KILN SHUT DOWN FOR RE-ACTIVATING SLC CHANGE OVER GATE (COG)

Stop tgl 11 Juni 12 jam 04'28 krn ID Fan High Vibration, lgsg repair COG SLC (idle selama 2 hr) feed to feed, heating jam 20'00 tgl 12/6/12

No Item Deskripsi Keterangan PIC Status

1 444-PH1 Repair COG SLC and ILC Ganti roller Taufik
Ganti/repair mekanikal seal Taufik
Modifikasi limit switch Switch diletakkan agak jauh sehingga Enjang
tidak cepat rusak karena kepanasan

2 444-FN1/2 Water blaster Tidak perlu terlalu bersih SI Produksi

Sand blasting Kodari

3 444-PH1 Cleaning Ujung kiln & riser duct dari lt 3 sampai lt 5 SI Produksi

4 454- PF1 Check & adjust gap rotor Taufik

5 484-PF1 Check & adjust gap rotor Taufik

6 L64-RM1 Check & repair thermocouple bearing roller Roller 1, 2 & 3 Ruslan

7 474-CC1 Check tipping valve Flange flapper valve 474-FV6 Taufik

8 494-PN1 Check link DB Taufik

9 474-FN2 Check bearing Fix bearing abnnormal Made/Bambang

10 454-FV1 Install water spray untuk mendorong & mendinginkan Taufik/Enjang

material dlm bunker
11 474-CV1/2 Check/repair link Taufik

12 464-2K1 Check probe analyser Ruslan

13 454-PF1/2 Review logic remote ke local Untuk switch dr local ke remote harus Muchlas
start ID Fan & blower

14 4D4-PP1 Install selector untuk pengisian dust ke C/M dr CCR Made/Muchlas

15 4D4-PP1 Ganti bearing FK Pump dust bin Taufik

16 444-PH1 Tambah poke hole akses cleaning Lt 5 utara/selatan (4" diameter) SI Prod/Taufik

17 444-PH1 Reposisi sampler hot meal SLC lt.6 (agak ke selatan) SI Prod/Taufik

18 444-PH1 Check/tambah poke hole akses Cardox Lt. 4 dan lt.4,5 SI Prod/Taufik

19 L64-RM1 Repair seal rocker arm High false air Taufik

20 464-KL1 Check main motor Amper deviasi tinggi Enjang

21 L64-FN1 Clean up blade Kadang-kadang high vibration SI Prod

22 L64-WF1 Starvation indikator abnormal Switch ke angkat SI Prod/Ruslan

23 494-BF1 casing byk tambalan & Delta P tinggi Taufik

24 474-FA8/9 V-belt slip Taufik

25 444-PH1 Man hole byk yang susah dibuka lt 6 R/D, lt 7 C4 SLC Taufik

26 474-RC1 Pondasi HRB banyak yang retak Perlu dicor Kodari

27 L3C-MW1 Gate pengarah material keropos Taufik

28 484-BL1 Reducer rembes Taufik

29 434-SG3 Repair sambungan air slide Bocor Taufik

30 L3C-RE1 Seal reducer harrow bocor Taufik

31 434-BE1 Ganti seal liquid coupling Sisi timur Taufik

32 L64-RM1 Oli roller#2 kosong Nambah oli & check seal roller Taufik

33 464-KL1 Las/pasang rip pd tyre yg crack Made

34 474-CC1 Cleaning aterial di atas grate plate Jam 20'00 crew Pak Dir ada yg masuk Sudirmanto
 NAR2 KILN SHUT DOWN FOR CLEANING ILC ID FAN (HIGH VIBRATION)

No Item Deskripsi Keterangan PIC Status

1 464-KL1 - Repair wearing ring Made
- Clean up Rhino burner safety orang kerja di cooler Si Prod
- Las shell kiln metet 32 Made

2 444-PH1 - Cleaning riser duct dari Lt#5 Si Prod

- Sounding Cyclone Preheater Safety reason Si Prod

3 474-CC1 - Check replaceable lip comp#2 & 3 Utara high fall through Slamet
- Check grate plate Slamet
- Clean up material di atas grate plate Sudirmanto

4 494-PN1 - Check link & rel sisi utara -selatan & Rel dudukan rel kendor Made

5 474-CV1/2 - Check link Slamet

6 444-FN1 Water blaster & sand blasting blade Unbalance vibration after reducing KF (Thermal shock) Si Prod/Kodari

7 444-FN2 Water blaster Si Produksi

8 L64 - RM1 Check termocouple Roller#3 (TI5) Ruslan

9 474-FAB casing bolong/tipis Tambal yang bolong dan tipis sebelah atas Slamet
(446-FNH)
10 474-Fa8 Casing bolong/tipis Tambal yang bolong dan tipis sebelah selatan Slamet

11 V94-BC1 Rubber skirt sudah aus Utara-Selatan sudah aus ,material tumpah Agung

12 494-PN2 Check sprocket/alignment Roller sering patah boltnya Slamet

13 L3C-RE1 seal reducer harrow bocor oil leakage Slamet

14 474 -CC1 Drive#1 Roller traction macet di compt.#1 Made

15 474 -CC1 Kiln hood Refractory rontok/hot spot (sisi utara) Sudirmanto

16 444 - PH1 Riser duct Refractory rontok/hot spot sisi selatan lt#4 Sudirmanto

17 434 -BE1 Reducer/Fluid coupling Oil leakage Slamet

18 464- KT1 Kiln thrust roller oil filter oil leakage Made

19 L34 -BC2 Chute di bawah BC mepet di dekat lantai Bolong/tumpahan meterial Slamet

20 L64 -WF1 Check inside&scavangernya Noise Slamet

21 L64 -SR1 Check bearing Noise Slamet

22 4D4- PG1 sambungan AS ocor antara PG1 dan SG1 Slamet

23 4D4 -RF1 Seal free bearing bocor Ganti bearing Slamet Done

24 494 -PN1 Lubang grease buntu 7 roller sisi utara (ada tanda) Mukri