Turner 3rd SEM at Final

TURNER
NSQF LEVEL - 5
3rd Semester
ASSIGNMENT / TEST
SECTOR: Production & Manufacturing
DIRECTORATE GENERAL OF TRAINING

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
GOVERNMENT OF INDIA
NATIONAL INSTRUCTIONAL
MEDIA INSTITUTE, CHENNAI
Post Box No. 3142, CTI Campus, Guindy, Chennai - 600 032
© NIMI, Not to be republished

Sector : Production & Manufacturing
Duration : 2 - Year
Trades : Turner 3rd Semester - Assignment/Test NSQF (Level - 5)
Copyright © 2019 National Instructional Media Institute, Chennai

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© NIMI, Not toii be republished

FOREWORD
The Government of India has set an ambitious target of imparting skills to 30 crores people, one out of every
four Indians, by 2020 to help them secure jobs as part of the National Skills Development Policy. Industrial
Training Institutes (ITIs) play a vital role in this process especially in terms of providing skilled manpower.
Keeping this in mind, and for providing the current industry relevant skill training to Trainees, ITI syllabus
has been recently updated with the help of Media Development Committee members of various stakeholder's
viz. Industries, Entrepreneurs, Academicians and representatives from ITIs.
National Instructional Media Institute (NIMI), Chennai has come up with instructional material to suit the
revised curriculum for Turner 3 rdSemester Assignment/Test NSQF Level - 5 in Production &
Manufacturing sector under Semester Pattern required for ITIs and related institutions imparting skill
development. The NSQF Level 5 will help the trainees to get an international equivalency standard where
their skill proficiency and competency will be duly recognized across the globe and this will also increase
the scope of recognition of prior learning. NSQF level 5 trainees will also get the opportunities to promote
life long learning and skill development. I have no doubt that with NSQF level 5 the trainers and trainees of
ITIs, and all stakeholders will derive maximum benefits from these IMPs and that NIMI's effort will go a long
way in improving the quality of Vocational training in the country.
The Executive Director & Staff of NIMI and members of Media Development Committee deserve appreciation
for their contribution in bringing out this publication.
Jai Hind
RAJESH AGGARWAL
Director General / Addl. Secretary,
Ministry of Skill Development & Entrepreneurship,
Government of India.
New Delhi - 110 001
iii

PREFACE
The National Instructional Media Institute (NIMI) was established in 1986 at Chennai by then Directorate
General of Employment and Training (D.G.E & T), Ministry of Labour and Employment, (now under Directorate
General of Training, Ministry of Skill Development and Entrepreneurship) Government of India, with technical
assistance from the Govt. of the Federal Republic of Germany. The prime objective of this institute is to
develop and provide instructional materials for various trades as per the prescribed syllabi NSQF (Level 5)
under the Craftsman and Apprenticeship Training Schemes.
The instructional materials are created keeping in mind, the main objective of Vocational Training under
NCVT/NAC in India, which is to help an individual to master skills to do a job. The instructional materials are
generated in the form of Instructional Media Packages (IMPs). An IMP consists of Theory book, Practical
book, Test and Assignment book, Instructor Guide, Audio Visual Aid (Wall charts and Transparencies) and
other support materials.
The trade theory book provides related theoretical knowledge required to enable the trainee to do a job. The
test and assignments will enable the instructor to give assignments for the evaluation of the performance of
a trainee. The wall charts and transparencies are unique, as they not only help the instructor to effectively
present a topic but also help him to assess the trainee's understanding. The instructor guide enables the
instructor to plan his schedule of instruction, plan the raw material requirements, day to day lessons and
demonstrations.
IMPs also deals with the complex skills required to be developed for effective team work. Necessary care
has also been taken to include important skill areas of allied trades as prescribed in the syllabus.
The availability of a complete Instructional Media Package (IMP) in an institute helps both the trainer and
management to impart effective training.
The IMPs are the outcome of collective efforts of the staff members of NIMI and the members of the Media
Development Committees specially drawn from Public and Private sector industries, various training institutes
under the Directorate General of Training (DGT), Government and Private ITIs.
NIMI would like to take this opportunity to convey sincere thanks to the Directors of Employment & Training
of various State Governments, Training Departments of Industries both in the Public and Private sectors,
Officers of DGT and DGT field institutes, proof readers, individual media developers and coordinators, but for
whose active support NIMI would not have been able to bring out this materials.
R. P. DHINGRA
Chennai - 600 032 EXECUTIVE DIRECTOR
iv

ACKNOWLEDGEMENT
National Instructional Media Institute (NIMI) sincerely acknowledges with thanks for the co-operation and contribution
extended by the following Media Developers and their sponsoring organisation to bring out this IMP (Assignment/
Test) for the trade of 3rd Semester Turner NSQF Level - 5 under Production & Manufacturing Sector for
Craftsman Training Scheme.
MEDIA DEVELOPMENT COMMITTEE MEMBERS
Shri.T. Janakiraman - Assistant Director (Retd),

MDC Member,
NIMI, Chennai - 32
Shri.R. Purushothaman - Assistant Director (Retd),

MDC Member,
NIMI, Chennai - 32
Shri. R. Sekar - Junior Training Officer

Govt ITI - DET Tamilnadu
NIMI CO-ORDINATOR'S
Shri. K.Srinivasa Rao - Joint Director

NIMI,Chennai-32.
Shri. N. Ashfaq Ahmed - Assitant Manager,

NIMI, Chennai-32.
NIMI records its appreciation of the Data Entry, CAD, DTP Operators for their excellent and devoted services in
the process of development of this Instructional Material.
NIMI also acknowledges with thanks, the invaluable efforts rendered by all other staff who have contributed for the
development of this Instructional Material.
NIMI is grateful to all others who have directly or indirectly helped in developing this IMP.
© NIMI, Not to bev republished

INTRODUCTION
ASSIGNMENT/TESTS
This contains Assignment/Test concerning to the trade theory topic of each exercises of the
3rd semester Turner NSQF Level-5 Trade under Production & Manufacturing Sector. It may be noted that
the assignments have direct relationship with the knowledge objectives given in the manual on Trade Practical
and also with the contents presented in the manual on Trade Theory. The results of the assignments/tests
indicate how far the objectives which are predetermined have been achieved by the learners.
TRADE PRACTICAL
The trade practical manual is intented to be used in workshop . It consists of a series of practical exercies to
be completed by the trainees during the Third Semester course of the Turner trade supplemented and supported
by instructions/ informations to assist in performing the exercises. These exercises are designed to ensure that
all the skills in the prescribed syllabus are covered.
The manual is divided into four modules. The distribution of time for the practical in the four modules are given
below.
Module 1 Form Turning 125 Hrs

