F175 (M) 018-Apron Feeder BZ2300×12000 With Scraper Conveyer B2500×10800-User Manuals

User Manuals
用户手册
Contract No. F175-BATURAJA CEMENT PROJECT
(PLANT II)
主合同编号：
Sub-Contract No.
F175（M）018
买方合同编号：
Apron feeder BZ2300×12000 with scraper

Equipment Name
conveyer B2500×10800
板式给料机 BZ2300×12000 带刮板输送机

设备名称：
B2500×10800
Sinoma Technology & Equipment Group

Sub-Supplier
Co.,Ltd.
供货商：中材装备集团有限公司
中材装备集团有限公司产品说明书
Number：EY22246&EY23137-F175-Baturaja
Apron feeder with scraper conveyer

instruction
Type：BZ2300×12000&B2500×10800
(English translation)
Version:1.0
Date ：2016-04-18
EY22246&EY23137-F175-Baturaja Apron feeder with scraper conveyer instruction
Contents
Contents.............................................................................. I
Table Contents ..................................................................... III
Figure Contents ..................................................................... IV
1 Overview ........................................................................... 1
1.1 Manufacturer ................................................................... 1
1.2 Documentation description ...................................................... 1
1.3 Description of the machine ...................................................... 3
1.4 Declaration ..................................................................... 4
1.5 Environmental protection ........................................................ 5
1.6 Fire protection .................................................................. 5
1.7 Warranty and liability ............................................................ 5
2 Safety .............................................................................. 6
2.1 Safety concept of the documentation ............................................. 6
2.2 Safety and information signs ..................................................... 9
2.3 Obligations and qualification of personnel ........................................ 9
2.4 Possible residual hazards ....................................................... 10
2.5 Operating and hazardous areas ................................................. 11
2.6 Risk and risk reduction measure ................................................ 11
3 Technical data ..................................................................... 15
3.1 Apron feeder ................................................................... 15
3.2 Scraper conveyer .............................................................. 16
3.3 Material data ................................................................... 17
4 Structure characteristics and working principle ...................................... 18
4.1 Technical description of the machine ............................................ 18
5 Transport and storage .............................................................. 27
5.1 Safety guide for transportation and storage ...................................... 27
5.2 Transport inspection ........................................................... 28
5.3 Storage requirements........................................................... 28
6 Equipment installation .............................................................. 31
6.1 Safety guide for installation ..................................................... 31
6.2 Installation preparation and precautions ......................................... 32
6.3 Equipment installation .......................................................... 35
7 Commissioning .................................................................... 42
7.1 Safety Guide for commissioning ................................................ 42
7.2 Commission preparation........................................................ 42
7.3 No-load test ................................................................... 42
7.4 Load operation................................................................. 43
I
7.5 Stop .......................................................................... 43

8 Operation ......................................................................... 44
8.1 Safety Guide during operation .................................................. 44
8.2 Checks before the start of work ................................................. 44
8.3 Turn on the machine ........................................................... 44
8.4 Checks during operation ....................................................... 44
8.5 Stop .......................................................................... 44
9 Maintenance ....................................................................... 45
9.1 Basic information .............................................................. 45
9.2 Safety Guide for the maintenance period ........................................ 45
9.3 Maintenance and inspection .................................................... 45
9.4 Cleaning and maintenance matters needing attention ............................. 46
9.5 Maintenance table ............................................................. 46
9.6 Lubrication .................................................................... 48
10 Troubleshooting .................................................................. 51
11 Replacement part ................................................................. 52
II
Table Contents
Tab. 1 Format description..............................................................................................................................2

Tab. 2 Machine data ......................................................................................................................................3
Tab. 3 Warning signs......................................................................................................................................7
Tab. 4 Prohibition signs .................................................................................................................................7
Tab. 5 Mandatory signs .................................................................................................................................8
Tab. 6 General meaning and use of colours in hazard severity panels..........................................................9
Tab. 7 Overview of residual hazards ............................................................................................................10
Tab. 8 Apron feeder technical data .............................................................................................................15
Tab. 9 Noise generation..............................................................................................................................15
Tab. 10 Gear unit technical data..................................................................................................................15
Tab. 11 Electric motor technical data ..........................................................................................................16
Tab. 12 Scraper conveyer technical data .....................................................................................................16
Tab. 13 Gearbox motor technical data ........................................................................................................16
Tab. 14 Material data ..................................................................................................................................17
Tab. 15 Nearest distance between the crane and the transmission lines ...................................................32
Tab. 16 Allowed deviation (mm) of each part of the foundation ................................................................34
Tab. 17 Apron feeder maintenance table ....................................................................................................47
Tab. 18 Scraper conveyer maintenance table .............................................................................................48
Tab. 19 Lubrication grease table .................................................................................................................49
Tab. 20 Lubrication grease...........................................................................................................................50
Tab. 21 Common faults and processing method .........................................................................................51
Tab. 22 Spare parts list ................................................................................................................................52
III
Figure Contents
Fig. 1 Type plate............................................................................................................................................ 4

Fig. 2 Direction of rotation sign .................................................................................................................... 4
Fig. 3 Technical description of the machine ............................................................................................... 18
Fig. 4 Apron feeder ..................................................................................................................................... 19
Fig. 5 Drive shaft ......................................................................................................................................... 20
Fig. 6 Framework ........................................................................................................................................ 20
Fig. 7 Tension apparatus ............................................................................................................................. 21
Fig. 8 driving device .................................................................................................................................... 22
Fig. 9 Scraper conveyer............................................................................................................................... 23
Fig. 10 Drive shaft ....................................................................................................................................... 23
Fig. 11 Conveying trough ............................................................................................................................ 24
Fig. 12 Tension apparatus ........................................................................................................................... 25
Fig. 13 Link chain and scraper .................................................................................................................... 26
Fig.14 Settlement observation point .......................................................................................................... 34
Fig.15 Chain plate conveying direction....................................................................................................... 37
Fig.16 Installation of the driving device............................................................................................... 38
Fig.17 Conveying trough and head cover ........................................................................................ 40
Fig. 18 Lubrication points ........................................................................................................................... 49
IV
1 Overview
1.1 Manufacturer
The name of the manufacturer: Sinoma Technology & Equipment Group Co.,Ltd.
The address of the manufacturer:No.1 Yinheli North Road,Beichen District,Tianjin City,China.
Zip code:300400
TEL.：+8622-26916780 / 26915198
Fax：+8622-65670021
Mailbox：liqing@sinoma-tianjin.cn / liguosheng@sinoma-tianjin.cn
URL：www.sinoma-tec.com
1.2 Documentation description
1.2.1 Definition or description

