different functions of the following units:
– Visionboard, communication and control via the ICOS system.
– Mainboard Twin head, control the vacuumgenerator.
– Visionboard for the stationary IC (FC) - Camera, communication and control via the ICOS
system in sector 2 and 4.
(1) 7 Segment display
(2) LED red at the bei manual RESET

on the Processors
(3) 16 Bit Processor

3
1 2
Fig. 7.2 - 3 16 Bit Processor
Description 7 Segment display ( Standard mode " . " flashed):
– After switch ON the machine appears " 0 " on the display
– Display " b " Bios is started.
– Display flash alternately "b" and " . " --> none Application available or can not started.
– Display " -I " und " I- " Application is loaded and now starts.
– The " . " on the display flashed.
171
7.2.1.4 Head adapter for 6/12 C&P head
At the head modularity we can use the same head adapter for the 6 and 12 segment C&P heads.
The head adapter must be exchanged if you mounting the Twin head.
LED‘S
7 1
5 4 2 3
Fig. 7.2 - 4 Head adapter for 6/12 C&P head
1. X6 -X9 Connector for CAN Prozessor-board’ 80C515C 8Bit

2. X2/X3 Connector for the stepping motor board
3. X10 Connector vacuum board
4. X12 DP station (motor, track signale)
5. X26 Option component sensor
6. X13/14 connector for the flat cable to the intermediate distribution boardr
7. Connector to the headinterface
Description LED‘s: 7
– LZOS Light barrier Z-axis upper stop
– LZUS Light barrier Z-axis down position
– LSM Stepper motor board not connected
– LSZD Light barrier Swivel in for turning at DP-station
– LSVZ Light barrier Vacuum / air kiss Z-axis
– LSVA Light barrier Vacuum / air kiss reject position
172
7.2.1.5 Stepping motor board
The stepping motor board for the valve drivers and the swivel function on the DP station is moun-
ted onto the head adapter below the CAN processor board 80C515C. Is the board missing the
LSM LED at the head adapter is ON. In this case the CAN-Bus-Processor board can not fixed.
1 Stepping motor rejectposition

(for S/F. HS and HF-machine)
Stepping motor pick up-, placement-

2 (and reject position HF/HF3)
Stepping motor DP-axis

3
Fig. 7.2 - 5 Stepping motor board
7.2.1.6 CAN Processor board 8 Bit 80C515C on the head adapter C&P
Description
DIP-Switches and
7 Segment display
see below.
Fig. 7.2 - 6 CAN Processor board
173
DIP Switch
ON
1
2
3
Gantries Switch 7 Switch 8
4
Gantry 1 ON ON
5
Gantry 2 ON OFF
6
Gantry 3 OFF ON
7
Gantry 4 OFF OFF

8
7.2.1.7 Switch position on the head board
Standard OFF OFF OFF OFF ON ON CAN_Addresse

Switch 1 2 3 4 5 6 7 8
position CAN_R120 EPROM_WE Test_Mode CAN_ERR_ Jumper 5 Jumper 6 CAN_ID1 CAN_ID0
SWITCH
ON X see see above

above
OFF X X X X X see see above

above
Fig. 7.2 - 7 Table: DIP-Switches
The wiring of the switch depends on the placement machine involved: 7
Jumper 1: ON -> CAN matching resistor on the placement head is set

(S-20, F4, F5), S-23, S-25 HM, F5 HM.
OFF ->CAN_matching resistor is not wired on the head (HS/HF default)
Jumper 2: ON -> Setting during the download
OFF -> Default status
Jumper 3: ON -> Test mode
Jumper 4: ON -> Test mode (setting of CAN ID)
Jumper 5: ON -> Default status
OFF -> Switch off CAN_Objects component-,LP-Vision und IC-head on the
modulare Head-FW (only for SIPLACE_HF)
Jumper 6: ON -> Default status
Jumper 7, 8: CAN_ID:
174
7.2.1.8 Status "7 Segment display"
The status of the PROCESSOR BOARD 80C515C FW is indicated on the 7-segment display.
Normal status on the diplay is: Display shows " 0 " and the " . " flashed slowly.
7 Segment
Display Description status prozessor board
display 0 The FW has the status OK.
display 1 CAN telegram cannot be sent. This status occurs if the 80C515C PROCES-
SOR BOARD cannot issue its start telegram after the station is switched on.
What to do: There is an error in the CAN-BUS wiring or
on the COM module in the control unit.
display 2 FW error: CAN-BUS receives buffer overflow. Command for 80C515C PRO-
CESSOR BOARD is lost.
What to do: HW reset of the 80C515C PROCESSOR BOARD
display 3 The CAN-BUS controller has the status ERROR PASSIVE.

CAN-BUS transmission errors have occurred.
What to do: After a number of successful transmissions,
this error disappears automatically.t
display 4 The CAN-BUS controller has the status BUS-OFF. CAN-BUS transmission
errors have occurred that have led to the shutdown of the CAN controller.
What to do: HW reset of the 80C515C PROCESSOR BOARD
display 5 The 80C515C PROCESSOR BOARD has received a message instead of a

command. This occurs with the SIPLACE HS50 when two 80C515C PROCES-
SOR BOARDS have the same HW address.
What to do: Use jumper to correct gantry address.
display 6 The power-fail signal is activated. This occurs if the power-fail signal is active
when the station starts up.
What to do: Check the power-fail wiring.
display F Other status (occurs only in the event of a firmware error) For example: no
valid command in BIOS
display any C0005 HW problem

– Check the RESET signal for the 80C515C PROCESSOR BOARD.
– uP not running, HW fault (possibly a cold soldered joint)
display A At initialization: Transition from BIOS to the application module
display b At startup: Head processor remains in the BIOS (ready to receive BIOS com-
mands, e.g. download)
175
7.2.1.9 SP_12 Digital intermediate distribution board (00330648-05)
X1 X2
6
Fig. 7.2 - 8 SP6_12 intermediate distribution board (Picture DLM 1)
Legend
(1) Intermediate distribution board (2) M3x10 spacer bolt
(3) M3x10 spacer bolt (4) M3x10 spacer bolt
(5) M3x10 spacer bol (6) Front part of the collect&place head
The intermediate distribution board (1) is fixed to the front part (4) with four spacer bolts (items 2,
3,4 and 5). The cover of the intermediate distribution board is fixed with push buttons. 7
Two 40-pin ribbon cables run from plug X1 and X2 on the intermediate distribution board to socket
X14 / X13 on the head board. 7
176
X16
Abb. 7.2 - 9 Intermediate distributor - position of the sockets
Legende
(1) Front of the intermediate distributor (2) Back of the intermediate distributor
U4 Pressure sensor for air kiss
The following supply voltages and signals are routed by the intermediate distribution board to the
individual placement head modules or to the head board: 7
Plug X1, 40-pin 7

Connected to plug X14 on the head board 7
– Voltage supply, tacho and track signals for the Z-axis drive
– Signal from light barrier "Z-axis in top position"
– Signal from light barrier "Z-axis in bottom position" (sensor stop signal)
– Control signal for the forced air valve
– Supply voltage + 5VDC, ± 15VDC
– Reference point signal for the DP-axis
– Track signals for the DP-axis
177
Plug X2, 40-pin 7

Connected to plug X13 on the head board 7
– Voltage supply and track signals for the star-axis drive
– Reference point for the star-axis
– Analog forced air pressure value
– Supply voltages + 5 VDC, ± 15VDC, + 24VDC
Plug X3, 10-pin 7

Connection for the Z-motor and Z-tacho signal (Tacho signal is not use on the HF-machine) 7
Plug X4, 10-pin 7

Connection for the Z-axis track signals 7
Plug X5, 10-pin 7

Connection for the star motor 7
Plug X6, 6-pin 7

Connection for the forced air valve 7
Plug X7, 10-pin 7

Connection for the DP-axis track signals 7
Plug X10, 10-pin 7

Connection for the "Z-axis up" signal 7
Plug X11, 8-pin 7

Connection for the light barrier "Z-axis down" signal (sensor stop signal) 7
Plug X12, 10-pin 7

Connection for the star-axis track signals 7
Plug X13, 10-pin 7

Test connection for the Z-axis track signals
Plug X14, 10-pin 7

not used
Plug X15, 10-pin 7

Test connection for the Star-axis track signals
Plug X15, 10-pin 7

Test connection for the Dp-axis track signals
178
7.2.2 Overview Adjustments on the DLM 2 C&P head
Description Tools &Equipment Adjustments
Adjustment with the Po- Check the magnetic neutral