Module 2 Use of Attachments 175 Hrs
Module 3 Boring 100 Hrs
Module 4 Multi Start Thread 125 Hrs
Total 525 Hrs
The skill training in the computer lab is planned through a series of practical exercises centred around some
practical project. However, there are few instance where the individual exercise does not form a part of project.
While developing the practical manual a sincere effort was made to prepare each exercise which will be easy
to understand and carry out even by below average traninee. However the development team accept that there
if a scope for further improvement. NIMI, looks forward to the suggestions from the experienced training faculty
for improving the manual.
TRADE THEORY
The manual of trade theory consists of theoretical information for the Third Semester course of the Turner
Trade. The contents are sequenced according to the practical exercise contained in the manual on Trade
practical. Attempt has been made to relate the theoretical aspects with the skill covered in each exercise to
the extent possible. This co-relation is maintained to help the trainees to develop the perceptional capabilities
for performing the skills.
The Trade Theory has to be taught and learnt along with the corresponding exercise contained in the manual
on trade practical. The indicating about the corresponding practical exercise are given in every sheet of this
manual.
It will be preferable to teach/learn the trade theory connected to each exercise atleast one class before
performing the related skills in the shop floor. The trade theory is to be treated as an integrated part of each
exercise.
The material is not the purpose of self learning and should be considered as supplementary to class room
instruction.
vi

CONTENTS
Module No. Module Title Test for Exercises Page
1 Form Turning 3.1.88 - 3.1.94 1 - 10
2 Use of Attachments 3.2.95 - 3.2.100 11 - 26
3 Borning 3.3.101 - 3.3.105 27 - 30
4 Multi Start Thread 3.4.106 - 3.3.110 31 - 36
5 Responce sheet 37 - 44
vii

viii

Production & Manufacturing Assignment for Exercise 3.1.88
Turner - Form Turning
Choose the correct answer
1 Purpose of form turning to... 6 Which range of fillet gauges are available in sets?
A Strengthen the material A 0 to 5mm in step of 1mm
B Better grip handling B 0 to 8mm in step of 1mm
C lesser grip handling C 1 to 7mm in step of 0.5mm
D Weakening the material D 0 to 10mm in step of 0.5mm
2 Formed surface can be turned by... 7 Name the checking instrument shown in fig
A Using template
B Using ‘V’ tool
C Using side tool
D Using form tool
3 Which tool is employed in radius form turning?

A Form tool, template
B ‘V’ tool profile gauge
C ‘V’ cut tool, feeler gauge A Pitch gauge
D Parting tool, depth gauge B Centre gauge
C Radius gauge
4 Which lathe parts are used to produce form turning by
free hand method ? D Angle gauge
A Cross slide and carriage
8 For what type of work templates are used?
B Carriage and tail stock
A Various type work
C Carriage and head stock
B Standardization work
D Cross slide and feed shaft
C Separate work
5 Which gauge is used to check the radius formation on D Single work
the edge of diameter ?
A Fillet gauge
B Radius gauge
C Centre gauge
D Angle gauge

Turner - Dial test Indicator
1 What is the least count of metric dial test Indicator ? 2 Dial test Indicator is a...
A 0.1mm A Direct reading instrument
B 0.01mm B Indirect reading instrument
C 0.02mm C Measuring gauge
D 0.2mm D Reading gauge
1
3 Name the part marked as ‘X’ in the fig shown.
6 Name of the part marked ‘X’ in plunger type dial test

Indicator
A Measuring spindle
B Guide pin
C Clamping stem
D Plunger A Bazel clamp
B Back lug
4 Name the part marked as X in the lever type dial test
Indicator C Rotatable bevel
D Stem
7 Name the part marked ‘X’ in the dial test indicator

shown
A Pivot
B Stylus
C Lever
D Pointer
5 Name of the part marked as ‘X’ in plunger type dial A Stylus

test indicator
B Body
A Anvil
C Pivot
B Stem
D Clamp
C Plunger
D Pointer 8 Name the part marked ‘X’ in fig
A Clamp
B Stylus movement
C Body
D Reversing lever
2 P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.89

12 Name the angle of tool marked ‘X’ in fig
A Rake angle
9 Least count of sensitive dial test Indicator B Clearance angle
A 0.001 mm C Side clearance
B 0.01 mm D Side relief angle
C 0.1 mm 13 What will be the effect, if the tool is set above the height
D 0.02 mm of lathe centre ?
10 Which part is used for clamping plunger type dial test A Poor finish
Indicator B Rubbing the tool
A Plunger C Decreased clearance angle
B Back lug D Increased clearance angle
14 What will happen when the tool height is set below the
C Stem
centre of work piece?
D Bezel clamp
A Decreases the rake angle
11 Which part is clamped in lever type dial test indicator B Increases clearance angle
A Body C Work gets damaged
B Stylus D Poor finish
C Clamp
D Stems

Turner - Jigs and Fixtures
1 What is the advantage of using Jigs and fixture ? 3 Name the part marked as ‘X’ in plate Jig
A Setting time more A Locating pin
B Marking and layout required B Work piece
C Skilled person required for setting C Hook bolt
D Easy to use even by an unskilled worker D Drill bushes
2 Jigs are used to
A Hold and locate
B Hold support, locate and guide the tool
C Support and guide the tool
D Hold and guide the tool
P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.89 3

6 Which type of jig is shown in fig.
4 Name the types of jig shown in fig.
A Table jig
B Sandwich jig
C Post jig
D Solid jig
7 What is the use of solid jig?

A Small jobs
B Heavy jobs
A Post jig C Lengthy jobs
B Channel jig D Large thin sheet jobs
C Solid jig 8 Which type of jigs are used to hold thin or soft work
D Plate jig piece?
A Table jig
5 Name the part marked as ‘X’ in shown fig ?
B Sandwich jig
C Post jig
D Solid jig
9 Which type of jig is used to drill in many direction on a

simple job?
A Trunnion jig
B Latch jig
C Box jig
D Post jig
A Locating pin
10 Which jig is used to drill awkward shaped work?
B Drill bush
A Box jig
C Button clamp
B Trunnion jig
D Base plate
C Plate jig
D Solid jig

11 Which type of jig provides easy loading and unloading? 13 Purpose of chip breaker is used to
A Sandwich jig A Allow continous chips
B Channel jig B Reduce the feed
C Post jig C Preventing from work hazard
D Latch jig D Easy to machining
12 Which type of chip breaker is shown in fig? 14 Which one is the mechanical type chip breaker ?
A Step type
B Groove type
C Clamp type
D Built up edge type
15 What is the necessity of chip breaker ?