The definition or description is as follows.
Text: the product instruction will be referred to as documentation below.
Machine or equipment: the apron feeder with scraper conveyer will be referred to as the
machines or equipment below.
System: the parent machine / system into which the apron feeder with scraper conveyer will be
installed, is referred to as the system below .
Product safety label: Label for the potential of one or more hazards and to describe the safety
measures or actions required to avoid danger for the beholder. The product safety label is used to
transmit the harm, the prevention measure and (or) the harm cannot avoid the result and so on.
Operator:An operator is operating machine enterprise employees or arranging the qualified
personnel or professional personnel according to the use.
Trained personnel: Trained personnel means training and training of qualified personnel, Trained
personnel can complete the specified work and avoid known risks.
Qualified personnel: Qualified personnel are those that are able to carry out the work assigned to
them because of their technical training, knowledge and experience, as well as awareness of the
relevant standards and regulations and are able to identify potential risks independently and prevent
them. Qualified personnel are the staff of the operator or those that are authorised by the operator to
carry out the work.
Trained personnel: Trained personnel means persons who have received training ,have the
knowledge and experience and be able to complete the assigned tasks and to identify the potential
risk of personnel.
Qualified electrician: Qualified electrician refers to someone that possesses knowledge and
experience in electrical systems due to his professional training. In addition, the qualified electrician
must be familiar with the relevant standards and regulations, and be able to evaluate tasks that have
been assigned to him and recognise possible hazards, and prevent them.
Illustrations in this document:The illustrations in this document do not necessarily reflect the
as-delivered state. The illustrations in this document are only for illustration purposes. The specific
drawing provided by the supplier is the main reference.
1
1.2.2 Format description
Tab. 1 Format description
Symbol Significance
1、2、3 Chapter
1.1、1.2、1.3 First article title
1.1.1、1.1.2 Two level headings
1.1.1.1、1.1.1.2 Three level headings
a)、b)、c) First sequence number in the text
1)、2)、3) Two level serial number in the text
—— Dash means parallel first no serial number information in the text
● The dot means two stage without sequence information in the text
Notice information and special notes
Safety tips associated with special actions in Chapter(The color represents the level of danger)
【Example：】
To understand more of the sensor and reference markers, please refer to the manufacturer's
instructions.
1.2.3 Scope of application

The text is suitable for the training of personnel and have the relevant professional knowledge of
the use of personnel
Personnel who perform the following tasks must read and use the text：
——Transport
——Installation
——Single machine test and performance test
——Commissioning
——Operation
——Maintenance
——Troubleshooting
——Repairs
——Disassembly
——Disposal
1.2.4 The useand storage of text
Keep the documentation available at the machine site at all times. If you sell the machine, you
must also hand over the documentation.
1.2.5 Copyright
Copyright held by：Sinoma Technology & Equipment Group Co.,Ltd. Without the express
permission of Sinoma Technology & Equipment Group Co.,Ltd, other units or individuals may not:
——Reproduced
——Release
——Made available to others in any other way either in full or in part
2
1.3 Description of the machine

1.3.1 Machine information
Tab. 2 Machine data
Designation Apron feeder with scraper conveyer instruction

Manufacturing date 2016.4
Type BZ2300×12000&B2500×10800
Part number CZ15026-1&CZ15026-2
Process number 21AF02
Weight 96250kg
Paint and color The main color of the machine is：RAL7000
1.3.2 Intended use

The machine may only be used for transporting the materials specified in Technical Data (→ 3.3)
in non-potentially explosive areas.
The machine is a partly completed machinery. Commissioning is prohibited till the machine has
been integrated into a system and the complete system meets the requirements of the EC machinery
directive and the country-specific safety rules.
Any other or additional use is considered as improper. The manufacturer will not be liable for any
damage resulting from this as part of the warranty.
If used properly, the machine is designed to be set-up, operated and maintained without posing
any danger to the personnel. Set-up, cleaning, maintenance and repair work should only be carried
out when the machine is shut down.
Intended use includes observing the entire documentation and complying with the inspection and
maintenance requirements.
1.3.3 Improper use
Any use of the machine other than the intended use can lead to dan‐gerous situations.
——Always use the machine only as intended in line with the specifi ‐ cations in this
documentation, in particular with respect to the lim‐its of use stated in the technical data.
——Do not carry out any work, which could change into a dangerous situation.
——Never operate the machine without safety devices.
——Never manipulate or work around existing safeguards.
—— Never work on the machine without personal protective equip‐ment.
——Never make any modifications to the machine that change its state as delivered by Sinoma
Technology &equipment group co.,Ltd..
——Always use the machine within the permissible operating values.
Unintended use includes:
——Transportation of other materials that are not specified in the Technical Data (→ 3.3)
——Using the machine in explosion protection areas
——Operating the machine outside a system Any damage claims which arise due to improper
use are excluded. The operator bears sole responsibility for damage caused by non-in‐tended use.
1.3.4 Identification on a machine
1.3.4.1 Type plate
The following data are located on the type plate:
3
板式给料机
APRON FEEDER
规格型号给料能力
给料速度头尾轮中心距
最大给料粒度安装倾角
电机功率设备重量
设备编号出厂日期
出厂编号
中国中材装备集团有限公司
Sinoma Technology & Equipment Group Co.,Ltd.
制造商：常熟中材装备重型机械有限公司 /Producer: Sinoma-Changshu Heavy Machinery Co.,Ltd.
地址：中国江苏省常熟市北三环/ ADD:N. 3 rd Ring Rd,Changshu,Jiangsu,China
Fig. 1 Type plate
1 specification 2 speed 3 Max. feed size 4 motor power 5 product No. 6 serial No.
7 throughtout 8 distance between shafts 9 slope angle 10 weight 11 ex-factory date
When ordering spare parts or contacting technical support, always quote items 1 to 6.
1.3.4.2 Direction of rotation sign
The arrow shows the required direction.
Fig. 2 Direction of rotation sign
1.4 Declaration
1.4.1 Legal Information
Dear users,
This manual is compiled by the Sinoma Equipment Group Co., describe the details of during
transportation, assembly, commissioning, operation, maintenance and removal of machinery and
equipment. The technical responsible person should be operated and repair the equipment in
accordance with the instructions in this manual, In order to guarantee the normal operation of
equipment, and avoid malfunctions and disputes.
4
1.4.2 Implementation standards
Reference for this product JB/T4255-1999 《Medium apron feeder》 Standard.
1.4.3 Declaration of noise emission
Sinoma Equipment Group Co., hereby confirms that the following results were noted during
testing in accordance with DIN EN ISO 3744 De‐termination of sound power levels and sound
energy levels of noise sources using sound pressure measurements and DIN EN ISO 11204 Noise
emitted by machines and equipment to accuracy class 2 for the determination of noise emission:
——The sound pressure level at idling speed is 85 dB.
—— The sound power level at idling speed > 85 dB (A).
1.5 Environmental protection
Observe the following environmental protection instructions:
—— The respective country-specific environmental protection regulations have to be
followed
—— Collect any leaking oils／hydraulic fluids during assembly and disassembly.
——Dispose of oil／hydraulic fluids according to the local guidelines in a correct and
environmentally-friendly way.
—— Ensure environmentally-compatible disposal after final decommissioning／disposal of
the machine or its individual components, as well as of any auxiliary and operating
materials.
—— Recycle all metal and plastic components.
1.6 Fire protection
Important prerequisites for proper fire safety:
——Ensure the proper operating condition of all equipment and devices.
——Unnecessary activities that cause a fire hazard are prohibited,comply with the internal
laws and regulations and the factory fire regulations.
——Remove any dust deposits thicker than 5mm from the area of the machine and any of its
components that may become heated mechanically or hydraulically.
——Training of personnel on how to react in the case of a fire and in the use of small fire
extinguishers (fire-fighting measures).
——The operating personnel must monitor the machine at all times during work, and pay
attention to signs of fire or smouldering.
——The operating personnel working with the machine must permanently watch out for seats
of fire, or signs of fires igniting, and immediately report such observations to the operator.
——All the operating personnel have to ensure that highly combustible materials should not
come in contact with hot parts of the machine.
1.7 Warranty and liability
Our shall comply with the terms and conditions of sale and delivery of the goods specified in the
contract.Warranty and liability claims for material demage and personal will not be accepted if they
can be attributed to one or more of the following causes:
——Human causes can not be used properly.
——Improper mounting, putting into operation, running and maintenance of the machine.
——Operation of the machine when safety switching devices are defective or when safety
relays and protective devices have been improperly fitted or are not in perfect working
order.
——Non-compliance with the information in the instruction manual with regard to the
transportation, storage, assembly, commissioning, operation, maintenance and repair of
5
the machine.
——Unauthorised changes to the design and structure of the machine.
——Unauthorized technical modifications.
——Failure to timely monitor machine parts which are prone to wear.
——Use spare parts from substandard manufacturers
——Use for any other purpose than specified
——Use consumables without permit by manufacturer (especial lubricant).
——Improperly completely repairs.
——Catastrophes attributable to extraneous causes and force majeure.
——Deployment of untrained personnel.
2 Safety
2.1 Safety concept of the documentation