Mounting the star onto the motor shaft wer pack and the gauge position with the Sitest
of the star motor for the star (max.Deviation 95 Digit)
Determine zero point correction for the Gauge for zero point cor- Write the determine value in the
star rection / Sitest Sitest under position
Switch setting on the DLM 2 (Resolu- none Switch setting on HF machine

tion track signals 10-25) to 25
DP-axis Incremental encoder adjust- Parallel pin 1,4 - 1,6 mm Distance 1,5 mm
ment to the glass scale (segment)
Adjustment mechanical position of Distance gauge 0,2 mm Distance plunger to the

valve drives 0,2 mm valve frame
Light barrier bottom position Z-axis Parallel pin 1,0 mm Distance 1,0 mm
Clamping device on Z-belt Clamping device have to lay in

the top and bottom position on
the teeth
Belt tension of the Z-axis Belt tension measure- Belt tension

ment device 280 +/- 5 Hz
Setting the stop for the Z-axis Gauge for the Z-mechani- Correct position are necessary to
cal end stop determine the zero point correc-
(03019865-01) tion Z-axis.
Mechanical adjustments Air kiss tubes Visual Check Check the distance between
on the star incremental encoder dp and air
kiss tubes.
Adjustments tube for air kiss supply feeler gauge Air kiss tubes should be ap-
prox. 0,7 mm over the frame of
the circular guide
Adjustments air pressure values Compressed air testing de- 150 mbar on open 9x4 nozzle
vice
Table 7.2 - 1 Adjustments on the DLM 2 C&P head
179
7.2.3 Removal of star
7.2.3.1 Tools and equipment
– Set of DIN 911 Allen keys
– Gauge for the star (C&P head / DLM1/2), article number 00326164-01
– 5V Power supply for the C&P head / DLM1/2, article number 00353277-01
7.2.3.2 Dismantling the placement star
Æ Dismantle the front part of the C&P head.

Æ Place the front part of the revolver head on the tray.
Æ Remove all the sleeves (item 1 in Fig. 7.2 - 10) and place them in the sleeve boxes or on a soft,
clean surface.
Æ Loosen the three M3x8 hexagon socket head screws (item 5 in Fig. 7.2 - 10).
Æ Raise the star slightly.
Æ Lift the placement star up with a careful rotation and off.
7
Fig. 7.2 - 10 Removal of star (Picture DLM 1)
Legend
(1) Sleeve (2) Star, mounted / DLM2
(3) Star drive (4) Front part of revolver head
(5) M3x8 hexagon socket head screws, 3x (6) Segment
(7) Raceway (Circular guide)
180
7.2.3.3 Fitting the star
Please Note:
Remove any remaining sleeves before fitting the star.
Push all the segments (item. 6 in Fig. 7.2 - 10) slightly outwards.
Æ Insert small Allen keys (e.g. size 2) into the holes for the star fixing screws (item 5 in Fig.
7.2 - 10).
Æ Hold the star over the star drive shaft (item 3 in Fig. 7.2 - 10) so that the Allen keys slide into
the threaded holes in the star drive.
Æ Push all the segments outwards.
Æ Insert the star.
Please Note:
Make sure that the vacuum hoses of the segments do not become squashed.
Æ Push all the segments inwards so that the segment ball bearings slide into the raceway (item
7 in Fig. 7.2 - 10).
Æ Check that the star is seated flat on the drive shaft.
Æ Loosely tighten the three M3x8 hexagon socket head screws on the star so that the screws can
still move slightly in the fixing holes.
7.2.3.4 Adjusting the star with respect to the star's magnetic neutral position.
The aim of adjusting the star is to ensure that the vertical axis of segment no. 1 is aligned with the
magnetic neutral position of the star step motor. 7
Æ To do this, insert the gauge pin into the gauge for the star and into the hole in the segment
no. 1, until it reaches the stop.
Æ Pull off the motor line plug of the star motor from socket X5 on the intermediate distribution
board and connect the motor line to the power supply.
Æ Connect the power supply unit to main power.
Æ Tighten the three M3x8 hexagon socket head screws on the star.
Æ Remove the gauge pin.
Æ Insert the gauge pin again into the gauge for the star and into the hole in the segment, until it
reaches the stop. Then check:
– that the gauge pin can be inserted easily.
Æ Disconnect the power pack from the power source.

Æ Insert the gauge pin again into the gauge for the star and into the hole in the segment, until it
reaches the stop. Then check:
– that the star does not rotate out of its current position as a result.
If both of these conditions are fulfilled, then the star has been fitted correctly. 7
181
Æ Repeat the adjustment procedure if the gauge pin does not slide easily into the hole.
Æ Continue with fitting the front part of the C&P head.
CAUTION
The maximum operating time of the power pack for the star motor is five minutes. Do NOT exceed
this time. If you have to disconnect the power pack from the power source because it has been
operating for five minutes, always insert the gauge pin before switching the power pack on again.
If you still cannot fit the star in the magnetic neutral position of the star motor, follow the
instructions below: 7
Æ Loosen the four M5x16 hexagon socket head screws (item 2 in Fig. 7.2 - 11) for fixing the star
drive (item 1 in Fig. 7.2 - 11) and turn the star drive in the direction that will allow the star to be
adjusted with respect to the magnetic neutral position. Tighten the four hexagon socket head
screws in this position.
7
Abb. 7.2 - 11 Loosening the star drive
Legend
(1) Star drive, digital / DLM2 (2) M5x16 hexagon socket head screws, 4x
(3) Front part of revolver head
Æ Loosen the three M3x8 hexagon socket head screws (item 5 in Fig. 7.2 - 10) for fixing the star
again and repeat the adjustment procedure.
Please Note: The star is fitted correctly until it no longer moves out of position when the gauge
pin is removed after disconnecting the star drive from the power supply.
182
7.2.4 Setting star axis resolution
The switch for the star axis resolution is directly beneath the C&P head on the star motor. 7
Check the setting of this switch (arrow): 7
Please Note:
Only setting the switch, if the machine power is off.
– HS-60 and S-27 HM: Switch position 10
– HF-machines: Switch position 25
Fig. 7.2 - 12 Setting the resolution on the star axis
7.2.5 Setup of the Digital Rotary Transducer of the DP - Axis
Æ Remove sleeve 1 and insert the Star zero point gauge, in order to mechanically fix the Star.
Æ Now, remove sleeve 4 or the sleeve 2 for the 6 segment C&P head as well and align the trans-
ducer.
Æ With the help of a parallel pin, set the rotary transducer of the DP - axis to 1.5 mm, parallel to
the glass pane of the segments.
Please Note:
A parallel pin of 1.4 mm must easily fit through the gap, a parallel pin of 1.6 mm must be too large
to fit.
183
7.2.6 Belt tension Z-axis
Please Note:
The measuring point of the measuring pin must be in the middle of the two deflection pulleys.
The measuring pin should be at a maximum distance of 2 - 3 mm, from the toothed belt. 7
Fig. 7.2 - 13 Measuring point for the belt tension of the Z-axis
Legend Fig. 7.2 - 13
(1) Measurement point for the belt tension
Æ Attach the measuring head in front of the toothed belt (1) .

Æ Strike the toothed belt, to reach a stimulation of vibration of the open ended toothed belt.
Æ Stretch the belt over the fastening of the driving motor (compare: service manual) if the
frequency of the belt tension does not reach a value of 280 Hz + 10 Hz.
Æ Repeat these instructions until the belt tension is correct.
184
7.2.7 Adjusting the Stop for the Z-Axis
7.2.7.1 Tools and Equipment
– Set of DIN 911 Allen keys
– Gauge for Z-limit stop, item no.03019865-01
Fig. 7.2 - 14 Gauge for Z-limit stop
7.2.7.2 General
With the softwareversion 503.02 and higher the calculation of the zero point correction of the
Z-axis is done with the star in a position of 2700 digits. During the reference run the Z axis (star
axis position +2700 digits) now moves down and up into the aperture. To ensure that the Z axis is
located correctly in the center of the raceway/aperture, it must be possible for the Z axis to move
into the aperture up to the limit stop. This is only possible if the Z limit stop is set correctly.
Preconditions: 7
Before you start with the setting please check the followings:
– Belt tension Z-Axis
– Correctly mounted clamping device on the Z-axis belt.
Tooth on the drivebelt
Clamping device between the

teeth of the drive belt
Fig. 7.2 - 15 Clamping device Z-axis
You ensure, so that the clamping device is firmly fixed between the teeth of the drive belt.
185
7.2.7.3 Settings
Æ Switch off the machine. The setting can, however, be made directly on the machine.
Æ The star gauge for setting the Z limit stop is mounted on the C&P head in exactly the same way
as the zero point gauge for the star.
Æ Remove the segment 1 from the star and turn the star, so that the gauge pin is inserted on
segment 1.
Fig. 7.2 - 16 Z-Limit stop gauge mounted
Please Note:
For DLM 1 heads an additional adapter must be mounted for the gauge.
– The star gauge ensures that the star is at the correct position and the Z axis is pushed up-
wards.
Æ To obtain better access to the Z limit stop, you should unscrew the cable clip on one side and
twist it away. Push the ribbon cable carefully aside.
Æ Use the 5/100 mm feeler gauge to check that it can be moved freely (without resistance) bet-
ween the Z limit stop and the clamp. (Fig. 7.2 - 17)
If this is not the case, the limit stop must be adjusted.
186
Z-Limit stop
Feeler gauge
Clamping device
Fig. 7.2 - 17 Z-Limit stop check and adjust
Æ Loosen the screw of the Z limit stop.( Fig. 7.2 - 17)