A Allow long curly chips
B Reduce cutting resistance
C Avoid friction form work
D Used for irregular work
A Clamp type
B Groove type
C Step type
D Built up edge type
Production & Manufacturing Assignment for Exercise 3.1.91& 3.1.92

Turner - Cutting tool material
1 Ratio of carbon in high carbon steel is 4 Which material is coated on carbide tools
A 0.5% to 1.5% A Tungsten
B 1.8% to 2.5% B Chromium
C 0.9% to 1.5% C Vanadium
D 1.5% to 2.0% D Titanium
2 Ratio of tungsten in high speed steel 5 Which material is used to cut glass...
A 15% A Cemented carbide
B 18% B Diamond
C 17% C Stellite
D 20% D Ceramic
3 Which tool material have high compressive strength ? 6 Which material is used to make ceramic tool
A Stellite A Zinc sulphate
B Cemented carbide B Copper iridium
C Coated carbide C Aluminuim oxide
D Ceramic D Tungsten oxide

7 Diamond tools stand with the temperature of... 11 Name the property of material by which it can cut other
material...
A 2000°C
A Cold hardness
B 1650°C
B Red hardness
C 1500°C
C Toughness
D 1400°C
D Brittleness
8 In molibdanium high speed steel, the percentage of
molibdanium is 12 Which property of material maintain cutting efficiency
during machining?
A 2%
A Cold hardness
B 4%
B Red hardness
C 6%
C Toughness
D 8%
D Brittleness
9 In cobalt high speed the percentage of tungsten...
13 Which property possessed by material to resist sudden
A 12%
load?
B 2%
A Cold hardness
C 20%
B Red hardness
D 4%
C Toughness
10 Which one of the properties will increase in cast alloy D Brittleness
tool material?
A Red hardness
B Brittleness
C Wear resistance
D Toughness

Turner
1 Find the angle of the work piece if the slip gauge height A 25°5’
is 85.00mm and the size of the sine bar used is 200mm B 25°7’
long
C 25°8’
D 25°9’
2 Determine the height of slip gauges for an angle of 25°

using a Sine bar 200mm long
A 84mm
B 84.5mm
C 84.52
D 84.62mm
6 P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.91 & 92

3 What will be checked with sine bar?
A Angles
B Length
C Diameter
7 Formula for determining the large diameter of taper at
D Radius any desired height is
4 Sine bar length is designated based on...
A H = Y + 2 (S+r)
A Total length of sine bar
B H = Y - 2 (S+r)
B Between two roller centre point
C H = X - 2 (S+r)
C Between two roller outer end
D H = X + 2 (S-r)
D Between two roller Inner end
8 Which formula is used to determine the small end
5 Find the angle of the work piece if the slip gauges height diameter, using rollers?
is 17.36 mm and the size of the sinebar used is100mm
long A d = y+2 (s-r)
B d = y- 2 (s+r)
C d = x-2 (s+r)
D d = x+2(s-r)
9 What is the formula, using rollers to calculate the major

dia of taper?
A Y - 2 (s+r)
B T+ 2L x tan θ
A 9° (x − y)
C
B 10° 2H
C 11° D x+2 (s+r)
D 12°
10 By determining the small end diameter using rollers
6 Which one of the following is the correct formula the formula d=y-2 (s+r) is used, the ‘S’ means of
A Diameter over the two rollers
X+Y
A Tan θ = B Radius of the roller
2H
C Distance from centre of roller to the end off
θ X+Y component
B Tan =
2 H D Major diameter of the taper
2(X − Y)
C Tan 2 θ =
2H
X−Y
D Tan θ =
2H
Production & Manufacturin Assignment for Exercise 3.1.94
Turner - Cutting speed, feed, turning and depth of cut
1 Factor governing the cutting speed is... 7 Calculate the dia of work using H.S.S tool the cutting
speed recommended is 30m/min and the rpm is 238.5
A Tool geometry
A ϕ 32 mm
B Diameter of work
B ϕ 36 mm
C Type of cutting tool
C ϕ 40 mm
D Skill the operator
D ϕ 45 mm
2 Cutting speed of H.S.S for copper is...
8 tools are classified by the letters of ‘S’ ‘P’ and ‘U’.The
A 30-35m/min letter ‘S’ means of...
B 35-50m/min
A Basic shape
C 50-80m/min
B Clearance angle
D 35-70m/min
C Tolerance class
3 The volume of metal removal is D Insert thickness
A Cutting speed x feed x depth of cut
9 The speciality of tool holder for holding throw away
B Cutting speed x feed tips are
C Feed x depth of cut A They have fixed angles
D Cutting speed x depth of cut B Accomodate different shaped inserts chip breaker
4 What is unit to respresent feed? C They do not have chip breaker
A Meter/Minute D They are made out of ordinary steel
B MM/ Revolution 10 The special factors need to be considered while using
C Meter/ Revolution carbide throw away insert are..?
D Meter/ Second A Select any tool post
B Tool can be set at the centre of axis with out over
5 Calculate the spindle speed to turn dia 40mm M.S rod hang
using cemented carbide tool (recommended cutting
speed of cemented carbide tool is -92m/min) C Constant speed need not be used
A 731.8 rpm D Tool can be set any axis with over hang
B 718.3 rpm 11 Throw away tip tool clearance angle classified by the
C 817.3 rpm letter of
D 738.1 rpm A S
B P
6 The formula for calculating machining time...
C U
f ×n D W
A T=
l× n
12 Throw away tip tool tolerence class classified by the
l×n letter of
B T= A S
f ×N
B P
l×N
T= C U
C f ×n
D W
f ×n
D T=
l×N
8
13 The clearance angle of a throw away tip specified by 19 For particular material using carbide tool finishing
letter ‘C’ angle of... cutting speed of 900 rpm is given, identify the material.
A 5° A Low carbon steel
B 7° B Medium carbon steel
C 12° C Brass and bronze
D 20° D Soft grey cast iron
14 The basic shape of throw away tip tool classified by 20 Name the type of carbide tool
the letter ‘L’ shape of
A Square
B Round
C Rectangular
D Triangular
15 The characteristic of throw away tip tools are specified

by the letter
A ISO 2 cranked turning tool
A S
B ISO 3 offset facing tool
B P
C ISO 5 offset turning and facing tool
C U
D ISO 6 offset side cutting tool
D N
21 Name the type of carbide tool.
16 What does the letter ‘N’ the throw away tip tool related
to direction of cutting
A Right hand cutting
B Left hand cutting
C Right and left hand cutting
D Nose radius
17 Designation for carbide inserts shown in fig the block A ISO 2 cranked turning tool
12 is an indication of...?
B ISO 3 offset facing tool
C ISO 5 offset turning and facing tool
S P U N 12 03 08
D ISO 6 offset side cutting tool
A Thickness of tool
B Nose radius 22 ISO carbide tool manufacturer’s refering the carbide
tool by shown figure the second block mean as
C Clearance angle
ISO 1 R 25q DIN 4971 P 30
D Size cutting edge
18 Designation for carbide inserts shown in fig the block A Shape - 1 - 9

03 indicates
B Size and shape of spindle
S P U N 12 03 08
C Rough / Finish
A Thickness of tool
D Carbide grade
B Nose radius
C Clearance
D Tolerance clan

23 ISO carbide tool manufacture’s designation is shown 26 The classification of carbide tip tool identified by colours
below. The fifth block indicates...? and alfabets. The letter ‘K’ refers
ISO 1 R 25q DIN 4971 P 30 A Blue
B Red
A Shape 1 - 9
C Yellow
B Size and shape of shank
D Green
C Rough / Finish
27 Corner boring tool with carbide tip comes under which
D Carbide grade
category
24 The classification off carbide tip tools can be identified A ISO 3
by colours and alfabets. The letter ‘P’ refers to
B ISO 7
A Blue
C ISO 9
B Red
D ISO 5
C Yellow
D Green
25 The classification of carbide tip tools can be identified

by colours and alfabets. The letter ‘M’ refers
A Blue
B Red
C Yellow
D Green

Turner
1 An angular work piece is to be faced, which device is 6 Name the part indicated mark ‘X’ show in fig?
suitable for mounting?
A 3 Jaw chuck
B Collet chuck
C Driver plate
D Face plate
2 What is the purpose of ‘T’ slots or elongated holes in a

face plate?
A Placing clamps and bolts
B Placing on machine spindle
C Placing on work piece A Face plate
D Guide the cutting tool B Work plate
3 During machining operation using face plate how is C Angle plate

the angle plate held? D Counter plate
A Face plate
7 When machining an irregular shaped work piece held
B Carriege in face plate, counter balancing is done by clamping
C Tail stock weights, this is done...
D Bed A Before mounting the face plate on the spindle nose.