2.1.1 Safety arranged concept of the documentation
The safety concept in this documentation is arranged as follows:
——The table of general risk reduction measures are illustrated in this chapter
——Safety instructions for important parts are illustrated in this chapter
——Residual hazard is illustrated in this chapter
——Special safety guidelines in the product life cycle are illustrated in each chapter
——Related to the special action of the safety tips are illustrated in the special action
2.1.2 Description for the table of risk reduction measures in the text
The structure of the risk reduction measures table is as follows
1 2 3 4
Noise generation
——There is a risk of hearing damage due to noise.
——The machine generates a high noise level during normal operation.
Operating personnel and all persons in the vicinity of the machine must use appropriate hearing
protection at all times.
5 6
Note:
1 Warning signs 2 Danger signs
3 Hazard type 4 explanation of the source of danger
5 Mandatory signs 6 Measures to avoid danger
6
2.1.3 Pictograms symbol
2.1.3.1 Warning signs
The basic type of warning sign is the positive triangle frame.
Tab. 3 Warning signs
Warning signs Designation /Meaning Warning signs Designation /Meaning
Warning danger Warning fire
Warning explosion Warning electric shock
Warning Warning mechanical

automatic start-up injurey
Warning hole Warning falling objects
Warning overhead
Warning overhead load
obstacles
Warning crushing Warning injure hand
Warning hands
Warning splinter
pinching
Warning hot surface Warning drop down
Warning obstacles Warning drop(fall)
Warning slippery
surface
2.1.3.2 Prohibition signs
The basic form of prohibition signs is the circular frame with diagonal.
Tab. 4 Prohibition signs
Designation Designation
Prohibition signs Prohibition signs
/Meaning /Meaning
No smoking No stocking
No starting No switching on
No turning 禁止乘人No riding
7
No nearing No pushing
No stopping No throughfare
No climbing No touching
No reaching in No tossing
No putting on gloves No putting on spikes
No access for
persons with
pacemakers
2.1.3.3 Mandatory signs
The basic type of mandatory signs is a round frame.

Personal protective equipment:
To avoid injuries caused by various hazards during operation, operating, repair and maintenance
staff must use appropriate personal protective equipment (PPE).
Tab. 5 Mandatory signs
Designation Designation
Mandatory signs Mandatory signs
/Meaning /Meaning
Must wear protective Must wear opaque
goggles eye protection
Must wear dustproof Must wear safety

mask helmet
Must wear protective Must fastened

cap safety belt
Must wear protective Must wear

clothes protective gloves
Must connect an
Must wear protective
eearth terminal to
shoes
the ground
Must disconnect
Must wear ear
mains plug from
protector
electrical outlet
Disconnect from the See

mains specification/manual
2.1.3.4 Hazard classes
When a geometric shape is used around a graphical symbol, the shape’s corresponding safety
colour shall identify the type of safety information to be conveyed by the graphical symbol(e.g.
warning,prohibition or mandatory).
8
When a hazard severity panel is used, colour shall be used to identify the hazard severity panel’s
corresponding degree of hazard severity (e.g. DANGER, WARNING or CAUTION),as Tab.6.
Tab. 6 General meaning and use of colours in hazard severity panels
Background
Contrast Hazard severity panel
Colour of Text Meaning
colour illustration
panel
This sign refers to the high level
Red White Danger
of risk
This sign refers to the medium
Orange Black Warning
level of risk
This sign refers to the low level
Yellow Black Caution
of risk
2.2 Safety and information signs
Safety and information signs should be affixed to the machine is easy to observe.Check the
completeness and legibility of the safety and information signs regularly. Always replace missing or
illegible signs immediately.
2.3 Obligations and qualification of personnel
2.3.1 Required personnel qualifications
Personnel engaged in the work of relevant equipment at site, should be：