Æ Clamp a 15/100 mm feeler gauge between the Z limit stop and the clamp. Push the Z limit stop
down gently with a screwdriver and tighten the screw again.
Æ The 15/100 mm feeler gauge should now be difficult to withdraw.
Æ Use the 5/100 mm feeler gauge to check again that it can be moved freely (without resistance).
If this is not the case, the adjustment must be repeated.
Please Note:
When removing the gauge, make sure that the gauge pin is first withdrawn and then the star
gauge is removed. If this is not done, the gauge can wedge between the segments and can pos-
sibly damage the segments!
. 7
7.2.8 Light Barrier, Bottom Position
Plesae Note:
In order to adjust the light barrier, use a parallel pin and adjust it to a distance of 1.0 mm to the
sleeve.
187
7.2.9 Determination of Zero Point Correction Star-Axis C&P Head
start SITEST
Menue C&P Heads
Select referring C&P Head
Menue Axes
Select Star axis
Positions
Zero point correction (ZPC) = 0

edit and accept
Axis reference run
disable Star / Z* Axis at axis

controller * for DLM2 at HF-Machine:
Remove sleeve from segment 1
Turn segment 1 to bottom position

Mount Star axis Zero point gauge,
Insert fixing pin into gauge
DLM2 lower Z-Axis, that fixing pin

engage at segment
Select DP- and Star-Axis again
* ZPC for HF-Machine: divide

Enter actual position as new
actual Position by 2.5
Zero point correction (ZPC) *
Remove Star zero point gauge
Insert sleeve
Enable Star (Z*) Servo * for DLM2 at HF-Machine:
Execute Axis reference run
check position of the new Zero point-

correction (Segment 1 down)
Save machine data
End
Fig. 7.2 - 18 Flow chart zero point correction
188
7.2.10 Adjustment of mechanical Position of Valve Drives
Æ If the new valve plungers are used (s. Fig. 7.2 - 20), proceed as follows:
– Take out one valve plunger and remove the plastic bushing (2).
– Insert the plunger without bushing and carry out the following steps on this segment:
Æ Set the motor position of the valve drives "Pick-up / Placement" and "Ejection" according to the
figure below.
Æ Insert the distance gauge (0.2 mm) between valve plunger and valve casing.
Æ Turn the valve drive to 90° degrees, opposite to its initial position. The excentric of the valve
drive will just touch the inner flange of the valve.
Æ Fix the motor of the valve drive in this position.
Æ Don’t forget to refit the plastic bushing on the plunger.
7
Fig. 7.2 - 19 Mechanical position of the valve drive
1 2
Fig. 7.2 - 20 New Valve plunger, item.no:00351498-03
189
7.2.11 Air Pressure Values
7.2.11.1 Tools and Devices
– A set of slotted screw drivers
– Compressed air testing device
7.2.11.2 Adjustment of Air Pressure Values

7
3
1
Fig. 7.2 - 21 Adjustment of air pressure values
LEGEND:
(1) Forced air unit

(2) Solenoid valve for air kiss
(3) Adjustment valve for the reject circuit
(4) Adjustment valve for the pick - up / placement circuit
Please Note
:Use a nozzle type 904 or 914 to adjust the air kiss. 7
190
7.2.11.3 Adjustments of Air Pressure Values with the Compressed Air Testing Device
Start SITEST
Collect & Place Heads
Select appropriate head
Placement and pick - up circuit
Blast air “ON”
Use compressed air testing device and Press the nozzle up, during the
restrictor valve to adjust compressed air
measurement procedure
Blast air “OFF”
End
Fig. 7.2 - 22 Flow chart determining air pressure values
Please Note:
Air pressure values, displayed on the screen of the station computer, under option "Measure air
pressure" of the "Single functions", or in the SITEST program, do not correspond to the air
pressure values actually set at the nozzles.
They solely serve to check that the forced air valve is functioning correctly.
Therefore, the air pressure may not be adjusted with the values displayed on the screen.
Instead, use only the values determined with the compressed air testing device. 7
Æ Adjust to the values of the table below:
Adjustment with Compressed Air Displayed on the Monitor:

Air kiss function
Testing Device (Only in Pick - Up and Placement
circuits
Measurement taken on Nozzle Circuit)
pick - up / placement 150 mbar (100 - 200 mbar) e.g.: 250 mbar
circuit
reject circuit
(not used for reject at
HF) 250 mbar (200 - 300 mbar) reject circuit does not have a sensor
191
Please Note:
The adjustment for the reject circuit is not necessary on the HF machine.
Please Note:
Both forced air circuits are controlled by a single valve and therefore are mutually dependent.
Using two different restrictor valves, it is however possible, to adjust differing pressure values for
each circuit. 7
Æ Repeat these adjustments several times, as the pick - up / placement circuit are mutually
dependent.
Please Note:
Make sure that the test sensor tube is attached air - tight on the nozzle. 7
7.2.12 Other Mechanical Adjustments on the Star

Æ Insert the blast air transition tubes so that they will protrude 0.7 mm from the surface of the
circular arc guide.
Please Note:
The blast air tubes at the valve plungers should be at a distance of 0.2 mm from the encoder
of the DP-axis. 7
192
07/2004 US Edition 7.3 Digital Track Signals of the Head Axes
7.3 Digital Track Signals of the Head Axes
7.3.1 Overview
7
Axis Mechanical Setting Display on the Oscilloscope
Star 7 25x: Resolution 1/1000° 7 rectangle signal amplitude 3,6Vss 7
Z 7 not necessary 7 rectangle signal amplitude 3,6Vss 7
DP 7 distance to encoder 1,5 mm, rectangle signal amplitude 3,6Vss 7

parallel to the incremental disk 7
7
7
Measurement of the Track Signals of Star, Z- and DP - Axes at the Intermediate Distributor 7
7
S
DP
fig. 7.3 - 1 Measurement setup
(1) Intermediate distributor SP 6-12, digital
X13 = Z-axis
X15 = Star-axis
X16 = DP-axis 7
193
7.3 Digital Track Signals of the Head Axes 07/2004 US Edition
7
Pin-assignment X13, X15, X16
1. GND 2. track A
3. track A 4. GND
5. track B 6. track B
7. + 5 VDC 8. track N
9. track N 10. Key
table 7.3 - 1 Pin-assignment track signals
7
CH1 track A X13, X15 or X16 DC 1.0 V / Div "auto"

pin 2 resp. or 5 ms
"norm"
CH2 track B of X13, X15 or X16 DC 1.0 V/ Div
pin 5 resp. CH 1
7.3.1.1 Procedure
Æ Turn on the system.

