Volume-II, Technical Specifications

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Volume-II, Technical Specifications
CONTRACTOR SUPERINTENDING ENGINEER

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I. PART – B
HYDRO–MECHANICAL WORKS

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SECTION - HM 01
HYDRO – MECHANICAL WORKS
3.0. GENERAL
Expansion Joint will be provided for all Volute pumps in the discharge
piping as shown in the G.A. drawings enclosed with this tender.
3.1. Codes and standards

The design, manufacture and performance of metallic expansion joints
shall be as FSA, USA or equivalent standard and comply with or all currently
applicable statues, regulations and safety codes in locality where the
equipment will be installed. The equipment shall also conform to the latest
editions of fluid sealing association.
3.2. Operating Conditions and Design Requirements: For operating

conditions and design requirements refer to design data sheet
enclosed.
3.3. Constructional Features

All parts of expansion joints shall be amply proportioned for all
stresses that may occur during continuous operation and for any additional
stresses that may occur during installation and also during transient conditions.
3.3.1. The expansion joints shall be single bellow metalic

expansion joints. The arches of the expansion joints shall be
filled with soft metalic.
3.3.2. The design shall be suitable for the pressures and type of
fluid i.e. raw river water.
3.3.3. The tube (i.e. inner cover) and the cover (outer) shall be
made of natural or synthetic metallic of adequate hardness.
The shore hardness shall be less than 50 deg. A for outer
and 50 deg. A for inner cover.
3.3.4. The carcass between the tube and the cover shall be made
of high quality cotton duck, preferably, square woven to
provide equal strength in both directions of the wave. The
fabric plies shall be impregnated with age resistant metallic

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or synthetic compound and laminated into a unit.

Reinforcement, consisting of solid metal rings embedded in
carcass, shall be provided.
3.3.5. Expansion joints shall be complete with stretcher bolt

assembly to absorb piping movements and
accommodate mismatch between pipelines.
3.3.6. Main Body

The expansion joints shall be of heavy-duty
construction made of high-grade abrasion resistant natural or
synthetic metalic compound. The basic fabric for the “duck”
shall be either a superior quality braided cotton or synthetic
fiber having maximum flexibility and non-set characteristic
Note: Slip type metallic joint should be provided with relevant

specifications instead of metalic expansion joint.
3.3.7 Reinforcement
The expansion joints shall be adequately reinforced, with
solid steel rings, to meet the service conditions under which they
are to operate.
3.3.8 Retaining Rings

All expansion joints shall be provided with stainless steel
retaining rings for use on the inner face of the metalic flanges, to
prevent any possibility of damage to the metalic when the bolts are
tightened. These rings shall be of split and beveled type for easy
installation and replacement and shall be drilled to match the
drilling on the end metalic flanges and shall be in two or more
pieces. The split retaining rings shall be of 10 mm thick stainless
steel of tested quality. Steel washers shall be provided at the
boltholes where retaining rings are split.
3.3.9 End Flanges

The expansion joints shall be integral fabric reinforced full-
face metalic flanges. The bolt hole on one flange shall have on
eccentricity in relation to the corresponding bolt hole on the flange
on the other face. The end metalic flanges shall be drilled to suit
the companion pipe flanges.
3.3.10 Outer Cover

All exposed surfaces of the expansion joints shall be given a
3 mm thick coating of neoprene. This surface shall be reasonably

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uniform and free from any blisters porosity and other surface
defects.
3.3.11Control Units
Each control unit shall consist of two (2) numbers of
triangular stretcher bolt plates, a stretches bolt washers, nuts and
lock nuts. Each plate shall be drilled with three holes, two for fixing
the plate on to the companion steel flange and the third for fixing
the stretcher bolt.
3.3.12 Expansion joint tag no. & name plate

Each joint shall have a permanently attached brass or
stainless steel metal tag indicating the tag numbers and other
salient design features which will be indicated by the engineer in
the expansion joint drawing submitted for his approval by the
Bidder.
3.4. TESTING FOR METALIC EXPANSION JOINTS
I.4.1 Manufacturer’s standard test shall be performed during manufacture

and after the completing the manufacturing. Tests shop shall include
but not limited to the following.
I.4.2 All bear bellows shall be subjected to deflection test under pressure,
pressure being raised from zero to design pressure in regular steps
and deflection measured at each step.
I.4.3 Material test shall be conducted as given below:
a) Metalic compound test slab after vulcanizing shall be tested for tensile
strength, elongation and hardness.
b) Fabric strength of synthetic fibre for reinforcement shall be checked and test
for metalic to fabric, metalic to metal adhesion shall be carried out. Test on
metalic shall include hydraulic stability check as per ASTM D- 471.
3.4.4 Vacuum Test

3.4.4.1 All expansion joints shall be subjected to an absolute internal
pressure of 25 mm Hg.The test shall be conducted in three different positions for
a minimum period of thirty (30) minutes duration in each position.

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3.4.4.2 Immediately after the vacuum test, a hydraulic test, as per the
relevant, standards shall be conducted on the expansion joints. The
rate of pressure duration the test shall not be less than 1 bar/ second.
The hydraulic tests shall be conducted on the expansion joint in three
different positions for duration of 30 minutes (minimum) in each
position.
3.4.4.3 Either during the hydraulic test or during the vacuum test, the
expansion contraction or deformation shall not be move 1.5%.
However, a cumulative error is not allowed. The purpose of conducting
hydraulic test or vacuum test is to ensure the stability to withstand
deflection in axial and transverse direction.
Twenty four (24) hours. After the above test, the permanent set (variation in
dimensions with respect to its original dimensions) shall be measured and
recorded. The permanent set shall not be more than 0.5%.
3.4.5 Test Results

The record of the test results to establish the tensile strength,
permanent set hardness and adhesion characteristics of the metalic
used in the construction of the expansion joint shall be made available
to the engineer for his approval.
3.4.6 Shop Inspection
The surface of the expansion joints shall be examined by the engineer

and/or his representative and abnormalities, if any, noted. The Contractor shall
arrange training on the equipment supplied for engineers of the purchaser , as
mutually agreed upon during the design and manufacture of the equipment to
familiarise with all aspects of design and manufacture of Pumps, associated
auxiliaries etc. All expenses like living, traveling and other expenses of the
trainee engineers of the purchaser shall be borne by the Contractor. The supplier
shall also arrange and meet the expenses of stay of Engineers of the purchaser
for witnessing the Model Tests.
EM 04 MOTOR
The motor shall be of Synchronous motor rated for 11 KV +/-10V , 3

phase, its winding should be class edge insulation with temperature rise
limited to class B. The motor insulation should be vacuum varnished
impregnated and mechanically robust insulation. The motor power rating
shall be 20% higher than the maximum power required during entire

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operating range. The motor rotor shall be dual cage, copper bar brazed
type for long corrosion free service type.
4.0. SCOPE:
The scope of this section covers design, manufacture, testing at
manufacturer’s works before dispatch, supply, erection at site, testing and
commissioning of Motors. The scope of supply shall also include all parts,
accessories, and spares etc., which are necessary for erection, operation and
maintenance of Motors. The Motor shall match in respect of speed, runaway
speed, moment of Inertia, overload capacities and any other requirement with
that of the Pump.
4.1. TYPE AND RATING:
Each Motor shall be of vertical shaft, alternating current synchronous type,
conforming to the latest edition of IS 4722 or IEC 34 or any other equivalent
international standards unless other wise specified here in and shall be directly
coupled to the shaft of VT Pump.
The rating of each Motor shall be as follows:
1. Type: Vertical mounting, alternating current synchronous Machine
. 2. Rated continuous output : 120% of rating of the pump, 0.95
pf lead.
3. Power factor : 0.95 lead.
4. Speed : Matching with the rotational
Speed of the VT Pump.
5. Frequency : 50 Hz.
6. No. of phases : Three (3)
7. Rated terminal voltage between phases 11 KV
8. Range of voltage variation
over which maximum output
must be obtained. : +/- 10%
9. Range of Frequency variation : 48.5 Hz to 51.5 Hz.
10. Direction of rotation : As per pump
11. Short circuit ratio : Shall be greater than 0.75.
12. Inertia constant. : Shall not be less than 1.25
The Motor shall be suitable for operation in all respects and shall deliver
the rated output over the range of voltage variation and of frequency variation as
specified above.
Each Motor shall be star connected and the main and neutral leads shall
be brought out of the stator frame for insertion of current transformers for
protection and metering and surge protection apparatus.
4.2. GENERAL :
The Motor shall be designed and constructed so as to facilitate easy
repair/replacement of generator stator bars and rotor poles. Starting of the

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Motor is envisaged through DOL or with soft starter/SFC/FCMA. Method of

starting shall be with soft starter at Neutral side.
4.3. RUNAWAY SPEED:

Each Motor shall be designed and constructed so as to capable of
running at the maximum possible runaway speed of the unit for 15 minutes and
all parts of motor, and other rotating equipment shall be fully and safely
withstand the stresses resulting from operation at this runaway speed. The
runaway speed test shall be considered successful only if after undergoing the
test for two minutes, no injury is apparent and the Motor is able to successfully
withstand the high voltage test at 85% of the dielectric test voltage.
4.4. INSULATION AND GUARANTEED TEMPERATURE RISES:
Insulation of the Motor shall be provided as follows:

i) Stator winding : Thermo setting Epoxy resin of class F insulation.
ii) Rotor winding : Thermo setting Epoxy impregnated suitable insulation
material corresponding to Class-F insulation.
With a maximum cooling water temperature of 35 Deg.C. the Motor shall
be capable of delivering rated output continuously at any voltage, and frequency
in operating range, and rated power factor without exceeding the following
temperatures.
a) Stator winding temperature rise : 95 Deg.C

b) Field winding temperature rise :95 Deg.C
c) Bearings by embedded temperature detector 70 – 75 Deg.C(Indicated
Temperature)
The temperature of stator winding shall be determined by means of
embedded resistance type temperature detectors located in the stator winding
between coils at the centre of the core. The temperature of the field winding
shall be determined by the resistance method.
4.5. EFFICIENCY AND OUTPUT GUARANTEES:

4.5.1. EFFICIENCY GUARANTEES:
The efficiencies of the Motor at full load, shall be greater than 94% (ninety
four percent ). The above efficiencies shall be subject to penalty and
rejection as defined.
4.5.2. DETERMINATION OF EFFICIENCIES:
The efficiencies shall be determined by summation of losses method in
accordance with the latest issue of IEC: 34-2 or IS: 4889. The static excitation
equipment losses shall also be included in the Motor losses. No tolerance in the
efficiency for guarantee purposes shall be permitted.
4.5.3. OUTPUT AND TEMPERATURE RISES:

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The Motor shall be guaranteed to be capable of giving its rated output and
maximum output without exceeding the temperature rise.
4.5.4. PENALTY FOR SHORT-FALL IN EFFICIENCY AND
OUTPUT:
While testing Motor, for any short-fall in the tested values of rated output,
maximum output and weighted average efficiency from the guaranteed values,
penalty shall be applied
No tolerance shall be permitted over the test figures of output. Tolerance in
computation of losses for determining efficiency shall be allowed in accordance
with IEC codes.
4.6. GENERATOR TERMINAL CUBICLES (LINE & NEUTRAL):
All the six terminals of Motor (three phase and three neutral) shall be
brought out of the generator with suitable cable sealing ends. Connections
between these terminals and the line terminal cubicles as well as neutral
terminal cubicles shall be made at site. The line and neutral terminal cubicles
shall be complete with all equipments/devices such as Surge arrestors,
capacitors, Current and voltage transformers for Protection and metering, and
shall include all necessary insulating supports, enclosures, supporting frames,
flexible connections, insulating boards, rigid conductors etc., The busbar
connections shall be adequately supported on insulators and designed to take
care of terminal thermal expansion, short circuit stresses etc. and also the line
and neutral terminals will be connected to the required Switchgear through XLPE
cables. All joints shall be of bolted type. The entire assembly shall be suitably
guarded by strong metallic screen and the housing shall be provided with
arrangement for proper ventilation and shall be vermin proof.
All current transformers, voltage transformers, isolating switches and lightning
arrestors provided shall comply with the latest issues of relevant Indian or
equivalent International Standards. Neutral point of Motor will be made star
connected through soft starters being envisaged.
4.7. COOLING SYSTEM:

Each Motor shall be provided with a suitable cooling system based
on the closed circuit air circulation principle, complete with sufficient
number of air circulating fans, air coolers, cooling water pipes, valves,
alarm and indicating devices, flow relays and all other accessories. Each
air-cooler shall be provided with an inlet and outlet valves and a pressure
gauge.
The cooling capacity of the surface air coolers shall be such that
one cooler can be taken out of service and 10% of the remaining tubes
choked without the Motor exceeding the permissible temperature rise,
while Motor delivering its maximum output. The air cooler tubes and
plates shall be made of material suitable for the water and range of
temperature expected without over stressing any part of tubes and or tube

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plate. The water supply to each of the air coolers shall be controlled by
separate valves so that any one of the coolers can be isolated, if
necessary.
All water piping including ring header, connecting pipe from the
cooling header, control valves near each cooler etc., shall be supplied.
The extent of supply of cooling water pipes shall be in complete as
required.
Resistance temperature detectors shall be provided in air coolers for
indication and recording of inlet and outlet air temperatures.
Dial type thermometers shall be provided in air coolers for indication of
inlet and outlet air temperature, and to provide alarm and trip initiations in
case of high temperature of inlet/outlet air.
water flow indicators, relays shall be provided with flow indicator and
suitable contacts to provide normal flow indicators and alarm in case of
failure of cooling water flow in bearings as well as stator coolers.
4.8. CO2 FIRE EXTINGUISHING SYSTEM:
The fire extinguishing equipment shall be of the carbon dioxide
(CO2) type, protection system with automatic operation shall be installed
for the protection of Motor. Protection being effected by filling the motor
air circuit with CO2 at the concentration sufficient to dilute the air content
to a point where combustion cannot continue.
Necessary high-pressure pipe-work, distribution nozzles and
electrical release trips etc. shall be provided. The battery of CO2
cylinders should be of sufficient capacity to provide the rapid total flooding
of the Motor air circuit at a high concentration.
A pressure-operated switch should be fitted in the pipe work to each
machine to initiate the alarm on the release of CO2 gas. In the event of a
fire occurring inside the Motor discharge of CO2 gas should be manually
initiated on observation of Fire/ smoke detection alarm. The system
should be arranged such that the testing of electrical circuit could be
carried out without the release of CO2 gas. In addition, a beam scale-
weighing unit shall be provided to enable the cylinders to be weighed in-
situ to ascertain whether any gas has been lost.
The smoke detectors shall be so designed that the operation of any
detector shall actuate an alarm- giving device to give indication and alarm
in the control room.
The equipment shall be simple in design, easily operated, inspected
and maintained. The equipment shall comply in all respects with the
appropriate regulations of Insurance Association of India or similar
approved organisation.
4.9. CONSTRUCTION:
Each Motor shall be designed with one main thrust and guide
bearing located above the rotor and one guide bearing below the rotor.

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The Motor shall be vertical shaft synchronous type, with the stator, rotor,
and all other accessories to be incorporated. Static brushless excitation
system together with automatic voltage regulator/constant current
regulator shall also be included in the scope of supply of the Motor. .
All parts of Motor shall be designed and constructed to safely
withstand maximum stresses during operation, run away speed, short
circuit conditions out of phase synchronizing, and brake application. The
housing of Motor shall be supported on VT Pump / concrete foundation.
All necessary sole plates, dowels, etc. required for the erection of the
Motor shall also be supplied. The Motor shall be suitable for lifting from
service bay after being completely assembled and wound. Suitable lugs
with stator frame for lifting purposes shall also be provided.
All internal wiring and conduits for control, relaying fire protection
internal illumination and other systems shall be brought out to terminal
boxes outside the body of stator.
4.9.1. BEARINGS:
Each Motor shall preferably be equipped with one thrust and guide
bearings located above the rotor and one guide bearing below the rotor as
per good design practices
The removing/replacing of the thrust-bearing pad shall be done without
disturbing/dismantling the Pump motor unit. Bearings shall be oil
lubricated and without any external circulation. An effective sealing cover
shall be provided to prevent leakage of oil vapor through close running
clearance between the bearing housing and the shaft.
The design of the bearing shall be such that temperature for alarm and
trip out for high bearing temperature shall not be higher than 70 Deg.C
and 75 Deg.C. respectively at rated operating conditions.
The bearing shall be capable of operating without any damage for a
period of a least 15 minutes after the failure of cooling water supply to
bearing oil coolers with generator loaded up to the rated capacity and
rated speed at the end of which it is expected that the unit shall be shut
down.
The guide bearing shell shall be made of steel plate lined with high quality
babbitt metal on its inner surface.
The bearings shall be adequately insulated where considered
necessary, to prevent any harmful circulating currents from passing
through the bearing surface.
4.9.2. OILS
Oil for the first filling plus 10% as spare required for the Motor bearings
lubrication system etc. shall be supplied by the Contractor. The oil to be used
for Motor bearing lubrication etc. shall be identical with that used for the pump

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bearing lubrication and shall be confirming to relevant Indian/International

standards.
4.9.3. SPACE HEATERS :
Suitable space heaters shall be provided to prevent condensation of
moisture on the Motor windings during the period of shutdown. The heaters
shall be of tubular type consisting of a coiled resistance wire embedded in an
electrically insulating the heat conducting compound and protected by a metal
sheath and shall be evenly distributed. A suitable On/OFF control device for the
heaters shall be supplied mounting near the Motor housing.
4.10. SHOP ASSEMBLY AND TESTS:
The tests shall be in accordance with the applicable requirements
of the ASA, BSS, IEEE 115 “Test procedure for Synchronous machines”.
The supplier shall intimate the testing programme sufficiently in advance
so that the tests may be witnessed by the purchaser or his authorized
representative. The witnessing of the tests by the Purchaser or his
representative (s) shall not relieve the bidder of his responsibility to fully
meet the requirements of these specification and the Guarantees.
Advance copies of the test certificates shall be sent to the
Purchaser for his approval. The equipment shall not be dispatched until
the Purchaser’s approval in writing for the test certificates is obtained.
The tests shall be carried out on the Motor in accordance with IS
4722/1968 and IEEE 115 or relevant IEC:
Tests to be conducted at works on completeness of the Motor.
Detail list as per IEEE/IEC shall be furnished by the Contractor.
4.11. TESTING EQUIPMENT:
Field-testing equipment required for testing of the equipment at site shall
be supplied by the Contractor.
4.12. SPECIAL TOOLS AND DRAWINGS:
All necessary special tools and devices such as lifting devices for
stator, rotor, pole Tools required for stator coil insertion rotor pole removal
and shaft, pedestal for stator/rotor and lifting clamps and slings for use
with equalising beam etc., for erection and maintenance of the Motor shall
be supplied.
4.13. TRAINING OF ENGINEERS:
The Contractor shall arrange training on the equipment supplied for
engineers of the purchaser for 36 Man Months as mutually agreed upon
during the design and manufacture of the equipment to familiarise with all
aspects of design and manufacture of Pump- Motors, associated
auxiliaries, excitation, control systems etc. All expenses like living,
traveling and other expenses of the trainee engineers of the purchaser
shall be borne by the Contractor.
The supplier shall also arrange and meet the expenses of stay of
Engineers of the purchaser for witnessing the Model Tests.

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4.14. STATIC EXCITATION SYSTEM AND DIGITAL VOLTAGE REGULATOR

4.14.1. General:
Each Motor shall be equipped with static excitation equipment
confirming to the latest applicable standards. The equipment shall
provide fast response and accurate excitation system shall permit
continuous stable operation of the Motors under manual excitation control
or Automatic Digital voltage regulator control for all operating conditions.
The excitation system shall be capable of fully controlling its output
voltage in response to control signal.
The input power supply to the excitation equipment shall be taken
from the 11Kv supply bus of Motor through suitable transformer. control
and outputs feed directly to the motor brushless exciter field winding
through field circuit Breaker.
The static excitation equipment shall consists of the following.
Motor excitation cubicles comprising a regulator cubicle containing
the redundant automatic voltage regulator, manual control unit, and
associated equipment and redundant converter cubicles acting as Hot
standby.
Transformer cubicle containing a three phase double wound, dry
type excitation supply transformer whose supply shall be fed from the
Motor terminals.
Special tools required (testing equipment) for testing,
commissioning and trouble shouting during any problem in DVR, thyristor
etc., shall be supplied i.e.,software loading equipment, pulse checking
meters etc..
The excitation system shall be complete with all necessary devices
for indication, protection, alarm and control of the equipment. The
excitation system shall not relay on any other source of power except for
the 3 phase alternating current sourced from motor terminals or station
battery.
4.14.2. EXITATION TRANSFORMER:
Three-phase excitation power shall be obtained through a three-
phase transformer connected to the Motor terminals.
The excitation transformer shall be designed and manufactured in
accordance with the latest standards for transformers.
The transformer shall be self-cooled, indoor, dry type epoxy moulded and
shall be housed in a cubicle. High voltage winding shall be connected
directly to the generator terminals, proper design consideration shall be
given to the generator frequency increase rate, generator voltage build-up
rate, and insulation co-ordination. Surge transmission from H.V. side to
L.V. side shall be prevented by suitable means / screening. The
transformer shall be equipped with winding temperature detector with
necessary provision for remote indication.