——Only trained and qualified personnel are eligible for operation, adjustment and
maintenance of machines and related work, just :
• To avoid casualties and property losses during operation.
• to ensure the equipment work in the best condition, the work can run effectively.
——Relevant experience is required for work involving each of the assembly, operation,
refurbishing, maintenance and service of the machine.
——Make sure that only personnel authorized to do so work on the machine.
——Not approved any damaged reaction ability of personnel (e.g., due to drugs, alcohol,
drugs, etc.) to operate equipment.
——Comply with local working people age limit
——Comply with national standard which the equipment used in.
——And the personnels on-site should do:
——Personnel must wear personal protective equipment. The supervisor must check that this
requirement is met.
——Responsibilities in respect of the installation, commissioning, operation, maintenance
and repairs of the machine must be clearly defined.
——To comply with the fundamental regulations governing occupational safety and accident
prevention.
——To comply with the safety instructions in the supplier documentation.
——To keep all safety and hazard instructions on the machine in a legible condition.
——To keep transport routes clear and free from obstacles.
——Comply with local laws and regulations.
2.3.2 Responsibility of the operator
The operator of the equipment has the following obligations:
——Only to use trained personnel equipped with personal protective equipment who are
familiar with the fundamental regulations governing occupational safety and accident
9
prevention and have been instructed in the running and operation of the machine.
——Only to use training qualified personnel personnel who have read the safety chapter and
the safety instructions.
——To have personnel undergo instruction in occupational safety and accident prevention.
——To comply with legal requirements regarding operational safety and reliability.
——To carry out regular checks to ensure that personnel are working in a way which exhibits
an awareness of safety.
——The operator is responsible for safe and proper use.
——Ensure that the equipment operation area is adequately illuminated. An illuminance level
of 300 lux is recommended in the operating area.
2.4 Possible residual hazards
Residual risk is the risk that remains after the protective measures are taken.
Residual dangers are not obviously recognizable and can be a source of possible injuries or
health endangerment.
2.4.1 Overview of residual hazards
The machine has been designed and built in accordance with the state of art and acknowledged
safety engineering practice. However, its use can pose risks to the life and limb of its user and/or third
parties. There is also the potential for damage to the machine or other equipment and property.
No changes, additions or conversions may be made to the machine without approval of Sinoma
Technology & Equipment Group Co.,Ltd.
Written permission must be obtained from Sinoma Technology & Equipment Group Co.,Ltd.for
all conversion work.
Tab. 7 Overview of residual hazards
Category Residual hazard Where Possible reason
Unauthorised stay of personnel in the

danger area during operation;
Components of the hydraulic system
Movable are not sealed due to damage or poor
Leakage of liquid under maintenance;
In the entire work area of
Mechanical high pressure The instructions given in the
the machine
Malfunctioning documentation are not followed;
Use of unsuitable tools Personnel misuse the machine/use
the machine unprofessionally;
Failure of personnel to use personal
protective equipment.
Unauthorised stay of personnel in the
On all hot hydraulic
danger area;
Hotsurfaces/ components
The instructions given in the
Thermal Components/ fluids On the electrical
documentation are not followed;
Malfunctioning equipment
Failure of personnel to use personal
On bearings and motors
The electrical equipment Loses its protective action due to
Electrics Live components
on the machine damage or defect.
The operator fails to take additional
Mode of operation of the In the entire work area of precautions;
Noise
machine the machine Failure of personnel to use personal
Material/ In the entire Failure of personnel to use personal
Lubricants/oils used
substances hydraulic/grease system protective equipment.
10
2.4.2 Countermeasures
The hazards resulting from the risk assessment must be considered by the operator and the
appropriate safety specifications must be implemented.
2.4.3 Organization and management issues
The hazards resulting from the risk assessment must be considered by the operator and the
appropriate safety specifications must be implemented.
——The operator must use appropriate personal protective equipment.
——Personnel working on or with the machine must tie back long hair and must not wear
loose clothing or jewellery (including rings),so as to avoid being forcibly involved in
equipment damage.
——Check safety switching devices regularly to ensure its safe and reliable performance.
——Make sure that you are aware of the possible means of reporting and fighting fires.
——Provide instructions for emergency procedures.
2.5 Operating and hazardous areas
For the operator the areas on the switching cabinet and control desk (central control room) and
on the local control panel are operating areas
For the purpose of carrying out refurbishing, cleaning, maintenance and repair work the
immediate area around the machine and the interior of the machine are hazardous areas. Only skilled
personnel adhering to the safety regulations are permitted to work in the hazardous areas.
The hazardous area for maintenance and repair work stretches roughly 1 m around the machine
or component assembly.
2.6 Risk and risk reduction measure
2.6.1 Mechanical hazard
2.6.1.1 Lifting hazard
Lifting hazard
Lifting hazard！
——Heavy machinery parts caused by improper lifting method for personal
injury.
——Lifting objects fall may cause serious injury and even death.
——When lifting objects move collision, can cause serious injury and even
death.
——By trained and authorized personnel to choose lifting equipment and
lifting method.
——Lifting personnel must go through strict training and training qualified.
——Always use lifting gear for transporting components that weigh more than
25 kg.
——Determine the centre of gravity of the machine parts (mark it).
——Only use appropriate lifting gears and lifting devices of sufficient
load-bearing capacity.
——When lifting movements should be smooth, it is forbidden to fast and
slow, and sudden braking.
——Always maintain a safe distance while lifting the components.
——When necessary, set up safety area.
——Lifting operation personnel must wear non-slip shoes, wearing a helmet,
high operation should wear seat belts.
11
2.6.1.2 Crushing hazard
Crushing hazard of workpiece

moving
Crushing hazard!
During the operation, maintenance and repair, the movement of the
mechanical parts (such as open and close the access door and
manhole door or heavier components) does not controllable extrusion,
causing serious damage, even death.
——No body parts must be placed between moving components.
——Only in the appropriate position adjusting clearance operations.
——Do not bend with your whole body into the machine.
2.6.1.3 Risk of falling
Risk of falling(slip,trip,fall)
Risk of falling!
Serious injuries, including death, are possible in case of a fall while
climbing up machine parts.
——Use suitable climbing aids.
——Use suitable fall arresting devices.
——On the surface of secure channel laying mulch properly.
2.6.1.4 Risk of involving
Risk of involving
Risk of involving!
——When the machine or component rotation, the body or clothing will be
involved in the risk of machine.
——When the abnormal start the machine, the body or clothing will be
involved in the risk of machine.
——Ensure that personnel is not in dangerous area of the moving parts.
——To ensure the safety of the personnel often contact moving parts are set
up protection device.
——When repair or maintenance of the machine, must ensure that the
machine has shut down and will not restart.When necessary, set the
locking device.
2.6.1.5 Hydraulic and pneumatic system caused by the risk

Hydraulic and pneumatic energy
caused by the dangerous
Hydraulic and pneumatic energy caused by the risk！
While working on the hydraulic system and pressurised lines, serious
injuries including death can be caused by hot hydraulic fluid sprayed
out from unsealed points or while loosening the connections.
——Always wear personal protective equipment.
——Always depressurise the hydraulic system beforehand.
——Ensure that personnel engaged in the work of hydraulic equipment of
professional knowledge and experience of hydraulic pressure.
——Must be correctly placed, the installation of the hydraulic and
compressed air line, don't confuse!
——All pipe, hose, joint shall regularly check whether there is a leak and
visible external damage.
——Even endanger the safety of external damage was found, hydraulic
hoses must be replaced periodically.
12
2.6.2 Electrical hazard
2.6.2.1 Electric shock hazard
Electric shock hazard
Electric shock hazard!

