Voice Coil Cleaning

MT2168 LSPK Prev.
Maintenance Service and Maintenance

Instruction Handbook Intervals
# Assembly / Description
Operation
76 Vacuum I/E Exchange Teflon membrane of vacuum Only required

Pump pump. if Option
88.94.00.00.0
1 is installed.
77 Setup after • Close the safety doors/cover.

yearly PM
• Do a machine start-up to home all
motors.
• Perform a test run with at least 5

trays.
Adjust the binning that all present un-
loading stations are used.
If required do the teaching /alignment
for all modules according to necessi-
ty.
2.2 INTERVALS
2.2.1 MONTHLY
2.2.1.1 Cleaning the Vacuum System of the P&P Head Z-axes

Depending on the environmental and production conditions the Z-axes vacuum system get
contaminated with flash and dust slower or faster.
A highly contaminated vacuum system will result in vacuum errors of the handler.
Therefore a regular inspect and cleaning cycle is recommended.
Note
For cleaning, the Z-Axis must be removed from the P&P head.
To prevent a complex teaching procedure after re-installing the
cleaned Z-Axis, mark the Z-Axis and re-install it at the same
position, where you removed it!
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U88001002.BPM 03.11.2014
Service and Maintenance MT2168 LSPK Prev. Maintenance
Monthly Instruction Handbook
(1) 2 Tweezers
(2) Isopropyl alcohol
(3) Flat screw driver, size 0 and 1
(4) Pipe cleaners
Tools and auxiliary material not shown:
• Loctite glue No. 222
• O-ring MSD.475 (x4 per Z-Axis)
• Pin-gauge 4.03mm
(1) Cleaner Loctite 7063

(2) Lint-free cloth
(3) Cotton swabs
Tools
OIL MPZ.371
Oil
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03.11.2014 U88001002.BPM
MT2168 LSPK Prev. Maintenance Service and Maintenance
Instruction Handbook Monthly
VCM PARALLEL ADJ GAGE CPL (1)

10.98.00.00.07
ADJ GAGE
Preparing the Handler

Open the cover of Input P&P and / or Output
P&P, depending on which Z-Axis (voice coil)
should be removed.
Opening cover
Cleaning P&P Z-Axis
Removing a Z-Axis from the P&P Head
1. Open connector lock (arrows) and remove plug

(1).
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U88001002.BPM 03.11.2014
2. Remove the vacuum hose (1) from the Z-axis.
3. Remove the fastening screw (1).

4. Pull the Z-axis (2) downwards out of the P&P
Head.
Removing the Z-Axis Cover
1. Open vacuum filter holder (1).

2. Remove vacuum hose (2) from vacuum filter (3)
and pull the filter out of the holder.
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03.11.2014 U88001002.BPM
3. Remove all fastening screws from the cover (1).
4. Remove the cover (1) from the Z-axis.
Cleaning Coil and Spindle
1. Remove cable protector (1).
Cable protector
Version 3.03 2-39

U88001002.BPM 03.11.2014
2. Loosen fastening screw (1).

3. Pull off tube (2).
Fastening screw
Note
Take care not to damage the flex ca-
ble. Do not kink it. Kinks will cause
failures.
4. Remove plug (1).

5. Draw coil (2) out.
Flex cable and coil

Coil (1) removed.
Coil
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03.11.2014 U88001002.BPM
6. Attach cleaner inside the bore (1).
Bore
7. Use a pipe cleaner to clean the bore (1) and

edges (2).
Clean bore and edges
8. Check the fit (1) of the bore with a pin gauge with
diameter 4.03mm. Pin gauge must not fit into
bore.
If gauge fits into, then the bore is worn out and
the whole VCM assembly needs to be replaced.
Pin gauge
Version 3.03 2-41

U88001002.BPM 03.11.2014
9. Check bore also from the other side (1).

If gauge fits into, then the bore is worn out and
the whole VCM assembly needs to be replaced.
Pin gauge
10. Clean shaft (1) with Loctite 7063.
Shaft
11. Clean coil inside (1).
Coil
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03.11.2014 U88001002.BPM
12. Put little oil MPZ.371 on a cotton swab.
OIL MPZ.371
Note
Take care that there is only a thin
film of oil inside the bore. Too much
oil will cause problems, like jams of
the voice coil or oil on devices.
13. Grease bore (1) inside with a thin film of oil.