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EM 05 Motor Starter Panel
Each Motor Starter panel shall be provided with SOFT STARTERS

for smooth start at lower starting currents limited to less than 2.5 times of
full load current of motor and are of reputed make having all the Built in
features for protecting the pump –Motor on all conditions preferably on
neutral side of the each motor with bypass breaker built in.The panel
shall be of sheet steel enclosure 1.5 mm thick dust and vermin proof
and shall he provided with bus-bars, incoming and outgoing feeders,
contactors, protection relays, ammeter and voltmeter with selector
switches. The panel shall be internally wired complete. The tenderer
shall specify all the components used in the panel.
EM 06 11 KV INDOOR SWITCHGEAR / BREAKER PANELS
6.0 . Scope: 11 KV Breaker cubicles of Indoor type shall be supplied for

extending of 11KV supplies from 220/11Kv transformers of APTRANSCO. The
breaker cubicles shall receive 11 KV supply from outdoor 220/11KV sub station
with SIX incoming sources through 11KV XLPE cables.
The following are in the scope of supply erection & commissioning.

11KV VCB cubicles, For incomer -- 6 no. s- 2000 amps
For Bus coupler 5 no- 2000 Amps
For Outgoing feeders 40 no.s- 800 amps
Bus PT panel 6 .no.
Breaker trolley
Earthing trolley
6.1 GENERAL REQUIREMENTS:

Each incomer shall consists of
11KV /110 V Potential transformers at incoming terminals 1 set
2500 / 1 A current transformer for metering & protection 1 set
Draw out type Vaccum Circuit breaker
Neutral displacement relay and master protection relays
Under voltage relay
Control relays, switches, MCB’s , Bus bar & accessories etc
6.1.1 Circuit Breakers: All the Switchgear cubicles compartments shall be
draw out type Vaccum
circuit breakers of 40KA interrupting capacity generally confirming to IS

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2516 and shall

comply with the following requirements.
6.1.2 The following shall be provided on the door of Vaccum circuit
breaker compartment.
1. 1 No.3 position. (Trip-Neutral-close) spring return to neutral control
switch for operating the
breakers electrically. The contacts of the switches shall be suitable
for 220V DC
operation.(KAYCEE/GEC ALSTHOM Make)
2. 1 No. Local/Remote selector switch for selecting the control of the
breaker. (KAYCEE/GEC
ALSTHOM Make)
3. 6Nos. Indication lamps (Technic/BCH make)
Red – ON indication
Green – OFF indication
Amber – Trip circuit healthy indication (2nos one each
for TC-1 and TC-2)
Blue – Spring charge indication
Amber – Breaker Trip indication. This indication
should be latched till reset
Yellow- DC supply fail indication (shall be provided in
AC circuit)
4. 1 No. P.B for lamp test along with required circuitry (Technic/BCH
make)
5. 1 No. P.B for reset (Technic/BCH make)
6. Indication Lamps for Bus PT supply indication.
7. 1 No. Ammeter with ammeter selector switch (R-Y-B-Off)
(ENERCON/MECO make and class of accuracy:1.0)
8. 1 No. Volt meter. 110V rating with 4 position selector switch (RY-
YB-BR-OFF) (ENERCON/MECO make and class of accuracy:1.0)
9. Redundant motor protection relays / Over Current and Earth fault
relay- with IDMT and with instantaneous trip arrangement. The relays shall have
a setting range from 50% to 200% of 5 /1 A. Only numerical relays shall be
quoted. (GE/ABB/SIEMENS/AREVA)
10.DC supply supervision relay.
11.Trip circuit supervision relay.
12.High speed Master Trip relay with manual reset. Detailed tripping
scheme will be furnished to the tender.
13.Auxiliary relay with flag indication
14.Under Voltage relay
15.2 pole MCB with NC contact for DC supply control.
16.2 pole MCB for AC supply control.
17.3 pole MCB for Bus PT.
18.3 pin 5A socket

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19.space heater with thermostat

20.Illumination lamp with door limit switch
6.1.3 All the Vaccum Circuit breakers shall comply with the following
requirements.
a). Nominal system Voltage : 11 kV
b). Highest equipment voltage : 12 kV
c). Rated normal current : 2500A/800A
d). Symmetrical three phase breaking current : 40KA
e). i). Rated short time withstand current : 40KA for 3 sec.
ii). Rated short circuit making current : Not less than 2.5 times
the rated short
circuit
breaking capacity.
f) 1Minute Power frequency withstand voltage : 28KV
g) Impulse with stand voltage : 75KV.
h) Frequency : 50Hz
i) Control circuit voltage : 110/220 V DC
j) Leaching requirement : Trip free.
k) Opening time : 3cycles –(60ms)
l)Operating control : To be suitable for local as well
as remote operation
m) operating mechanisms : Mechanical spring charging type. The spring
charging motor shall be suitable for
110/220V,DC operation.
6.2 CIRCUIT BREAKER DESIGN REQUIREMENTS:
a) The Vaccum circuit breaker shall be equipped with anti pumping

protection. Only one closing operation of the circuit breaker mechanism shall
result from each closing operation of a manually operated initiating control
device, even though the breaker trips while the initiating control devices being
held in the closed position.
b) The design of the breaker shall be as to minimize switching over voltages
and C.B s shall be suitable for full out of phase switching. The C.B s shall be
with Vaccum interrupter and shall not have more than one breaking chamber per
phase. All the three poles of the C.B shall close/open simultaneously.
c) In addition to the auxiliary contracts required for normal operation and
control, 10 normally open and 10 normally closed Auxiliary contacts shall be
provided and wired to terminal blocks for use in remote panels.
d) Necessary interlocks shall be provided to prevent closing or opening of
the breaker under low gas pressure and devices for initiating alarm shall be
provided. Potential free contacts are to be wired for terminals blocks for remote
panel.

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e) The breaker shall have two trip coils each operating on two independent
sources of supply. Trip circuit supervision relays shall be provided for each coil
independently.
Operating mechanism: The spring operated mechanism shall be compete
with motor, opening spring, closing spring and all other necessary mechanism to
complete the operating unit. Each mechanism shall be so designed as to enable
a continuous sequence of circuit breaker opening, closing and opening in the
event of failure of supply to motor. Spring charging by the motor shall be
automatic and charging time shall not exceed 15 seconds.
f) Charging of closing spring after each operation of the breaker shall occur
automatically. It shall also be possible to charge the spring manually by means of
an emergency handle. A local indication shall be provided to show the status of
the spring. Potential free contacts of spring charged ON/OFF indication shall be
wired to terminal blocks for remote indication.
The breaker mechanism shall be such that failure of any spring shall not
prevent any tripping.
g) The closing coils and other auxiliary devices shall operate satisfactorily at
all voltages between 85% -110% of the control voltage. The trip coil shall operate
satisfactorily at all voltage between 70-100% of the rated control voltage
i.e110/220V DC.
h) When the breaker is in closed or open position, same operation of an
initiating control devices shall not result in the further operation of the breaker
closing or opening mechanism or discharging of the closing spring.
i) Mechanically operated targets to show the open and closed positions of
the breaker shall be provided.
j) The draw out mechanism shall have four positions: service, test, isolate
and maintenance position.
a) Service : Both power and auxiliary contacts in Service.
b) Test : Power contacts isolated but the auxiliary
contacts are in service.
c) Isolated : Both power and auxiliary contacts are
isolated.
d) Maintenance : Both power and auxiliary contacts isolated and the
CB is partially withdrawn on to the special rails temporarily inserted inside the
cubicle, suitable for maintenance.
There should be a provision to lock in the isolated position. In the

maintenance position, the breaker shall remain in the cubicle providing access to
all the parts enabling to attend simple maintenance. When the C.B. is drawn out,
provision shall be made to close the shutters provided for the purpose to avoid
accidental contacts with live parts.
6.3 INSTRUMENT TRANSFORMERS: (PRAYOG/PRAGATHY/KAPPA make)

All the CTs and PTs shall comply to the following requirements.

20
• Nominal System Voltage : 11KV

• Rated frequency : 50Hz
• Highest System Voltage : 12 KV
• One minute power frequency with stand voltage
(Primary) : 28 KV
• One minute power frequency with stand voltage
(Secondary) : 2 KV
Impulse with stand voltage : 75 KV
6.3.1 POTENTIAL TRANSFORMER:

a)Type : 1 Phase, Epoxy Cast resin draw out
type
b) Primary Voltage : 11 KV
c) Secondary Voltage : 110 V (Metering) - 0.5 Class
110 V (Protection ) – 3 P class.
d) Burden. : 100 VA. each.
e) HV Fuses
i) Type : HRC
ii) Full load current : 6 A (RMS) rating at 11 KV
iii) Symmetrical fault : 100 KA rating.
6.3.2 LV Fuses.
a)Type : HRC
b)Continuous full load current rating of fuses : 10 A
c)Symmetrical fault rating of fuses : 50 KA
6.3.3 Lightning Arrestors

a)Type : Gapless Metal Oxide
b)Voltage Class : 13 KV
6.3.4 Capacitors
a) Type : Single pole, Non - Inflammable oil
impregnated
b) Voltage Rating : 15 KV
c) Capacitance : 0.25 Micro Farad
All the materials shall be of the quality as per the Indian or International
Standards.
6.3.5 CURRENT TRANSFORMERS

a) Type : Single phase Epoxy cast resin

21
b) Voltage class : 14 KV
c) Transformation ratio : 2000 /1 A, 800/1A
d) Rated output : 60 V A
e) Class of Accuracy : PS, 5P20, 0.5
f) Minimum Knee point -- >400 Volts for class PS
EM07 Scope Of Supply, Erection, Testing & Commissioning of

Control and Relaying Equipment
7.0 SCOPE OF SUPPLY: Following shall be included in scope of supply: -
A Latest type of data acquisition, control and monitoring 1 Lot

system having provision for Local/Remote control panels as per
requirement with built in Sequence of event recorder, Automatic
Start/stop sequences for Pump –Motors, HT & LT Switchgear sand other
station auxiliaries .Each pump house shall be operated by independent
control center.
Protective Relaying panels for
- Motors
- 11 KV Incoming and Out going feeders
- Bus coupler
- Station supply Transformers
Communication
7.1 PROVISIONS
7.1.1 GENERAL
The proposed layout of the control room shall be finalized during detailed
design and engineering as per requirement. Panels shall be of simplex type
fabricated front MS sheet of not less than 3 mm thickness for weight bearing
members and 2 mm thick for other portions conforming to IEEE or other
standard as applicable. All equipments on and inside panels shall be mounted
and completely wired to the terminal blocks ready for external connections. All
control wiring shall be carried out with 650 V grade, single core, stranded copper
conductor of size 1.5/2.5 mm2 FRLS cables
7.2 DATA ACQUISITION AND CONTROL SYSTEM

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7.2.1 BASIC COMPONENTS
The computerized control and monitoring system shall be of high end PLC
/ distributed type built up on the following components:
- Workstation/plant computer for programming and central control and
supervision of the plant.
- Pump level control and common Auxiliaries control.
- Each controller shall have the redundant CPU, I/O cards ,out put and
other relays , Temperature recorders, Indicating instruments etc as required.
- Dual Communication network allowing the data interchange between the
unit controller and the central control system.
- Dual operator stations for man-machine interface
- Provision for Remote control of the station i.e pumps control from other
station / control center through standard communication networks and protocol
7.2.2 CONTROL PHILOSOPHY

Centralized data acquisition and control system (DACS) having
following facilities shall be provided:
i) Control for starting / stopping of the pump/feeder from the unit control
board(UCB) locally and from DACS in control room.
ii) Each auxiliary shall have a local control board near the device with necessary
controls, indication and protection i.e. overload relays, voltage and current
meters, control switch for start/stop, MCCB/HRC fuses for incoming supply,
indication & single phase preventer.
iii) For unit auxiliaries, necessary controls, interlocks, instruments and relay
panel shall be provided along with unit. All unit auxiliaries can be also be
controlled form unit control board in remote mode.
iv) Automatic voltage regulator shall have local control from respective panels
and from unit control board for start / stop and raise / lower operations and also
from Data Acquisition and Control System (DACS)
v) Status indication of unit and its auxiliaries shall be provided as under:
a) For unit auxiliaries at local control panel and unit control boards.
b) For excitation system locally at their respective panel and on remote
control desk.
c) Status indication of switchgear equipment on local control panel as
well as DACS through indicators.
vi) Annunciation system having adequate number of ways with facility to accept,
reset and test, for various fault conditions or abnormal running conditions shall
be provided.
vii) Analog/digital meters for measurement of MW, MVAR, voltage, current,
speed etc. shall be provided
viii) All temperature measuring devices, oil level indicators, pressure gauges,
flow measurement devices shall be mounted on the gauge panel with their

23
contacts wired further to UCB for necessary fault annunciation alarms and
tripping.
ix) Status indication of switchgear equipment i.e. isolators, breakers.
Provision for logging of temperature of Motors, bearing shall be made as
required. Logging of important levels shall also be done.
Necessary control and metering functions for AC auxiliaries shall be
provided.
7.2.3 ARCHITECTURE OF THE PROPOSED SYSTEM

i) The architecture of the proposed system shall comprise the following:
a) Automation cells for the local data acquisition and control comprising:
- Unit level dual controllers
- Station auxiliaries dual controller
b)Programming console (Portable)
c) Three No.s Operator/work stations for man-machine interface
d) High speed Dual data way system connecting the controllers and
Operating / work stations
ii) Each controller shall comprise Redundant Power supplies, Redundant
CPUs and redundant communication ports connected to the dual communication
network.
iii) The dual computer shall be distributed around a local network and each
shall have three dedicated operator stations, a data server station and a system
maintenance station. This shall provide following facilities: -
- Individual or overall control of the units
- Printing reports
- Graphic displays
- Fault annunciation and alarm management
- Logging facilities
- load, discharges and levels
7.2.4 INPUT/OUTPUT CAPACITY OF THE SYSTEM

Input/Output capacity of various controllers shall be as per system requirement
with 3 to 5% spares input/output provision.
7.2.5 SEQUENTIAL EVENT RECORDER (SOE)

Each controller shall consist sequence of event recorder with display and
printer.
The SOE shall be with 1 milli second resolution
- Critical alarm
- Non critical alarm
- Operating events such as unit start/stop, C.B. tripped/closed etc.
7.2.6 GENERAL PROVISION

24
In addition to the equipment already described, each panel shall be equipped

with the following as per requirement:
- Anti condensation heaters with thermostat
- Illumination with door operated switches
- Three pin 15A power socket with switch
- Fuses, terminal blocks, MCBs
- Cable glands
- Annunciation relays
- Flasher relay
- Contact multiplication relays
- Bell/hooter for fault annunciation
- Misc. auxiliary relays as per requirement
It shall comprise the following components:
- A system maintenance workstation with printer
- A colour hard copy printer for the copy of any one of the operator CRT’s.
- Three Dot matrix printers for event logging and report printing
7.2.7 FEATURES OF PLANT COMPUTER

The centralized computer system shall have following facilities:
a) Display Functions
- Alarm display
- Group display
- Bar chart display
- Trend curve display
- Profile display
- Plant schematic display
- Mimic display
b) Recording Functions
- Alarm log
- Post Trip log
- Trend log in 1 Hour/ 10 Hour/ 24 Hour/ 10 days formats
- Plant status logs
c) Supervisory Functions
- Maintenance log
- Hourly /Daily log
- Shift log
- Calculation function
d) System Customization Start up and maintenance
e) Storage of Data
7.3 PROTECTIVE RELAYING EQUIPMENT

The following protective relays of Numerical type shall be provided in the
11 KV Switchgear panels in the feeders as detailed below.
7.4 Motor Feeders

25
Each Motor feeder shall comprise: Redundant Integrated Numerical Motor

protection relays with featuring
Stator earth fault protection (64 N)

Negative Phase Sequence Protection (46)
Over Current Protection (50/51)
Loss of field protection (40)
PT fuse failure protection (60)
Excess Power Protection (32)
Over Voltage Protection (IDMT & Instantaneous type) (59)
Under Voltage Protection (27)
Impedance Back up Protection (21G)
Motor Differential Protection (87 G)
Bearing temp. rise protection
Breaker failure protection (50 BF)
Auxiliary high speed trip relays
Contact Multiplier relays , Auxiliary relays , Aux. CT’s, Test blocks ,
Stabilising resistors, Metrosils and other required items for completeness
of scheme.
7.5 Transformer feeders

Station Auxiliary Transformers 750 KVA indoor type (Dry type with epoxy
cast resin winding / 750 KVA oil filled out door type
Each Transformer feeder shall consist of following protections
Over-current protection (50/51)
E/F protection By nuetral displacement detection on 11KV delta Bus(64
UTR)
7.6 Bus Coupler
7.7 Incomer feeder

E/F protection By nuetral displacement detection on 11KV delta Bus(64
UTR)
In addition to the above Auxiliary high speed trip relays, Contact Multiplier
relays , Auxiliary relays , Aux. CT’s, Test blocks , Stabilising resistors,
Metrosils and other required items for completeness of scheme shall be
included.
7.7.1 GENERAL INFORMATION
The relays shall be mounted in the 11 KV Switchgear panels.
The relay panels shall be wired with latest Numerical relays containing all
the following features.

26
a) Relays shall, unless otherwise specified, be suitable for operation from

instrument transformers having 5 amps CT or 1 amp CT secondary and 110
V (phase to phase) PT secondary.
b) The relays shall provide comprehensive protection against phase and
earth faults and abnormal voltage, frequency, power, field failure and over
fluxing conditions.
c) Two stages of phase over current and earth fault protection shall be
provided, with a selection of nine IDMT characteristics for one of the stages.
An additional CT shall be provided for sensitive and restricted earth fault
protection. It shall be possible to set the power element for under power or
reverse power as well as for over power.
d) Plant supervision features like Trip circuit supervision, Circuit Breaker
state and condition monitoring etc. Trip circuit supervision relays shall be
provided to both the trip coils of all the circuit Breakers
e) Required number of LEDs shall be provided and assigned for the different
protections operated. Potential free contact outputs shall be provided /
assigned for connecting to external alarms.
g) Programming of the device shall be possible using a front panel user
interface, local and remote communications ports.
h) A configuration feature shall be provided to enable selection of required
functions. This shall allow menu customization, removing unwanted
functions and settings groups from the settings displays. The front panel
user interface shall provide independent keys for the viewing and
acknowledgement of alarms.
i) Fixed and programmable scheme logic shall be provided upload able from
relay to PC and PC to relay.
j) The relay shall store factory default protection and scheme logic settings
for restoration or upload to a PC.
k) Different setting groups shall be provided for the protection settings to
allow for different operating conditions and adaptive relaying.
l) Time tagged Event Recorder with 1milli sec resolution, Internal
Disturbance recorder with adjustable Pre-Fault & Post-fault time settings and
Fault Recorder to memorize the last few trippings data such as relay
indications, CB timings etc shall be provided.
m)The relays shall be able to provide software support for local and remote
programming and extraction of records from the device.
n) A comprehensive range of instantaneous and integrated measurement
values shall be available for viewing on the user interface and the
communications ports.
o) Auxiliary voltage of the relay shall be of 220 V DC provided from the
station Battery with redundant source.
p) Terminal Blocks for CT and PT circuits shall be of Disconnecting type (like
Elmex make CATDM4) only. All other terminal blocks shall be of non -
disconnected, stud type similar to Elmex make CATM4.

27
q) MCBs / Fuses for DC, AC and PT supplies shall be provided.