——Serious injury and even death is possible upon contact with live parts.
——Severe burns can be caused by electric arcs.
——Disconnect the machine from the mains each time before assembling
and dismantling the machine.
——Related work of electrical equipment and devices shall be made by
qualified electrician in accordance with the correct operation regulation of
power engineering.
——Understand the impacts of electrical equipment damage may cause and
regular inspection accordingly.
——Power distribution cabinet shall have been locked, have the key
personnel need to get permission to enter or utensils.
——When live parts work, want to have a second person present at the
same time in case of an emergency can help emergency stop or turn off the
main switch to cut off the power.
——In case of failure affect the power supply ,must immediately shut down
equipment.
2.6.2.2 The risk of power outages
The risk of power outages or

system failure connected
The risk of power outages or system failure connected！
When the machine operation, Unexpected power outage or system
failure cause machine to shut down and there is the risk of damage to
the machine.
After machine suddenly loses power, should to the on-site inspection of the
machine, after confirmed, can according to start the program to start the
machine
2.6.3 Hot hazard
Risk of burns caused by high

temperature
Risk of burns caused by high temperature!

Equipment shell of high temperature can cause severe burns.

——Always allow the machine to cool down before maintenance or repair
work.
2.6.4 Noise hazard
The danger of noise
Noise caused by the risk！

——There is a risk of hearing damage due to noise.
——The machine generates a high noise level during normal operation.
——Operating personnel and all persons in the vicinity of the machine must
use appropriate hearing protection at all times.
13
2.6.5 Vibration hazard
The danger of vibration
Vibration caused by the risk！

For operating reasons 【 such as air or improper control bed of
material】 caused by machine vibration.Serious when, loose parts,
mechanical accident.
Strong vibration in the machine, it is necessary to find out the
reason.Corresponding measures, to control the vibration velocity 【this
equipment is allowed vibration value】.
2.6.6 Materials/substances produced by danger
Risks caused by combustible
Risks caused by combustible！

——Combustible explode or catch fire can cause serious damage to the
body and even life.
——Combustible explode or catch fire will cause serious damage to the
machine.
——The danger zone should be set up warning signs.
——Dust explosive dangerous location should put an end to all kinds of
non-production open flame.
The risk of dust
The risk of dust！

——When open the lid, harmful gases, smoke, dust leakage happens,
contact or inhalation of dust can cause damage to the body.
——Combustible dust has the possibility of an explosion.
——Always remove the dust deposits in the machine before
operation,maintenance and repair work.
——Appropriate cases, equipped with dust-proof device.
——Dust explosive dangerous location should put an end to all kinds of
non-production open flame.
——Work in the specified area, must abide by the relevant national norms.
2.6.7 Human ergonomics hazard
Risks caused by physical

strength overdraft
Risks caused by physical strength overdraft！
——In the operation of the machine, due to the excessive energy
consumption can cause harm to human body.
——Overworked, show the weakness of limbs, muscle ache, but there is no
pain in spirit, and even a few minutes.
Eliminate physical fatigue is the best way to rest, reasonable arrangement
work and rest time.
14
3 Technical data
3.1 Apron feeder
Tab. 8 Apron feeder technical data
Name Technical data

Type BZ2300×12000
Apron deck 2360mm
Width of the effective apron deck 2200mm
Distance between shafts 12059mm
Slope 20°
Total weight 90000kg
Area of application
Temperature application range 0~40℃
Noise generation
Tab. 9 Noise generation
Name Technical data

Noise generation at idling speed
Sound power level ＜90 dB (A)
Continuous noise pressure level at the work place 85 dB
Noise emission during operation
Sound power level Material-dependent
Continuous noise pressure level at the work place Material-dependent
3.1.1 Gear unit
Tab. 10 Gear unit technical data
Name Technical data
Construction type Planetary gear set with flanged bevel gear

Type P2KA18-450
Drive speed 1480 r/min
Output speed 3.5 r/min
Quantity 2
15
For further information on the gear unit, see the supplier documentation.
3.1.2 Electric motor
Tab. 11 Electric motor technical data
Name Technical data
Construction type Three-phase motor

Rated power 55 kW
Speed 1480 1/min
Quantity 2
3.2 Scraper conveyer
Tab. 12 Scraper conveyer technical data
Name Technical data
Type B2500×10800
Width of spcraper plate 2500mm
Distance between shafts 10800mm
Slope 20°
Total weight 6250kg
Area of application
Temperature application range 0~40℃
3.2.1 Gearbox motor
Tab. 13 Gearbox motor technical data
Name Technical data
Construction type Bevel gear - helical gear reducer motor

Type KA168Z68-MN112M4E
Electric motor rated power 4 kW
Drive speed 1455 r/min
Output speed 3.8 r/min
16
For further information on the gear unit, see the supplier documentation
3.3 Material data
Tab. 14 Material data
Name Technical data
Material Limestone
Feed size ≤1200×1200×1200mm
Bulk weight 1.45 t/m3
Material moisture ≤12%
Throughput rate 160-1600t/h

——The stated material data here defines exclusively the intended purpose of the machine.
——The material data does not serve as a performance guarantee.
17
4 Structure characteristics and working principle
4.1 Technical description of the machine
Fig. 3 Technical description of the machine
1 Apron feeder 2 scraper conveyer