Æ Connect both channels to the connectors X13, X15 or X16, pin 1, respectively.
Æ Set the oscilloscope to "auto" (with trigger).
Æ With the help of the positioning switches of CH1 and CH2, move the oscilloscope ray of CH1
to the center of the screen and the oscilloscope ray of CH2 to the lower edge of the screen.
Æ Change the connection of CH1 on connector X13, X15 or X16 respectively, to pin 2.
Æ Change the connection of CH2 on connector X 13, X15 or X16 respectively, to pin 5.
Æ Set the trigger to "norm" and set the oscilloscope with "trigger" to a suitable triggering
threshold.
Æ Manually, move the appropriate axis back and forth.
– If the read head is set correctly, the following illustration will be displayed on the
oscilloscope screen:
194
07/2004 US Edition 7.3 Digital Track Signals of the Head Axes
Spur A / track A
Spur B / track B
fig. 7.3 - 2 Digital track signal of the head axes
NOTE
Pulse width is dependent on the speed, the phase location is dependent on the direction. 7
195
7.4 Checking the Dynamics of the Axes 07/2004 US Edition
7.4 Checking the Dynamics of the Axes

The gantry and head axes of the HF are digitally controlled by axis controllers (VC3). 7
An adjustment of the axis dynamic e.g. by means of potentiometer is not provided. 7
A correct function demand the compliance with the nominal positioning times - a correct nominal
current provided. 7
This chapter shows how to check the positioning time of the axes, e.g. with the SIPLACE Axis
Tester (SAT). 7
In this chapter the traverse diagrams are examplarily shown for the C&P6 and C&P12 head. 7
NOTE
It is not possible anymore to adjust the parameters of the dynamics of the axes. The parameters
are provided by VC3 controllers. These controllers are integral parts of each axis card. 7
NOTE
Conspicuous noise resp. faulty dynamics may result from a contaminated incremental scale. 7
NOTE
Gantry 1 serves to exemplify all SITEST functions. 7
7.4.1 Tools and Test Equipment
– 2-channel or 4-channel storage oscilloscope.
– SIPLACE axis test box.
– SITEST software.
NOTE
The machine must have reached its operating temperature before you begin to adjust the axes.
Therefore, make sure to switch it on, at least 30 minutes before you begin to work. 7
196
07/2004 US Edition 7.4 Checking the Dynamics of the Axes
7.4.2 Positioning times for C&P 12 DLM2 head
7
Axis Mode / Distance/ Positioning times
Star star continuous run / 1 step 46ms +/-3ms
Z absolute / 685 digits 24ms, -1ms
Z Light barrier, over calibration tool pos. / ca. 685 digits 24 +/-3ms
DP 100 digits 13ms +/-3ms
table 7.4 - 1 Positioning times for C&P 12 nozzle head DLM2

7
7.4.3 Positioning times for C&P 6 DLM2 head
7
Axis Mode / Distance/ Positioning times
Star star continuous run / 1 step 70ms +/-3ms
Z absolute / 685 digits 30 +/-3ms
Z Light barrier, over calibration tool pos. / ca. 685 digits 30 +/-3ms
table 7.4 - 2 Positioning times for C&P 6 nozzle head DLM2

7
197
7.4.4 Servo Boards Head Axes
fig. 7.4 - 1 Servo boards head axes type 120/60
7
LED Description
(1) LED: Ready for operation (green) shows the ready for operation status
(2) LED: servo card enabled (green) enabling active - no error
(3) LED: r.m.s. current (yellow) motor current exceeds the limit for continous current.
This LED is on until the "enbling axes" is reset.
(4) LED: error (rot) This LED is on in case of error, overvoltage, overcurrent excess
temperaturee and if r.m.s. current is exceeded for more than 2,5s.
table 7.4 - 3 LED-Display on servo card SDS 120/60

7
Measurement Pins SDS 120/60 Description
MP1 = nominal current "I-S (U)" 7 nominal current for phase U; max +/-10V
MP2 = nominal current "I-S (W)" nominal current for phase W; max +/-10V
actual current for phase U;
MP3 = actual current "I-ist (U)"
actual current for phase W;
MP4 = actual current "I-ist (W)"
nominal voltage - output of current controller Phase U
MP5 = nominal voltage "U-nominal (U)"
10V corresponds to max. motor voltage
nominal voltage - output of current controller Phase W
MP6 = nominal current "U-nominal" (W)
10V corresponds to max. motor voltage
analog output - defines error causes:
MP7 = error voltage "U-fehler" overvoltage: -1V, overcurrent: -2V,
excess temperature: -3V, nominal voltage exceeded: -4V
should not be connected for measurement!
MP8 = reference potential "0V"
reference potential (0V) for measurement points 1 to 7
table 7.4 - 4 Measurement pins on servo card SDS 120/60
198
7.4.5 Measurement Setup for Axes Adjustments
The allocation of the axis cards is described in chapter 4.4.1.3. 7
7.4.5.1 Measurement Setup (with axis testbox)

7

end signal axis 0

end signal axis 1
fig. 7.4 - 2 Measurement setup, dynamics of the gantry axes
NOTE
The current value measured at the adapter board is proportional to the turning moment of the
motor . 7
199
7.4.5.2 Measurement Setup with SIPLACE Axis Tester (SAT)
1 2 3 4
Axis0
Axis1
Axis2
Key


table 7.4 - 5 Standard setting of theSAT output and connection to the oscilloscope
NOTE
It is possible to display the signals on the oscilloscope. The output of the SAT is configurable. 7
NOTE
200
7.4.6 Star Axis
NOTE
It is not possible anymore to adjust the parameters of the dynamics.
Æ Start SITEST.
Æ Prepare the measurement setup for the star-axis (see fig. 7.4 - 2, or fig. 7.4 - 3,).
Æ Set the oscilloscope according to the values of the table 7.4.6.2 below.
NOTE
– on the adapter board "axis test box" use the lowest BNC socket and measure the end sig-
nal, with the switch pressed down.
– on the adapter board "axis test box" use the measurement pin for nominal current of axis 0
DO NOT connect GND
201
Setting of SIPLACE Axis Tester

controller board

and confirm <-|
HF
.
HF/3
HF/4
Select Axis type

202
CH 1 pos. deviation DC 0,5 V/ Div

CH 3 C&P 12: 10ms/Div
CH 2 nominal current DC 2V/ Div positiv C&P 6: 20ms/Div
10% pre *)
CH 3 end signal DC 5,0 V/ Div
table 7.4 - 6 Settings on the Oscilloscope*) Settings vary
7.4.6.3 Checking the Dynamics of the Star Axis
7
SITEST: 7 Æ Select "C&P Heads" ==> "Select head" ==> "Axis functions" ==>
select check box "Star - axis" ==> "Continuous run" ==> Edit: Waiting time "500" ms ==> "Ac-
cept".
Æ If necessary, press the START button.

7
203
C&P12 DLM2 - Oscilloscope Display for Star axis

7
10ms/Div
nominal current
2V/Div
pos. deviation.
500mV/Div
end signal
5V/Div
nominal positioning time: 46ms +/- 3 ms 1 star step = 30000 Digits = 30°deg.
fig. 7.4 - 4 Traverse paths for C&P12 DLM2 - Star axis
7
C&P 6 DLM2 - Oscilloscope Display for Star axis 7
7
20ms/Div
nominal current
2V/Div
pos. deviation.
500mV/Div
end signal
5V/Div
nominal positioning time: 70ms +/- 3 ms 1 star step = 60000 Digits = 60°deg.
fig. 7.4 - 5 Traverse paths for C&P6 DLM2 - Star axis
NOTE
If this setting for the positioning cannot be reached, check the friction blocks on the Star and the
mounting of the Star while the drive is in its magnetic park position. 7
204
7.4.7 Z-Axis
NOTE
Æ Start SITEST.
Æ Prepare the measurement setup for the Z-axis. (See fig. 7.4 - 2).
Æ Set the oscilloscope according to the values of the tablefig. 7.4 - 3 below.
NOTE
– on the adapter board "axis test box" use the upper BNC socket and measure the end signal,
with the switch pressed down.
– on the adapter board "axis test box" use measurement pin for nominal current of axis 2
DO NOT connect GND!
205
7.4.7.2 Z-axis in free space
Preparations 7
Æ Positioning the gantries, position the Z-axis into free space.
SITEST 7 Æ Select "C&P Heads" ==> "Select head"
==> "Axis functions" ==> "Select Z-axis" ==>"Axis continuous run"
==> "Edit and accept values:
target position = 685;
positioning mode = absolute

CH 3
CH 2 nominal current DC 2V/ Div positiv 10ms/Div
10% pre *)
table 7.4 - 7 Standard oscilloscope settings for traverse paths
206
C&P 12 DLM2 - Oscilloscope Display for Z-axis
10ms/Div
nominal current
2V/Div
pos. deviation.
500mV/Div
end signal
5V/Div
nominal positioning time: 24ms - 1ms 1 target pos. 685 digits.
fig. 7.4 - 6 Traverse paths for C&P12 DLM2 - Z-axis
7
C&P 6 DLM2 - Oscilloscope Display for Z-axis 7
7
10ms/Div
nominal current
2V/Div
pos. deviation.
500mV/Div
end signal
5V/Div
nominal positioning time: 30ms - 1ms 1 target pos. 685 digits.
fig. 7.4 - 7 Traverse paths for C&P 6 DLM2 - Z-axis
207
7.4.7.3 Z-axis in Positioning Mode Lightbarrier
SITEST 7 Æ Select "C&P Heads" ==> "Select head" ==> "Axis functions" ==>
"Select Z-axis" ==>"Axis " ==> "Calibration tool pos."
==> "Axis dynamics"
==> Edit and accept values:
lower travel profile: "1"
upper travel profile: "2"
==> Select "Position axis"
==> Edit and accept values:
positioning type: "Lightbarrier"