Apart from different main relays, Auxiliary/ Flag relays must also be
provided in relay panels for all the protections covered in main relays along
with the auxiliary protections coming from Motors and transformers.
7.8 AUTOMATIC MICROPROCESSOR BASED RELAY TEST KIT
MICROPROCESSOR BASED AUTOMATIC RELAY TEST KIT for

testing the NUMERICAL / STATIC / ANALOG relays supplied with all
necessary softwares and accessories shall be supplied for
commissioning and periodical maintenance and testing of the relays. The
test kit shall be capable of testing the Transducers and Energy meters.
Self calibrating facility shall be available for the kit. The test kit shall be
operable from a PC connected to it. Reputed make such as MEGGER /
DOBBLE / OMICRON
7.9 COMMUNICATION AND PUBLIC ADDRESS SYSTEM

SCOPE OF SUPPLY
a) COMMUNICATION SYSTEM
i) One (1) EPABX equipped with 32 extension and 8 P&T lines including
one operator console and Main Distribution Frame (MDF) and Power
supply unit rated 240 V, 50Hz communication system at Pump House.
ii) Thirty two (32) Push button type telephone sets
iii) One (1) complete set of cables, fixing and erection material for telephone
exchange at site.
b) PUBLIC ADDRESS SYSTEM
A public address system for remote calling of operating personnel,
fire/emergency warning in the Power House comprising.
i) One (1) Power amplified Station for Public Address System with radio,
cassette tape and record player and Power Supply Unit, rated 240V, 50 Hz.
ii) One (1) Master control Unit with microphone, mixer and selection panel for
Public Address System described at (a)
iii) Fifty (10) loud speakers indoor type for Public Address System
iv) Five (5) Loudspeakers outdoor type for Public Address System
v) Complete set of cables, fixing and erection material for Public Address
System
vi) One (1) set of tools, handling devices, testing instruments for erection,
testing and maintenance of the complete system
vii) One (1) set of spare parts sufficient for 5 years of operation as detailed
below:
Description Qty.
External loudspeaker 1 no
Internal loudspeaker 1 no
PROVISIONS

28
The EPABX interface and the telephone etc. shall be as per the relevant
CCIIT recommendation of ITU. The exchange shall be compatible for
interconnection to other similar exchanges through fiber optics link as well as
overhead line alignment for trunk working.
The exchange shall incorporate a built in diagnostic unit, which shall
assist in identification and localization of various system faults. Visual and
audible alarm shall be provided in the system for fault conditions.
Suitable interconnection between powerhouse and dam site by means of
fiber optic cable shall be provided. Public address system shall be
interconnected to EPABX through suitable interface paging system.
EM 08 Supply, Erection, Testing & Commissioning of Power House

Auxiliaries
8.0 415 VOLTS LT DISTRIBUTION BOARDS ( SABs )
415 Volts A.C. 3 Phase 4 wire LT Switchgear panels shall consists of the
following equipment.
Station auxiliary boards (SABs) : 5 Nos.
Each LT Board shall consist of the following
a) Potential Transformers
b) Under voltage relays
c) Current Transformers
d) Voltmeters with selector switch
e) Energy meters
f) Current Transformers
g) Air circuit breaker (ACB)
h) Ammeter with selector switch.(Ammeter for 3 phase current)
The feeders shall be provided with electrically operated draw out
type air circuit breaker of 3 phase, 415 volts, 2000 Amps capacity, 40 KA/1sec.
short circuit capacity and shall have shunt trip facility with built in static type
adjustable thermal over load and short circuit protection with suitable high
interrupting capacity etc. These Air circuit breakers can be able to be operated
from local /remote with necessary interlocks in full auto operation through station
auxiliary controller.
Each SAB shall able to feed the each pump house auxiliaries and
Each load shall be fed through MCCBs of suitable capacity All the pumps shall
have the similar type of equipment and system. The SAB shall have two
incoming feeders from Reserve boards
Reserve Boards shall able to feed all the powerhouse loads
(Common auxiliaries) and SAB’s
a) Complete power house lighting
b) EOT Cranes
c) Air compressors

29
d) Other loads if any

The above loads shall be fed from any Station Transformers or DG Sets.
8.1. STATION AUXILIARY BOARD:
The Station Auxiliary Board shall consist of the following equipment.
1. Incoming feeders, (from Reserve boards ) : 2 Nos.
2000A drawout type ACBs
2. Outgoing feeders with 200 A Non drawout type MCCBs : 4Nos.
3. Outgoing feeders with 100A Non drawout type MCCBs : 20 No.
4. Outgoing feeders with 63A Non drawout type MCCBs : 10 Nos
5. Outgoing feeders with 32A SFU : 30 Nos
8.2. Incoming& Outgoing Feeder :

The incoming & outgoing feeders 2000A- shall consist of the following.
a) Voltmeter with selector switch : 1 No.
b) KWH meter with suitable CTs : 1 No.
c) Ammeter with selector switches : 1 No.
d) (2 O/L + 1 E/L) relay with suitable CTs : 1No.
e) Controls, indications and necessary interlocking facilities between
the two incomers
8.3. Out going feeders: The out going feeders shall consists of Non draw out
type MCCBs of respective current rating i.e.100A for 100Amp feeders,200A
for 200Amp feeders and likewise. Each out going feeder other than 63A and
32A feeders shall consist of 1 No. Ammeter with selector switch and suitable
current transformers (CTs) - 3 nos.
The distribution of the feeders should be done in accordance with the
single line diagrams.(Drawing No. ).
8.4. AIR CIRCUIT BREAKERS:
The 2000A feeders shall be provided with electrically operated draw out
type 4 pole air circuit breakers of 40KA interrupting capacity (i.e. service
breaking capacity shall not be less than 40 KA) and shall have shunt trip facility
with built in static type adjustable thermal overload and short circuit protection
generally conforming to IS:2516 and shall comply with the following
requirements.
(i) The air circuit breakers shall comply with the following requirements.
(i) Nominal system voltage : 415V

(ii) Number of poles : 4 pole R,Y,B and N.
b) Highest equipment voltage : 650V
c) Rated Normal Current : 2000A
d) Symmetrical three phase breaking current : 40KA
e) Rated short time withstands current : 40KA for 3 secs.

30
f) Rated short circuit making current : 40 KA

Not less than 2.5 times the rated short circuit breaking capacity.
g) 1 Minute power frequency withstands voltage:
For Main circuits : 2500V(RMS)
For control and other ckts : 2000V (RMS)
h) Rated frequency : 50Hz
i) Number of poles : 4 (For breaking R-Y-B and N)
j) Rated operating duty : Continuous
k) Closing/shunt trip coil voltage : 230V AC
l) Latching requirements : Trip free
m) Contacts:
All current carrying contacts in the breaker shall be silver-
plated and suitable arcing contacts shall be provided. Arc chutes shall be
provided for each pole and these shall be fitted in such a way that they are
suitable for being lifted out for inspection.
n)Operating temperature: The final steady temp. of all silver faced
contacts in air when carrying their rated current shall not exceed 105 degrees C.
o)Opening time : 3 cycles (60msec)
p)Operating Control : To be suitable for local as well
as remote control.
q)Operating mechanism :Mechanical spring charging type. The
spring charging motor shall be suitable
for 230 V AC.
r) MCB with a suitable Breaking capacity shall be provided for 2300 V AC
Control Circuits separately along with supply supervision relays viz.,
i) Breaker closing and trip circuit.
ii) Spring charging motor control circuit.
s)Indicating lamps
(i) Breaker ON : Red
(ii) Breaker OFF : Green
(iii) Breaker Trip : Amber
(iv) Breaker spring charged : Violet
(v) Control supply ON : White
Lamp test push button with necessary arrangement shall be provided for
lamp test.
8.5. CIRCUIT BREAKER DESIGN REQUIREMENTS:

a) The circuit breaker shall be provided with the anti pumping
protection.
b) Auxiliary Contacts:
In addition to the auxiliary contacts required for normal
breaker operation and control, 4 normally open and 4 normally closed auxiliary
contacts shall be provided. Terminals of each contact shall be brought out to
terminal blocks for customer’s use.

31
c) Operating mechanism:
Each breaker shall be power operated by stored energy
charged spring mechanism for both closing and opening operations. The
mechanism complete with opening spring, closing spring and other accessories
shall operate breaker through local/remote control switches. Once charged, the
springs shall be capable of B-M-B operation of the breaker. Accidental failure of
any spring shall not trip or close a breaker. Charging shall be automatic by DC
motor complete with accessories and the motor shall keep the spring charged at
all times. The maximum charging time of fully exhausted springs shall not
exceed fifteen (15) seconds. Charging motor and closing coil shall operate
between 85% and 110% of 230V AC and trip coil between 70% and 110% of
230V AC. The making capacity of the breaker shall be certified for manual as
well as electrical closing.
d) Breaker shall close upon closing a contact in its closing circuit
momentarily. A sustained closing impulse shall have no effect on the closing
mechanism.
e) Manually operated lever or push buttons shall be provided to close
and trip the breaker mechanically without opening the door. Means shall be
provided for emergency manual operation of electrically operated breaker
without opening the door. Arrangement shall also be provided to slowly open
and close the breaker for maintenance.
f) Breaker shall be provided with No Volt trip and static type
adjustable thermal overload and short circuit protection.
g) Arrangement for obtaining auto trip annunciation of the breaker
shall be provided.
h) Mechanically operated targets should be provided to show the
open and closed positions of the breaker
i) The drawout mechanism shall have 4 positions - Service, test, isolated
and maintenance positions.
1) Service : Both power and aux. contacts are in service.
2) Test : Power contacts isolated but the aux contacts are
in service.
3) Isolated : Both power and aux contacts are isolated.
4) Maintenance: Both power and aux contacts are isolated and ACB is
partially withdrawn on to the special rails temporarily inserted inside the cubicle.
Suitable for maintenance. In the maintenance position, the breaker shall remain
in the cubicle providing access to all the parts enabling to attend simple
maintenance. When the ACBs are drawn out, provision shall be made to close
the shutters automatically to avoid accidental contact with the live parts.
8.6. INSTRUMENT TRANSFORMERS:
All Potential Transformers and current transformers shall comply with the
following requirements :
a) Nominal System voltage : 415 V

32
b) Highest system voltage : 660 V

c) One minute power freq withstand voltage. : 2KV
d) Rated frequency : 50Hz
8.7.1 CURRENT TRANSFORMERS
A) Details of CTs to be provided in the Incoming feeder breaker
compartments.
1) CT Ratio: Shall be 1000/5A: 6Nos.(3 for Protection & 3 Nos

(As per requirements) for Metering)
2) For over current (2 Nos.) and Earth Fault (1 No.)
Accuracy class : 5P
Accuracy Limit Factor : 10
Secondary burden : 15VA
3) For metering in the panel
Accuracy class : 0.5
Secondary burden : 15VA
The Ammeter shall be provided with Ammeter selector switch for
measurements of currents R – Y – B – OFF.
The Voltmeter shall be provided with voltmeter selector switch (7
Positions SS)for measurement of voltages R – Y, Y – B, B – R, R– N, Y – N, B –
N and OFF.
c) Details of CTs to be provided in the 250A/100A breaker
Compartments for metering.
1) CT Ratio 250/5A, and 100/5A : 3 Nos each.
Accuracy Class : 1
Rated secondary Burden : 15VA
d)CT’s for the outgoing MCCB feeders: CT’s are to be mounted
only on the three phases of the respective MCCB compartment for metering
purpose. The CT’s shall be of Class 1 and burden 15VA.
8.7.2 DESIGN REQUIREMENTS OF INSTRUMENT TRANSFORMERS:

a) The instrument transformers shall confirm to the requirements of
the latest addition of the relevant Indian Standards. It shall be the responsibility
of the tenderer to ensure that the VA burdens are adequate for the relays and
meters furnished by him.
b) The CT’s shall be able to withstand the thermal and momentary
stresses resulting from the short circuit and momentary current ratings of the
switchgear. The core laminations shall be of high grade silicon steel or other
similar alloy. The exciting current shall be as low as possible.
c) CT’s shall have polarity markings clearly marked on each
transformer and at the load terminations at the associated terminal block. Facility
shall be provided for short circuiting and grounding the CT secondary at the
terminal blocks.
MOULDED CASE CIRCUIT BREAKERS:

33
The following shall be provided on the door of the Moulded case

circuit breaker compartment.
a) The MCCB shall be mounted such that the compartment door
cannot be opened when the MCCB is in OFF position and it should be possible
to operate the MCCB only with the door in the closed position. Facility shall be
provided for locking the MCCB in OFF position.
b) Ammeter - 1 No. The make and class of accuracy of Ammeter shall
be stated. The scale of the ammeter shall be 0 – 300A for 250A MCCB , 0 -
150A for 100A MCCB and the ammeter shall be suitable for connecting to 5A CT.
The ammeter shall be connected to 3 nos suitable CTs provided in R, Y. B
phases through ammeter selector switch.
8.8 DESIGN REQUIREMENTS OF MCCBs

a) Only MCCBs of reputed make like L&T/ABB/Siemens/C.G are
accepted.
b) The MCCBs shall be provided with the interrupting capacity of 40
KA current at 415V ,0.25 PF (i.e. Service Breaking Capacity shall not be less
than 40 KA).
c) The MCCBs shall be of quick make / quick break type and shall be
provided with the adjustable thermal overload and magnetic short circuit
releases.
d) The operating mechanism of MCCBs shall be trip free type.
e) The MCCBs shall be provided with 2Nos additional auxiliary
contacts for external use and the contacts shall be brought to the control terminal
blocks for customers use.
8.9 INDICATING INSTRUMENTS:
a) The indicating instruments shall confirm to relevant ISS. The
instruments shall be square dial, flush mounting type and its size shall not
exceed (110 mm x 110 mm for ammeters and voltmeters. Energy meters
(rectangle) of suitable dimensions shall be provided and the over all dimensions
shall not exceed 200x150 mm.
b)The calibration of scale on ammeters and voltmeters shall be uniform to
the extent possible. Crowded scale at higher and lower range shall be avoided.
c) Current transformers of appropriate accuracy confirming to relevant
ISS shall be used in conjunction with indicating ammeters wherever required.
d)Type of finish of indicating instrument cases shall be indicated in the bid
and shall be subject to Purchaser's approval.
8.10 CONTROL/SELECTOR SWITCHES:

a) Control and selector switches shall be rotary type and provided
with properly designated plates clearly marked to show operating positions.
b) The contacts of the switches shall be rated for 415V AC operation.
Current rating shall be stated in the tender.

34
c) Circuit breaker control switches shall have required number of

electrical ways and 3 positions in scribed OPEN/NEUTRAL/CLOSE. They shall
have spring return to neutral feature and pistol grip handle.
d)Local/Remote selector switch handles shall be either spade or pointer
or oval shaped. These shall have required number of positions and contacts.
One set of contacts in each position of the Local/Remote selector switch
shall be wired to the terminal blocks for customers use.
ENERGY METERS:
a) KWH meters shall be suitable for operation with 415 V and 5A CT
supply as required. The Energy meters shall be of flush mounting type and shall
be static type.
b) Energy meters shall be of class of accuracy 0.5 and display
shall be of 6 digits.
c) The energy meters shall operate for forward power only.
d) Suitable test terminal blocks of reputed make shall be provided for
testing of energy meters.
PROTECTIVE RELAYS:
a) The relays shall be suitable for operation from instrument
transformers having 5A CT secondary.
b) The over current relays shall be of inverse characteristic type with
instantaneous trip arrangement. The relays shall have a setting range from 50%
to 200% of 5A.
c) The Earth fault relay shall have a setting range from 20% to 80% of
5A.
d) Only relays of reputed make like GEC/ABB/L&T shall be quoted by
the tenderer. The relays shall be modular in construction and draw out type.
Operation indication shall be provided for each phase.
e) The aux. relays shall be designed to operate on 230 / 415V AC and
shall operate satisfactorily between 85% to 110% Value of the rated voltage.
f) Voltage Supervision relays (A.C) shall have sufficient thermal
capacity for continuous energisation.
g) Relays shall be equipped with manual positive action operating
indications.
h) Supply supervision relays shall be inverse flag type. The setting of the
relays shall be from 30% to 80%.
i) Relays shall be flush mounting type and shall have dust tight
covers. The relays shall be draw out /Plug in type and shall have the facility to
short the CT circuits when the relays are drawn out/ removed.
j) The under voltage relays should be of reputed make like
GEC/ABB/L&T and the make of the relays should be stated in the tender. The
relays shall be provided with adjustable setting and adjustable time delay to
prevent inadvertent operation during surges.
k) In addition to the normal aux contacts used in the control and
interlocking scheme, four normally open and normally closed contacts should be

35
brought to the terminal blocks for purchaser's external use(for remote alarm and
control system).
8.11 BUSBARS:
a) The Board shall be provided with 1000A three Phase and Neutral
bus bars.
b) The bus bars shall be of high conductivity Aluminium confirming to
IS: 5082, liberally sized for the specified current ratings (both short circuit and
continuous current ratings). Maximum temperature rise of the bus-bar and bus
bar connections when carrying rated normal current shall not exceed 40 degrees
C above ambient temperature. The neutral bus shall run along side and full
length of the phase busbar and it shall be rated for half the normal current rating
of the main bus for the same short circuit current.
c) Calculations for arriving at the cross section of the bus bars taking
into consideration the temperature rise and fault level shall be furnished along
with the prequalification bid.
d) Busbar shall be of uniform section/rating throughout the length of
the panel and shall be capable of being easily extended at site on either side.
e) The horizontal and vertical busbars shall be insulated throughout
their length by heat shrunk, colored PVC sleeves to provide protection. The
sleeves shall be able to withstand the temperatures attained by busbars during
normal service and short circuit conditions. Painting of Busbars will not be
considered as Insulation .Main busbar joints shall be provided with removable
thermosetting plastic shrouds/heat shrinkable PVC tape.
f) Appropriate colour bands shall be used in each compartment to
identify the phase sequence of the horizontal and vertical busbars.
g) Busbars shall be adequately supported and braced to withstand
the stresses due to short circuit currents. All the busbar supports shall be made
of glass reinforced thermosetting plastic having anti tracking design.
h) Separate support shall be provided for each phase of the bus bars.
If a common support is provided for all the three phases, anti tracking barrier
shall be incorporated.
i) The busbars shall be housed in totally enclosed bus bar chambers
completely shrouded from the feeder units and cable chambers. The incoming
connections from the bus bars to various feeders shall be so designed as not to
disturb the cabling connection, to ensure safety of operating and maintenance
personnel and facilitate work on the outgoing side of a particular feeder without
the necessity to switch off the adjacent feeders .
j) Horizontal and vertical bus bars shall be enclosed in separate
chambers.
k) The bus bars and supports shall be designed to withstand a short
circuit fault level of (40KA) for 3 seconds. (Necessary type test certificates shall
be enclosed.)

36
l) All joints of bus bars shall be made by suitable bolts and nuts only
and shall be tightened using Belleville washers only.
m) Disconnect able neutral link shall be provided for each out going
feeder.
n) A separate aluminum/copper earth bus of adequate cross section
as per the relevant IS shall be provided through out the length of the Board.
MIMIC DIAGRAM:
The panels shall be provided with PVC/Painted or Aluminum
overlaid mimic showing the bus connection and tap off feeders.
8.12 PANEL CONSTRUCTION:

a) The panels shall be metal enclosed sheet steel cubicle, indoor,
floor mounting free standing type. Panels shall be totally enclosed, dust and
vermin proof with IP-52 degree of protection as per IS:2147. These shall be
made out of at least 3.0mm thick cold rolled sheet steels suitably reinforced to
provide rigid flat level surfaces, resistant to vibration during transportation and
installation. Non load bearing members such as doors or removable covers shall
be at least 2mm thick. No welds rivets, hinges or bolt threads shall be apparent
from outside. The colour of the panels ( interior with Milk white and exterior with
RAL 7032) . The panels shall be modular in construction.
b) Barriers shall be provided between panels and modules.
c) The panels shall be provided with a base channel of 100 X 50 X
6mm size.
d) Soft compressible gaskets are to be used between all mating
surfaces including frame to base and adjoin shipping sections.
e) Hinged doors shall be provided on both front and rear side of the
panels. Separate chamber shall be provided in each panel for providing
bus bars.
f) Construction of the panels is such that all identical parts of the
panel are interchangeable.
g) Entry for cables shall be from bottom and terminal blocks shall be at
rear side of the panels.
h) For convenience of operation at least a gap of 300mm should be
left between the base of the panel and bottom most equipment.
i) Necessary door interlocks shall be provided for all Switch Fuse
Units/MCCBs /ACBs in such a way that it should be possible to open the door
only in 'OFF' position.
j) All apparatus shall be operated without excessive vibrations and
with the least practicable amounts of noise.
k) When a unit is drawn out, provision shall be made for automatic
closing of shutters to prevent accidental contact with live parts. When the unit is
inserted back in the compartment, it shall open the shutters automatically
allowing the unit to continue its travel until fully engaged.
l) The framework shall house SFUs and breakers in multi - tier form.