The material from the hopper apron feeder is pulled out, and the feeding belt machine. It can
regulate the amount of material given according to the production capacity of the crusher, so as to
ensure that the crusher works in best state works.
The scraper conveyer is installed in the bottom apron feeder, the leaking apron feeder sent to the
belt conveyor.
4.1.1 Apron feeder
The apron feeder is made up of drive shaft(1), framework, (3) carrying roller(7), return roller(8),
apron deck(5) and caterpillar chain(6), tension apparatu(4)s, etc. And it adopts the planetary gear
reducer and frequency converter (2)to drive or reduce the speed. The hold back set up in the
high-speed shaft end of the reducer casing can prevent the drive shaft(1) from moving reversely,
thus prevent the equipment from stopping or other reasons cause the apron deck(5) to move
backward that cause the emergence of the accident. The reducer casing and motor(2) link with the
18
drive shaft (1) through the locking plate of the output end of the reducer casing. And because moment
supports arm and supporting the board can offset the torsion, it can keep driving part in the correct
position.
Fig. 4 Apron feeder
19
1 Drive shaft 2 Driving device 3 Framework 4 Tension apparatus 5 Apron deck 6 Chain
7 carrying roller 8 return roller 9 Conveying trough 10 Chain curtain 11 Cover
4.1.1.1 Drive shaft
Fig. 5 Drive shaft
1 Main shaft 2 Bearing seat 3 Bearing 4 Chain wheel 5 Key 6. Adapter sleev
The drive shaft consists of Main shaft（1）、Chain wheel（4）、Bearing seat（2）、Bearing
（1）etc..The chain wheel (4) and the main shaft (1) are connected by a key (5).
Bearing （2）adopts self-aligning roller bearing, and sets bind with main shafts（1） with adapter
sleeve（6）, easy to assemble, change and dismantle.
4.1.1.2 Framework
Fig. 6 Framework
1 Main girder 2 Crossbeam 3 Supporting frame 4 Trough steel frame 5 supporting beam 6 Skateboard 7
Floating beam 8 Tail slides for straining
20
The part of the framework consists of the main girder (1), crossbeam(2) , tail slides for straining
(3), slide and supporting beam(4)and trough steel frame (5)etc. Framework bear the weight of
supplies, apron deck and caterpillar chain, carrying roller, the return roller, etc. and transmit load to
the building construction structure.
4.1.1.3 Tension apparatus
Fig. 7 Tension apparatus
1 Shaft 2 Tension chain wheel 3 Adjusting bolt 4 Bearing 5 Bearing seat
The tension apparatus is consists of shaft (1), tension chain wheel (2) , Bearing (4) ,bearing
seat(5) and adjusting bolt(3)etc.
Tension apparatus is installed in take-up slides of framework. Through regulating adjusting
bolt(3), it can tension and adjust two caterpillar chain, and makes pulling force of two caterpillar chain
become more and more even, makes the apron deck operate steadily, not run partially.
Tensioner(2) holds two parallel caterpillar chains, and the grooved bearing seat(5) is mounted
on slides. Regulate one of pole's end of adjusting bolt (3)and bearing seat, screw on or fasten the
loose nut with the special-purpose spanner screw, the bearing seat(5) can be slipped among the
slides for straining, and can be regulated.
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4.1.1.4 Driving device
The apron feeder comprises two driving device.

The driving device consists of frequency conversion motor (2), Planet gear speed reducer (1) ,
Torque plate(3)etc..
Fig. 8 driving device
1 Planet gear speed reducer 2 Frequency conversion motor 3 Torque plate
4.1.2 Scraper conveyer
The scraper conveyer is a continuous transportation machine.

It consists of (1) gear-motor reducer, (2) drive shaft with stars and bearings, (3) conveying trough,
(4) link chain with scraper, (5) tension apparatus, etc.
22
Fig. 9 Scraper conveyer
1 Conveying trough 2 Drive shaft with stars and bearings 3 Driver shaft 4 drive chain wheel
5 Tension apparatus 6 Tension chain wheel 7Link chain 8 Scraper
4.1.2.1 Drive shaft
Fig. 10 Drive shaft
1 main shaft 2 bearing 3 bearing sea 4 chain wheel
The drive shaft consists of main shaft(1)、bearing(2)、bearing seat(3)、chain wheel(4)etc..
23
4.1.2.2 Conveying trough
Fig. 11 Conveying trough
1 Conveying trough head 2 middle part of the conveying trough 3 Bottom plate of conveying trough
4 Tail part of the conveying trough 5 Guide rail 6 Angle 7 Slide guide
The conveying trough is composed of a conveying trough head (1), a middle part of the conveying
trough(2) and a tail part of the conveying trough(4). A guide rail (5) is arranged on both sides of the upper part
of the conveying trough, and the chain is running on the guide rail. The conveying trough from the central
conveying trough plate and bottom conveying trough plate (3), the bottom conveying trough (3) is installed on
the slide (7).
24
4.1.2.3 Tension apparatus
Fig. 12 Tension apparatus
1 Shaft 2 Tension chain wheel 3 Bearing

4 Adjusting screw 5 Bearing seat
The tensioning device is consists of the shaft (1), the tension wheel (2), the bearing (3), the
bearing seat (5), the adjusting screw (4).
25
4.1.2.4 Link and scraper
Fig. 13 Link chain and scraper
Scraper chain type chain scraper (4) for angle steel welding, the scraper (4) running direction
alternating welding blade (8). A single link (1) through a pin shaft (2) and a cotter pin (3) connected
together, the two chains by scraper (4) are connected, the scraper (4) through bolts (5), a gasket (6),
a nut (7) and links (1) is fixed.
When installing the scraper, the direction of the scraper must be aligned to the
direction of operation!
26
5 Transport and storage
5.1 Safety guide for transportation and storage
The machine/plant is transported in component parts or as assembly groups. Make sure that
suitable lifting tackle is used to unload the parts from the transport vehicles and move them to the
storage location.
The machine/plant must be transported with adequate care in order to prevent damage and not
endanger staff. In addition to the following information, the general and local safety and accident
prevention regulations must be observed.
Overhead gantries and mobile cranes or lifting tackle with a sufficient load bearing capacity must
be available to carry out the unloading, transport/loading safely and correctly.
The transport and storage symbols on the machine packaging must be heeded.
Keep away from heat! Keep dry! Danger! Glass！ This way up！
Sling here！ center of gravity！ Stacking limitation！ Clamp here
Do not provide additional attachment points on the machine by welding, flame cutting
or drilling (notching effect of welding and flame cutting points or bores and related risk
of cracking)
The weight of assembly groups and components must be specified, so that the
applicable hoisting devices and slinging equipment can be selected. Avoid to
overloading operations
In addition to meeting the safety requirements of the second chapter, the transport work shall
comply with the following requirements:
——Use suitable transport vehicles.
——Secure the load safely.Use designated rigging points.
——When loading equipment, only use lifting devices and load-bearing.
——Designate a competent banksman for lifting operations.
——Machine parts must only be lifted properly.
——Use safe lifting devices bearing the CE mark.
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——Make sure to use qualified lifting equipment and aids.

——Remove any material lying loosely on the load.
——Instruct staff to leave the hazard area.
——Check that the load is secured symmetrically at all points.
5.2 Transport inspection
Upon delivery of the machine to the place of use, the delivery must be checked against the
shipping documents.
——Scope of delivery
l Completeness of the scope of supply, Comparing the scope of supply with the scope of order
l Missing items
——State of the transport components
Transport damage
Complaints relating to damage, missing items or incorrect items can only be

made directly upon receipt of goods at the operator's premises. A complaint at
a later time is not possible.
——Compare receipt of goods with the shipping documents.