14. Wipe off the edges (2) with a cloth.
Grease bore
15. Grease axle (1) with a thin film of oil.
Grease axle
Version 3.03 2-43

U88001002.BPM 03.11.2014
16. Slide coil (1) a few times in and out.
Coil outer position
17. Check that the coil (1) is running smooth.

If it runs hard, check it for scratches or other
damages. Replace it, if it is worn out.
Coil inside position
18. Clean end of the axle (1) at the position of the

fastener. Make sure there remains no oil on this
position.
Spindle
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03.11.2014 U88001002.BPM
19. Attach the fastener (1). Do not fix it yet.
Attach the fastener
20. VCM PARALLEL ADJ GAGE CPL necessary

21. Check that the spring loaded ball bearing (2)
protrude 1.4 mm. If not, adjust it.
ADJ GAGE 10.98.00.00.07
Version 3.03 2-45

U88001002.BPM 03.11.2014
22. Fasten Adjustment Gage with screw (1) on voice

coil.
ADJ GAGE
Note
The spring loaded ball bearing pus-
hes the coil forward to the very end.
This position is important for the next
adjustment.
Orientation of reception (1) is now correct.
Vacuum chuck reception
23. Put a thickness gauge (1) 0.25 mm into the gap.

24. Fasten screw (2).
Thickness gauge
2-46 Version 3.03

03.11.2014 U88001002.BPM
Note
Take care not to damage the flex ca-
ble. Do not kink it. Kinks will cause
failures.
25. Connect plug (1) again.

26. Fasten cable protector (2) again.
Cable protection and plug
Cleaning the Z-Axis Body, Vacuum Reception and Tube
1. Unplug vacuum hose (1) from the vacuum

sensor (not visible).
2. Remove vacuum hose (1) from the tube (2).
Version 3.03 2-47

U88001002.BPM 03.11.2014
3. Remove vacuum distribution block (1) from the

Z-Axis (2).
CAUTION
Flying particles
Eyes can get injured.

Wear goggles!
4. Clean the vacuum sensor fitting carefully with

compressed air. Do not blow directly into the fit-
ting!
5. Clean the whole Z-Axis with compressed air.
6. Clean the Locking Solenoid from both sides with

pressured air to prevent homing errors.
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03.11.2014 U88001002.BPM
7. Check function of lock (1). Draw spindle out.

Lock (2) must snap in.
Locking lever
8. Check solenoid valve. In locked position pin (1)

touches lever.
Locking solenoid
9. Push lever down. Pin (1) of solenoid must follow

due to its own weight.
If pin is sluggish.
Clean plunger and solenoid valve.
Locking solenoid
Version 3.03 2-49

U88001002.BPM 03.11.2014
10. Remove two screws (1).

11. Remove fastener (2).
12. Draw plunger (3) out.
13. Clean plunger and valve inside.
Clean valve
14. Blow through the vacuum chuck reception (1).
15. Clean the vacuum chuck reception (1) and the

vacuum tube (2) with a pipe cleaner (3) and iso-
propyl alcohol.
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03.11.2014 U88001002.BPM
16. Again, blow through the vacuum chuck

reception (1).
17. Clean the fittings (1) carefully with a pipe

cleaner.
Cleaning the Vacuum Filter
1. Remove the filter housing (1) from the filter body

(2) as shown.
Version 3.03 2-51

U88001002.BPM 03.11.2014
CAUTION
Flying particles

Wear goggles!
2. Clean the filter body (1) with compressed air.
3. Finally blow through the fitting (1).
4. Clean the filter housing (1) with compressed air.
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03.11.2014 U88001002.BPM
5. Bend the end of a pipe cleaner (1) as shown.

6. Apply a small amount of isopropyl alcohol to the
bended part of the pipe cleaner.
7. Clean the filter housing as shown.
8. Re-assemble the cleaned filter.
Version 3.03 2-53

U88001002.BPM 03.11.2014
Cleaning Vacuum Hoses and Distributor Block
1. Remove the protection spring (1) from the

vacuum hose (2).
2. Remove the O-rings (1) from the vacuum distri-

bution block (2).
CAUTION
Flying particles

Wear goggles!
3. Clean the vacuum distribution block (1) with

compressed air.
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03.11.2014 U88001002.BPM
4. Blow through each connected vacuum hose.
5. Apply isopropyl alcohol at a pipe cleaner.
6. Clean each vacuum hose with the pipe cleaner.