B After mounting the face plate on the spindle nose
4 When machining irregular shaped work piece counter and revolving the plate
weight are fastened on face plate, what is the purpose?
C Work piece at the slowest rpm
A Mount the work
D After mounting the face plate on the spindle nose
B Balancing the rotation and keeping the spindle in neutral position
C Support the work
8 Name the type of angle plate shown in fig
D Mount the accessories
5 Name the part marked as ‘X’ in the figure shown
A Swivel type angle plate

B Box type angle plate
C Slotted type angle plate
A Clamp D Plain solid type angle plate
B Face plate
C Work piece
D Counter weight
11
9 Name the types of angle plate shown in fig 13 The angle plates have ribs on the unmachined parts to
A Handle easily
B Good rigidity
C Good appearance
D Support the work
14 Angle plates sizes are specified by the

A Size
B Weight
C Size and grade
D Grade
A Swivel type angle plate
15 Angle plates are available in different sizes. how are
B Box type angle plate the sizes indicated?
C Slotted type angle plate A Numbers
D Plain solid type angle plate B Symbols
10 Angle plates have two plane surfaces machined C Letters
perfectly flat, what is the angle between the surface? D Grades
A Acute angles
16 Which grade angle plate used in tool room work?
B Obtuse angles
A Grade 1
C Right angles
B Grade 2
D Parallel to each other
C Grade 0
11 Angle plates are made out of... D Grade 00
A Cast iron
17 In face plate necessity of balancing the work is
B Grey cast iron
A To hold the work accurately
C Closely grain cast iron
B To hold the work with rigidity
D Wrought iron
C To eliminate vibration on work
12 The angle plates are grouped into D To give lesser gravity
A Two grades
18 The counter weight mounted on face plate with the
B Three grades
A Opposite side of work
C Four grades
B Near the work
D Five grades
C Top side of work
D Bottom side of work

Turner - Surface finish symbol used on working blue print
1 The movement of cutting tool leaves certain lines or 7 The surface texture quality numberically is by using
pattern on the work surface known as... ‘Ra’ value is
A Surface finish A 0.001mm
B Surface texture B 0.0001mm
C Surface number C 0.00001inch
D Roughness grade D 0.000001 inch
2 The irregularities in the surface texture result from the 8 The roughness grade number ranging from
inherent action of the production process is known as
A N1 to N10
A Primary texture
B N1 to N11
B Secondary texture
C Profile C N1 to N12
D Direction of lay D N1 to N13
3 The component of the surface texture upon which 9 The method of producing surface indicated in surface
roughness in super imposed known as finish symbol. Which of the specification on surface
finish refer the method of production in the symbol
A Roughness
shown
B Waviness
C Surface texture
D Roughness grade
4 The surface texture quality expressed and assessed

by
A Letter
B Symbol
C Numericaly A Letter ‘a’
D Profile B Letter ‘b’
5 ‘Ra’ value expressed in terms of C Letter ‘c’
A Micron D Letter ‘d’
B Millimeter 10 The surface rughness is indicated by the symbol as

C Centimeter per BIS system. What does the symbol indicates of?
D Meter A Parallel to the surface

B Perpendicular to the surface
6 The maximum permissible value of surface roughness
in known as C Multi direction
A Profile D Circular relative to the centre
B Texture
C Waviness
D ‘Ra’ value
13
11 The surface roughess is indicated by the symbol as 14 The surface roughness indicated by the symbol as
per BIS system. What does the symbol indicates ? per BIS system . What does the symbol indicate?
A Parallel to the surface A Parallel to the surface

B Perpendicular to the surface B Radial relative to the centre of work
C Multi directional C Circular relative to the centre of work
D Circular relative to the centre of work D Angular both direction
12 Surface roughness indicated by the symbol as per BIS 15 The surface roughness is inidcated by the symbol as
system. What does the symbol indicates? per BIS system. what does the symbol indicate?
A Non- Directional
A Parallel to the surface
B Multi directional
B Perpendicular to the surface
C Angular both direction
C Multi directional
D Perpendicular to the surface
D Circular relative to the centre of work
16 What does the symbol shown in fig indicates in
13 The surface roughness is indicated by the symbol as
roughness measurement?
per BIS system. What does the symbol indicate ?
A Parallel to the surface
A Multi directional
B Radial relative to the centre of work
B Circular relative to the centre of work
C Circular relative to the centre of work
C Angular both direction
D Angular both direction
D Perpendicular to the surface

17 Name the part ‘X’ marked as in the mechanical surface
indicator
20 In a electronic surface indicator which part helps to
analyse the electrical signals?
A Recorder
B Amplifier
C Stylus
D Motor
A Diamond stylus
21 In elelctronic surface indicator. Which part control the
B Indicator scale movement of the instrument head?
C Slid A Stylus and motor
D Skid B Stylus and recorder
18 Name the part ‘X’ marked as in the mechanical surface C Stylus and amplifier
indicator D Motor and amplifier
22 What does the symbol indicate in

surface roughnes process?
A Filing
B Turning
C Grinding
D Honning
23Which surface roughness symbol shown indicate the

finest surface?
A
A Stylus
B Indicator scale
B
C Slid
D Skid
C
19 Name the part ‘X’ marked as in the electronic surface
indicator
D
A Recorder
B Amplifier
C Motor
D Stylus

24 Roughness grade number N5 in the manufacturing
process is...
A Shaping
B Turning
C Cylindrical grinding
D Super finishing

30 What is the roughness value of the symbol shown in
process is
fig
A Lapping
B Grinding
C Filing
D Hacksaw cutting

process is
A Planning
A 0.8
B Hacksaw cutting
B 1.6
C Drilling
C 3.2
D Cylindrical grinding
D 6.3
27 What is Ra value for N7 grade?
31 The surface roughness symbol indicates certain
A 6.3 microns characterstics. What does the symbol indicates in the
B 3.2 microns in fig
C 1.6 microns
D 0.8 microns
28 What does the symbol indicates, on the method of

production in surface roughness?
A Indication of allowance
B Indication of sampling
C Indication of surface treatment
D Indication of surface pattern by production method
A Metal removal by machining
32 Which material is used for lapping work?
B Metal removal not permitted
A Nickel
C Removal of material by material
B Chromium
D Removal of material by grinding
C Copper
29 The surface roughness indicated shows special D Gun metal
characteristics. What does the symbol indicates in fig
shown 33 Which material is commonly used for lapping holes ?
A Sampling length A Brass
B Allowance in mm B Bronze
C Production method C Tin
D Surface treatment or coating D Lead