CH 3
CH 2 nominal current DC 2V/ Div positiv 10ms/Div
10% pre *)
208
C&P 12 DLM2 - Oscilloscope Display for Z-axis

7
10ms/Div
nominal current
2V/Div
pos. deviation.
500mV/Div
end signal
5V/Div
nominal positioning time: 24ms +/- 3ms 1 target pos. approx. 685 digits.
fig. 7.4 - 8 Traverse paths for C&P 12 DLM2 - Z-axis Modus 1/2
7
C&P 6 DLM2 - Oscilloscope Display for Z-axis 7
7
10ms/Div
nominal current
2V/Div
pos. deviation.
500mV/Div
end signal
5V/Div
nominal positioning time: 30ms +/- 3ms 1 target pos. approx. 685 digits.
fig. 7.4 - 9 Traverse paths for C&P6 DLM2 - Z-axis Modus 1/2
209
7.4.8 DP - Axis
NOTE
In this chapter the traverse diagrams are shown for the C&P6 and C&P12 head. 7
The test measurement were carried out for a rotation of 2.5 and 90 degrees. 7
Æ Start SITEST.
Æ Prepare the measurement setup for the star-axis (see fig. 7.4 - 2, or fig. 7.4 - 3,).
Æ Set the oscilloscope according to the data shown in the appropriate diagram.
NOTE
– on the adapter board "axis test box" use the BNC socket in middle position and measure
the end signal, with the switch pressed down.
– on the adapter board "axis test box" use measurement pin for nominal current of axis 1
DO NOT connect GND
7.4.8.2 Check of the Dynamics of the DP-axis
7
SITEST: 7 Æ Select "C&P Heads" ==> "Select head ==> "Axis functions" ==>
"Select DP - axis" ==> "continuous run".
For the C&P12 DLM2 (angle resolution of 0.025 degrees):
==> Edit and accept values: 100 digits (for 2.5 deg.) resp. 3600 digits (for 90 deg.)
For the C&P6 DLM2 (angle resolution of 0.0125 degrees):
==> Edit and accept values: 200 digits (for 2.5 deg.) resp. 7200 digits (for 90 deg.)
210
C&P 12 DLM2 - Oscilloscope Display for DP-axis, 100 Digits

7
5ms/Div
nominal current
200mV/Div
pos. deviation.
500mV/Div
end signal
5V/Div
nominal positioning time: 13ms +/- 3ms 1 100 Digits
fig. 7.4 - 10 Traverse paths for C&P 12 DLM2, DP-axis, rotation of 2.5 deg
7
C&P12 DLM2 - Oscilloscope Display for DP-axis, 3600 Digits
7
10ms/Div
nominal current
200mV/Div
pos. deviation.
500mV/Div
end signal
5V/Div
nominal positioning time: 43ms +/- 3ms 13600 Digits
fig. 7.4 - 11 Traverse paths for C&P 12 DLM2, DP-axis, rotation of 90 deg
211

7
20ms/Div
nominal current
100mV/Div
pos. deviation.
500mV/Div
end signal
5V/Div
fig. 7.4 - 12 Traverse paths for C&P 6 DLM2, DP-axis, rotation of 2.5 deg
7
7
20ms/Div
nominal current
200mV/Div
pos. deviation.
500mV/Div
end signal
5V/Div
fig. 7.4 - 13 Traverse paths for C&P 12 DLM2, DP-axis, rotation of 90 deg
212
Adjustment Instructions SIPLACE HF-Series 8 Twin-Head
07/2004 US Edition 8.1 Electrical Settings
8 Twin-Head
8.1 Electrical Settings
8.1.1 Description of the switches and boards on the TWIN-Head
8.1.1.1 Head interface
The same head interface board is used on Gantry 1/4 and Gantry (2)3 for the TWIN-head and
C&P head.
4 5
DIP Switch
LED 1-7 TP 1-8
LED 1-10
Fig. 8.1 - 1 Head Interface
1. X11 Connector Temperature sensor X-Axismotor
213
8 Twin-Head Adjustment Instructions SIPLACE HF-Series
8.1 Electrical Settings 07/2004 US Edition
4. X15 Connector for incremental encoder X-Axis
5. X24 Test connector digital track signals X-Axis
214
Description LED‘S and DIP switch head interface: 8

LED 1-7 (functional check)
– SPI - Serial parallel interface (A/D or D/A converter in future)
– D-ON - Digital ON 5V DC/DC Converter
– H-OK - Head adapter board connected
– C-In - CAN Internal not used
– MRST - Main Reset
– F-UC- not used
– MP - Main Power fail, indicates 5 V power supply being missing at the machine (e.g. CAN
Bus)
LED 1-10 (LED´s for voltages)
– Vcc - Power supply +5 V head interface
– N15V - Minus 15 Volt (from the Axis unit--> Error--> LED red)
– P3,3V - not used
– P15V - Plus 15 Volt (from the Axis unit--> Error--> LED red)
– P24V - 24 Volt power supply (e.g.stepper motor)
– AV ER - not used
– EN AN - not used
– P5V - 5 Volt Power supply track signals X-Axis --> ON Power fail
– VccF - 5 Volt for digital
– TMP - Temperature monitoring X-Axis
Please Note:
The DIP Switch configuration for the gantry configuration is decribed in chapter 6.3ff.
215
8.1.1.2 Vision board
The vision board is connect on the top of the head interface. That board is also used on the
gantry 1 with a C&P head.
5 4
2 1
Fig. 8.1 - 2 Vision board
1. Connector illumination PCB camera
2. Connector video signals PCB camera
3. LED‘s P15V - 15Volt / Vcc - Power supply Vision board
4. DIP Switch
5. CAN Processor 16 Bit (additional board on the Visionboard)
6. DC/DC Converter 15 --> 5V for Visionsystem
Please Note:
The DIP Switch configuration for the gantry configuration is decribed in chapter 6.3 ff.
216
8.1.1.3 CAN Processorboard 16 Bit
The 16 BIT CAN Processor is used for different functions of the following units:
– Visionboard, Communication and control via the ICOS system
– Mainboard Twin head, control the Vacuum generator
– Visionboard for the stationary IC (FC) - Camera, communication and control via the ICOS
system
(1) 7 Segment display
(2) LED red at the bei manual RESET

on the Processors
3 (3) 16 Bit Processor
1 2
Abb. 8.1 - 3 16 Bit Processor
Description 7 Segment display ( Standard mode " . " flashed):
– After switch ON the machine " 0 " appears on the display
– Display " b " Bios is started.
– Display flash alternately "b" and " . " --> none Application available or can not started.
– Display " -I " und " I- " Application is loaded and now starts.
– The " . " on the display flashed.
217
8.1.1.4 Head adapter Twin Head
The head adapter board connects the head interface board directly to the main board of Twin head
segment 1 and 2 via ribbon cable. This head adapter must be changed for head modularity, if you
use a C&P head.
1
OF F
6
7
8
4
1 3
2 4
Fig. 8.1 - 4 Head adapter Twin head
(1) Connector Z-Axis Twin head 1 (2) Connector D-Axis Twin head 1
(3) Connector DP-Axis Twin head 2 (4) Connector Z-Axis Twin head 2
(5) PP1 Boot CAN Processor Twin Segm. 1 (6) PP1 Reset CAN Processor Twin Segm. 1
(7) PP2 Boot CAN Processor Twin Segm. 2 (8) PP2 Reset CAN Processor Twin Segm. 2
Please Note:
The ribbon cable sets for the Twin head segment 1and 2 are different.
218
8.1.1.5 TWIN-Head main board
The main board is mounted directly on the top of the frame of the TWIN-head. This board is con-
nected to the head adapter via ribbon cable (one ribbon cable for each axis).
8
7
3
4
Fig. 8.1 - 5 Main board at TWIN-head segment
1. Connector for the 16 Bit CAN Bus Processor (Control the analog or digital vacuumgenerator)
2. LED´S (Description from top to bottom)

- D6 BERO Z-axis top (not used)
- D1 not defined
- D2 Clamping Z-axis (yellow) LED off, retract unit is at top position.
- D15 Temperature monitoring Z-axis linear motor (red) LED on, is ok.
3. Connectors to the head adapter

4. Connector track signals Z-axis
5. Connector BERO Z-axis (not used)
6. Connector pneumatic valve (retract unit)
7. LED‘s: D7- is ON after reference run
D8- protect Z-axis without function
D9 - without function
D10 - green LED ON 24Vfor the vacuumgenerator
D14 - Alarm output for the vacuumgenerator ( red LED ON vacuumgenerator defect)
8. Connector for valve (only 24 Volts on pin 2 and 4 measured)