37
m) Colour of the panel : The exterior and interior colors of the panels
will be RAL 7032 / white
Space Heater and Panel illumination lamp shall be incorporated as per
statutory requirement.
8.13 TERMINATIONS:
All the incomers and outgoing feeders will be terminated using 1100V
grade PVC insulated Aluminum/ Copper cables. The entry for these cables and
terminations shall be from bottom rear side of the panels only. The termination
shall be located at least a gap of 300mm above ground level.
WIRING:
a) Internal wiring shall be properly dressed and supported over cable
ways. All equipment shall be completely shop wired and be ready for external
connections at site.
b) All wires connecting the equipment on the front door to the internal
position of the cubicle shall have suitable flexible arrangement to facilitate
frequent opening and closing of the door.
c) For control circuits minimum 1.5 sq.mm, copper,pvc insulated
flexible, wire shall be used. For CT, and metering circuits minimum 2.5 sq.mm ,
copper, PVC insulated flexible wire shall be used with colour coding.
d) All the wires shall have PVC insulation for 1100 Volts grade and
shall be suitable for switchboard wiring and comply with requirements of latest
issue of IS 1554(Part I). Each wire shall bear an identifying ferrule at both ends.
All the operating coils and small wires shall withstand as erected, a power
frequency test voltage of 2 KV for 1(one) minute.
e) All outgoing control wiring, including that for connecting between shipping
sections shall terminate on terminal blocks preferably vertically mounted on the
side of each cubicle. Suitable cable glands and supports shall be provided for
the incoming cables. All spare contacts of the relays, contactors, circuit breaker
auxiliary contacts etc shall be supplied wired up to the terminal blocks for
customer use.
8.14 TERMINAL BLOCKS:

a) The terminal blocks for control circuits shall be of CATM4 type of
ELMEX make or equivalent and shall be stud type and suitable for connecting
ring type lugs
b) For CT circuits CAT DM4 type of ELMEX make or equivalent make,

disconnecting type and shall be suitable for connection of ring type lugs.
c) The power and control TB’s shall be separated by a barrier in order to
avoid accidental touching of Power terminal while working on control circuits.
d) All TB’s shall be suitably labeled for identification.
e) Terminal blocks for power circuits shall be sturdy and made of good
quality molded phenolic resin or other suitable synthetic insulating materials.

38
Terminals shall be designed to avoid bimetallic corrosion. Any changes in site

connections should be such that it should not disturb internal wiring.
f) Required number of terminals with at least 20% spare shall be
provided for all control, CT circuits.
8.15 NAME PLATES:
Engraved acrylic resin labels for identification of the switch gear, switch
gear boards and on all incoming and outgoing feeder compartments and various
equipment thereof shall be provided. The exact legend to be engraved will be
furnished to the successful tenderer.
8.16 TESTS:
a) All the type tests on the panels shall be done as per relevant IS.
List of type tests and test certificates of similar panels shall be furnished along
with the quotation.
b)All the routine tests shall be carried out as per the relevant IS on the
panels in the factory before dispatch in the presence of purchaser’s
representatives.
c) All the major components used in the panels shall have undergone
type tests as per their relevant standards. Test certificates shall be submitted
with the quotation.
8.17 PUMP AUXILIARY CONTROL PANELS
Pump Auxiliary Control Panels supply shall be fed from SABs and shall be
fed to pumps/valve controls The panel shall contain Star/Delta starters with
minimum protection ‘3’ phase over current relays, Earth fault relays, temperature
relays, oil pressure relays etc. The electrical system shall consists of the
following:
For Incoming Supply
1. MCCBs: For Each Pumps
a) Suitable Starters - One No.
b) O/L Relays (Phase Wise) - Three Nos.
c) Selector switch - One No.
(Stand-by, Neutral, Local)
d) Proper indications for - One Set
Motor ON, OFF
e) Alarms - One Set
f) volt meter with selector switch for the motor 40kW above -One
g) Ammeter with selector switch for the motor 40kW above -One
h) Ammeter for motor of 10kW above and under 40kW -One
i) Control Panel for control of motor of 22.5kW and above shall be
Provided with star/delta starting.
8.18 POWER FACTOR CORRECTION CAPACITORS
The capacitors shall be directly connected to the Reserve board switchgear
system for automatic power factor correction. The capacitor shall be rated so
that motor power factor is corrected to 0.95 lagging when on full load with due
consideration for the limit imposed by motor magnetizing current. Calculation for

39
selection of capacitor bank rating shall be forwarded to Engineer for approval.

Capacitor units shall conform to relevant Indian Standards,
8.19 CONTRACTIONAL FEATURES
a) Each capacitor bank shall comprise 3 Nos. single phase units and shall
be complete with all pans That are necessary or essential for efficient
operation. Such parts shall be deemed to be within the scope of supply whether
specifically mentioned or not.
b) The capacitor banks shall be complete with the required capacitors along
with the supporting post insulators steel rack assembly copper bus bars,copper
connecting strips, foundations channels, I IRC fuses fuse clips, internally
connected discharge devices, lifting facilities terminal chamber and a gland to
suit bottom entry of suitable XLFE unearthed grade cable. The steel rack
assembly should be not dip galvanized.
c) The complete bank with its accessories shall be placed in steel structural
frame and covered by wire mesh all around and at bottom and 16 gauge sheet
on top. Wire mesh opening shall not be more man 6 mm x 6 mm.The bank shall
be floor mounting with sufficient bottom clearance and shall be free standing
type.
d) The assembly of the banks shall be such that it provides sufficient
ventilation for each unit.
e) Each capacitor case and the cubicle shall be earthed to a separate earth
busin the cubicle
f) Each capacitor / bank / unit shall be fitted with directly connected
continuously rated, low loss discharge device to discharge the capacitors to
reduce The volume lo 50 volts within one minute in accordance within the
provisions of relevant Indian Standards IS 2834.
EM 09 STATION TRANSFORMER
9.0. Scope: Five No.s 750 KVA, 3 Phase, 11 KV/415 Volts, Delta/Star,
%impedance 5.% at normal tap Outdoor type, oil filled, ONAN type cooling,
type transformer , copper winding capable to feed the loads of pump house
with minimum protection, features such as PRV and Bucholtz protections.
The standards shall be of IS 2026. The details of transformer being supplied
shall be enclosed
9.1. TECHNICAL SPECIFICATIONS OF TRANSFORMER
9.1.1. GENERAL:
The offer for supply of transformer shall include all parts and
accessories which are useful and necessary for the efficient and safe
operation, such parts and accessories shall be deemed to be within the
scope of this specifications whether specifically mentioned or not.
Drawings showing the general arrangements foundation details, fittings
shall be

40
furnished along with the offer. The schedule of guarantees and technical
particulars shall be furnished along with the offer for each type of
transformer. List of past supplies made to Govt. / Quasi Govt.
Corporation/Undertakings shall be enclosed. The rates quoted for the
transformers shall be for designs, manufacturer, supply and deliver at
respective destinations.
Packing shall be sturdy and adequate to protect all assemblies,
components and
accessories from injury by corrosion, dampness heave rains, breakage,
vibration
encountered during transportation, handling and storage at site.
9.2. TECHNICAL SPECIFICATIONS :
9.2.1 (a) The Transformer shall be copper wound distribution Transformer.
(b) The Transformer is of 3 phase, 50Hz. AC double wound, oil immersed
Naturally
cooled, core type and suitable for outdoor installations. The Rating of the Transformer
shall be 750 KVA.
(c) The make of the Transfer should have been approved by AP DISCOM’s A
certificate to that extent shall have to be enclosed along with the tender.
Transformers with ISI marking shall be specifically mentioned in the tender.
The Distribution Transformer should confirm to IS 2026 of 1962 or the latest
revision thereof.
The transformer shall be Delta-star connected with neutral brought out on LT
Side,
with Vector group Dyn11.
The Transformers shall be supplied with first filling or transformer oil. The drain
valve shall be provided with locking arrangements.
The transformer shall be provided with LV cable box on LT side with a base plate
and glands shall be provided for cable entry.
(d) Temperature rise shall not increase 40 degrees centigrade for oil and 55
degrees
centigrade for winding over a maximum ambient temperature of 45 degrees
centigrade.
Off load tap switch shall be provided to vary HT Volts by +5% to –10% in steps
of 2.5% the tap switch should be gang operated operating simultaneously on all
three phases with multiple indicator and mechanical locking devices.
(e) The LT cable boxes (of adequate size with sufficient space for free movement
of
cables for connecting Aluminum armoured cables) with cable entries, with
suitable cable glands suitable to receive purchasers incoming cable of the
following sizes shall be provided.

41
(e) The bottom plate of the cable box shall be detachable type where the cable
glands
are provided.
The Transformer shall be painted with one coat of red oxide initially and two
coats
of epoxy gray enamel paint.
9.3. Each Transformer should contain the following fittings and

accessories
a) Air release devices : 1 No
b) Drain valve with locking arrangement : 1 No
c) Oil Filter Valve : 1 No.
d) Earthing terminals (Body ) : 1 No.
e) Explosion vent with diagram : 1No.
f) Lifting tongs : 4Nos.
g) Bottom channels : 1set
h) Conservator with oil level gauge : 1set
i) Dehydrating breather with silica gel : 1No.
j) Thermometer pocket : 1No.
k) Paracillers on HT on LT : 1Set
l) Rating and Diagram plate : 1No.
m) Insulated earth point outside the LT cable box :1 No.
9.4. Tests:
Routine tests shall be conducted on the transformer as per applicable
Indian standards
and copies of Test Certificates shall be furnished to the Consignee and also
one set to
Regd. Office. Impulse with stand test/certificate shall be submitted before,
the
guaranteed period on a similar indenting call type of transformers
manufactured by
the supplier.
All tests shall be carried out in accordance with clause 16 of IS 2026/Part-l/1977
or any other authoritative standard for power transformers.
9.4.1. ROUTINE TESTS:
All transformers shall be subject to routine test at the manufacturer's works.
The following tests are to be carries out.
I. Measurement of winding resistance.
II. Ratio, polarity and phase relationship.
III. Impedance Voltage.

42
IV. Load losses.

V. No-load losses and no-load current.
VI. Insulation resistance.
VII. Induced over voltage withstand test.
VIII. Separate source voltage withstand test.
IX. Unbalance test.
X. Dielectric test of Oil.
9.4.2. TYPE TESTS:
The following type tests shall be made on the transformers:
I. Temperature Rise Test
II. Lightning Impulse Voltage Test.
EM 10 STATION BATTERY, BATTERY CHARGER & DC

DISTRIBUTION BOARDS.
5 sets of 110 V DC Batteries of minimum of 150-Ampere Hour or suitable

higher capacity shall be provided. The battery shall be able to support the
complete station load for a period of 24 hrs, with out AC supply.
Maintenance free Ni -Cd, or maintenance free lead acid battery and
charger with static control circuits and Thyristor bridge rectifiers with complete
automatic voltage, current regulation.
Type of battery : Maintenance free lead acid high
discharging Performance indoor PLANTE type
station battery.
Nominal Voltage : 110 Volts
AH efficiency : 90% minimum
Watt Hour efficiency : 82% minimum
Time required for Boost : 8-10 Hrs charging from
completely discharged condition
Nominal life of battery : 20 Years
Terminals : Integral lead terminal with solid copper
core
Connectors : Heavy duty lead plated copper
connectors.
The battery charger shall consists of twin type boost and float chargers
with latest control technology to suit the requirement of charging of batteries and
for feeding the loads. The rectified DC shall be fed into Main DCDB. From there
the DC supply shall be extended to individual Unit DCDBs located at Unit areas.
Necessary indications and alarms for status and faults shall be provided. DCDB
shall consists two incomers sourcing from two battery sets and one Bus coupler
with necessary interlocking.

43
EM 11 STATION UPS SYSTEM AND ACDBs
The contractor shall design and supply redundant UPS of suitable

capacity for each pump house suitable to meet,
1. Constant Voltage Constant Frequency (CVCF), 50 Hz, 100%
redundancy UPS system and which shall be able to meet main control(SCADA).
The UPS battery shall meet the UPS load for Two hour back-up in case of AC
supply failure.
2. Power House emergency lighting load shall be considered on the
second UPS system. The contractor shall be taken care the extra lighting load
on the UPS system while designing.
3. Necessary ACDB with required no of feeders for SCADA ,
controllers, Emergency lighting with suitable MCB, s , fuses and indicating lamps
shall be provided.
EM12 FIRE FIGHTING SYSTEM
The Contractor shall design, supply, testing & commissioning of fire

protection equipment along with necessary control and annunciation
arrangements comprising of
a) Fire Hydrant System
b) Portable fire extinguishers
- Fire Hydrant system with fire hydrants to be located at the specified
locations all over the pump House. The system shall be complete with piping, fire
hose cabinets, fire hose and all other accessories required.
- Portable Fire Extinguishers both wall mounting type and tyre
mounted type like
a) CO2 type – 35 Nos.
b) Foam type – 25 no.s
- Smoke / Heat detectors to be placed in the specified area to

generate automatic alarm in case of fire to indicate the zone under fire.
- Linear Heat Sensing Cable shall be laid in the control cable-duct to
sense the zone under fire.
EM 13 PUMP HOUSE LIGHTING

a) Complete lighting system shall be provided for the following places
in the Pump House. The illumination levels as requires in various locations of
Pump House are as given below.
Sl No Place/Location Type of lighting Fixture
Lighting level
1 Main control room Decorative lighting fixtures 300 lux
2 Other areas inside The pump house LED type fixtures 70 –100 lux

44
3 Machine hall (high bay) High bay fixtures MH & HPSV 260 lux
4 Transformer area MH fixtures 100 lux
5 outside yard and other approach Roads
a) Street light fixtures HPSV / LED fixtures 150 lux
b) Auxiliary supply: 415+/- 10%, 3 phase, 4 wire, 50HZ AC supply grounded

neutral shall be provided for lighting system:
c) Layout of wiring:
i) LT Power Cables from main lighting board shall be run in surface
conduits or in trays to the branch lighting boards or S.D.B. The wiring from SDB
to the individual lighting point shall be in surface PVC conduits of size 25mm dia.
The conduits shall be supported by suitable places. In all types of wiring,
neatness and good appearance shall be maintained. No joint shall be made at
intermediate point in the run of cables unless the length of route is more than the
standard length of coil as given by the manufactures.
ii) To eliminate the stroboscopic effect from continuous row of
luminaries, the alternate lamps shall be connected to different phases of the
3 phase system.
iii) The main lighting boards shall be energized from the Reserve board /
station auxiliary board/ unit auxiliary board where normal AC supply is available.
iv) Main lighting boards shall have MCCB (40KA) on incoming and
outgoing circuits deputing upon load requirement.
v) Lighting boards (LDB) shall have MCCB with 40KA short circuit
capacity incoming and outgoing SP MCB (9KA) as four ways or 6 ways as
required or depending upon the lighting fixture.
d) Emergency lighting:
Emergency lighting shall be provided with 230V, AC, CFL type fixtures on
UPS system. These fixtures shall be fed from the sub/circuits of UPS distribution
boards. The UPS lighting wiring shall be laid in independent conduit system.
e) Portable lighting units:
Portable type (6 hours discharge capacity) self-charging light units shall
be provided. These lighting units shall be complete with battery charges etc.
f) 1 phase and 3 phase sockets:
i) 1 phase, 240V, 5A and 15A 3 pin/ industrial type socket outlets for
light and power circuits along with MCB shall be provided. The socket outlets
shall be suitable for wall/column mounting while those in office room and control
room shall be recessed in wall.
ii)415V, 30A power outlets each controlled by MCB (industrial type)
shall be provided. Connections to the sockets shall be given by means of
independent sub circuits from AC LDB or MLB.
g) Inspection lighting socket outlets: 24volts, 5A, 1 phase socket outlets
meant for inspection lighting purpose in the generator barrel shall be provided.
These sockets fed from 500VA, 240/24V AC 1 phase air-cooled transformer, and

45
these shall be fed from LDB. The wiring for these sockets shall be run in
separate conduits.
h) Main lighting board (MLB):
i) The metal clad MLB shall be of freestanding, totally enclosed, dust
vermin and drip proof and shall be compartmentalized. The panel (MLB) shall
be made of 2.0mm CR sheet or 2.5mm Hot rolled sheet and having smooth
finish and elegant appearance. All door panels and removable covers shall be
provided with gaskets to render effective protection against dust.
Each vertical panel of all boards shall be equipped with
space heaters and shall be provided with voltmeter and ammeter and shall be
illuminated suitably by lamps.
ii) All in coming and outgoing power cables shall enter bottom.
i) Lighting distribution boards (LDB)/Sub distribution board (SDB):
LDB shall be suitable for mounting on wall or column. The enclosure shall
be constructed of sheet steel of thickness 2.0mm.
j) Conduits & other Accessories:
a) Conduits: Conduits shall be of rigid PVC with dia of 25mm. All conduits
in Air-conditioned areas where false ceiling is provided shall be concealed in the
false ceiling. However in these areas conduits leading to switches and sockets
shall be concealed in walls. Screwing of conduits shall be carried out to give
clean threads standard bends, inspection type fittings shall be used. All conduits
shall be terminated by screwing and securing by a lock nut to the respective
accessory, outlet or luminaire and fully protected from the weather. Opening
through walls and floors for conduits shall be sealed and made weather proof.
b)Junction boxes: FRP junction boxes shall be used. The size of such
J.B. shall be adequate to house the bends and extra length of PVC wires and
double check nuts for conduits termination.
c) Cables/Wires: The LT power cables shall be 1.0 KV grade Aluminum
stranded conductor, PVC sheathed (un -armoured) confirming to standards.
The lighting wires shall be 650V grade copper PVC insulated single core
(sheathed) confirming to standards Color code for respective phase and black
for neutral shall be maintained within enclosure such as for switches, J.B. and
sockets etc, shall be used with green color PVC wire.
k) Brackets and supports: Wherever necessary, brackets and supports shall be

provided for luminaries. All brackets and supports shall be of hot-dip galvanized.
l) Earthing: All the equipments of lighting system such as MLB’s LDB’s lighting
fixtures sockets etc. shall be provided with earthing terminals ,all accessories
and shall be connected to purchaser’s ground mat. To achieve perfect electrical,
earthing continuity, the grounding wire shall run through the PVC conduits
throughout the installation of lighting fixtures.
m) Illumination level verification: After completion of lighting installation in the
Power House, the illumination level at different locations shall be measured by
lux meter as per requirement. If measured illumination levels are lower than the

46
specified extra lighting fixtures shall be added so as to achieve the specified lux
level.
EM 14 EOT CRANES
The capacity of main hoist shall depend on the heaviest package

or assembly to be lifted. Each Pump shall be equipped with each cranes shall
be provided. The capacity of each crane of 50/10 Tons or to suit to the heaviest
package or assembly to be lifted. The type of cranes shall be of Indoor type
Electrically operated over head traveling with main & auxiliary hoists for each
crane. The main hook of crane shall be of Rams-horn type swiveling hook with
standard depressed type safety latch.
The scope and supply covers the design, manufacture, testing at works,
supply erection, testing and commissioning of 50/10 T indoor, bridge type
electrically operated over head cranes of intermittent duty, controlled from cabin
through master controllers / down control. The cranes shall be supplied along
with the hoist with Main and auxiliary hooks of 50/10tons Girders, wheels and
rails, end carriages, trolleys, walkways, ladders, hooks, hoist ropes, rope drums,
slings, sheaves, drives, Shrouded down shop leads etc. complete with all other
accessories and necessary mounting fittings , maintenance and erection tools
and spares etc.
The crane shall be conformed to high standards of engineering, design,
workmanship and shall also conform to IS 807 and 3177 with latest
amendments.
The cranes will be normally used for erection and maintenance works of
equipment connected with the Pump House.
14.1 SALIENT FEATURES OF THE CRANES:
a) Type : Electrically operated overhead
traveling crane.
b) Capacity : Main Hook : 50 tonnes
: Aux. Hook : 10 tonnes
c) Hoist Speed Main Hook : 2M / min
Aux. Hook : 12M / min
d) Highest point of hook above Motor floor : as required
e) Maximum Lift : as required
f) Cross Travel speed : 10 M/min.
g) Long Travel speed : 20 M/min.
14.2 Wire Ropes:

a) Construction : Suitable size as per IS: 2266 of 1963 with latest
Amendments.
b) Factor of safety: As per IS with latest amendments.

47
14.3. a) Crane Span-center to center distance between runway rails: as

required with a minimum margin of 400 mm on either side.
b) Side clearance from wall to center of rail : 0.75 M.
14.4. Length of runway
14.5. Duty or class of crane as per ISS latest:
i) Crane structure : Class 2
ii) Main Hoist : Class 2
iii) Auxiliary Hoist : Class 2
iv. Cross travel : Class 2
v. Long travel : Class 2
14.6. a) Bridge Girder and walkways: The individual bridge girders shall be of
box girder construction without rigger girders. Diaphragms and rigs shall
reinforce the box section.
b) Design requirements for structure: A seismic co-efficient of 0.1 shall be
used for all structural design.
14.7. DESIGN REQUIREMENTS OF CRANE AND CRANE STRUCTURE:
The design of the crane and its structure shall be such that:
i. Low Head room.
ii. Possible to X-ray all the main butt-weld joints of the web and flange
plates of the crane girders.
iii. Pleasing appearance.
iv. Easy maintenance.
v. Anti-vibration design: The crane shall be designed for strength and
deflection and also to avoid excessive vibrations in order that the crane
as a whole shall have a greater service life. The box girder of the crane
offered shall be designed to limit the natural vibration damping time less
than 15 seconds. The crane shall be designed so as to avoid the
vibration in the crane rail also due to vibration in the crane bridge.
vi. End carriage & Girder joints: The contractor shall incorporate taper
thickness plate design for joining the end carriage to the main girders,
thereby ensuing smooth flow of stresses and avoiding sharp bends which
result in concentration of stresses.
vii. VVVF controllers shall be adopted for fine control.
viii. Shrouded DSL with copper conductor shall be envisaged.
14.8 AUXILIARY POWER SUPPLY:

Auxiliary power supply 415V, 3 phase, three wire 50 cycles/ second with
voltage variation of 10% and frequency variation of + 5%.
14.9 MAINTENANCE/ SPECIAL TOOLS AND TACKES:
The contractor shall furnish a complete list of maintenance tools required for
proper maintenance of the crane in the offer.