34 Which one of the abrasive is used to remove heavy 41 Before commencing lapping of the component the cast
material? iron plate is applied with abrasive particle is known as
A Borom carbide A Coated
B Silicon carbide B Filled
C Aluminium oxide C Deposited
D Diamond D Charging
35 Which one of the lapping abrasive used to lap soft steel 42 Honing operation is done by...
and non- ferrous metal?
A Combined vertical and Horizontal motion
A Fuced alumina
B Combined rotary and reciprocating motion
B Silicon carbide
C Vertical motion
C Boron carbide
D Horizontal motion
D Diamond
43 Honing is one of the...
36 Which one of the abrasive is most suitable for lapping
A Boring process
dies and gauges?
B Reaming process
A Silicon carbide
C Finishing process
B Boron carbide
D Drilling process
C Diamond
D Aluminium oxide 44 Which among the following process is employed for
embedding the abrasive on the lap?
37 Which one of the following abrassive is used for honing
A Lapping
tungsten carbide?
B Fixing
A Aluminium oxide
C Charging
B Silicon carbide
D Rubbing
C Diamond
D Boron carbide 45 Which are the important parameter that effects the
material removal rate (MRR)?
38 Which one of the lapping vehicles regulate the cutting
A Unit pressure, peripheral speed, time
action and lubricate the lapping surface?
B Length of honing stick
A Vegetable oil
C Rotational speed
B Kerosene
D Oscillation speed
C Petrol
D Diesel 46 What material is the stylus of a mechanical surface
finish indicator made up of ?
39 Which one of the lapping vechicle is used to lap copper
A Brass
and its alloy?
B Bronze
A Machine oil
C Steel
B Soluble oil
D Diamond
C Grease
D Petrol
40 Hand lapping plates are made out of...

A Cast steel
B Wrought iron
C Closed grey cast iron
D Non- ferrous metal

Turner
1 What are the basic activites of preventive maintenance? 7 The expansion of TPM is
A Periodic inspection of material A Tyre Pressure Mointoring
B Repair or replace the parts B Transfer Price Mechanism
C Maintenance after break down C Total Production Maintenance
D Keeping the machines and equipement clean D Trusted Platform Module
2 The expansion of PM in work shop. 8 Which one represents the total quality management?
A Production method A Produce high batch quantity in early time
B Production maintenance B Zero defect or elimination of poor quality production
C Production Manager C Minimum wastage in economic environment
D Preventive maintance D Producing goods with reducing product quality
3 What is the main advantage of preventive maintance? 9 Similarities of total quality management and total
A Reduce major and repeatitive repair of machine productive maintenance
B Increase major and repeatitive repair of machine A Employees must be empowered to initiate
corrective action
C Production time is more
B Producing goods with out reducing product
D Lesser quantity or Quality of the product quantities
4 The frequency of inspection depends? C Production cost is more
A The age and kind of the machine and its operating D People could not involve with organisation
condition
10 What are the advantage of ?
B Servicing and over hauling in periodic internal
A Producing goods with reduced product quality
C Keeping the machine and equipment repaired at
initial stage B People involvement is lesser level in organization
D Helps in the reduction of unexpected break down C Attitude of the opreator may not change
D Low batch quantity production in earliest possible
5 Which one is helps to analyse the machine and time
equipment?
A Frequent inspection 11 What the direct benfit of the total productive
maintenance is?
B Frequent lubrication
A Reduce accident
C Maintenanace record analysis
B Reduce productivity
D Wiping and cleaning of machine
C Avoid customer complaints
6 Frequency of lubrication leads to... D Plant efficiency decrease
A Increase major and repeatitive repairs of machine
12 Which of the following provide reference during
B Machine retain its accuracy and service marking?
satisfication
A Surface gauge
C Decrease the quality and quantity of product
B Marking off table surface
D Frequent break down increase
C Work piece
D Scriber
18
13 The marking table is made out of ...
(D1 − D 2 ) × L1
A Cast iron A
L2
B Cast steel
C Steel
(D − D ) × L
D Wrought iron B 1 2 2
L
14 Marking table is used for setting 2
A Face plate
B Catch plate (D − D )
C 1 2
C Measuring instruments 2
D 4 Jaw chuck
(D − D )
15 Marking table should be cleaned with a D 1 2
2
A Wire brush
18 When different diameter are turned with different axis
B Brush which is known as?
C Cotton waste A Plain turning
D Soft cloth B Step turning
16 The crank pin of the single throw eccentric shaft as C Concentric turning
shown in fig is to be turned. What is the thumb value D Eccentric turning
for determining the cutting speed for rough turning the
eccentric 19 When different diameter are turned with the same axis
it is known as
A Plain turning
B Taper turning
C Concentric turning
D Eccentric turning
20 Name the method of turning the job shown in figure

A The cutting speed same as of ϕ 75mm
B Three forth the cutting speed of ϕ 75mm
C Half the cutting speed of ϕ 75mm
D One third the cutting speed of ϕ 75mm
17 Fig shows an eccentric step of D2 turned for a length

of l2 . The eccentricity will be equal to A Plain turning
B Taper turning
D Eccentric turning

21 Name the method of turning shown in the figure 23 Eccentric turned jobs are largely used in automobile
to convert rotary motion into...
A Linear motion
B Oscillating motion
C Rotary motion
D Reciprocating motion
24 Which line is marked with the help of marking tools in

eccentric turning by using a lathe carrier and centers?
A Centre line
A Plain turning
B Datum line
B Eccentric turning
C Guide line
D Off set
D Taper turning
25 In eccentric turning difference in the maximum and
22 Where is an eccentric turned job is used?
minimum reading of the dial test indicator is called...
A Power press
A Step dia
B Screw press
B Throw
C Fly press
C Tolerance
D Rake and pinion press
D Cam

Turner
1 Which one helps to support long slender work piece? 4 In what way, the fixed steady rest helps in supporting
A Travelling steady the job?
B Fixed steady A Continuous to the entire length of work
C Cat head B Continuous at the fixed place of work
D Live and dead centers C Continuous to the boring tool during boring
D Continuous to the drill bit during drilling
2 Where is the fixed steady rest fixed?
5 In fixed steady rest the three adjusting pads are
A Lathe carriage adjusted by...
B Lathe spindle A Adjusting screw
C Lathe bed B Cam and cam lock
D Lathe saddle C Tension spring
3 The fixed steady has to support the work with the help D Automatically
of...
6 The another name of travelling steady is...
A One adjusting pad
A Fixed steady
B Two adjusting pads
B Follower steady
C Three adjusting pads
C Cat head
D Four adjusting pads
D Line and dead centre

7 The follower steady helps to support 12 Name the lathe accessory shown in figure
A Continuous to the face of work
B Continuous to the entire length of boring tool
C Continuous to the entire length of work
D Continuous to the entire length of drill bit
8 Which one helps to support long square shaped rod

during turning
A Fixed steady
B Follower steady
C Line and dead centre
D Cat head
9 Which one help to support the work using cat head?

