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20v32 engine
&
Possible Reason
&
Its Action
Fuel System
Fuel Shut off valve
➢ ALM, Fuel shut off valve position.
Location: Before mass flow meter in CBU.
Cause:
1. If fuel shut off valve gets stuck.
2. Insufficient instrument air supply.
3. Malfunction of solenoid valve.
Action:
1. Need to check proper function of solenoid valve.
2. Need to check instrument air system.
3. Need to ensure proper function of shut off valve.
Action:
1. Check & notify the leakage on system, stop fuel system & provide necessary isolation.
2. Check if any safety valve is leaking & check fuel temp.
3. Check if any drain valve is in open condition & close it.
Cause:
1. Thrust actuator is malfunctioning.
2. Steam bypass valve is open.
3. Booster pump is not working properly.
4. PID control malfunction.
Action:
1. Check actuator and positioning.
2. Check & close steam bypass valve.
3. Check booster pump & fuel pressure, engine inlet.
BJA Alarm
➢ ALM, MCB tripped in BJAO_1
Note: If any breaker trips inside of BJA panel, this alarm will appear as a warning. Please check
which breaker tripped & take action accordingly.
➢ ALM, Control Voltage fault in BJAO_1
Note; The control voltage to BJA is drawn from BEY panel (DC panel of Wartsila). If the breaker
trips from BEY panel, this alarm will appear. Breaker inside BJA panel may also trip. This may
happen due to overload or short ckt. or else activation of any emergency shutdown button.
➢ ALM, Main Breaker Q1 Tripped.
Note: This will happen if any short ckt. Occurs inside of BJA panel. This may also happen of main
supply tripped from BFA panel.
➢ ALM, Internal supply breaker Q30 tripped.
Note: This will happen if any short ckt. Or overloading occurs inside of BJA panel.
BJA cabinet temp.
➢ SF, BJA cabinet temp.
Location: Inside of BJA panel.
Cause:
1. Faulty sensor.
2. Connection problem.
Action:
1. Check sensor.
2. Check Connection.
FO viscosity
➢ ALM, Engine power limited due to high FO viscosity.
Cause:
1. Thrust actuator malfunctioning.
2. Loss of steam in system or insufficient steam supply.
3. Problem in steam trap.
Action:
1. Make sure sufficient steam supply to system.
2. Check the actuator & positioning.
3. Check operation of steam trap.
FO Pressure
➢ SF, FO pressure, engine inlet.
Cause:
1. Loose connection.
2. Sensor itself faulty.
3. Dirt on connector.
Action:
1. Check connector.
2. Clean the connector.
3. Change the sensor.
MISC.
➢ ALM, FO leakage, dirty fuel DE, A & B-bank.
Location: Beside Cyl-A01 & B01.
Cause:
1. High FO leakage from cylinders.
2. Leakage on FO line.
3. Hot box to dirty leak tank line is blocked.
4. Dirty leak delivery pump is not working properly.
Action:
1. Check cylinders & FO line.
2. Check the pump operation.
3. Check hot box to dirty leak tank line.
Crankcase Pressure
➢ SF, Crankcase press.
Location: inside of crank case.
Cause:
1. Sensor faulty.
2. Connection problem.
Action:
1. Check sensor & change if necessary.
2. Check connection.
➢ ALM, High Crankcase pressure.
Location: Inside of crank case.
Cause:
1. High blow by rate.
2. Breather line got chocked.
3. Charge air leakage to crank case.
Action:
1. Check cylinder tightness.
2. Check breather line.
3. Check possible points for CA leakage to crank case.
Action:
1. Check vent. Filters.
2. Check cooling system.
3. Check if there’s any overloading or unbalanced loading.
4. Check winding insulation.
5. Check bearing condition and vibration level.
6. Check sensor.
MISCELLANEOUS.
➢ SHD, Stop system failure.