48
14.10 RAILS FOR EOT CRANE:

Suitable size rails section of required length with all accessories shall be
supplied and erected by contractor
14.11 DRAWINGS TO BE FURNISHED:
The contractor shall submit the following drawings.
a) General arrangement of the equipment offered (scope of supply and total
weight of crane to be indicated).
b) Detailed dimensioned drawings and descriptive literature of all the
components supplied.
c) Electrical wiring diagram.
14.12 INSTRUCTION AND MAINTENANCE MANUALS:
The supplier shall furnish ten bound copies of instruction and
maintenance manuals for installation, operation and maintenance of all the
equipment furnished by him. The manuals shall be specific to the equipment
furnished and not of general nature.
14.13 PROTECTIVE TREATMENT:
The crane will be required to operate in a hot and humid climate. All parts
of the crane shall be designed to withstand such atmospheric conditions, without
any deterioration. Necessary protective treatment to withstand against fungi,
rust, condensation and corrosive atmosphere, shall be given to all electrical and
mechanical components, parts etc., of the crane, crane girders, structures etc.,
Final coating with anti bee paint shall be done after erection at site
14.14 CODES AND REGULATIONS:
The crane in its entity shall comply with all currently applicable statutes,
regulations and safety codes relative to the design, construction and operation of
crane in the locality where the crane will be installed. Nothing in these
specifications shall be construed to relieve the seller of his responsibility.
In particular, the crane shall conform to the latest addition of the following
standards with latest amendments:
a) BS:466 “Electric overhead traveling Crane”.
b) BS:3037 “Tyres for crane rail wheels”
c) BS:302, 621 “ Steel wire ropes for cranes, excavators &
general engineering purposes”
d) BS:482, 2903 “ General requirements for lifting hooks “ M.S.
shackles” and 3017:
e) BS:825 or BS 3032 “ High tensile steel shackles”
f) BS:436 or “ Spur and helical gears”
BS:544 or “ Bevel gears ( machine cut)”
BS:721. “ Worm gearing”.
g) BS:46 “ Keys and keyways and taper pine:.
h) BS:2059 “Straight sided.

49
i) BS:2613 “ The electrical performances of rotating electrical

machinery”
j) BS 587 “ Motor starters and controllers”.
k) IS:807 “ Code of practice for design, manufacture,
erection and testing
of cranes and hoists”.
l) IS:226 “ Structural steel ( Standard quality)”.
m) IS:1364 “ Precision and turned hexagonal bolts”.
n) BS:1856 “ General requirements for the metal are welding or
mild steel”.
o) BS:2573 “ Permissible stresses in cranes”.
P) BS: 229 “ Flame proof enclosures of electrical apparatus”.
14.15 PERFORMANCE REQUIREMENTS AND GUARANTEE:

The crane shall be capable of raising, lowering, holding in any position and
transporting an occasional load of 125 percent of rated load without any
damage or distortion to any crane part. The crane and each hoist shall operate
within the folling tolerances.
With hook carrying 100 percent of rated load and with all hoist brakes properly
adjusted and operating normally, it shall be possible to control the vertical
movement to within 2mm.
Motion of bridge and trolley shall be controllable to within 6 mm under all normal
and overload conditions of loading as specified herein.
The crane shall be guaranteed by the manufacturer to be of accepted modern
design, free from inherent defects in either workmanship or material and to
safely handle its rated capacity load without undue deflections in its structure or
mechanism.
All materials shall be best of the respective kinds. Any parts found defective
within 12 months from the date of commissioning shall be replaced to the
complete satisfaction of the purchaser free of charge.
14.16 DESIGN AND DRAWINGS:

Supplier shall furnish for the purchaser’s review three copies of complete design
calculations for the structural design, general arrangements drawings of the
crane, trolley and bridge, structural detail drawings showing equipment with
identifying name plates, warning signs, framed instructions etc., and all electrical
drawings complete with dimensions necessary to understand and install all
electrical equipment circuit diagrams elementary panel wiring, inter connections
diagrams, resistor connections and electrical bill of material showing all material
required electrical rating of motors, switches, starters and heaters.
Examination and approval of drawings by the purchaser shall not relieve the
supplier from the entire responsibility for engineering design, workmanship and
material under the contract.
14.17 CRANE ACCEPTANCE AND TEST CERTIFICATES:

50
The supplier shall provide at his expense, a competent, experienced

representative, who shall on completion of the crane installation check and
certify that the crane has been properly erected, demonstrated to the purchaser
the crane operation, lubrication and periodic maintenance adjustments, and also
direct the purchaser in the initial crane operation to demonstrate its satisfactory
performance for acceptance by the purchaser.
14.18 PAINTING.
All fabricated steel material shall receive one shop coat of anti-
corrosive paint after having been thoroughly cleaned of all loose mill scales, rust
and foreign matter. Machine finished surfaces shall be coated with white lead
and yellow before dispatch. Paint shall be applied at temperature of 4-5o C or
lower. Paint shall be stirred frequently to keep the pigment in suspension. One
additional coat of read lead paint shall be applied for all steel work after erection.
The interior surfaces of box sections and surfaces in accessible after assembly
or erection, shall be thoroughly cleaned and painted with two coats of red lead
paint or any other anti-corrosive paint, before assembly.
Any steel scratches during erection shall be touched up after erection with lead
paint.
All bright parts shall be applied with suitable rust preventive paint which can be
easily removed during erection.
The slings, D - shackles of various capacities for general purpose, spares for five
years of operation & maintenance and special tools, tackle etc., shall also be
supplied.
EM 15 PUMP HOUSE EARTHING & GROUNDING
Pump House Earthing shall be provided with suitable size of Mild steel
(MS) flat as per the standards from the bottom most point of pump house. The
earthing system shall be suitable to meet the earthing of all the electrical
equipment in the powerhouse.
All the electrical equipment shall be grounded at two points.
Earthing shall be provided by means of an earth mat laid right into the tail race to
keep the earth resistance to minimum. The earth mat shall be designed duly
taking into consideration of the local soil particulars.
EM16 AIR CONDITIONING & VENTILATION

To provide cooled air ventilation by circulating chilled water from
chiller plant to maintain temperature in the power house complex and other
areas at 28 degree C and air conditioning the areas like the control room at less
than 25 dgree C with 55% RH .
Return air duct shall be as minimum as possible and
preferably to be provided at the top of the service bay with the help of exhaust

51
fans if necessary. The Ventilation and Air conditioning system shall consist of
the following equipment for full functioning and easy maintenance and for
installation.
a. Ventilation Equipment :Fans, air filter units, heat exchanger and their
fittings including painting and foundations.
b. Air - Conditioning Equipment
Air-handling units, refrigerating machines, circulating pumps and
their fittings including painting, thermal insulation and foundations.
c. GI Air duct:Air duct, air dampers, air outlets and inlets and their fittings
including painting and thermal insulation.
d. Electrical Equipment
Power source panel, operating panel, control system conduit tubes
and cables for the ventilation and air conditioning system, and their fittings
including painting.
e. Water piping
Purpose Expansion tank, headers, water pipes and fitting such as
elbows, bees, couplings, valves, supports etc. for air-conditioning system
including painting and thermal insulation.
f. Refrigerant piping
Refrigerant pipes and fitting such as elbows, bees, coupling valves,

supports etc for air conditioning system including painting and thermal insulation.
EM 17 DG SET 250 KVA

17.0. Scope:Contractor shall design and supply 5 no.(five) No. 100
KVA (Ecoustic Enclosure type), 3 phase, 415 Volts 50Hz or suitable
higher capacity Diesel Generator with control & protection panels,
Battery, Battery charger, AVR and Remote starting facility meeting to the
latest pollution control standards.
The starting of DG set engine shall be by electrical self-starting unit
with source of energy from batteries. Its cranking device should be so designed
that it would operate automatically whenever starting impulse is received. The
priming of the fuel oil system and the pressure lubrication of the bearings and
cylinder valves should also start simultaneously to obviate any chance of seizure
of pistons and bearings as well as air locking in the fuel supply system.
The engine should be suitable for running on high-speed diesel oil as
available in India. The engine shall be capable of running on load within 15 to 20
seconds of its starting.
The cooling of the engine shall be by water filled radiator.
17.1. Generator Specification

1. Rating : 100 KVA or suitable higher capacity
2. Power Factor : 0.85 lagging

52
3. Rated Voltage : 415 V

4. Rated frequency : 50 Hz
5. No. of Phases : 3
6. Type of insulation : Class F
7. Noise level : <75 dB
17.2. Diesel Engine
The engine shall be stationary type, four-stroke, preferably in-line
cylinders, normally aspirated or super charged with inter-cooler and pre-
combustion chambers capable of developing adequate Horse Power to deliver
250 KVA at generator terminals at the site conditions of average 50 degrees
Centigrade ambient air temperature and maximum ambient temperature of 55
degrees centigrade.
17.3. TESTS
a) All the type tests on the following equipment shall be done as per relevant
Indian or International standards, list of type tests and test certificates of similar
equipment shall be furnished along with the bid.
b) All the routine tests shall be carried out as per the relevant Indian or
International standards on the equipment, in the factory before dispatch in the
presence of purchaser’s representatives.
c) All the major components used in the equipment shall have under gone
type tests as per their relevant standards. Test certificates shall be submitted
with the bid.
1. Motor Protection Relays
2. sequence control and data acquisition, Programmable logic control.
3. 11 KV switch gear panels
4. Station Auxiliary Transformers(Indoor / outdoor type)
5. 415 V LT Distribution Boards (SABs & RBs)
6. Power House & Switchyard lighting
7. EOT Cranes
8. Power & Control Cables, Cable Trays
9. Power House earthing & Grounding
10. A/C & Ventilation
11. Internal telephone system
12. DG Set 250 KVA
13. UPS System
14. Fire Fighting System
15. Testing Equipment
EM 18 HT CABLES
18.1 SCOPE:

53
Design, manufacturing, testing at manufacturer’s works before despatch,

packing and transportation to site of fire retardant low smoke (FRLS) type
power and control cables.
18.2 GENERAL INFORMATION:
The cables furnished under this specification shall conform to the standards
specified in Section-Cables.
The design and workmanship shall be in accordance with the best Engineering
practices to ensure satisfactory performance throughout the service life.
18.3. GENERAL REQUIREMENTS:
18.3.1 Before dispatch, the cables offered shall be made available for inspection
to a duly authorized representative of the Purchaser. Inspection may also be
made at any stage of manufacture at the option of the Purchaser and the
cables found unsatisfactory due to the material used or poor workmanship
shall be rejected. The Contractor shall guarantee free access to the places of
manufacture to the Purchaser’s representative at all times when the work is in
progress. The Contractor shall inform the Purchaser in advance the time of
starting of manufacture and the progress of manufacture of the cables offered by
him, so that arrangement can be made for inspection.
18.3.2 Inspection and acceptance of cables by the Purchaser or his
authorized representative shall not relieve the Contractor of his obligation of
furnishing cables in accordance with the specification and shall not prevent
subsequent rejection, if such cables are later found to be defective.
18.3.3 Test reports for all type tests shall be submitted.
18.3.4 All type and size of cables shall be subjected to routine and
acceptance tests in accordance with the requirements stipulated in Section-
Cables relevant standards without any extra cost to the Purchaser. Cables
should not be dispatched until the test reports are duly approved by the
Purchaser or his authorized representative.
18.3.5 The Purchaser reserves the right of having at his own expense any other
tests of reasonable nature carried out at site or at manufacturer’s works or at
any other place in addition to the aforesaid type and routine tests to satisfy
himself that the cables comply with the specification.
18.4 GUARANTEED TECHNICAL PARTICULARS:

The contractor shall furnish all the guaranteed and other technical
particulars for the cables. Any other particulars considered necessary may also
be given in addition to those listed in the Schedule.
18.5 STANDARDS:
The cables covered under this specification shall comply with the requirements
of latest edition of the following standards including amendments*:
i) IS:1444(Part-I) PVC insulated (Heavy Duty) Electric
Cables for working voltage unto and
including 1000 V.

54
ii) IS:7098(Part-I) Cross linked Polyethylene

Insulated PVC sheathed cables.
iii) IS:3961 Recommended current ratings for cables.
iv) IS:8130 Conductors for insulated electrical cables
and flexible cords.
v) IS:4831 PVC insulation and sheath of electric cables.
vi) IS:1743 Aluminum conductors for insulated cables.
vii) IS:2982 Copper conductors in insulated cables and
cords.
viii) IS:3974 Mild steel wires, strips and tapes for
armouring of cables.
ix) IEC:402 Extruded solid dielectric insulated
power cables for rated voltage from 1KV up to
30KV.
x) IEC:440 Test methods for insulation and
sheaths of electric cables and cords.
xi) ASTM D-2863 Method for measuring minimum oxygen
concentration to support candle like combustion of plastics.
Note: IEC standards or equivalent Chinese standards are acceptable
Cables meeting the requirement of any internationally recognized
standards which ensures quality equal to or better standards shall also be
acceptable.
18.6 TECHNICAL REQUIREMENTS:

General: The cables shall be suitable for laying in racks, ducts
,covered trenches, conduits and underground buried installation with chances
of flooding by water.
The aluminum/copper wires used for manufacturing the cables shall be
true circular in shape before stranding and shall be of uniformly good
quality, free from defects. All aluminum used in the cables shall be of H2 grade.
The fillers and inner sheath shall be of non-hygroscopic, fire retardant material,
shall be softer than insulation and outer sheath shall be suitable for the
operating temperature of the cable.
Suitable chemicals shall be added to the outer sheaths of all cables to
protect them from rodent and termite attack. These chemicals shall not have
any harmful effect on the human being.
The cables shall have an Oxygen index of not less than 29 as per ASTM
D 2963 and temperature index of not less than 240 deg. C.
The normal current rating of all PVC insulated cables shall be as per IS-
3961.
The XLPE insulated cables shall be capable of withstanding a conductor
temperature of 240 deg. C during a short circuit and PVC insulated cables shall
be able to withstand a temperature of 160 deg. C during short circuit.
Allowable tolerance on the overall diameter of cables shall be ± 2mm.

55
Repaired cables shall not be accepted.

The XLPE insulated LT power cables shall withstand with out damage a 3
phase fault current of at least 40 KA for at least .12 sec. with an initial peak of
104 KA in one of the phases. The armour of XLPE insulated power cable shall
be acceptable of carrying 40 KA for at least .12 sec. without exceeding the
maximum allowable temperature of PVC outer sheath.
EM 19 LT POWER & CONTROL CABLES
19.1 LT Power Cables:

19.1.1 The XLPE insulated 1000 V grade power cables shall be FRLS
type of category C1 conforming to IS:7098 Part-I (as amended up to date).
The conductor shall be stranded aluminum, circular/shaped and
compacted. In multi core cables, the core shall be identified by red, yellow, blue
and black colored strips or coloring of insulation. For multi core cables the
inner sheath shall be of extruded PVC of Type ST-2 of IS:4831 or equivalent of
any International standard. Armoring for single core cables shall be
aluminum strips/wires and for multi core cables galvanized steel strips/ wires.
Outer sheath for all cables shall be extruded PVC of Type ST-2 of IS:4831 or
equivalent of any International standard.
19.1.2 The PVC insulated 1000V grade power cables shall be FRLS type
of category C1 conforming to IS:1444(Part-I) (as amended up to date) and
shall be suitable for a steady conductor temperature of 70 deg. C. The
conductor shall be stranded aluminum. The insulation shall be extruded PVC of
Type-A of IS:4831 or equivalent of any International standard. The inner and
outer sheath shall be of extruded PVC of Type ST-1 of IS:4831 or equivalent of
any International standard. The armour shall be galvanized steel wire or strip
for multi core cables and aluminum wire or strip for single core cables
conforming to IS:3974 or equivalent of any International standard.
19.2 Control Cables:
19.2.1 The 1000V grade PVC insulated control cables shall be FRLS type
category conforming to IS:1444(Part-I) (as amended up to date). The
conductor shall be stranded copper. The insulation shall be extruded PVC of
Type-A of IS:4831 or equivalent of any International standard. The inner and
outer sheath shall be extruded PVC of type ST-1 of IS:4831 or equivalent of any
International standard, and shall be gray in color except where specifically
advised by the Purchaser to be black. The armour shall be of galvanized
steel wire/strip for control cables.
19.2.2 Cores shall be identified as per IS:1444 (Part-I) or equivalent of any

International standard, for cables up to five (4) cores. For cables with more
than five (4) cores, the identification shall be done by printing legible alphabets
on all cores. The alphabets shall be white, and shall be printed at about 100

56
mm interval all along the cable length. Cables without such core identifications
shall not be accepted.
19.3 CABLE DRUMS:
Cables shall be supplied in non-returnable wooden/steel drums of heavy
construction. For wooden drums, the wood used for construction for the drum
shall be properly seasoned, sound and free from defects. Wood preservative
shall be applied to the entire drum.
The standard lengths for each size of power cables shall be 500/1000
meters. and control cables shall be 1000 meters. The cable length per drum
shall be subject to tolerance of ± 4% of the standard drum length agreed
between Purchaser and Contractor. However the total quantity of cables after
taking into consideration of all cable drums shall be within the tolerance of ±
2%.
A layer of water-proof paper shall be applied to the surfaces of the drums
and over the outer most cables layer.
A clear space of at least 40 mm shall be left between the cables and
the logging.
Each drum shall carry the manufacture’s name, the Purchaser’s name,
address and contract number, item number and type, size and length of cable,
net and gross weight printed on both sides of drum. A tag containing the same
information shall be attached to the leading end of the cable. An arrow and
suitable accompanying wordings shall be marked on one end of the reel
indicating the direction in which it should be rolled.
Packing shall be sturdy and adequate to protect the cables from any
injury due to mishandling or other conditions encountered during
transportation, handling and storage. Both cable ends shall be sealed with
PVC/Rubber caps so as to eliminate ingress of water during transportation,
storage and erection.
Armouring: No armouring is required for cables laid inside the power
house.
GI round wire Armouring shall be provided for cables laid outside the
power-house. All LT cables shall be of FRLS .
EM20 HT & LT POWER & CONTROL CABLE TRAYS, LYING AND

TERMINATION
1. Scope: The quantity and types of power & control cable trays and
their accessories shall be estimated by the Contractor and shall
be indicated in the tender. All the 11 KV cables shall be of XLPE
insulated copper conductor and screened with overall PVC
sheath. The cables shall be laid in galvanized Iron (GI)
perforated trays. The trays shall be run under the panels/in
trenches as the case may be and shall be supported on mild steel

57
painted supports inside the power house and GI supports out side
the power house.
1.2. Laying
Cables shall be laid in ducts and in Cable trays. Segregation shall be
made in laying the control and power cables. Cables shall have identification
tags.
Termination
The cables shall be terminated to the panels / equipment with suitable
cable glands. The 11 kV XLPE Cables shall be terminated with suitable HV
termination kits. All materials such as cable Glands, Copper Lugs for termination,
Bolts and nuts and 11KV termination kits are included in the scope.
The cores of the cable shall be terminated with suitable copper lugs and
identification ferrules. The ferrules provided for identification shall have the
termination identification to which it is being terminated and also the identification
of the termination at other end for clear understanding. The terminations shall be
carried out based on the customer approved cable schedules and termination
drawings.
1.3. TESTS:
XLPE insulated power cables shall comply with all type tests and subjected
to all routine and acceptance tests as per IS:7098 Part-I (as amended up to
date) or equivalent of any IEC or International standards.
PVC insulated power and control cables shall comply with all type tests and be
subjected to all routine and acceptance tests as per IS:1444 Part-I. (as
amended up to date) or equivalent of any IEC or International standards.
Additional Type Tests:
The cables of all types and sizes shall also meet the following
additional type tests.
i) Oxygen index and temperature rise test as per ASTMD-2863. The
minimum value of oxygen index shall be 29.0
ii) Flame retardence test on single cable.
iii) Flame retardence test on bunch cable.
iv) Rodent and termite proof test.
Additional Acceptance Tests:
The following additional acceptance test on cables of each type and
size shall be carried out and cover at least 10% of the cable drums:-
i) Flame retardance test on single cable.
ii) Oxygen index and temperature index test as per ASTMD- 2863.
iii) Cold bend test for outer sheath.
iv) Cold impact test for outer sheath.
v) Resistance test for armour.
vi) Rodent and termite proof test.