9. Hole for pneumatic pipe to the vacuum generator
219
8.1.1.6 Vision control board "IC camera"
The vision control board is installed in sector 2 for the Twin head on gantry 3 and at sector 4 for
the Twin head on gantry 1 (only for HF).
6 9 to 5)DIP-Switch
(1) CAN- Terminator
(2) RESET
(3) Bootstrap
5
(4) TEST
1 (5) P1 Address -Switch
(6) P0 Address -Switch

8 4 (7) CAN - ID 1
(8) CAN -ID 0
2 7
Fig. 8.1 - 6 Vision control board IC camera
1. Connector for FC Camera illumination
2. Connector for IC Camera illumination
3. Service connector Gantry 1 Gantry 2 for Gantry 3

for HF HF (504) for HF/HF3
4. LED‘s (downwards D4 - D1)
– + 5 V / -15 V / +15 V / +40 V

ON
ON
ON
1
5. DIP Switch
2
6. Connector CAN Bus

3
3
4
7. Power supply Vision control board

Connector for DC/DC converter (Section2)
5
for DC/DC distributor (section 4)

6
6
7
8. Connectors for CAN Bus Processor 16 Bit

8
9. Flash signal
220
07/2004 US Edition 8.2 Basics of Twin Head Calibration
8.2 Basics of Twin Head Calibration

Further information concerning the calibration you will find in the SITEST Online-Help and the
SITEST-manual. Please observe also the instructions within the dialog windows during the cali-
bration steps. 8
8.2.1 Initial Set-Up or Replacement of a P&P Module

Æ Enter the zero point correction for the D-axis. see chapter 8.2.2.
Æ Enter the parameters ("sensor" and "feder") for the P&P module , see chapter 8.2.4
Æ Carry out the calibration of the Twin Head subsequently, see chapter 8.2.5
Æ Calibrate the nozzle changer of the Twin Head subsequently, see chapter 8.2.6
8.2.2 Zero-Point-Correction (ZPC) D-Axis
fig. 8.2 - 1 label with correction value (ZPC) and parameters for P&P module
You find a label with "dp" zero point correction value (ZPC) and parameters for P&P module which
must be entered during initial set-up or after replacement of a P&P module. 8
SITEST: 8 Æ Select "Twin Head" ==> Select "Axis functions"
==> Select the (new) P&P module

8
==> Aktivate the checkbox "D-axis" 8
==> Select "Positions..." 8
==> Deaktivate the checkbox "digits" 8
==> Enter the ZPC value in 1/100 degrees and select "accept". 8
Note (for SW Version 505.XX upward)

This ZPC value is only valid for the P&P module 2. Here the value can be entered without modi-
fication. For P&P module 1 you must add 180 degrees to the value.
Example for the value shown on the label above:
-17100 (P&P module 2) resp.
900 (P&P module 1) 8
Æ Perform a reference run for the D-axis.

Æ Don’t forget to perform the calibration of the D-axis, see chapter 8.2.5
221
8.2 Basics of Twin Head Calibration 07/2004 US Edition
8.2.2.1 Manual Calculation of the ZPC for D-Axis
In case of an unknown ZPC of the D-axis the ZPC can be calculated and edited manually as
follows. 8
Step 1: Rough Calculation of the ZPC 8
SITEST: 8 Select "Twin Head" ==> Select "axis functions"
==> Select the P&P module

==> Activate the checkbox "D-axis"
==> Select "Positions..."
==> Set the zero point correction to "0" .
Æ Perform an axis reference run for the D-axis.

Æ Put the calibration nozzle for the Twin Head by hand on the segment of the appropriate P&P
module. Make sure that the two adjust pins of the nozzle fit correctly.
Æ Deactivate the D-axis of the P&P module at the axis card.
Æ Turn the nozzle manually into the "zero position":
The drilling on the calibration nozzle must show to the center of the machine and the nozzle
must be aligned parallel to the PCB conveyor.
Æ In order to display the angle of the D-axis, activate the checkbox "Z-axis" and reactivate
"D-Axis" subsequently.
Æ Enter the shown value for the D-axis as zero point correction value.
Æ Activate the D-axis of the P&P module at the axis card.
Æ Check the alignment of the nozzle:
The drilling on the calibration nozzle must show to the center of the machine and the nozzle
must be aligned parallel to the PCB conveyor.
Æ Don’t forget to perform the calibration of the D-axis, see step 2.
Step 2: Automatical Calibration of the ZPC 8
Note
The exact zero point correction (ZPC) of the D-axis is calibrated on the SIPLACE HF by means of
a calibration nozzle automatically.
A correct calibration can only be expected if the angle differs less than +/- 5 degrees from the ex-
act value - prior to the following calibration steps. 8
Æ Put the calibration nozzle for the Twin Head by hand on the segment of the appropriate P&P
module. Make sure that the two adjust pins of the nozzle fit correctly.
222
Æ Check the alignment of the nozzle:

The drilling on the calibration nozzle must show to the outside (not the center) of the machine
and the nozzle must be aligned parallel to the PCB conveyor.
Æ Assign the nozzle "517" for the P&P module to be calibrated:
SITEST: 8 ==> Select "Twin Head" ==> Select Nozzle changer head functions 8
==> Select the appropriate "segment" out of the list. 8
==>Select "Edit" ==> select "517" and "accept". 8
==> Acticate "selected segment". 8
==> Select "confirm exchange".
8
SITEST: 8 Æ Select "Twin Head" ==> Select "calibration functions"
Æ Select the appropriate P&P module (Segment)

Æ Select "calibrate zero point DP-axis" auf.
The ZPC will be calculated automatically by means of angle determination of the nozzle out-
line.
Repeat this step until the new value deviates less than +/- 0,01° from the old value.
Note
In case of a larger misalignment than 5 degrees the calibration might fail:
Then you must calculate the ZPC manually first, see chapter 8.2.2.1, Step 1. 8
223
8.2.3 Zero Point Correction of the Z-Axis
After a change of the P&P module on the Twin Head the standard values for traversing range and
ZPC (see below) must be edited.
Note
Please make sure that 517 nozzle are on the Twin Head. 8
SITEST: 8 Æ Select "Twin Head" ==> Select "axis functions"
Select the (new) P&P module , activate "Z-Axis"
==> Select "Positions..." and enter the following values:
Maximum position: 57500 µm 8
Minimum position: -2000 µm 8
Zero point correction: 0 µm 8
Æ Perform a reference run for the Z-axis.
Æ Select "Twin Head" ==> Select "calibration functions"
Select the corresponding P&P module
==> Select "Calibrate head height".
The ZPC, maximum and minimum positions for the Z-axis will be set correctly after this calibration
step. 8
224
8.2.4 Parameter of the Z-Axis

The parameter "Force sensor calibration value" and "Spring pre-tension" must be set in SITEST
after replacing a P&P module.
These values are specified as "sensor" and "Feder" on a label (see fig. 8.2.2) of each
P&P-module.
Note
Wrong settings for the P&P module will result in inaccurate placement or pick-up force (1 bis 10N).8
SITEST: 8 Æ Select "Twin Head" ==> Select "axis functions"
Æ Select the appropriate P&P module (Segment)

Æ Select the checkbox "Z-axis".
Æ Select "Parameter..." and enter the values
"Force sensor calibration value" in [mV/V]. This value is always smaller than 3.0 [mV/V] .
and "Spring pre-tension" in [mN]. This value is between 300 and 700 [mN] .
Æ Perform a reference run for the Z-axis.
Note
The adjusting screw (fine thread) for the spring pre-tension MUST NOT be adjusted - otherwise a
replacement of the P&P module might be necessary. 8
8.2.5 Calibrating the Twin Head
During initial set-up or after replacement of a P&P module the Twin Head must be calibrated. 8
Æ Put the nozzles 517 by hand on the segments of the P&P modules.
Æ Make sure that the nozzle garage 1 is empty, this is necessary for the calibration of the pick-
up height.
Æ Enter the nozzle "517" for both P&P modules as active nozzle on the Twin Head:
SITEST: 8 ==> Select "Twin Head" ==> Select "nozzle changer head functions" 8
8
==> Select "Edit" ==> Select "517" and "accept". 8
==> Activate the checkbox "selected segment". 8
==> Select "Confirm exchange". 8
8
225
Æ Select "Calibrate machine"

