QUALITY PLAN

JOB NO. : 19.029

Costumer : PT.Pertamina RU – IV Cilacap

Job. Desc : Perbaikan Ex- Running Blower 84K251
Quantity : 1 unit

A. EQUIPMENT DATA
1. Equipment Blower 6 Item No 84-K-251
2 Type Horizontal shaft 7 Rotation 1500 rpm
pressure tight turbine
fan

3 Service Chlorination Blower 8 Models 37RFZ

4 Manufacture Garden City Fan 9 Capacity 8617 Nm2/hr
5 Power 110 kW

B. SCOPE OF WORK
No. Description
1 Pick Up blower unit from PT. Pertamina RU - IV Cilacap
2 Receive and Inventory
3 Perform as Receive Inspection Before disassembly.
4 Remove rotor blower :
a. Remove retainer plate
b. Remove Wheel key with set screw
c. Remove impeller
d. Remove all Bearing DE & NDE
e. Remove shaft

5 Perform cleaning to all part’s using mechanical (sand blasting) and chemical cleaning
6 Perform as receive inspection to all part’s ( visual, Diameter, Run Out & NDT)

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 QUALITY PLAN
7 Repair Casing
I. Repair Outer And Inner Plate Wall

a. Hand grinding joint between angle bar and base plate to Channel UNP
b. Remove inner and outer casing from base plate
c. Hand grinding joint between Inconel and carbon steel
d. Remove outer plate (casing plate)
e. Install new carbon steel plate to install position and welding
f. Repair damage Inconel plate (at bottom area) by patching method
g. Drill all bolt holes (casing plate)

II. Repair Shaft Sleeve And Packing Gland Housing

a. Remove shaft sleeve and packing gland housing
b. Manufacture new shaft sleeve and packing gland housing
c. Install setting new shaft sleeve and packing gland housing
d. Welding shaft sleeve to Inconel plate

8 Perform repair and modification tubing

9 Final inspection all part’s (Dim, R/O & NDT)
10 Install impeller to shaft
11 Final Run Out Inspection Rotor Blower
12 Perform Low Speed Dynamic Balancing for API 673
13 Perform Assembly rotor to casing
14 Perform Painting
15 Delivery Blower To PT. Pertamina RU – IV Cilacap
16 Provide Inspection Report

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 QUALITY PLAN
C. MANUFACTURE PART
No. P/N Description Qty. Material
1. N/A Shaft 1 ea INCONEL 600
2. N/A Casing Outer 1 ea CARBON STEEL
3. N/A Casing Inner 1 ea INCONEL 600
4. N/A Packing Gland Housing 1 ea INCONEL 600
5 N/A Packing Box Housing Assy 1 ea INCONEL 600
6 N/A Shaft Sleeve Packing Box Bushing Assy 1 ea INCONEL 600
7 N/A Lantern Ring 1 ea INCONEL 600

D. SUPPLY PART
No. P/N Description Qty. Material / Specification
Pillow blok bearing SKF SAF 1622
Consist Of :
a. SKF SAF 622
1. N/A b. SKF 1322 KM 2 SET -
c. SKF SNW 22 X 3.15/16
d. SKF SR 1622 (Stabilizing Ring)
e. SKF LOR 109 (Labyrinth Ring)

2 N/A O-Ring 1 ea -
3 N/A Axial Ring 1 ea -
4 N/A Inner triple seal 1 ea -
5 N/A Bolt Gland Follower 6 ea -
6 N/A Consumable material 1 ea -

E. INSPECTION PLAN
Control Document Doc. To
Certifying
Acceptance be incl. 3rd
No. Description Verifying Japa Cust.
Ref. Proc. Ref. No. Criteria In final Party
Document
report
2. Run Out
- Shaft API 673 3th Edition Max. 0.05 mm Report Report P W -
3. NDT Inspection:
- Penetrant Inspection JAPA Std. STD/PE-13 As per Std. Report Report P W -
- Magnetic Particle Insp JAPA Std. STD/PE-14 As per Std. Report Report P W -
4. Balancing API 673 - 4W/N Report Report P W -
OEM OEM OEM
5. Alignment Report Report P W -
Standard Standard Standard
6. Performance
OEM OEM OEM
- Discharge Pressure Report Report P P/W -
Standard Standard Standard
Max 3.96 mm/s
- Vibration ISO 10816 1 - 1995 Report Report P P/W -
PK

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 QUALITY PLAN

Date: Juni 21th 2019

PT.JAPA INDOTAMA
Prepared by Approved by

Wandi Rahman Ir. David M. Asri

PT.JAPA INDOTAMA PT.JAPA INDOTAMA

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