A Travelling steady
B Lathe carrier
A Travelling steady
C Fixed steady
B Fixed steady
D Line and dead centre
C Cat head
10 Which steady has wheels on the place of three jaws
D Roller steady
A Travelling steady
B Fixed steady
C Cat head
D Roller steady
A Locking screw
B Frame
C Adjusting screw
A Adjusting pad D Bearing pad
B Hinge
C Bearing pad lock screw
D Base

14 Name the lathe accessory shown in figure
16 Name the part marked ‘X’ in figure shown
A Travelling steady
B Fixed steady
C Roller steady
D Cat head
15 Name the type of steady rest shown in figure

A Travelling steady
B Fixed steady
A Locking screw
C Roller steady
B Adjusting screw
D Cat head
C Bearing pad
D Roller

Turner
1 Name the part marked as ‘X’ in the figure shown 2 Name the part marked ‘as X’ in figure shown
A Pad
B Job
C Head stock
A Sliding block D End mill
B Guide bar
C Scale of degree
D Adjusting screw

3 Name the type of attachment shown in figure 7 When grinding metal gets embedded in the periphery
of the wheel, the wheel must be dressed by the...
A Diamond dresser
B Abrasive wheel
C Oil stone
D Grinding stick
8 What should be the direction of rotation of work &
grinding wheel while using a grinding attachment in a
lathe?
A Wheel and work rotate same direction
B Wheel and work rotate opposite direction
C Wheel rotate when the work in stable
D Work rotate when the wheel in stable
9 Sharpening the reamers and cutters with tooth rest

slightly below centre leaving a land is
A 0.5 to 0.15 mm
A Taper turning attachment B 0.5 to 0.125 mm
B Grinding attachment C 0.05 to 0.125 mm
C Milling attachment D 0.125 to 0.5 mm
D Relieving attachment 10 Which part used to mount the spherical turning
4 Which among the part used to apply depth of cut in attachment?
taper turning attachment? A Tool post
A Cross slide B Top slide
B Carriage C Cross slide
C Top slide D Saddle
D Saddle
11 Which system is utilised in copying attachment?
5 Which one helps to produce taper using taper turning A Bevel gear
attachment ?
B Worm and worm wheel system
A Cross slide
C Pneumatic system
B Saddle
D Hydraulic system
C Apron
D Top slide 12 Which one of the part control the tool movement in
copying attachment
6 Which degree is the limitation to obtain taper by A Stylus
attachement method ?
B Master profile
A 8°
C Cross slide
B 10°
D Compound slide
C 12°
D 15°

13 Copying attachment is used to 16 Name the part marked in ‘X’ show in figure
A Production shop
B Tool room shop
C Maintenanace shop
D General work shop
14 Copying attachment is used for
A Thread cutting
B Taper turning
C Form turning
D Eccentric turning
15 Which one guide the stylus in copying attachment

A Work piece
B Master piece
A Rear tool slide
C Guide bar
B Master profile
D Guide block
C Running profile
D Stylus

Turner
1 Which gauge is used to check the pitch of external 5 Which gauge is used to check the right hand and left
and internal threads? thread?
A Screw pitch gauge A Screw pitch gauge
B Thread ring gauge B Thread caliper gauge
C Thread caliper gauge C Thread plug gauge
D Thread plug gauge D Thread ring gauge
2 Thread plug gauge is used to check the... 6 Name the type of screw gauge shown in figure’
A External ‘V’ thread A Thread plug gauge
B Internal thread B Thread ring gauge
C Internal square thread C Thread caliper gauge
D Internal worm thread D Thread pitch gauge
3 Thread ring gauge is used to check the...

A External thread
B Internal thread
C Internal diameter
D External diameter
4 Which gauge is having two set of anvils...

A Screw pitch gaugeS
B Thread plug gauge
C Thread ring gauge
D Thread caliper gauge

12 Which dimension of a thread checked using vee prism
A Major diameter
B Minor diameter
C Flank of thread
D Profile of thread
13 Name the method of checking minor dia of internal

thread shown in the figure ?
7 Which measuring instrumen is used to check the

effective diameter of the screw thread
A Micrometer
B Gear tooth thread micrometer A Using vernier caliper
C Thread micrometer B Using taper parallel block
D Flange micrometer C Using slip gauge and precission roller
8 Which element of a thread can be checked using thread D Using vee prism
micrmeter?
14 Name the method of checking minor dia of internal
A Pitch thread shown in figure
B Major dia
C Minor dia
D Effective dia
9 Selection of wire depends on the
A Pitch of the thread
B Flank of the thread
C Crest of the thread
D Root of the thread
10 While measuring the screw thread, the two wries are
fixed on the ...
A Spindle
B Anvil
A Using vernier caliper
C Barrel
B Using taper parallel block
D Thimble
C Using slip gauge and precision roller
11 Which part of thread can measure within the degree of
D Using vee prism
accuracy using vernier caliper
A Major diameter
B Minor diameter
C Pitch of the thread
D Profile of the thread

15 Which method used to check the flank angle of a A Special microscope
thread?
B Microscope
A Microscope
C Optical projector
B Pitch gauge
D Tool makers microscope
C Optical projector
19 Name the instrument in shown figure
D Using special micrometer
16 Which material used to cast for checking flank angle

of an internal thread?
A Clay
B White cement
C Plaster of paris
D Wax
17 The accuracy of tool makers microscope is

A 5 micron
B 10 micron
C 15 micron
D 25 micron
18 Name the instruments shown in the figure
A Special micrometer
B Microscope
C Optical projector
D Tool makers microscope

Turner
1 Tool maker’s button is used for...

A Drilling a hole with accuracy
B Trepaning a hole with accuracy
C Producing bore to position accuracy
D Reaming a hole with accuracy
2 Which material used to make tool maker’s button?

A Steel
B Brass
C Bronze
D Copper
6 Which device is used to mount the work when using
3 The selection of dia of material to make tool maker’s tool maker’s button?
button in
A Face plate
A 5,6 and 8mm
B 3 jaw chuck
B 6,8 and 10 mm
C Angle plate
C 10,12 and 16mm
D Drive plate
D 8,10 and 12mm
7 Which one helps to locate when position the work using
4 Which screw is used to position the button on work tool maker button
piece? A Clamp
A 4 BA B Bolt and nut
B 5 metric C Guide strip
C 3/16“ BSW D Tool maker button
D 4 BSF
5 Name part marked as ‘X’ shown in figure

A Stylus
B Bolt and nut
C Clamp
D Tool maker button
27
Turner - Telescopic gauge construction, uses
1 Telescopic gauges are used to check the... 5 Telescope gauges can measure the holes from
A Step length A 12mm to 152mm
B Size of hole B 12.7mm to 152mm
C Width off key slot C 12mm to 152.4mm
D Angle of beveled surface D 12.7mm to 152.4mm
2 Telescopic gauge is one of the... 6 Name the part marked as ‘X’ in the figure shown
A Direct reading measuring instrument
B Indirect reading measuring instrument
C Template
D Bore gauge
3 Telescopic gauges are in...