——Report damage, missing items or incorrect items to Sinoma Technology & Equipment
Group Co.,Ltd.
Check assemblies and components for visible damage and defects. Inform the supervisor
immediately if any changes are detected. If necessary, immediately interrupt your work and secure
safe of the workplace.
5.3 Storage requirements
5.3.1 General requirements
All the delivered machine and plant components must be stored on suitable supports to keep them dry.
The storage place must be free from vibration.
The stored machine and plant components must be protected from water, sea water, aggressive
vapour or gas and increased ozone concentration.
If the storage time is exceeded by a lengthy period (i.e. more than 2 months), all the bearings of the
machine and plant components must be completely filled with suitable grease. The shafts in the bearings
must be turned several times once a month. They must be subsequently topped up with grease. The
bearings and housings are thereby protected from condensation water and rust. After storage, i.e. before
the plant component is commissioned, the grease must be removed and the bearings cleaned and
regreased (approx. 1/3 of the volume of bearing and housing).
All machines and plant components shall have a storage temperature of + 5 °C minimum and + 40 °C
maximum. Electrical equipment is to be stored dry and frost-free, temperatures between minimum + 5 °C
and maximum + 40 °C.
All unpainted surfaces must be provided with suitable protection against corrosion.
The storage location must be dry. If equipment is stored in a shipping container, a "desiccant material"
must be placed in the container prior to storage.
The equipment must be covered and good ventilation provided in the storage place.
28
The packing climate must be protected from environmental influences, in order to maintain rust
prevention and the effectiveness of siccatives.
The storage area must be clean and free from dust and other contaminants.
Plant components (include:motor、electric control cabinet、Hydraulic unit etc)may not be exposed to
direct sunlight.
Plant components made of plastic or rubber may not be exposed to direct sunlight. The storage
temperature must be + 5 °C minimum and + 40 °C maximum. It must be protected from contamination by
grease or oil.
Insurance with sufficient coverage for damage caused by third parties, transport and weather damage
(lightning, flooding, and storms) and theft must be concluded for the entire handling/storage period until the
machine/plant has been accepted.
5.3.2 Storage facilities & other details
5.3.2.1 Open-air storage
Please note that storage under cover is preferred. However, large-volume plant components with a
paint finish and a low proportion of mechanically processed surfaces and wear parts whose functional
capability is not adversely impaired by surface corrosion can be stored outdoors.
Examples:”Large-volume plant components”
——Chutes
——Ducts for material transport and dedusting
——Crusher frame
——Apron conveyor supporting frame/chain conveyor supporting frame (without drive units)
——Supporting frame for troughed belt conveyor
——Bed plates
——Structural steelwork elements
Examples: "Wear parts whose surface has no effect on the functional capability"
——Grinding media,
——Shell lining
——Crushing rollers
Items must always be stored on a support such as timber planks, pallets, or similar, preferably on
a level, drained and gravelled base surface. Contact with surface water and the ground must be
avoided. All parts must be stored in such a way that no water can accumulate.
The effectiveness of the protection of machined surfaces (protection against corrosion and
mechanical damage) must be checked and repaired or renewed if necessary.
Markings on plant components must be readable without the part having to be moved. If water
accumulates on a plant component through visible markings, the component must be provided with
new visible markings at suitable points.
5.3.2.2 “Roofed" storage
Plant components which have to be protected from direct sunlight as well as those which have to
be protected from rain as a result of mechanically machined surfaces, rubber or plastic seals,
ventilation holes, or similar..
29
Examples：
——Rubber belts for troughed belt conveyors. Please note that the belts are delivered on coils and
must be stored in a vertical position.
——Rubber and plastic seals
——Components with a high proportion of mechanically machined surfaces, e.g. gear rims, pinions
with bearings, gear units, gear motors, motors, fans, parts of filter plant housings, rotary gate valves,
control and shut-off valves, large-volume couplings, bearing housings and bearing segments for the
slide shoe bearings.
——Idlers for troughed belt conveyors, drive stations and pulleys, mechanical parts of belt weighers.
——Plant components with ventilation holes e.g. gear units, gear motors and bearings equipped with
openings for air pressure compensation.
——All compact hydraulic units and compressors which have to be protected against dirt by plastic
foil. The covering on the bottom must remain open, in order to prevent the accumulation of
condensation water.
——Operating fluids such as lubricants, grease and oil as well as sealants such as silicone, paints,
thinners and cleansers.
Items must always be stored on a support such as timber planks, pallets, or similar, preferably on a
level, drained and gravelled base surface. Contact with surface water and the ground must be avoided.
5.3.2.3 Storage "in closed, partially air-conditioned rooms"
“Partially air-conditioned” means reduction of air humidity and temperature limit. All components
whose functional capability is adversely affected by high temperatures and high air humidity, especially
electrical equipment, but also other components.
Examples：
——Bolts/nuts for mounting the gear rim
——Anchor bolts
——All types of instruments/measuring instruments
——Hydraulic pipes, gear rim lubrication
——Switches, control centres (MCC = motor control centre)
——Transmitters, frequency control
——Separators for hydraulic and lubricating units
——Measuring instruments
5.3.2.4 Storage in “closed lockable rooms”
High-quality, sensitive and valuable components.

Examples:
——Measuring instruments
——Sensors
——Screens
——Laboratory equipment e.g. test screens, scales, etc.
30
6 Equipment installation
6.1 Safety guide for installation
In addition to meeting the safety requirements of the second chapter, the installation work shall
——Secure the areas in which work will be taking place to prevent unauthorized access.
——Co-ordinate assembly work with all companies involved.
——Ensure that all auxiliary equipment used (e.g.ladders) is saft！
6.1.1 Welding considerations
——Welding shall be performed in accordance with international or local standards, including the
selection and application of welding rods.
——The welding work must be welded by the welder who has the qualification certificate.
——The selection of welding rod must conform to the opinion of the field engineer.
——Prohibited in bad weather, such as wind, rain or snow days, the implementation of welding.
——If preheating, it should be based on local temperature and the thickness of the workpiece,
and in line with the relevant standards.
——The oil, paint and water must be cleaned at the position of the welding.
——Installation and maintenance of the welding operation area of the site, should ensure that
the nearest ground wire connection, but also to prevent the welding current through the bearing.
——Before welding,welding technology of large welding seam must be designed in accordance
with the relevant standard.At the same time, the welding must be carried out under the supervision of
the field engineer, to prevent welding deformation..
——Pat attention to fire and explosion when welding.
——Welding quality requirements:
• Welding seam shall be free of defects and slag.
• In welding process, it must be measured and recorded according to drawings and process
requirements.
• We must prevent the welding deformation, and ensure the welding seam sufficient strength, no pores
or water.
6.1.2 Pipeline installation considerations