58
vii) Tests for low smoke

1.4. DRAWINGS
The manufacturing of the equipments shall be strictly in accordance with
the approved drawings and documents and no deviation shall be permitted
without the written approval of the purchaser.
EM21 EARTHING OF COMPONENTS WITHIN

SW1TCHGEAR/CONTROL PANELS ETC.
2. Scope: Each switchgear/switchboard, control panel etc., shall be

provided with an earth bus bar running along its entire length.
The earth bus bar shall be located at the bottom of the
board/panel. Each switchgear panel and electrical equipment
shall be provided with terminals for double earthing connections
system voltage of 415
V and above, for lower voltage one earthing terminal shall be
provided. Earthing terminals shall be identified as per IS codes,
except as noted, earth bus bars shall be of copper. Earth bus
bars shall be rated to carry the rated symmetrical short circuit
current of the associated board/panel for one second. Each bus
bars shall be supported to withstand stresses induced by the
momentary current of value equal to the momentary rating of
the associated switchgear / switchboard. Size of earth bus bar
and sizes of lead connections shall be subject to approval by the
Engineer.
2.2. Name Plates, Rating Plates and Labels:
a) Where appropriate, each item of plant shall have permanently attached to
it in a conspicuous positions label or labels upon which shall be engraved
or stamped the manufacturer's name, type and serial number of plant
and details of the loading and duty at which the item of plant has been
designed to operate. A label denoting the plant or function identification
number shall also be attached. Such labels shall be of non-hydroscopic
materials to be approved by the Engineer.
b) Labels shall be provided for every panel to describe its function identify
every instrument, relay of item of control equipment mounted instrument,
relay or item of control equipment mounted externally and internally.
c) Danger labels e.g., "DANGER - 415 V" shall be coloured red with while
lettering.
d) Caution labels e.g., 'CAUTION - ISOLATE BEFORE REMOVAL"
shall be white with red lettering. Details of proposed inscription shall be

59
submitted to the Engineer for approval before any labels are

manufactured.
e) Details of proposed inscriptions shall be submitted to the
Engineer's Representative for approval before any labels are
manufactured. Such name plates, rating plates and designations shall be
of non hydroscopic material to be approved by the Engineer's
representative with engraved or stamped lettering of a contrasting
colour or of transparent plastic materials with suitable coloured
lettering engraved on the back. Items such as valves shall have
direction of rotation for closing and opening indicated.
Only non-flame propagating materials may be used for such plates and labels.
2.3. REQUIREMENT FOR INSTALLATION OF EARTHING AND LIGHTING
PROTECTION SYSTEMS
The contractor shall install bare steel conductors, wire/strips
required for system and individual equipment earthing. All work such as
cutting, bending, supporting, coating, drilling, brazing, clamping, bolting
and connections into structures, pipes, equipment frames, terminals,
rails or other devices shall, be in the contractor's scope of work. The
excavation and trenching and backfilling shall be carried out by the
contractor as required together with the supply of the material. AM
incidental hardware and consumables such as fixing cleats / clamps,
anchor fasteners. lugs, bolts, nuts, washers, welding electrodes,
flux, bituminous compound, anti-corrosive paint etc.. for the complete
installation work shall be deemed to the included in contractor's scope.
2.3.0. Earthing shall confirm to the Indian standard Code of practice IS : 3043
and Indian electricity Rules. 1956 and Indian Electricity Act, 1910. all
materials and fittings used in the earthing installation shall confirms to the
relevant Indian Standards or shall be as approved by the Engineer's
Representative. Installation work shall be in accordance with approved
earthing drawings (to be prepared by contractor) and any change in
routing, size of conductors etc., shall be subject to prior approval of . the
Engineer's Representative. Earthing conductors below ground level shall
be laid at a depth of 600 mm and 2000 mm away from buildings.Backfill
material to be placed over buried conductor shall be free from stones
and other harmful mixtures, backfill shall be placed in layers or 150 mm
uniformly spread along the trench and consolidated. Earth pits shall be
constructed according to the stipulations of IS : 3043.Earth electrodes
shall be fabricated in accordance with IS : 3043 from 38 mm diameter, 3
meters long, galvanized iron heavy pipes. The minimum spacing
between two adjacent earth electrodes shall not be less than 6 meters.
Earth electrodes shall be housed in concrete inspection chambers with
suitable lids and provided with facilities for the periodic testing of the
earth receptivity.

60
2.3.1. Electrodes shall, as far as practicable, be embedded below the permanent

moisture level. The metallic frame of all electrical equipment shall be
earthed by two separate and distinct connections with the earthing system
Cable armour shall be bounded to the earthing system. Metal pipes,
trays and conduits through which cables run shall be efficiently bounded
and earthed.For conduits, armoured cables and metal raceways, the
connection to the earthing system shall be as near as possible to the
point where conductors in the raceways receive supply. All underground
connections for the earthing system shall be welded. Connection to
equipment and devices shall be of the bolted type. Neutral connection shall
never be used for earthing. On completion of the installation, continuity of
all conductors and efficiency of all bounds and joints shall be tested. The
earth resistance shall be tested in presence of Engineer's
Representative.
2.3.2. All equipment necessary for the test shall befurnished by the
contractor. The work of embedment of earthing conductor in RCC floors /
walls along with provision of earth plate inserts / pads / earth resists shall
be done by the contractor when the floors / walls are cast. The tap
connections (earthing leads) from the floor embedded main earthing grid
to the equipment of more than 500 mm long shall be embedded in the
floor where required. The concrete cover over the conductor shall not be
less than 50 mm.
2.3.3. The scope of installation of earth connection leads to equipment and risers
on steel structures / walls shall include laying the conductor welding /
cleating at intervals of 750 mm. Welding brazing to the main earth grids,
risers, bolting at equipment terminals and coating welded/Brazed
joints by bituminous joints by paint.Galvanized conductors shall be
touched up with zinc rich paint where holes are drilled at site for holding
to equipment / structures. Earthing conductors run-on walls and columns
shall be supported by cleating /welding at intervals of 750 mm. Wherever
earthing conductors cross underground service ducts and pipes. It
shallbe laid 300 mm below them. If the distance is less than 300 mm
the earthing conductor shall be bounded to such service ducts pipes.
Suitable earth risers subject to approval by the Engineer shall be
provided above finished floor/ground level, if the equipment is not
available at the time of laying of the main earth conductors, the minimum
length of such riser inside the building shall be 200 mm and outdoors shall
be 500 mm above ground level.
2.3.4. The risers to be provided shall be marked in the project drawings. Welding
and brazing operations and fluxes / alloys shall be of approved standards
All connections shall be of low resistance. Contact resistances shall
also be minimum. Bimetallic connections, if any, shall be treated with a
suitable compound to prevent moisture ingress. Earth pits shall be treated

61
with salt and charcoal. The lighting protection air termination rods and /
or horizontal air termination conductors shall be fixed in such as way that
they remain in their installed position even during severe weather
conditions. The lighting protection system shall comply with IS: 2309.All
joints in the down conductors shall be of welded / brazed type.
2.3.5. All metallicstructures with 2 mm vicinity of down conductors shall be
bonded to the lightingprotection system. Every down conductor shall be
provided with a test joint at about 1000 mm above ground level. The test
joint shall be directly connected to the earthing system electrode.
2.3.6. The lighting protection system shall not be in direct contract with
underground metallic service ducts, cables, cable conduits and metal
enclosures of electrical equipment.
2.3.7. The Contractor shall design the earthing system in such a way that the
over all earth resistance of pump house, without connecting to any other
earth grid shall not exceed 3 Ohms. The design calculations are subject to
the approval of Engineer. Supply and installation of earthing conductors
for interconnection of pumping station earthing grid with adjacent earthing
grid shall be covered under contractors scope.
1. List of Mandatory spares for VT Pumps.
I. Complete impeller with imp. Nut 3 No.s

II. Impeller wear ring 3 No.s
III. Set Shaft sleeve 3 Sets
IV. Set of Thrust bearings 3 Sets
V. Set of Throdan bearings 3 Sets
VI. Set of wearing rings 3 Sets
VII. Set of couplings 3 Sets
VIII. Gland packing/mech. Seal set 3 Sets
IX. Set of packings and gaskets 3 Sets
X. Set of fasteners 3 Sets
2. List of Mandatory Spares for EOPD/HOPD Valve:

I. Seats ring and seal ring 3 Nos.
II. Actuator gear box ` 1 No.
III. Actuator complete unit 1 No.
IV. Actuator control cards 3 Nos
V. Actuator Power cards 3 Nos.
VI. Limit switches for actuators 3 Nos.

62
3. List of Mandatory Spares for Motor:
I. Stator bars complete with insulation, insulating

materials, binding materials, wedges etc. 1 set
II. Field poles, each suitable either for North or South polarity 10 pcs.
III. Motor Bearing set 1 set
IV. Thrust bearing pads 3 set
V. Brushes 10 sets
VI. Guide bearing pads 3 set
VII. Brake shoes 9 sets
VIII. Brush-holder 3 set
IX. Air cooler unit with water chamber 3 set
X. Oil cooler of the plug-in type 3 set.
XI. RTDs used for air circuits & bearings 20%
of total quantity
XII. Dial type thermometer each for circuit,
bearing and bearing oil system 9 Nos.
XIII. Thermostat for bearings As required
(for each
bearing)
XIV. One piece each of contacts, springs
and coils, for each relay, contactor,
breaker and auxiliary switch 3 set
XV. Water flow relay each for air cooler
and bearing oil reservoir 6 Nos.
XVI. Fire/smoke detectors 3 set
XVII. Water spray nozzles 3 set.
XVIII. Stator heaters 3 set.
XIX. Cooling Fans 9 Nos.
XX. Control cards for AVR Panels 1 set
XXI. Power cards for AVR Panels 1 set
4. List of Mandatory Spares for Soft Starters:
I. Bypass contactors 3 Nos.
II. Multipliers Contactors 5% of total quantity
III. Thermal Relays 3 Nos.
IV. Timers 3 Nos. for Each
Rating
5. List of Mandatory Spares for Switch gear Panels:

I. Circuit Breaker 1 No. for Each
Rating
II. Current transformers 2 Nos. for Each
Rating
III. Potential Transformers 2 Nos. for Each
Rating

63
IV. Spring Charge Motors 5% of total quantity

V. Protection relays 5% of total quantity
VI. Indicating and recording Meters 5% of total quantity
VII. Selector switches 5% of total quantity
VIII. Indicating Lamps 20 Nos for each type and
color
6. List of Mandatory Spares for PLC SCADA System:

I. Digital Input Modules 2 Nos. for each
type
II. Digital Output Modules 2 Nos. for each
type
III. Processor Internal Battery 2 Nos. for each type
IV. Indicating Meters/Display Units 2 Nos. for each
type
V. Temperature scanners 2 Nos. for each
type
VI. Level Switches 1 No.
VII. Indicating Lamps 20 Nos for each type and
color
7. List of Mandatory Spares for LT Distribution Panels(SAB):

I. LT Contactors 1 No. for Each
Rating
II. MCB/MCCB 1 No. for Each Rating
III. Switch fuse Unit 1 No. for Each
Rating
IV. Indicating and recording Meters 5% of total quantity
V. Selector switches 5% of total quantity
VI. Indicating Lamps 20 Nos for each type and
color
8. List of Mandatory Spares for Battery and Battery charger:

I. Thyristors/SCR 5% of total quantity
II. Diodes 5% of total quantity
III. Multipliers Contactors 5% of total quantity
IV. Multipliers Contactors 5% of total quantity
V. Control cards 1 No. for Each type
VI. Control transformers 1 No. for Each type
VII. Indicating Lamps 5 Nos for each type and
color
9. List of Mandatory Spares for EOT Cranes:

I. Thrust Breaks 3 Nos.
II. Coils for Break solenoids 1 Set
III. Control contactors 5% of total quantity

64
IV. Brake pads/Linings 5% of total quantity

V. Fuses 5% of total quantity
VI. Limit switches 2 Nos.
VII. Bearings 1 No. for Each type
VIII. Oil seals 1 No. for Each type
IX. Carbon Brushes 1 set
X. Fuses all ratings 1 set

65
List of Special Tools, Instruments and T&P.
I. List of Special Tools:
One complete set of following special tools and equipment shall be

supplied for erection & maintenance of pump components separately.
1) Lifting and sliding devices for main shaft 1 set
2) Shaft moving device 1 set
3) Supporting fixture for main shaft 1 set
4) Attachment device for runner blade 1 set
5) Chain block (special) 1 set
6) Separating bolts (Special) 1 set
7) Special Spanners for Pumps 1 set
II. List of testing instruments for electro mechanical equipment
The following testing instruments and equipment shall be supplied for

testing of Pump Motor sets (units).
1) A.C. Analog Voltmeter,

a. 0-150 / 300V 1No.s each
b. 0-75 / 150V 1No.s each
2) A.C. Analog Ammeter, 0-1/5A, 0-5/25A 1 No.s each
3) Analog Watt meter 3 Phase, 1/5A, 600 V 0.5 class 1 No. each
4) Frequency meter (Digital), 45-55 Hz & 1 No.
5) D.C. Analog Voltmeter, 0-100m V. 0-100V/300 V 2No.s
6) D.C. Analog Ammeter 0-1/5A. 0-5/25 A 2 No.s
7) Phase angle meter Analog, 120/240 V.
50/60 Hz 0.5/1A. & 2.5/5A. 1 No
8) Phase rotation meter, AC, 60 V-500V 1 No.
9) Wheatstone Bridge, 0.0001-10 ohms 1 No.
10)VAR Meter Analog 2.5/5A, 120V, 0.5 Class 1 No.
11) Earth megger 500V 1 No
12)Variac, 0-250 V, 15 A 2 Nos.
13)3 Phase Variac 0 -500V, 15A 1 No.
14)Testing Transformers:
a. 1 Ph. 30 KVA, 220/30 V, 1000A 1 No
b. 3 Ph 440 V, 0 to 50 A. 1 No.
15)DC High voltage testing kit, 0 to 60 KV/10 mA 1 No.
16)Megger Digital, 500 V, 1000 M ohm 2 Nos.
17)Megger Digital, 1000V, 2000 M ohm 2 No.
18)Motor operated Megger 2.5 KV/5 KV (Digital) 2 No.
19)Oscilloscope dual champed storage 1 No.
20)Stop watch, 1/5 sec. (60 sec.) 4 Nos.
21)Electric Hand tachometer (Digital) (0-3000 rpm ) 2 Nos.
22)Mercury thermometer, 0-150 Deg. C 10 Nos.

66
23)Manometer Gauge Tester 0.05 kg/cm2 1 set

24)Manometer Gauge Tester 2.50 kg/cm2 1 set
25)Manometer for oil use, 0-50 kg/cm2 2 sets.
26)Manometer for water use 2 sets.
27)Resistance box, 6 element 1 No.
28)Open Angle measuring tool 1 set
29)Shunt, 5A or 7.5 A/50 mV 1.No.
30)Bell, 110 V DC. 4 Nos.
31)Elec. Soldering iron, 230 V AC 100W (with temp. control). 2 Nos.
32)Noise Meter A/B/C range 1 No.
33)Hand Operated crimping tool 2 Nos
34)Hydraulic operated criping tool 2 Nos
35)Vernier calipers 150mm, 300mm 6 Nos.
36)Pitch gauge 2 Nos.
37)Depth micro meter 0 to 50mm, 0 to 400mm 2 Nos.
38) Inside micro meters 25 mm to 1 meter 2 Nos.
39)Out side micro meters 0 to 150mm, 0 to 300mm 2Nos.
40)Slip gauge up to 100mm 1 No.
41)Straight edge150mm, 300mm and 1 meter 1 No.
42)Telescope gauge up to 150mm 1 set
43)Dail gauges 8 Nos
44)Automatic Tan Delta Testing Kit 230 V, 50 Hz. (Portable)
1 No.
45)Transformer Turns ratio test Kit 230 V, 50 Hz. (Portable)
1 No.
46)Tong Tester (Jaw capacity 100 mm)
a) Digital (3 ½ LCD) 4 Nos.
b) Analog 4 Nos.
47)Temp. Measurement Kit. 2 Nos
48)Digital Multi meter 5 Nos.
49)Step down Transformers 240/24 V, 500 VA 10 Nos.
50)Automatic relay test kit 1 No.
51)Vibration Meter 1 No.
Range 1 to 1000 mm/sec2, Velocity 0.1 – 100 mm/sec. with recorder.
52)Sub-standard Pressure gauge meter for (Range 0 to 100 Kgs/Cm2.,
Resolution 0.5 Kg/Cm2)
a) Liquid measurements. 2 Nos.
b) Pneumatic measurement 2 Nos.
53)Fully automatic Relays testing kit 1 No.
54)Primary injection kit with all accessories full 1 No.
55)Opening and closing time testing kit 1 No.
III. List of Tools and plant:
The following tools and equipment shall be supplied for regular

operation & maintenance of pump units.
1) Pump oil filter centrifugal 450 LPH (Purifier up to 2 microns) 1No.
2) Pump oil Electro Static filter 1 No.

67
3) Double end ring spanners 6mm to 36mm 3 sets

4) Open end type spanners 6mm to 36mm 3 sets
5) Box spanners with ratchet handle and extension rod.
6mm to 36mm 2 sets
6) Feeler gauge 0.01mm to 2.5mm 2 sets
7) Screw drivers with insulation 150mm to 600mm 3 sets
8) Cutting player with insulation 3 sets
9) Bearing Pullers varies sizes 2sets
10)Aluminum ladders 30 feet, 50 feet,100 feet 1 No.
11) Drilling machines 6mm, 13mm and 25mm 2 Nos.
12)Welding Transformer 230 V, 300 A to 600 A 1 No.
13)Portable welding machine 0 to 150 A 2 Nos.
14)Bench grinder 150mm 2 Nos.
15)Horizontal grinder 100mm 2 Nos.
16)Angel grinder 180mm 2 Nos.
17)Flexible shaft grinder 2 Nos.
18)Vacuum cleaners heavy duty, 230 V. 2 Nos.
19)‘D’ shackles 3T, 5T and 10T 4 Nos.
20)Slings (Steel) 8 mtrs. Length 3T, 5T and 10T

4 Nos.
21)Portable Hot air blower 2 Nos.
22)Oxygen regulators 2 sets
23)Blow pipe set 2 sets
24)Tap sets 6, 8, 12, 16, 20, 24mm 2 sets
25)Hammers (Steel) 2, 6, 8 LBS 2 Nos.
26)Hacksaw frame 300 mm 2 Nos.
27)Sheet metal cutters 300 mm 4 Nos.
28)BSP taps ¼ , ½, ¾ and 1inch 2 sets
29)Chain block pulleys. 1 T, 3 T and 5 T 2 Nos.
30)Bench vise 8 inches 1 No.
31)Surface plate 400 mm 1 No.
32)Pipe bending Kit. 1 No
33)Align keys 3 sets

68
O&M Staff Required for O & M of Pump House and Pressure

Main
Sl.
Description of work Qty
No
1 Pump House
I Operational & Maintenance crew
4 ShiftsX4 =
a Operator Pump-Electrical (Diploma/ITI)
16
Operator Pump-Mechanical (Diploma/ITI) 4 ShiftsX4=
b
16
c Fitter (ITI) 1 shift X 4 = 4
d Helper (10th) 4 ShiftsX9=
36
e Gardener 1 ShiftsX2 = 2
f Sweeper 1 ShiftsX4= 4
g Security/watchman 4 ShiftsX3 =
12
II Supervisory staff
a Graduate Electrical Engineer 1 ShiftsX1 = 1
b Graduate civil Engineer 1 ShiftsX1 = 1
c Graduate Mech Engineer 1 ShiftsX1 = 1
d Supervisor (Diploma -Electrical) 1 ShiftsX3 = 3
e Supervisor (Diploma- Mechanical) 1 ShiftsX3 = 3
2 Pressure Main
I Operational & Maintenance crew
a Supervisor (Diploma- Mechanical) 1 ShiftsX1= 1
b Fitter (ITI) 1 ShiftsX3 = 3
c Welder (ITI) 1 ShiftsX1= 1
d Helper (10th) 1 ShiftsX4 = 4
e Security/watchman 3 ShiftsX4 =
12

69
ANNEXURES
ANNEXURE - AEM 01
GUARANTEED TECHNICAL PARTICULARS OF PUMP
1. Code designation of pump:

2. Type of pump giving:
a) Method of lubrication :
b) Suitability in tube well of size : mm diameter.

c) Number of stages :
d) Maximum outside diameter of bowl : mm
e) Design discharge : m3/h
f) Effective head in : m
g) Pump speed : rpm
h) Bowl assembly head : m
i) Bowl assembly input at duty point : kW/pump
input at duty point
j) Maximum bowl input : kW
k) Bowl assembly efficiency at duty point : %
l) Maximum pump input : kW
3. Details of column assembly :

a) Length of column pipe : m
b) Method of connection of column pipe threaded/flanged
c) Size of shaft enclosing tube : mm
d) Size of line shaft : mm
e) Size of discharge outlet : mm
f) Type of discharge head surface, below : mm
base, if below base distance from datum
reference to centre line of discharge tee
4. Details of drive:
a) In case of direct drive through electric motor.
i. Rating : kW
ii. Type squirrel cage/slip ring/ :
drip proof/vertical/hollow-spindle/
solid shaft
iii. Details of power supply :
iv. Revolutions per minute :
b) In case of gear head drive, give:
i. Model :
ii. Speed rating :