Æ Select "All Heads and Cameras"
==> Activate only "Head Height" and "IC Camera" of the appropriate placement area.
==> Select "Start".
8.2.6 Calibrate the Nozzle Changer of the Twin Head
During initial set-up or after replacement of a P&P module the Twin Head must be calibrated. 8
Æ Make sure that the nozzle garage 1 is empty, this is necessary for the calibration of the pick-
up height.
Æ Enter the nozzle "517" for both P&P modules as active nozzle on the Twin Head:
SITEST: 8 ==> Select "Twin Head" ==> Select "nozzle changer head functions" 8
8
==> Select "Edit" ==> Select "517" and "accept". 8
==> Activate the checkbox "selected segment". 8
==> Select "Confirm exchange". 8
SITEST: 8 ==> Select "Twin Head" ==> Select "nozzle changer magazine functions" 8
8
==> Activate the checkbox "with pick-up height" 8
==> Select "All magazines". 8
==> Press "Enter" in order to start the calibration. 8
226
07/2004 US Edition 8.3 Adjustment of the vacuum control system
8.3 Adjustment of the vacuum control system
The vacuum control system is integral part of each P&P module. It controls the "vacuum" and the
"forced air" pressure for the pick-up and placement cycle. During the Zero calibration of the vac-
uum control system the neutral position of the actuator. In this position there is either "vacuum"
nor "forced air" but the pressure on the nozzle equals the ambient pressure.
The Zero calibration for vacuum control system should be checked during the initial setup or a re-
placement of the Twin Head or P&P module. 8
NOTE
In case this adjustment had not been carried out e.g. after a change of the production site (and its
elevation), the following errors might occur:
- with large nozzle at a low "forced air" value: a component is swept away during placement
- at a high "forced air" value: a small component is blown out of the component tape. 8
NOTE
The value "closed vacuum" depends on the elevation of the production site and on the specific
vacuum control system. This value should be checked during the initial setup or a replacement of
the Twin Head or P&P module (see chapter 8.3.1.3).
The value "closed vacuum" is the basic value for the calculation of different thresholds use for
the (vacuum) check "Component on nozzle?" and "Nozzle contaminated?". 8
NOTE
The indication "closed vacuum" equals "Threshold value closed" in SITEST. 8
8.3.1 Zero calibration for vacuum control system
Æ Move the gantry so that you can easily reach the nozzle of the Twin Head with one and the
keyboard with the other hand.
Æ Start SITEST.
8
SITEST 8 Æ Select "Twin head" ==> Select "Head board functions"
Æ Select the P&P module (Segment)
227
8.3 Adjustment of the vacuum control system 07/2004 US Edition
fig. 8.3 - 1 SITEST head board functions
Æ Close the nozzle of the appropriate P&P module (e.g. by sealing it with your finger tip).
==> Select "Zero calibration for pressure regulator"
The following dialog shows the correction values.
fig. 8.3 - 2 Correction value for zero calibration
Æ Select "OK".
The correction value will be accepted - now the reference value equals the ambient pressure.
NOTE
The difference at 0-mbar-setting should not exceed ± 10 mbar. 8
228
07/2004 US Edition 8.3 Adjustment of the vacuum control system
8.3.1.1 Check the pressure tightness of the vacuum system
Æ Start SITEST.
SITEST 8 Æ Select "Twin head" ==> Select "Head board functions"
==> Wählen Sie das P&P module
fig. 8.3 - 3 SITEST functions head board functions
Æ Switch "on" the vacuum.

Æ Select "Measure pressure".
Æ The displayed value should be close to the "Threshold value closed".
NOTE
"Threshold value closed" (or closed vacuum) defines the maximum vacuum.
"Threshold value open" defines the maximal allowable vacuum value for the specific nozzle type
- in case that no nozzle is setup, the value "0" is shown. 8
NOTE
The value "closed vacuum" or "Threshold value closed" depends on the elevation of the pro-
duction site and on the specific vacuum control system. This value should be checked during the
initial setup or a replacement of the Twin Head or P&P module (see chapter 8.3.1.3). 8
229
8.3 Adjustment of the vacuum control system 07/2004 US Edition
8.3.1.2 Check the "forced air" pressure
Æ Start SITEST.
NOTE
The value for the "forced air" pressure can be edited between 0 and 400 mbar.
Standard value (only for SITEST): 400 mbar 8
Æ Select "Twin Head"
SITEST 8 Æ Select "Head board functions" ==> Select the P&P module (segment)
Æ Switch "on" the forced air.

Æ You can edit and modify the value for the forced air pressure or leave the standard value.
Æ Select "Measure pressure".
Æ The measured value should correspond (approx.) with the given value.
8.3.1.3 Calibrate closed vacuum
SITEST: 8 Æ Select "Twin Head" ==>Select "calibration functions"
==> Select Sie "Calibrate closed vacuum"
The nozzle 518 is now placed on the top of the conveyor side. In this sealed status the value for
"closed vacuum" is measured. 8
NOTE
The value for "closed vacuum" will be measured automatically for both P&P modules.
In the dialog window the former and the new values are shown. 8
NOTE
The indication "closed vacuum" equals "Threshold value closed" in SITEST. 8
230
07/2004 US Edition 8.4 Checking Axis Dynamics
8.4 Checking Axis Dynamics
8.4.0.1 Overview of positioning time for the Twin head
8
Axis Mode / Distance / Positioning time
Z Positioning absolut, 84ms +/-3ms

free space /
Distance 100000 digits = 50000 µm
(Resolution 0,5µm)
Z Current mode (to measure force) ca. 240ms *

into calibration tool pocket,
518 nozzle *see note below
Distance 92000 digits =46000 µm,
force 2N
Z Force sensor (o measure force) ca. 240ms *

into calibration tool pocket,
518 nozzle *see note below
Distance 46000 µm,
force 13N
D 10000 digits = 10 degree 90ms +/-10ms*

*see note below

*see note below

*see note below
Table 8.4 - 1 Positioning time for Twin head
Note (Z-Axis)
From the positioning time of the Z-axis one cannot draw direct conclusions regarding the function
of current mode and force sensor.
In order to check these functions please use an oscilloscope and for the mode force sensor a spe-
cial PCB board with force sensor. 8
Note (D-Axis)
The positioning time for the left and right rotation of the D-axis might vary.
Nevertheless the positioning time of the D-Axis is no crucial value for the placement sequence of
the Twin head at all. 8
231
8.4 Checking Axis Dynamics 07/2004 US Edition
8.4.1 Measurement setup (with axis test box)

end signal axis 0

end signal axis 1
fig. 8.4 - 1 Measurement setup with axis test box and test adapter
232
8.4.2 Measurement Setup with SIPLACE Axis Tester (SAT)
1 2 3 4
Axis0
Axis1
Axis2
Key


Standard allocation of the SAT output and connection to the Oscilloscope 8
The deviation of position is displayed on the screen of the SAT. 8
NOTE
Checking the positioning time and the deviation of position in order to check the dynamics should
be sufficient in most cases. 8
NOTE
233
Setting of SIPLACE Axis Tester

controller board

and confirm <-|
HF
.
HF/3
HF/4
Select Axis type

234
8.4.3 Oscilloscope Settings
CH 1 position dev. DC 0,5 V / Div )* CH 3

positiv
CH 2 nominal current DC 1V / Div / 10% pre 20ms bzw. 50ms )*
10 ms/ Div
CH 3 end signal DC 5,0 V / Div
Tab. 8.4 - 2 Basic Settings - Checking of the Twin Head dynamics Settings vary
8.4.4 Z- Axis
NOTE
An adjustment of the dynamic parameter is not possible.
All parameters relevant for the dynamics are given by VC3 controller board.
This controller board is integral part of each axis card. 8
Æ Start SITEST.
Æ Prepare the measurement setup (see fig. 8.4 - 1, or fig. 8.4 - 2,).
Æ Set the oscilloscope according to table 8.4.3.
Æ Use standard nozzle 518 (for positioning over calibration tool postion).
NOTE
– on the adapter board "axis test box" use appropriate BNC socket and measure the end sig-
nal, with the switch pressed down.
– on the adapter board "axis test box" use the appropriate measurement pin for nominal cur-
rent
DO NOT connect GND
235
SITEST 8 Æ Select "Twin head" ==> "Axis functions"
==>Select the P&P module ==> Select "Z-Axis"
==> "Axis continuous run"
==> Edit values and accept:
Target position: 50000µm = 100000 digits);

Mode: absolut. 8
236
Twin head -View for Z-axis free space (downwards)
20ms/Div
Current nominal
1V/Div
Deviation of pos.
500mV/Div
End signal
5V/Div
Positioning time: 84ms +/- 2ms, Distance 100000 digits
fig. 8.4 - 3 Travel profile Z-axis into a free space Twin head (downwards)
Twin head - View for Z-axis free space (upwards)) 8