Move the pipe cleaner as far as possible into the
vacuum distribution block.
7. If the pipe cleaner is dirty, cut the dirty part off,
apply isopropyl alcohol again and continue.
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U88001002.BPM 03.11.2014
8. Clean the holes of the vacuum distribution block

as shown.
9. Finally blow compressed air through all vacuum
hoses.
10. Attach the protection spring (1) at the vacuum

hose (2) again.
11. Attach the vacuum filter (2) as shown.
Re-assembling the Z-Axis
1. Insert new O-rings MSD.475 (2 per hole) into the

holes of the vacuum distribution block (1).
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2. Inspect that the O-rings are sitting flush in the

housing.
3. Connect the hose (1) with the vacuum sensor (2)

as shown.
4. Carefully stick the vacuum distribution block (1)

onto the fittings (2) as shown.
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U88001002.BPM 03.11.2014
5. Prepare the threads for fastening the voice coil

cover with Loctite glue No. 222 (1) as shown.
6. Place the cover (1) as shown at the Z-Axis.

7. Fasten the cover with slotted counter sunk head
screws.
8. Insert the vacuum filter (1) into the holder (2),

simultaneously connect hose (3) with the filter.
9. Retract the filter a bit so that the hose (3) is not
buckled.
10. Tighten the clamping screw (4) without cracking
the filter housing.
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03.11.2014 U88001002.BPM

Voice Coil Cleaning

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Voice Coil Cleaning

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MT2168 LSPK Prev.

Maintenance Service and Maintenance

76 Vacuum I/E Exchange Teflon membrane of vacuum Only required

77 Setup after • Close the safety doors/cover.

• Perform a test run with at least 5

2.2.1.1 Cleaning the Vacuum System of the P&P Head Z-axes

Version 3.03 2-35

Tools and auxiliary material not shown:

• Loctite glue No. 222

• O-ring MSD.475 (x4 per Z-Axis)

(1) Cleaner Loctite 7063

2-36 Version 3.03

VCM PARALLEL ADJ GAGE CPL (1)

Preparing the Handler

Cleaning P&P Z-Axis

Removing a Z-Axis from the P&P Head

1. Open connector lock (arrows) and remove plug

Version 3.03 2-37

2. Remove the vacuum hose (1) from the Z-axis.

3. Remove the fastening screw (1).

Removing the Z-Axis Cover

1. Open vacuum filter holder (1).

2-38 Version 3.03

3. Remove all fastening screws from the cover (1).

4. Remove the cover (1) from the Z-axis.

Cleaning Coil and Spindle

1. Remove cable protector (1).

Version 3.03 2-39

2. Loosen fastening screw (1).

4. Remove plug (1).

Flex cable and coil

2-40 Version 3.03

6. Attach cleaner inside the bore (1).

7. Use a pipe cleaner to clean the bore (1) and

Clean bore and edges

Version 3.03 2-41

9. Check bore also from the other side (1).

10. Clean shaft (1) with Loctite 7063.

11. Clean coil inside (1).

2-42 Version 3.03

12. Put little oil MPZ.371 on a cotton swab.

13. Grease bore (1) inside with a thin film of oil.

15. Grease axle (1) with a thin film of oil.

Version 3.03 2-43

16. Slide coil (1) a few times in and out.

Coil outer position

17. Check that the coil (1) is running smooth.

Coil inside position

18. Clean end of the axle (1) at the position of the

2-44 Version 3.03

19. Attach the fastener (1). Do not fix it yet.

Attach the fastener

20. VCM PARALLEL ADJ GAGE CPL necessary

ADJ GAGE 10.98.00.00.07

Version 3.03 2-45

22. Fasten Adjustment Gage with screw (1) on voice

Orientation of reception (1) is now correct.

Vacuum chuck reception

23. Put a thickness gauge (1) 0.25 mm into the gap.

2-46 Version 3.03

25. Connect plug (1) again.

Cable protection and plug

Cleaning the Z-Axis Body, Vacuum Reception and Tube

1. Unplug vacuum hose (1) from the vacuum