A ‘T’ shaped
B ‘L’ shaped
C Square shaped
A Handle
D Round shaped
B Telescopic leg
4 Telescope gauges are available in a set of... C Plunger lock
A 3 Nos D Measuring face
B 4 Nos
C 5 Nos
D 6 Nos

Turner - Inside micrometer
1 Name the part marked as ‘X’ shown in figure A Lock screw

B Handle screw
C Spacing collar
D Extension rod
2 How many extension rods are available in an inside

micrometer?
A 2 Nos
B 3 Nos
C 4 Nos
D 5 Nos
28
3 Inside Micrometer barrel has an adjustment of... 5 Inside micrometer is used to measure...
A 10mm A Step length
B 11mm B Internal shoulder
C 12mm C Internal recess
D 13mm D Internal thread
4 Using inside Micrometer what maximum range of 6 Inside micrometer specificaly used for checking the...
dimension can be measured?
A Cyliner bore
A 12mm
B Internal shoulder
B 25mm
C Internal reacess
C 38mm
D Internal thread
D 50mm

Turner - Inside micrometer inch
1 The least count of inside micrometer - inch is 4 Telescopic gauges are available in set of...
A 0.01 inch A 1/4”

B 0.02 inch B 1/2”
C 0.001 inch
C 3/4”
D 0.0001 inch
D 1”
2 How much is the barrel adjustment inside micrometer
inch? 5 Using inside micrometer (inch) maximum range of
dimension that can be read is...
A 1 " A 12mm
4
B 25mm
B 1 " C 38mm
2
D 50mm
C 3 "
4 6 In inside micrometer (inch) the value of one main scale
division is...
D 1"
A 0.100”
3 How many extension rods are available in an inside B 0.010”
micrometer (inch)?
C 0.001”
A 2 Nos
D 0.0001”
B 3 Nos
C 4 Nos
D 5 Nos

Turner
1 A shaft bearing is made in two pieces that are bolted 6 For what purpose a fixture is used?
together and is known as
A Hold irregular jobs
A Plain bearing
B Hold cylindrical jobs
B Split bearing
C Hold rectangular jobs
C Ball bearing
D Hold hexogonal jobs
D Roller bearing
7 Fixture is mainly used for...
2 The housing contains a precision ground surface
A Produce idential parts
perpendicular to the bearing axis with three or four
mounting holes is known as... B Mass production process
A Flanged split bearing C Control the location /motion
B Parallel split bearing D Guide the tool
C Roller bearing 8 Name the part marked as ‘X’ in the figure shown
D Ball bearing
3 What is the another name of parallel bearing ?

A Ball bearing
B Shell bearing
C Roller bearing
D Needle bearing
4 Which one of the material is coated in shell bearing for

heavy duty ?
A Balance weight
A Brass
B ‘C’ clamp
B Zinc
C Adjuctable ‘V’ block
C White metal
D Work piece
D Copper
5 A device which is to locate, clamp and hold the work is

known as...
A Jig
B Fixture
C Clamping device
D Supporting device
30
Turner
1 Formula for cut fractional lead is 5 Name of the gear marked ‘X’ shown in figure
A DR Lead of screw to be cut

=
DN Lead of leadsscrew
DR 5 leadof screw to be cut

B = ×
DN 127 leadof leadscrew

C = ×

D = ×
2 Calculate the change gear required to cut an oil groove

having 8 turns in 11 inches on a lathe with a lead screw
of four thread per inch
A Driver gear
DR 60 110 B Idle gear
A = ×
DN 30 40
C Driven gear
DR 30 40 D Follower gear
B = ×
DN 60 110 6 Name of the gear train shown in figure
DR 30 110
C = ×
DN 60 40
DR 60 40
D = ×
DN 30 110
3 A mechanical system formed by mounting gears on
frame and engaging gear, have a defined speed ratio,
is known as
A Simple gear train

B Gear train
C Compound gear train A Simple gear train
D Gear ratio B Compound gear train
4 A compound of gear wheel arranged by only one driver C Feed change gear train
and driven gear wheel arrangement is a ... D Thumble gear train
A Gear train
B Gear ratio
C Simple gear train
D Compound gear train
31
7 127 teeth is provided for cutting metric thread on a 11 Find the required gears to cut 6 TPI and lead screw
British lathe. This gear wheel is used as the has 6mm pitch range of gears 20 to 120 by 5 teeth
range with 127 gears.
A Driver
Dr 127 20
B Driven A = X
Dn 30 120
C Inter mediate
D 2nd driven Dr 20 127
B = X
Dn 120 30
8 Find the gear required to cut a 3mm pitch in a lathe
having a lead screw of TPI gear available from 20 to Dr 20 30
120 teeth by 5 teeth with a special gear of 127 teeth C = X
Dn 120 127
A 90 teeth gear is driver,127 teeth gear is driven
B 127 teeth gear is driver, 90 teeth gear is driven Dr 120 30
D = X
C 127 teeth gear is dirver, 60 teeth gear is driven Dn 20 127
D 60teeth gear is driver, 127 teeth gear is driven 12 Which one is related to the ratio of number of turns of
work and lead screw
9 When thread cutting the carriage moves a shortest
distance and engages with half nut this is known as... A Half nut engage lever
A Trial engagement B Change gear train
B Sample travel C Norton gear box
C Pre determined travel D Chasing dial
D Trial travel
10 The pre determined travel depends upon the

A Type of thread
B Threading length
C Diameter of work
D Length of work

Turner
1 Which thread is used, if you require higher mechanical 3 For calculating lead of multi start thread formula is
advantage ?
1
A Single start thread A P=
No.of start
B Multi start thread
C Knuckle thread B L = P x No.of start
D Buttress thread
Lead
C Start =
2 Multi start thread is generally used on Pitch
A Screw jack
D d = Major dia – 2 x depth of thread
B Crane
C Fly press
D Lead screw

4 The distance between a point of thread to the another 7 Formula for Metric thread on British lathe using
corresponding point of adjascent thread is... translating gear 63 teeth
A Pitch Dr 63 PN
A x
B Lead Dn 1600
C Crest
Dr 1600
D Root B x
Dn 63 PN
5 Formula for metric thread on British lathe is
Dr 5 PN
Dr 5 PN C x
A = Dn 127
Dn 127
Dr 127
Dr 127 D x
B = Dn 5 PN
Dn 5 PN
8 Formula for british thread on metric lathe using
Dr 63 PN translating gear 63 teeth
C =
Dn 1600
Dr 5 PN
Dr 1600 A x
D = Dn 127
Dn 63 PN
Dr 127
6 Formula for British thread on metric lathe B x
Dn 5 PN
Dr 63 PN
A = Dr 63 PN
Dn 1600 C x
Dn 1600
Dr 1600
B = Dr 1600
Dn 63 PN D x
Dn 63 PN
Dr 127
C =
Dn 5 PN
Dr 5 PN
D x
Dn 127

Turner
1 Name the type of thread shown in the fig 2 Name the type of thread shown in the fig
A Single start thread

B Double start thread
C Triple start thread
C Triple thread
D Square thread
D Four start thread
P&M : Turner (NSQF Level -5) - Assignment Exercise 3.4.107 33