Note: At the starting of engine, UNIC checks out the condition of stop system. If there’s any drop in
control air pressure or stop solenoids malfunction, it shuts down the engine. In this case, one should
check air leakage, control air drain valve and stop solenoids.
➢ SHD, Stop lever in stop position.
Note: There’s a proximity sensor near stop lever. At any point of running, if it gets activated, UNIC
will trip the engine showing such alarm. So in this phenomena, one should check sensor, properly
place it if it got misplaced. Otherwise should replace it.
➢ SHD, Slow turning failure.
Note: This alarm is not applicable for this engine.
➢ ALM, turning gear engaged.
Note: Normally, in stop condition, if anyone engages the turning gear, this alarm appears. There’s a
proximity (In other words, Inductive) sensor is placed under the handle of turning gear.
➢ E-EMG, Engine external shutdown 4 status.
Note: If ESM activates any shutdown, this alarm appears as common.
➢ EMG, BJA control panel emergency pushbutton.
Note: If Emergency push button on BJA panel gets activated, this alarm appears after the engine’s
being tripped. Can be activated intentionally or malfunction can occur within auxiliary circuitry.
➢ EMG, Control room emergency pushbutton.
Note: If Emergency push button on CFC panel gets activated, this alarm appears after the engine’s
being tripped. Can be activated intentionally or malfunction can occur within auxiliary circuitry.
➢ EMG, CFE panel emergency pushbutton.
Note: If Emergency push button on CFE panel gets activated, this alarm appears after the engine’s
being tripped. Can be activated intentionally or malfunction can occur within auxiliary circuitry.
Radiator
➢ SF, cooling water temp. radiator outlet.
Location: on radiator outlet line.
Cause:
1. Faulty sensor.
2. Connection problem.
Action:
1. Check sensor.
2. Check connection.
LT System
➢ ALM, Low level in LT expansion tank.
Location: On expansion tank.
Cause:
1. External & internal water leakage.
2. Valves are fully or partially open.
3. Sensor problem.
4. Exhaust blow by that causes rapid water loss.
Action:
1. Look for any external and internal water leakage.
2. Check valves.
3. Check sensor and its connections.
4. Check water color and bubble for signs of blow by.
Action:
1. Check LT 3-way valve functionality.
2. Check if there’s any leakage in the 3-way valve.
3. Check radiator, its fans and VFD.
4. Check if there’s any air in the system.
5. Check water level on expansion tank.
6. Check pump.
HT System
➢ SF, HT water temp. Jacket outlet A/B bank.
Location: On jacket outlet line of both bank.
Cause:
1. Faulty sensor.
2. Connection problem.
Action:
1. Check sensor.
2. Check connection.
MISC.
➢ SF, Outdoor temp.
Location: On both sides of engine hall.
Cause:
1. Faulty sensor.
2. Connection problem.
Action:
1. Check sensor.
2. Check connection.
Instrument Air
➢ Sensor Fault.
Location; On collection box on body of CAC.
Cause:
1. Faulty sensor.
2. Connection problem.
Action:
1. Check sensor.
2. Check connection.
Action:
1. Check leakage.
2. Check compressor.
Control Air
➢ Sensor fault.
Location: Near control air bottle.
Cause:
1. Faulty sensor.
2. Connection problem.
Action:
1. Check sensor.
2. Check connection.
➢ ALM, WTW Too low inlet air temp. for compressor wash.
Note: If the exhaust gas temp. gets too low beyond set point, this alarm appears. Load can be set
manually from WOIS, thus controlling the exhaust gas temp.
➢ ALM, CT supervision
Location: Inside of relay.
Note: It will activate at starting of engine just to notify the condition of CT.
➢ ALM, VT supervision
➢ Location: Inside of relay.
➢ Note: It will activate at starting of engine just to notify the condition of VT.
Action:
1. Make sure that breaker makes contact with limit switch.
2. Check function of limit switch.
3. Check connection.