70
iii. Operating speed :

iv. Details of pulley or coupling :
v. Direction of rotation :
vi. Rating of driver kW :
c) In case of pulley head drive, give.
i. Model :
ii. Type of belting to be used :
V/Flat
Width of flat bells . mm
No. of V-belts.
Section of V-belts
iii. Vertical pulley diameter range : mm
iv. Driver pulley diameter range : mm
v. Power rating of the driver :
kW.
5. Accessories.
a) Suction pipe.
i. Diameter and length of suction pipe : m
ii. Method of connection screwed/bolied :
iii. Strainer (sue and type) :
b) Depth gauge, direct or indirect reading type with :
size and length of air line pipe,
c) Lubricator, automatic/manual/other type :
d) Pre-lubricating tank/foot-valve with strainer in :
case of water-lubricated pump, wherever possible
e) A pair of column pipe clamps :
f) A pair of shaft clamps :
g) Sight gauge in case of oil-lubricated pump, :
wherever possible
h) Pressure gauge :
i) Gauge cock :
j) Reflux valve :
k) Sluice valve :
l) Float switches :
m) Spanners :
6. Additional information to be furnished with the supply:
a) Performance curve of head vs discharge.
b) Performance curve of the pump showing total bowl assembly
input power and bowl assembly efficiency over the specified
head range.
c) Certified drawings giving leading dimensions.
d) Instructions for installation and maintenance.
e) Weight of the pump, the right angle gear head, pulley head
and the electric motor, if required

71
ANNEXURE - AEM 02
GUARANTEED TECHNICAL PARTICULARS OF BUTTERFLY

VALVES
1) General requirements:
1. Size of the valve: mm
2. Quantity
3. Fluid handled . . . . . . . . . .
4. Maximum working . . . . . . MPapressure
5. Design pressure . . . . . . . . . . . . MPa
6. Maximum differential pressure ( when valve shut ) . . . . . . . . . . . . MPa
7. Maximum flow . . . . . . . . ..m3/h and corresponding pressure..............MPa
8. Normal flow . . . . . . . . . . . . m3/h
9. Temperature of fluid. . . .. . . . . . . K
10. Maximum allow able pressure drop ( meters of water column ). . . . . . . . . .
. . MWC
11. Operating time( for power operated valves ) . . . . . . . . . . . . S
2) Service:
1. Tight shut off
2. Regulation
3. Low leakage rate
4. Suitability for flow in both directions
3) Mode of operation:
1. Manual with lever or handwheel or chainwheel or power actuator
2. Power/voltage/frequency/No. of phases/air supply pressure/type of
operator.
3. Direction of rotation of hand wheel.
4. Orientation of hand wheel/lever with reference to pipeline
4) Type of construction:
1. Flanged or wafer [ lug wafer single/ wafer flange/flangeless wafer/U-
section wafer ]
2. Face to face dimension ( short or long series )
3. Flange specification
4. Whether lifting lugs and mounting feet
6) Any other information not covered under in the section

72
ANNEXURE - AEM 03
GUARANTEED TECHNICAL PARTICULARS OF MOTOR
(The items with mark (*) are guaranteed particulars)
1. Type : motor
*2. Rating
a)KW
b) KVA
c) KVAR
*3. Max. continuous rating

(10% over load)
*4. Output with one cooler out of

service and 10% of tubes of
remaining coolers plugged in
5. Power factor
6. Voltage (Normal) between phases.
a) Maximum
b) Minimum
7. Frequency : 50 Hz.
8. No. of phases : 3
9. Speed :
a) Normal
b) Runaway
c) Specific speed at
rated head

73
*10. Efficiency (%) at 100%, 80%, 60% and 30% of output (The windage
friction loss by the integral parts of motor is included).
a) 0.9 P.F. 100% Discharge

b) unity P.F. 100% Discharge
11. Moment of inertia :
12. Inertia constant :
13. Short circuit ratio :
14. Line charging capacity :
15. Stator winding connection :
16. Direction of rotation :
17. Insulation class (Both :

field and armature windings)
Armature windings :
Field windings
18. Temp. rise (over cooling air temp. of

45 Deg.C. at rated output)
a) Stator winding :
b) Rotor winding :
c) Other parts :
19. Stator
a) Number of sections :
b) Material of stator core :
c) Outer diameter of stator core :
d) Height of stator core :
e) Type of slots in stator core :
f) Number of slots in stator core:

74
g) Number of conductors per coil:
h) Number of parallel paths in stator winding.:
i) Type of stator winding :
j) Total thickness of stator insulation (copper :

to iron in slots, excluding liners)
i) Normal coil :
ii) Terminal coil :
k) Total thickness of stator insulation :

(between turns in slots)
i) Normal coil :
ii) Terminal coil :
l) Stator frame construction. :
m) Width Air Gap :
20. Rotor
a) Rotor diameter :
b) Type of pole fixing :
c) Number of poles :
d) Lowest factor of :
safety of any part of
rotor, calculated on
yield stress when
running at run away speed
e) Part of rotor with lowest :

factor of safety
f) Type of pole face damping windings :

75
g) Air gap width :
21. motor air coolers
a) Type :
b) No. of coolers :
including one spare cooler
c) Maximum safe pressure :
d) Water pressure required :
e) Cooling water requirements :
i) Quantity :
ii) Water pressure :
iii)Temperature of cooled air :
f) Continuous output of motor

with one coolers out of service
22. Cooling
a) Type
i) Rotor :
ii) Stator :
23. Excitation system
Type
a) Rating :
b) Excitation power transformer :

rating and voltage ratio
c) Direct current requirements :

of excitation control system
d) Range of voltage level setting :

76
e) i)Sensitivity at which mortor voltage is held :
ii)Ceiling voltage of excitation system :
f) Excitation system response time :
g) Regulator gain :
h) Regulator time constant :
i) Feed back gain :
j) Feed back time constant :
k) Max. - Min. limits of exciter :

voltage in per unit.
l) Damping signal stabiliser gain :
m) Damping signal time constant :
n) Percentage transformer drop :

compensation.
o) Max. change in generation :

voltage when AVR is transferred
from AUTO to Manual under all
conditions of excitation.
p) Manual control range of excitation :
q) Thyristor type, rating and its :

temp. limitations
r) Cooling method of thyristors :
s) Redundancy available in bridges :
t) Monitoring arrangement for the :

conductivity of thyristors
u) Loss in static excitation system :

77
24. Voltage regulators
a) Name of manufacturer :
b) Type :
*c) Guaranteed sensitivity :
d) Min. time taken to respond :

at given sensitivity
e) Range of voltage level setting :
f) Range of adjustment of line :

drop compensation at full load
25. Nature of Insulation
a) Stator conductors (in core)
i) To earth
ii) Between turns
Stator end windings
Stator laminations
Rotor windings
i) To earth
ii) Between turns
26. i) Reactance
a) Synchronous (Direct axis) : (Saturated)

(Unsaturated)
b) Synchronous (Quadrature axis) :

(Unsaturated)
*c) Transient (Saturated) :
d) Transient (Unsaturated) :

78
e) Sub-Transient (Direct axis) :

(Saturated)
f) Sub-transient (Quadrature):
(Unsaturated)
g) Negative phase sequence :
h) Zero phase sequence :
ii) Resistances :
a) Armature winding per phase

(at 20 Deg.C)
b) Field winding (at 20 Deg.C)
27. Symmetrical root mean square short circuit currents with generator
isolated. (Fundamental component)
a) Initial 3 phase
b) Initial single phase
c) Sustained 3 phase
d) Sustained single phase
28. Characteristic curves to be furnished.
a) Open circuit saturation.
b) Saturation at rated KVA and zero power factor under excited and
over excited.
c) Saturation at rated KVA and unity power factor.
d) Saturation at rated KVA and 0.90 power factor lagging.
e) Saturated when loaded to requisite temp. rise at 0.90 power factor.

Synchronous impedance
29. motor time constant

79
a) Direct axis transient, open circuit :
b) Direct axis transient, short circuit:
c) Direct axis sub-transient, short circuit:
d) Direct current component
30. Name and location of part having the least factor of safety under runaway
or short circuit conditions :
31. Voltage wave form
a) Amplitudes of harmonics as :
a percentage of fundamental
b) Deviation factor of the wave form :
32. a) Approximate rating of transformer for neutral earthing .
i) Capacity KVA :
ii) Ratio :
b) Approximate resistance (ohms)

of resistance at the secondary of
Transformer
33. Thrust bearing
a) Type of thrust bearing :
*b) whether Guarantee to operate successfully for 15 minutes at the

runaway speed
of the turbine with the total load. (yes/no)
c) Diameter of bearing :
d) Bearing cooling water :
i) Quantity :
ii) Pressure :

80
e) Location :
34. Guide bearings
a) Location
b) Type
c) Bearing Area
d) Cooling water
i) Quantity
ii) Pressure
35. Lubricating system (one machine)
i) Quantity & type of oil in one filling
a) Thrust bearing system
b) Guide bearing system
ii) If forced oil lubrication is adopted
a) For guide bearing

i) Type of oil pumps
ii) H.P. and speed for each motor
b) For thrust bearing

i) Type of oil pumps.
ii) H.P. and speed for each motor.
36. Weights
a) Total weight of complete motor:
b) Weight of rotor and shaft, tons :
c) Weight of stator
d) Heaviest assembly to be lifted by main crane.
Name, weight and dimensions.

81
Name
Weight
Dimensions Approx.
e) Largest assembly to be lifted by main crane.

Name and dimensions.
Name
Dimensions
f) Heaviest package for transport

Name, weight and dimensions.
Name
Weight
Dimensions
g) Largest package for transport

Name, weight, dimensions.
Name
Weight
Dimensions
37. Main shaft
i) Material
Dia.
iii) Length
iv) Dia. of coupling flange
v) Dia. of axial holes
vi) Weight
38. Bearing bracket material and construction
i) Material
ii) Construction
39. Air pressure for brakes

82
ANNEXURE - AEM 04
GUARANTEED TECHNICAL PARTICULARS OF 11 KV SWITCH GEAR

PANELS
Separate schedule shall be furnished for each type of bus duct if used.
I. ISOLATED PHASE BUSDUCT:
1. Continuous full load current

rating at rated Voltage,
50 C/s (Amps).
2. Momentary asymmetrical current

rating (Amps) RMS.
3. Sustained symmetrical over

current rating (Amps)
4. Rated working Voltage at

50 c/s (KV)
5. Basic impulse insulation level

(1.2 x 50 micro second wave) (KV)
6. Max. temp. rise of conductor at

continuous full load current
over an ambient temp. of outside
the enclosure. (50 deg. C)
7. Max. temp. rise of enclosure at

full load rating over an ambient
temp. of 50 deg.C (Deg.C)
8. Conductor Material
9. Bus enclosure material
10. DC Resistance per phase per meter

of conductor at 20 deg.C ambient (Ohms)
11. Inductive reactance per phase

83
per metre at 20 deg.C ambient 50 c/s (Ohms)
12. Capacitance per phase per metre to

ground at 20 deg.C and 50 c/s (Micro farad)
13. Heat loss in the isolated phase bus duct

at full load:
14. Type of duct
15. Shape of duct
16. Phase to Phase spacing (mm)
17. Standard section length (mm)
18. Dimension of bus enclosure (mm)
19. Dimensions of bus (conductor)
20. Weight (Kgs/Metre)
21. Type of cooling
22. Minimum recommended clearance

between periphery of the bus duct
enclosure and structural steel
& reinforced concrete. (mm)
i) Structural steel work parallel

with duct. (mm)
ii) Structural steel work perpendicular

to duct (mm)
iii) Reinforced concrete (mm)
23. Bus insulator characteristics :
Voltage Class (KV)

Dry withstand Voltage 1 - Min (KV)
Wet-withstand voltage 1 - Min (KV)
Impulse withstand Voltage (KV)
Minimum creepage distance (mm)

84
Cantilever strength
a. Upright (KG)
b. Under hung (KG)
c. Weight of each insulator (KG)
24. Skin effect factor (for motor protection)
II) Potential Transformer
i) Type and make

ii) Rated primary Voltage
iii) Rated Secondary Voltage
iv) Rating
v) Accuracy classification
vi) HV withstand primary
vii) HV withstand secondary
viii) Rated voltage factor &
corresponding rated time
ix) Class of insulation
x) Impulse level
III) FUSES H.V. :
1. Type and make
2. Full load current rating

at amps 11 KV, 50 c/s (rms)
3. Symmetrical fault rating of

amps fuses 11 KV, 50 c/s.
IV) FUSES L.V. :
1. Type and make
2. Continuous full load current

rating of fuses (Amps)
3. Symmetrical fault rating of

fuses (Amps)

85
V) LIGHTNING ARRESTORS :
1. Type and make
2. Voltage class (KV)
3. Dry & Wet Power frequency

Voltage (KV (RMS))
4. Minimum Power frequency

spark - over Voltage (KV (rms))
5. Maximum 1.2 x 50 Micro Sec.

impulse sparkover voltage
(KV (peak))
6. Front wave spark-voltage (KV (Peak))
7. Residual voltage at 0.5,

1 & 2 times the nominal discharge current (KV (Peak))
8. Nominal discharge current

(9/20 micro Sec.) (Amps)
9. High current impulse (4 x 10 micro

second) (Amps)
10. Long duration rating :
a) 1000 micro seconds (Amps)

b) 2000 micro seconds (Amps)
VI) CURRENT TRANSFORMER :
1. Type and make

2. Voltage Class
3. Transformation ratio
4. Rated output
5. Class of accuracy
6. Short time thermal current and
its duration
7. Accuracy limit factor

86
8. Characeterstics :
i) Ratio & Phase angle curves
ii) Magnetisation curve
iii) Ratio correction factor curves
9. One minute power frequency voltage (KV)

10 Impulse level (KV)
VII) CAPACITOR :
1. Make and Type
2. Voltage rating (rms) (KV)
3. Capacitance, (Micro farads)
.DC hold test (10 Secs.)
4. Test voltage between terminal
and tank (KV)
5. Impulse Voltage (KV)
6. Compliance with standards
7. Discharge time of discharge resistor (Secs)
8. Maximum 1.2 x 50 Micro Sec.

impulse sparkover voltage
(KV (peak))
9. Front of wave spark-voltage (KV (Peak))
10. Residual voltage at 0.5,

1 & 2 times the nominal
discharge current (KV (Peak))
11. Nominal discharge current

(9/20 micro Sec.) (Amps)
12. High current impulse (4 x 10 micro

second) (Amps)
13. Long duration rating :
a) 1000 micro seconds (Amps)

b) 2000 micro seconds (Amps)
VIII) CURRENT TRANSFORMER :

1. Type and make
2. Voltage Class

87
3. Tranformation ratio (KV)

4. Rated output
5. Class of accuracy
6. Short time thermal current and
its duration
7. Accuracy limit factor
8. Characeterstics :
i) Ratio & Phase angle curves
ii) Magnetisation curve
iii) Ratio correction factor curves
9. One minute power frequency voltage (KV)

10 Impulse level (KV)
IX) CAPACITOR :
1. Make and Type
2. Voltage rating (rms) (KV)
3. Capacitance, (Micro farads)
a.DC hold test (10 Secs.)
4. Test voltage between terminal
and tank (KV)
5. Impulse Voltage (KV)
6. Compliance with standards
7. Discharge time of discharge resistor (Secs)

88
ANNEXURE - AEM 05
GUARANTEED TECHNICAL PARTICULARS OF CONTROL AND RELAYING

EQUIPMENT
1. Motor Protection & Relay Panels.
2. Sequence control and data aquisition
3. Unit Auxiliaries Control Panels
4. LAVT Cubicles
5. Auto Synchronising Equipment
6. Synchronising Panel
7. Motor Transformers Control & Protection Panels
8. Feeder Control & Protection Panels
(Separate Schedule shall be furnsihed for each of the above equipment).
I. Switchgear Panels / Cubicles:
1. Type.
2. Thickness of sheet metal.
3. a) Front.
b) Back.
c) Side.
4. Dimensions of complete cubicle
5. Total weight of complete cubicle.
6. Features provided to make the cubicle

dust and vermin proof.
II. General Data

89
1) Temperature range
a) Operation range :
b) Storage range.
2) Humidity :
3) Seismic test :
4) Insulation test
a) High voltage test
b) Impulse voltage test.
5) Surge voltage test :
6) transient test :
7) Electrostatic discharge test :
8) Radio frequency interference test (RF)
9) Electromagnetic interference test.
III. Mechanical design
1) Weight
2) Mounting arrangement :
3) Enclosure protection class :
(shall be IP54 or Better)
IV. For Numerical relays
1. Type
2. Make
3. No. of Protections Available with

Technical data for each protection.
4. Software configuration
5. Setting range may be furnished

for each protection separately.

90
6. Type of programming Tool.
7. Type of Hardware
8. Sampling frequency
i) Analog
ii)Digital
9) Processor details
a) Type.
b) Make
c) whether 32 bit or 64 bit.
d) Medium of storing application software.
e) Medium of storing data.
f) Medium of storing settings.
10) Interfacing with primary system (CTs, PTs, Aux. Relays)Á
a) No. of CT inputs.
b) No. of PT Inputs Á
c) No. of Analog outputs.
d) Whether CT, PT Inputs can be connected

directly.
e) Facility for display of analog &

Digital Inputs/outputs.
f) No. of Digital Inputs

No. of Digital Outputs.
g) No of Tripping Output relays.

91
h) Types of Input/ Output relays.
11) Communications:
a) Internal:
b) Remote :
12) Auxiliary supplies
13) Method of MMC (Man Machine Communication):
14) Disturbance recorder
15) Event recorder
16) Facility for online measurement of data
17) No. of interfacing ports for connecting
18) Applicable standards.
19) Method of long time storage of software.
20) Whether built in testing facility available.
21) Self diagnostic facilities and frequency of Self diagnosis for trouble
shooting in case of faults.
22) Minimum response time. (may be furnished separately for each

protection if applicable)
23) Degree of redundancy
Processor.
Power supply.
24) Whether provision for synchronising with external clock is available
V) For Static Relays
Type.
Make.
Technical Particulars.

92
Auxiliary supplies.
Any other particulars not mentioned above and in the scope of supply
shall be given.
VI) MISCELLANEOUS EQUIPMENT
1. Control Wiring.
(Type.....Make..........)
Voltage Grade.
Insulation.
Conductor material.
Colour code of wires used.
2. Terminal Blocks (Control wiring)

(Type.............Make...........)
Voltage Grade.
Type of terminals.
Conductor Material.
Colour code of wires used.
3. Terminal blocks (control wiring):

(Type.......Make.......)
Voltage grade
Type of terminals.

93
ANNEXURE - AEM 06
GUARANTEED TECHNICAL PARTICULARS OF 415 V LT BOARDS OF
STATION AUXILIARY BOARDS.
I. Switchgear Cubicles:
1. Type.
2. Thickness of sheet metal.

a) Front.
b) Back.
c) Side.
3. Dimensions of complete cubicle
4. Total weight of complete cubicle.
5. Features provided to make the cubicle

dust and vermin proof.
II. Air Circuit Breaker:
1. Maker's Name and country of manufacture.
2. Maker's type, designation.
3. Standard applicable.
4. Rated Voltage.
5. Maximum continuous voltage at which

breaker can operate.
6. Current Rating.
a) As per manufacturer's standard.
b) Derating factor (if any) for site conditions.
7. Rated frequency.

94
8. Rated voltage.
9. Ultimate breaking capacity (KA Rms), Icu.

10. service breaking capacity (% of utimate breaking capacity), Ics (Service
breaking capacity shall not be less than 65 KA).
11. Overload and short circuit protection.
12. Symmetrical interrupting capacity, MVA
13. Symmetrical interruption current, KA
14. Making current, KA (peak).
15. Rated 1 second current, KA (rms) or
16. Main contacts:

i) Material
ii) Whether silver faced.
17. Auxiliary contacts: i) Rated voltage

ii) Material
iii) Whether silver faced.
18. Whether arcing contacts are provided.
19. Material of arcing contacts

.
20. Steady state operating temp. of main contacts when carrying rated
current under ambient conditions specified.
21. Standard duty cycle of breaker on which interrupting rating is based.
22. Voltage withstand levels (One minute
a) For main circuits, KV (rms)
b) For control & Auxiliary circuits KV (rms)
23. Clearance in Air.

a) Between phases.
b) Between Live parts and ground.
24. No. of breaks in circuit per pole
25. Means provided for charging closing spring.
a) Manual
b) Electric Motor.