3 Which method is most suitable for cutting multi start 6 Which T.P.I thread can be cut using 8 division graduated
thread British chasing dial?
A By chasing dial A Even number TPI
B By sliding compound slide B Odd number TPI
C By indexing the chuck C Fractional pitch
D By indexing the driver and driven gear D Even and odd pitch
4 The face plate equaly divided into120°,which type of

thread can be produced...
C Triple start
D Four start thread
5 Calculate the change gears to cut a 3 start thread having

a pitch of 1.5mm The lead screw has a pitch of 6mm
45
A
60
60
B
45
45
C
80
80
D
45

Turner
1 Compare with the pitch of square thread the square 3 Square and trapezoidal threads have more cross
threading tool nose width should be? section and utilized for
A Half A Fasterning purpose
B Equal B Load lifting
C Twice C Precision instrument
D Thrice D Electrical equipment
2 Why the side clearanceof the square threading tool is 4 The modified square thread is similar to ordinary square
of prime importance? thread, the depth of square thread is...
A Give strength A Less than half pitch of thread
B Prevent rubbing B Greater than half pitch of thread
C Give appearance C Same pitch of thread
D Increase the tool life D Twice pitch of thread

5 The modified square thread crest is chamfered at an 12 In the modified form of buttress thread bearing flank
angle of... has the degree of...
A 30° A 3°
B 45° B 5°
C 60° C 7°
D 90° D 10°
6 The modification of square thread included angle is... 13 Inclination of flank angle of saw tooth thread is...
A 27 1/2° A 27 1/2 °
B 29° B 30°
C 30° C 45°
D 45° D 60°
7 The metric Acme thread included angle is... 14 The load taking flank angle of saw tooth thread is...
A 1°
A 27 1 °
2
B 2°
B 29° C 3°
D 5°
C 45°
15 In which application the worm wheel and worm threads
are used...
D 47 1 °
2 A Transmit motion at right angle
8 In which application Acme thread is used? B Transmit longitudinal movement
A Screw jack C Fly press
B Fly press D Load lifiting purpose
C Vice handle
16 The depth of worm thread is more than..
D Lathe lead screw
A Square thread
9 The flank angle of buttress thread is... B Knucle thread
A 27 1/2° C Acme thread
B 29° D Buttress thread
C 45° 17 The linear pitch of worm thread compared with circular

pitch of worm gear must be...
D 47 1/2°
A Less
10 The buttress thread are mainly used in the... B Greater
A Bench vice C Equal
B Carpentry vice D Twice
C Lathe lead screw
18 The ratio between the number of teeth to the pitch
D Fly diameter to the gear is
11 The flank angle of modified buttress thread is... A Pitch diameter
A 30° B Diametral pitch
B 45° C Linear pitch

D Pitch
C 47 1/2°
D 60°
P&M :Turner (NSQF Level - 5) - Assignment Exercise 3.4.109 35

19 Knuckle thread has the shape of... 20 Knuckle thread is mainly used in
A Square A Lead screw
B Trapizoide B Railway wagen coupling
C Round C Power press
D ‘V’ shape D Screw jack

Turner
1 The formula for helix angle 6 Name of the angle mark as ‘X’ shown in fig
L
A Tan θ =
πxd
πxd
B Tan θ =
L
Lxπ
C Tan θ =
d
Lxd
D Tan θ =
π
2 The angle included between the direction of the plane
perpendicular to the axis is...
A Flank angle
B Helix angle A Thread angle
C Rake angle B Flank angle
D Included angle C Rake angle
3 In larger diameter, the helix angle of the thread will D Helix angle
be... 7 The radius of knuckle thread is
A Smaller
B Greater A
C Medium
B 3 × Pitch
D Too greater 8
4 Lead angle of a square thread is by adding with the
C 1 × Pitch
helix angle is 2
A 1°
D 1 × Pitch
B 1 1/2° 3
C 2° 8 Compare with the pitch depth of knuckle thread is...
D 2 1/2° A Bigger
B Smaller
5 Compare the width of square thread and its depth. The
width of square thread is C Too bigger
A Smaller D Equal
B Greater
C Equal
D Too greater

Instruction for answering in the Response Sheet
1 Read the question in the Assignment/Test, choose the correct answer and mark appropriate option in
the Response Sheet.
2 Use black ball point pen only.
3 There is one correct answer for each question.
4 Mark should be dark and completely fill the circle.
5 Rough work must not be done in the response sheet.
6 Make the marks only in the circle space provided.
37
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Turner 3rd SEM at Final

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TURNER

SECTOR: Production & Manufacturing

DIRECTORATE GENERAL OF TRAINING

© NIMI, Not to be republished

Copyright © 2019 National Instructional Media Institute, Chennai

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MEDIA DEVELOPMENT COMMITTEE MEMBERS

Shri.T. Janakiraman - Assistant Director (Retd),

Shri.R. Purushothaman - Assistant Director (Retd),

Shri. R. Sekar - Junior Training Officer

Shri. K.Srinivasa Rao - Joint Director

Shri. N. Ashfaq Ahmed - Assitant Manager,

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Module 1 Form Turning 125 Hrs

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Module No. Module Title Test for Exercises Page

1 Form Turning 3.1.88 - 3.1.94 1 - 10

2 Use of Attachments 3.2.95 - 3.2.100 11 - 26

3 Borning 3.3.101 - 3.3.105 27 - 30

4 Multi Start Thread 3.4.106 - 3.3.110 31 - 36

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A Strengthen the material A 0 to 5mm in step of 1mm

B Better grip handling B 0 to 8mm in step of 1mm

C lesser grip handling C 1 to 7mm in step of 0.5mm

D Weakening the material D 0 to 10mm in step of 0.5mm

3 Which tool is employed in radius form turning?

Production & Manufacturing Assignment for Exercise 3.1.89

6 Name of the part marked ‘X’ in plunger type dial test

7 Name the part marked ‘X’ in the dial test indicator

5 Name of the part marked as ‘X’ in plunger type dial A Stylus

2 P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.89

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Production & Manufacturing Assignment for Exercise 3.1.90

P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.89 3

4 Name the types of jig shown in fig.

7 What is the use of solid jig?

9 Which type of jig is used to drill in many direction on a

4 P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.90

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15 What is the necessity of chip breaker ?

Production & Manufacturing Assignment for Exercise 3.1.91& 3.1.92

P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.90 5

Production & Manufacturing Assignment for Exercise 3.1.93

2 Determine the height of slip gauges for an angle of 25°

6 P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.91 & 92

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9 What is the formula, using rollers to calculate the major

15 The characteristic of throw away tip tools are specified

18 Designation for carbide inserts shown in fig the block A Shape - 1 - 9

P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.94 9

25 The classification of carbide tip tools can be identified

10 P&M : Turner (NSQF Level - 5) - Assignment Exercise 3.1.94

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2 What is the purpose of ‘T’ slots or elongated holes in a

3 During machining operation using face plate how is C Angle plate

D Bed A Before mounting the face plate on the spindle nose.

5 Name the part marked as ‘X’ in the figure shown

A Swivel type angle plate

A Clamp D Plain solid type angle plate