8
20ms/Div
Current nominal
1V/Div
Deviation of pos.
500mV/Div
End signal
5V/Div
Positioning time: 84ms +/- 2ms, Distance 100000 digits
fig. 8.4 - 4 Travel profile Z-axis into a free space Twin head (upwards)
237
8.4.4.2 Check the function of the force sensor
8
==> Select "Calibration tool position"
Target position: 46000µm = 92000 digits 8
Positioning type: Force sensor. 8
Force downwards: 13000 mN 8
238
8.4.5 D- Axis
NOTE
An adjustment of the dynamic parameter is not possible.
All parameters relevant for the dynamics are given by VC3 controller board.
This controller board is integral part of each axis card. 8
Æ Start SITEST.
Æ Prepare the measurement setup (see fig. 8.4 - 1, or fig. 8.4 - 2,).
Æ Set the oscilloscope according to table 8.4.3.
NOTE
– on the adapter board "axis test box" use the appropriate BNC socket and measure the end
signal, with the switch pressed down.
– on the adapter board "axis test box" use the appropriate measurement pin for nominal cur-
rent
DO NOT connect GND
239
8.4.5.2 D-Axis - continuous run
Note
The postioning times between a left and right turn of the segment may vary. However, the perfor-
mance of this axis is rather uncritical. 8
Target position: 10000 (90000, 180000) digits);

Mode: absolute.
Waiting time: 200ms 8
Twin head - View for D-Axis 10 degree
50ms/Div
Current nominal
200mV/Div
Deviation of pos.
500mV/Div
End signal
5V/Div
Positioning time: approx. 90ms +/- 10 Distance 10000 digits
Fig. 8.4 - 5 Travel profil D-xis 10 deg. rotation
240
50ms/Div
Current nominal
200mV/Div
Deviation of pos.
500mV/Div
End signal
Positioning timet: approx. 150ms +/- 20ms, Distance 90000 digits 5V/Div
Fig. 8.4 - 6 Travel profile D-axis 90 deg. rotation
50ms/Div
Current nominal
200mV/Div
Deviation of pos.
500mV/Div
End signal
5V/Div
Positioning time: approx.190ms +/- 20ms Distance180000 digits
Fig. 8.4 - 7 Travel profile D-axis 180 deg. rotation
241
242
Adjustment Instructions SIPLACE HF-Series 9 Further Adjustments
07/2004 US Edition 9.1 Tape Cutter Unit - Jumper Settings
9 Further Adjustments
9.1 Tape Cutter Unit - Jumper Settings
fig. 9.1 - 1 Tape cutter unit
243
9 Further Adjustments Adjustment Instructions SIPLACE HF-Series
9.2 Settings on Sub- and Main-Distributor 07/2004 US Edition
9.2 Settings on Sub- and Main-Distributor
9.2.1 DIP-Switches on CAN I/O Module

9
CAN I/O
Vision Module
Control Unit
Location of Vision DC/DC-Converter in Main-Distrubutor,

(resp. Location of Vision DC/DC-Distributor in Sub-Distrubuto)
fig. 9.2 - 1 Location of DIP Switches and Modules in Main-Distrubutor,
Switch Description Code Settings for SIPLACE HF, HF/3
S1.1 Baud rate ON: 500K OFF

OFF: 1000K
S1.2 Machine Platform ON: Platform II OFF
OFF: Platform III (from machine A001 onward)
S1.3 Location ON, OFF: - OFF
S1.4 Location ON: 4 ON: Sub Distributor

OFF: 2 OFF: Main Distributor
S1.5 - - OFF
S1.6 - - OFF
S1.7 - - OFF
S1.8 Terminator ON, OFF: - OFF
Tab.: 9.2 - 1 DIP-Switch S1 on CAN I/O module
NOTE
Switch S 1.4 assignes the location resp. defines sub- and main distributor. 9
244
07/2004 US Edition 9.2 Settings on Sub- and Main-Distributor
9.2.2 DIP-Switches on Vision Control Unit

9
CAN-I/O-
Module
Vision
Control Unit
Location of Vision DC/DC-Converter in Main-Distrubutor,

(resp. Location of Vision DC/DC-Distributor in Sub-Distrubuto)
fig. 9.2 - 2 Lage der DIP-Schalter und Baugruppen im Hauptverteiler
Description
Switch ON OFF Setting for SIPLACE HF, HF/3
CAN Terminator 120

S1.1 Ohm no CAN Terminator OFF
S1.2 Reset OFF
S1.3 Boot OFF
S1.4 CAN-Error Switch CAN-Error Switch OFF
Sub-Distributor: ON
S1.5 ID 1 ID 1 Main-Distributor: ON
Sub-Distributor: ON
S1.6 ID 0 ID 0 Main-Distributor: OFF
S1.7 CAN-Speed = 500 kbit/s CAN-Speed = 1 Mbit/s OFF
S1.8 CAN group = 0 CAN group = 1 OFF
245
9.3 Docking unit of Changeover Table 07/2004 US Edition
9.3 Docking unit of Changeover Table
fig. 9.3.1 Docking Unit with cam plate
By two cam plates in both sides the changeover table will be connected to the SIPLACE HF. This
process is controlled by a pneumatic cylinder below the cam plates.
9
Adjustment screws (secured)

for docking process
fig. 9.3.2 Pneumatic cylinder for docking process
NOTE
The adjustment screws are pre-adjusted and secured with lock nut and Loctite.
There should not be any adjustment necessary. 9
246
07/2004 US Edition 9.3 Docking unit of Changeover Table
Only if the cam plates move so asynchronously that the docking process is not reliable the adjust-
ment screws can be turned: 9
– adjustment screws of the backward valve for the downward movement of the cam plate:
clockwise turn will accelerate the downward movement.
– adjustment screws of the front valve for the upward movement of the cam plate:
clockwise turn will accelerate the upward movement.
– The up- or downward movement of the cam plates should take 2s +/-0,5s.
NOTE
The adjustment screws of the pneumatic cylinder must be secured with lock nut and Loctite 241
after the adjustment. 9
247
9.3 Docking unit of Changeover Table 07/2004 US Edition
248
07/2004 US Edition
07/2004 US Edition
SIEMENS AG 2004 All rights reserved Subject to change without prior notice
Order No.: 00193979-02 Siemens Aktiengesellschaft

To be ordered from:
SIEMENS AG
Rupert-Mayer-Straße 44
D - 81359 München
Printed in the Federal Republic of Germany.

HF3 Adjustment Instruction

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HF3 Adjustment Instruction

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SIPLACE HF-Series

Order No.: 00193979-02 Siemens Aktiengesellschaft

Printed in the Federal Republic of Germany.

1.2 Structure of the Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.3 Revision index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.2 Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.2.6.1 Warning label W207 on the axis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.3 Laser classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2.4 Safety instructions for transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2.5 Safety instructions for operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2.6 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

2.7 Residual voltages and discharge times in the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

2.10 Lock out and tag out procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

2.11 ESD guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

3.2 The SIPLACE Axis Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3.3 Axis Test Box (former version) and Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

3.4 Track Signal Tester HS / HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

3.5 Belt Tension Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

3.6 SIPLACE Compressed Air Tester. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

3.7 Feeder Location Test Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

3.8 Calibration Tool for the Collect & Place Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

3.9 Gauge for Z-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

3.10 Calibration Tool HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

3.11 Calibration Nozzle Twin Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

4.1 Position of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4.2 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

4.3 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4.4 Axis Unit HF machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

4.5 Measuring Voltages of the Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

5 Modular Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

5.1 Adjusting the modular conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

5.2 Conveyor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

5.2.3.2 Siemens/SMEMA TSP 301 interface description . . . . . . . . . . . . . . . . . . . . . . . . . 136

6.1 Track Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

6.2 Mechanical Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

6.3 Settings and Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

6.4 Checking the Dynamics of the X- and Y-Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

6.5 Anti - Crash Board SIPLACE HF and HF/3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

6.5.6 Functions Control of the Anti - Crash Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

7 Collect & Place Head DLM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

7.1 Testing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

7.2 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

7.3 Digital Track Signals of the Head Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

7.4 Checking the Dynamics of the Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

7.4.5 Measurement Setup for Axes Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

8.1 Electrical Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

8.2 Basics of Twin Head Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

8.3 Adjustment of the vacuum control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

8.4 Checking Axis Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

9 Further Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

9.1 Tape Cutter Unit - Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

9.2 Settings on Sub- and Main-Distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

9.3 Docking unit of Changeover Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

1.1.2 SIPLACE on the World Wide Web (WWW)

Please, visit our SIPLACE home page at http://www.siplace.com. 1

fig 1.1 - 1 SIPLACE Homepage

The various headings contain information on 1

– spare parts lists, etc.

To register for the User Group simply: 1

Æ click on the ‘Register Now User Group’ button,

1.2 Structure of the Instruction Manual

1.3 Revision index

Manual / Item No. Ausgabe