95
26. Whether circuit breaker is fixed trip or trip free.

27. Whether circuit breaker is designed to close and latch on making ..
28. Rating of motor used to charge closing spring.
a) H.P.
b) Voltage.
c) Speed.
d) Insulation Class.
e) Temperature rise
f) Reference ambient temperature

g) Time required by motor to charge the spring completely.
29. Closing mechanism:
a) Rated voltage of closing coil.

b) Voltage range over which closing mechanism would operated
satisfactorily.
c) Power required at normal voltage for closing.
30. Shunt trip coil:

a) Rated voltage of shunt trip coil.
b) Voltage range over which shunt trip mechanism would operate
satisfactory.
c) Power required at normal voltage for tripping
31. Opening time.
32. Make time.
33. Arc duration.
34. Mechanical and Electrical endurance (i.e., on load operation.
35. Weight and dimensions of complete circuit breaker.
36. List of type tests carried out (Certificate to be attached with the tender)
List of routine tests proposed to be carried out.
III. MOULDED CASE CIRCUIT BREAKERS

4. Rated Voltage..

96
5. Maximum continuous voltage at which

breaker can operate.
6. Current Rating.
a) As per manufacturer's standard.
b) rating factor (if any) for site conditions.
c) Under site conditions.
7. Rated frequency.
8. Rated voltage.
10. Service breaking capacity (% of ultimate breaking capacity), Ics (Service
13 Symmetrical interruption current, KA
14. Main contacts:
i) Material

ii) Material
17. Material of arcing contacts.
18. Steady state operating temp. of main contacts when carrying rated current
under ambient conditions specified.
20. Voltage withstand levels (One minute)
a. For main circuits, KV (rms)

b. For control & Auxiliary circuits KV (rms)
a. Between phases.
b. Between Live parts and ground.
24. Whether circuit breaker is designed to close and latch on making or is

97
fitted with making current release.

25. Opening time.
26. Make time.
27. Arc duration.
31. List of routine tests proposed to be carried out.
IV Motor Protection CBs

4. Rated Voltage.
5. Maximum continuous voltage at which breaker can operate.
6. Current Rating.
a. As per manufacturer's standard.
b. Derating factor (if any) for site conditions.
7. Rated frequency.
8. Rated voltage.
10. Service breaking capacity (% of ultimate breaking capacity), Ics (Service
13 Symmetrical interruption current, KA
16. Main contacts:
i) Material

ii) Material

19. Material of arcing contacts.
20. Steady state operating temp. of main contacts when carrying rated current
under ambient conditions specified.
22. Voltage withstand levels (One minute)
a. For main circuits, KV (rms)

98
b. For control & Auxiliary circuits KV (rms)

a. Between phases.
b. Between Live parts and ground.
26. Whether circuit breaker is designed to close and latch on making or is
fitted with making current release.
27. Opening time.
28. Make time.
29. Arc duration.
33. List of routine tests proposed to carried out.
V BUS BARS
1. Material.
2. Size
3. Type of insulation.
4. Minimum clearance : Between Phases.
Phase to nearest earthed part.
5. Continuous current rating.
6. 3 second short time current Amps (rms)

7. Momentary current rating Amps (Peak)
8. Temp.rise over the specified ambient temp. Deg.C.
9. One minute Power frequency withstand test voltage.
VI) CURRENT TRANSFORMERS
1. Make
2. Type.
3. Applicable Standards.
4. Ratio
5. Accuracy Class.
6. Rated burden.
7. Rated accuracy limit factor.
8. 3 second short time thermal rating KA (rms)
9. Rated dynamic current KA (peak)
10. Type of insulation
11. Maximum temp. rise of wining above ambient temp. specified.

99
12. One minute Power frequency test voltage.

13. List of type tests carried out (test certificate to be attached with the
tender).
VII. RELAYS AND AUXILIARY RELAYS AND TIMERS
1. Make
2. Type.
4. Setting range for Over current element.
5. Setting range for instantaneous element.
6. Burden characteristics.
7. Characteristic curves (to be attached with the tender)
VIII. METERS (VOLTMETERS AND AMMETERS)
1. Make
2. Type.
4. Accuracy.
5. Case size.
6. No. digits of display.
7. Burden characteristics.
IX. POTENTIAL TRANSFORMERS
1. Make
2. Type.
4. Ratio
5. Accuracy.
6. Burden.
7. Type of insulation
X. CURRENT TRANSDUCERS
1. Make
2. Type.
4. Input range
5. Output range.

100
6. Accuracy.
7. Overload capacity.
8. Details of Auxiliary supply.
XI. VOLTAGE TRANSDUCERS:
1. Make
2. Type.
4. Input range
5. Output range.
6. Accuracy.
7. Overload capacity.
8. Details of Auxiliary supply.
XII. SINGLE PHASE PREVENTOR
1. Make
2. Type.
4. Range of U/V and O/V settings.
5. Time delay provided.
6. No. of contacts Provided for external use.
7. Type of indication for
a) Under voltage
b) Over voltage
c)Reverse sequence.
8. Auxiliary supply
9. Input Voltage (110/415V)
XIII. MISCELLANEOUS EQUIPMENT
1. Control Switches and Push Buttons.

Make
Type.
Voltage grade Volts
Current rating Amps.
2. Indicating Lamps:
Make
Type.
Voltage
Power consumption.
XIV. WIRING:

101
1. Control Wiring:
(Type.......Make.......)
Voltage gradeInsulation.

102
ANNEXURE - AEM 07
GUARANTEED TECHNICAL PARTICULARS OF STATION

TRANSFORMER
1. Name of the Manufacturer
2. Manufacturer’s type
3. Country of origin
4. Type of construction - core or shell type
5. Standard according to which

transformer is manufactured
and guaranteed figures are given.
6. Type of cooling.
7. Rating
a) Rated KVA
b) Rated voltage of HV
c) Rated Voltage of LV
d) Temp. rise by resistance winding
e) Rated frequency
8. No. of Phases
9. Connections
HV
LV
10. Vector group
11. Tappings
High voltage Percentage
Low voltage Percentage
12. No-load losses (core loss plus

dielectric loss plus stray losses due
to excitation current) at rated

103
frequency at ____
13. Load losses (copper losses

plus stray losses) at rated
current at 75 Deg C winding
temperature.
14. Tolerance.
15. Percentage impedance at rated

current and frequency at 75
Deg C on ____MVA basis
a) Positive sequence at
principal tap.
b) Zero sequence at
principal tap.
c) Positive sequence at
maximum voltage tap.
d) Positive sequence at
minimum voltage tap.
16. Percentage reactance at rated

current and frequency.
17 Efficiency (at 75 Deg C wind- 0.9 lag P.F

ing temperature
a) 100% load
b) 50% load
18. Percentage regulation at full

load at 75 Deg C.
19. No-load current at rated
frequency at
100% rated voltage
50% rated voltage
20. Power factor of no-load

current at 100% rated voltages
and rated frequency
21. Flux density in core at rated

frequency at
a) 100% voltage CGS lines/cm2

104
b) 110% voltage CGS lines/cm2
22. Over load capacity
23. Net core area
24. Current density and conductor area

HT winding
LT winding
25. Insulation between laminations:
26. Type of joints between core :

limb and yoke
27. Bolt insulation flash voltage

(one minute)
28. Type of winding

a) HT winding
b) LT winding
29. Winding insulation

a) Type
b) Graded or ungraded
c) Temp rise allowed over
ambient
30. Insulation material

a) Turn insulation HV
b) Turn insulation LV
c) Core to low voltage
d) HV to LV
31. Type of joints in winding
32. Type of tap changer
33. Noise level of transformer

34. Test voltages for impulse
withstand
HV
LV
Line

105
Neutral
35. Test voltages for power

frequency withstand
HV
LV
Line
Neutral
36. Clearance (in air) to ground

between phases.(min mm)
HV
LV
37. Approx. weight in Kgs

a) Core and coils.
b) Total weight.
c) Untanking weight
38. Overall dimensions

a) Length
b) Breadth
c) Height

106
ANNEXURE - AEM 08
GUARANTEED TECHNICAL PARTICULARS OF BATTERY, CHARGER,&

D.C DISTRIBUTION BOARDS
A. GENERAL
1. Manufacturer's name and

country of Manufacture.
2. Applicable standards
B STATION BATTERY PARTICULARS
1. Type
2. Manufacturer's type designation
3. Ampere-hour capacity at
10Hr. rate of discharge.
4. Terminal voltage
5. Capacity in Amperes of the

battery for : Amps End cell Voltage per
i) 1 Minute load
ii) 2 Hour load.
iii) 10 Hour load.
6. Short circuit current (Amps)
7. Material of containers.
8. a) Specific gravity of electrolyte

at 27 deg C with all cells fully
charged.
b) Specific gravity of the

electrolyte at the end of:
discharge at 10 Hour rate:

107
9. Weight of Electrolyte per cell:
10. Dimensions of each cell

Length mm
Width mm
Height mm
Thickness of container mm
11. Net weight of the cell,

complete with acid Kg.
12. Expected life of battery
13. Ventilation required in

battery room.
C. Battery Charging Equipment.
Type :
1. a) Boost charger.
b) Float charger.
2. Manufacturer's type and designation.
3. A.C. supply required

Voltage.
Current
No.of phases
Frequency
Power factor.
4. D.C. Output voltage regulation

from no load to full load
5. Maximum ripple content
6. Maximum permissible temparature

rise over an ambient temperature of 55 deg.C.
7. Overall efficiency
8. Unit shipping weight (Kg.)
9. Load limiting feature (please :

108
attach characteristic showing :

variation of voltage with increase in load).
10. List of Major accessories provided.
11. Recommended spares.
D. D.C Disribution MCCBs :
1. Make
2. System voltage.
3. Maximum interrupting current.
4. Current rating.
E. HRC CARTRIDGE FUSES
1. Make
2. Type
F. INSTRUMENTS AND METERS
1. Make
2. Type

109
ANNEXURE - AEM 09
SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF EOT CRANE
1) Type and class of crane

a) Crane structure.
b) Main hoist
c) Cross traverse
d) Long travel
2) Crane capacity
3) Safe working Load in Tonnes :
4) Centre to Centre of Gantry/ Track Rails (S)
5) Operating speeds (Loaded) in M/Min.
i) Hoist
ii) Cross travels
iii) Long travel
iv) Acceleration values
for
a) Cross Travel
b) Long Travel
6) Material and type of Hook Supplied :
7) Height of Hook above Floor Level in Metres.
8) Minimum movement in inching operation in mm :
i) 100% load hoisting with electric brake operating normally.
Maximum hoist i) Expected :

ii) Guaranteed :
ii) 100% load lowering at full speed with the brake blocked open.
Main hoist I) Expected :

ii) Guaranteed :
iii) With 50% load as in : I) Expected :

ii) Guaranteed :

110
iv) With 50% load as in : I) Expected :

ii) Guaranteed :
9) Hoisting Rope :
Diameter Con Quality No. of Minimum

in mm stru of Falls Breaking
tion steel
Load
i) Main hoist
10) Factor of safety :
i) Main hoist
11) Description of Brakes :
Type Type Make Drum

Torque
Diameter rating
i) Hoisting-motion
brakes.
ii) Traversing brakes
iii) Travelling brakes
12) Driver's cabin size (LxBxH)

Provided with Tools Box, extra
plug, Horn Electrical
Ventilation fan and fire
extinguisher.
13) Necessary provisions for guarding.
14) Bearings :
15) Details of power supply
AC :
DC :
16) Particulars of Safety Devices.

111
17) Net Mass in Tonnes.
i) Complete unladen crane :
ii) Complete unladen crab :
18) Other Information not Scheduled above
19) General Arrangement Drawing Furnished : YES/NO
20) Supplier should indicate willingness to submit following

test certificates : YES/NO.
a) Wire rope break load test as per IS or BS.

b) Hook-load test.
c) Steel-Chemical and physical tests.
d) Motor insulation high voltage flash test.
21) Supplier agrees or not to conduct

following tests at site : YES/NO
a) Overload tests.
b) Moor insulation tests.
c) All necessary speed tests.
d) Inching tests.
22) Dead weight of the complete crane (kg)
Dead weight of the crab (kg)
Dead weight of the trolley (kg)

112
ANNEXURE - AEM 10
GUARANTEED TECHNICAL PARTICULARS OF AIR CONDITIONING

&VENTILATION
1. ELECTRIC FANS:
i) Name of manufacturer.
ii) Type of fan.
iii) Number of stages.
iv) Capacity (CFM)
v) Class of construction
vi) Volumetric efficiency (%)
vii) Design Pressure (Kg/Cm)
viii) Seal system
ix) Cooling water requirement
x) Hydrostatic test pressure (Kg/Cm)
xi) Any other details:
2. INDUCTION MOTORS:
i) Name of Manufacturer.
ii) Rated:
a) Output KW:
b) Speed (RPM):
iii) Suitable for Indoor Operation (Yes/No)

113
3. FILTERS:
i) Name of Manufacturer.
ii) Type offered (washable/throwaway)
4. METAL AIR DUCTS:
i) Material construction
ii) Thickness of sheet
iii) Type of construction
5. GRILLES/DIFFUSERS:
i) Name of manufacturer:
ii) Capacity of CFM
iii) Material
iv) Volume control damper provided Yes/No.
6. REFRIGERANT COMPRESSOR:
i) Manufacturer's Name:
ii) Type
iii) No. of Stages.
iv) Refrigerant
v) Type of cooling.
vi) Capacity at operating conditions (vi, vii, viii)
vii) Capacity and BHP
viii) BHP at operating conditions (vi,vii,viii)
ix) Noise level (db)
x) Any other data.
7. COOLING COILS:
i) Type
ii) Make
iii) Capacity
8. REFERIGERANT CONDENSERS:
i) Make and Type

ii) Over all size
iii) Shell material
iv) Shell thickness

114
9. HUMIDIFIER:
i) Make
ii) Type
iii) Material of construction
iv) Water Pressure
v) Any other information supplied.

115
ANNEXURE - AEM 11
GUARANTEED PARTICULARS OF DG SET
I. DIESEL ENGINE
1. Type of engine : ............
2. Manufacturer (Name and place) : .............
3. Design standard : .............
4. a) Rating at site condition : ……….
5. (a) Continuous rating of engine : ...... BHP(kW)

at rated R.P.M. and at 50 deg.
design temperature.
(b) I.S. Rating "A" of Engine : ........ BHP(KW)
(c) Continuous hours of operation : ........ Hours

in full load of the engine, at
the site elevation & design
temperature of 52 deg. C.
6. Self starting system
(a) Time required by the : ...............

engine to accept full
load after receipt of the
signal to start from cold
condition.
7. Cooling system Engine mounted air : .........

cooled radiator for cooling system.
I) Fan cooled Radiator
(i) Type :
(ii) Make : ...............
II) Cooling Fan

116
(i) Type : ..........
(ii) Capacity of fan in mm3/hr: ..........
8. Exhaust system
(a) General information
(i) Type : ........
(ii) Height of main exhaust : ………
(b) (i) Type :
(ii) Make :
(iii) Maximum noise level (db):
9. Engine protection
(a) Type of engine protection provided : ..........
10. Whether emergency stop push button at : YES/NO

the engine provided
11. Whether flywheel with guard provided : YES/NO.
12. Weight of the engine (dry) : …….Kg
13. Whether engine is provided with all : ..........

accessories e.g. walkways & stairs,
base plate inlet & exhaust duct with
filters, silencers etc ?
II) GENERATOR/ALTERNATOR
1. Manufacturing standard : ..........
2. Manufacturer's name and place : ..........
3. Type & designation : ..........
4. Rated output at rated Voltage for frequency : .......KVA

117
5. Rated voltage : .......kV
6. Max. reactive power : ......KVAR
7. Max. permissible over load capacity : ...... KVA
8. Rated power factor : ..........
9. Rated frequency : ........Hz
10. Insulation class
(i) Rotor winding : ...........
(ii) Stator winding : ...........
11. Temperature rises at rated output condition : ..........

above ambient temperature of 50 deg. C
12. Type of excitation system : .........
13. Type of auxiliary exciter : .........
14. Percentage efficiencies
a) 100% load at rated pf of 0.75 lag. : ........ %

Tolerance (if any) : (-)..... %
b) 75% load at rated pf of 0.75 lag. : ........ %

tolerance (if any) : (-)..... %
c) 50% load at rated pf of 0.75 lag. : ........ %

Tolerance (if any) : (-) ..... %
15. Weight of Generator : .......kg
III) COMMON EQUIPMENT
A. ASSEMBLED D.G. SETS
1. Noise level at full load : ...... db(A)

118
2. Vibration at no load : ..... micro mm
3. Vibration at full load : ..... micro mm
4. Overall dimensions of assembled Diesel : ........ mm

Generating Set complete with accessories
(L X B X H).
5. Assembled weight of complete Diesel : ........... Kgs

Generating set along with accessories.
6. Transportation weight of the D.G. Sets : ...... Kgs
7. Weight of heaviest part to be : ...... Kgs

transported.
8. Weight of heaviest part to be installed : ...... Kgs

at a time.
B. ELECTRICAL EQUIPMENT
a) Details of each Protection relays provided, shall be mentioned
i) Type : ...........
ii) Make : ...........
iii) Rating : ...........
b) Details of electrical panels/boards of each type shall be given
c) Degree of protection class : ..........
d) Technical specification of CTs, PTs : ..........
e) Accuracy class of instruments : ..........
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Volume-II, Technical Specifications

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3

Volume-II, Technical Specifications

CONTRACTOR SUPERINTENDING ENGINEER

CONTRACTOR SUPERINTENDING ENGINEER

HYDRO – MECHANICAL WORKS

3.1. Codes and standards

3.2. Operating Conditions and Design Requirements: For operating

3.3. Constructional Features

3.3.1. The expansion joints shall be single bellow metalic

CONTRACTOR SUPERINTENDING ENGINEER

or synthetic compound and laminated into a unit.

3.3.5. Expansion joints shall be complete with stretcher bolt

3.3.6. Main Body

Note: Slip type metallic joint should be provided with relevant

3.3.8 Retaining Rings

3.3.9 End Flanges

3.3.10 Outer Cover

CONTRACTOR SUPERINTENDING ENGINEER

3.3.12 Expansion joint tag no. & name plate

I.4.1 Manufacturer’s standard test shall be performed during manufacture

I.4.3 Material test shall be conducted as given below:

3.4.4 Vacuum Test

CONTRACTOR SUPERINTENDING ENGINEER

3.4.5 Test Results

3.4.6 Shop Inspection

The surface of the expansion joints shall be examined by the engineer

The motor shall be of Synchronous motor rated for 11 KV +/-10V , 3

CONTRACTOR SUPERINTENDING ENGINEER

CONTRACTOR SUPERINTENDING ENGINEER

Motor is envisaged through DOL or with soft starter/SFC/FCMA. Method of

4.3. RUNAWAY SPEED:

4.4. INSULATION AND GUARANTEED TEMPERATURE RISES:

Insulation of the Motor shall be provided as follows:

a) Stator winding temperature rise : 95 Deg.C

4.5. EFFICIENCY AND OUTPUT GUARANTEES:

CONTRACTOR SUPERINTENDING ENGINEER

4.7. COOLING SYSTEM:

CONTRACTOR SUPERINTENDING ENGINEER

CONTRACTOR SUPERINTENDING ENGINEER

CONTRACTOR SUPERINTENDING ENGINEER

bearing lubrication and shall be confirming to relevant Indian/International

CONTRACTOR SUPERINTENDING ENGINEER

4.14. STATIC EXCITATION SYSTEM AND DIGITAL VOLTAGE REGULATOR

CONTRACTOR SUPERINTENDING ENGINEER

EM 05 Motor Starter Panel

Each Motor Starter panel shall be provided with SOFT STARTERS

EM 06 11 KV INDOOR SWITCHGEAR / BREAKER PANELS

6.0 . Scope: 11 KV Breaker cubicles of Indoor type shall be supplied for

The following are in the scope of supply erection & commissioning.

6.1 GENERAL REQUIREMENTS:

CONTRACTOR SUPERINTENDING ENGINEER

2516 and shall

CONTRACTOR SUPERINTENDING ENGINEER

19.space heater with thermostat

6.2 CIRCUIT BREAKER DESIGN REQUIREMENTS:

a) The Vaccum circuit breaker shall be equipped with anti pumping

CONTRACTOR SUPERINTENDING ENGINEER

There should be a provision to lock in the isolated position. In the

6.3 INSTRUMENT TRANSFORMERS: (PRAYOG/PRAGATHY/KAPPA make)

CONTRACTOR SUPERINTENDING ENGINEER

• Nominal System Voltage : 11KV

6.3.1 POTENTIAL TRANSFORMER:

6.3.3 Lightning Arrestors