All piping systems should be installed two times. The first time, according to the layout and
installation of all lines; Second times, first remove the piping, cleaning in pickling neutralization -
Cleaning - drying order, then all the installation. The installation process should be carried out in
accordance with the requirements of field engineer or supplier.
The installation points are as follows:
——In the process of pickling,pipeline should be beat , to cause the foreign body to fall off.
——It is prohibited to use corrosion and defective seamless steel tube.
——When cutting pipes,the both ends should be chamfering and burring.
——The pipeline joint must install the sealing ring.
——Hydro-cylinder connection should use hose
After installation and testing of hydraulic lubricating oil station pipeline, pipeline pressure and
pressure should be carried out according to the supplier's requirements, check the joints and
connections for leaks. If there is a problem should be handled immediately at the scene.
31
6.1.3 Lifting and handling equipment

a) Before construction, all lifting handling equipment, ropes and pulleys must be tested and
checking, proved infallible.
b) When using a lifting or handling equipment, the following provisions must be complied with:
Operations of crane equipment must strictly abide by safety rules and regulations related to
construction safety.
All crane equipment must not overload.
c) When handling or lifting equipment,please note the following precautions:
——There must be a specialized personnel responsible for directing, when lifting or handling
major equipment,command maker must be a experienced, high-level technical personnel .
——When handling equipment, please figure out the site conditions for unloading, handling
road conditions, the installation location of the equipment, the direction and priorities of
handling equipment, to avoid rework.
——Horizontal transportation of equipment parts must be balanced, do not allow casual
upside down or upright.
——Lift the marked location of equipment, or find the center of gravity if there is’t a marked
location on the equipment.
——Place some wood or rubber between hoisting ropes and the machined surface or edges
of the equipment instead of direct contact.
——If the lifted weighs is close to allowable lifting capacity of the hoisting machinery, the test
must be performed before actual lifting to make sure it’s safe enough.
——The weight of each major component is shown in the installation drawing of this
equipment.
——When using more than two lifting ropes, forces should be uniform for each rope, which
should not exceed 30 ° angle with plumb line at the same time.
——The nearest distance between the crane and the transmission lines should comply with
the following table;
Tab. 15 Nearest distance between the crane and the transmission lines
Voltage(KV) ＜0.4 3～10 35～110 ≥220

Nearest
1.5 2 4 6
distance(m)
——When using two cranes hoisting equipment, the allowed load for each crane should
be reduced 20% than rated load.
6.2 Installation preparation and precautions
When planning the installation, please note the following tips:

——Refer to the equipment installation drawing with dimensions of both foundation and
equipment.
——There must be sufficient space to accommodate peripheral devices, such as: feeding device,
the delivery device.
——Manufacturer assumes no responsibility for problems due to incorrect installation of the
machine.
——It’s important to use appropriate tools and appliances, assign the appropriate installer to
complete the installation properly.
Before installation of the equipment,begin with acceptance of equipment foundation according to
foundation drawing,equipment drawing and actual dimension of the equipment. Foundation
32
problems must be resolved firstly to ensure the quality and progress of the installation. Civil
construction units should provide the necessary drawings and construction completion inspection
records.
Civil engineering contractors are responsible for the quality of the foundation, and the
implementation of construction work needs to comply with the local official supervision.
6.2.1 Content of equipment foundation acceptance
a) Check the correctness of the centerline and elevation point provided by civil engineering
contractors.
b) Check the dimensions of foundation,elevation,foundation holes and mutual position
according to equipment installation drawing and process layout.
6.2.2 Equipment foundation must meet the following requirements
a） All the legacy templates and exposed useless rebars of concrete must be removed, and
clean both the installation site and debris, dirt and water in the foundation holes.
b） Surrounding of the foundation must be filled and compacted.
6.2.3 Testing apparatus (not supplied) for foundation acceptance
Level, theodolite, foot tower, steel foot plate, steel tape measure, to gauge ink lines etc..
6.2.4 Steps of foundation acceptance
a） Construction unit is supposed to organise civil unit and installation unit to inspect the
foundation.
b） Civil unit is supposed to provid self-test records and grade of concrete of the foundation.
c） Check the centerline and axis of the foundation ,position and depth of foundation holes.
d） Operator rechecks the foundation elevation according to the civil drawing.
e） Record the measurement result. Modify the foundation if measured deviation exceeds the
allowable deviation.
33
6.2.5 Major equipment foundation, civil units should provide settlement observation
point to install unit and construction unit.
Fig.14 Settlement observation point
6.2.6 Equipment foundation deviation of each part should comply with the requirements
in the following table
Tab. 16 Allowed deviation (mm) of each part of the foundation
Name Allowed deviation

Foundation dimensions ±30
Foundation coordinate position (vertical, ±20
horizontal center line)
Elevationof foundation upper level 0—20
Distance between the centerlines 1

Relative height between zero point and ±3
reference point elevation
Foundation holes Between centerlines ±10
Dept +20-0
Verticality 5/1000
Elevation of top flat +10-0
Embedded anchor bolts Center distance ±2
Elevation +10-0
Embedded plate Center position ±5
Levelness 1/1000
Parallelism 10/1000
34
6.2.7 Installation preparing
a) If the crusher foundation is of armored concrete, the anchor holes should be cleaned to see
if they are in keeping with the layout drawing before the anchorage bolts are inserted and
two wedge-shaped leveling blocks are put beside each hole.
b) The dust and coatings on all faying surfaces of individual parts should be cleaned before
they are assembled. All defects and damages of the components caused during transporting
should be rescued.
c) If the installation time of the machine from the factory for a long time (more than 12 months),
to drive shaft, tighten the bearing of the tension apparatus to clean, and put on the new
grease
d) The assembly should be strictly in accordance with the technical requirements.
6.3 Equipment installation
6.3.1 Apron feeder installation
6.3.1.1 Installation of the framework
——The framework is hoisted in place, and the head is fixed on the broken shell body, and the
tail part is fixed on the concrete foundation.
——Leveling machine，and should pay attention to the horizontal level. Error of the horizontal
level degree can't be greater than 1/1000, namely the error is not greater than 3mm.
——Fastening bolt.
6.3.1.2 Installation of the main shaft of the transmission
Hang the drive shaft to put in the head of the framework, adjust the bearing seat after installing
coupling bolt, make sure vertical degree of main shaft center to vertical center line of the framework
greater than 1/1000 of main shaft two bearing span, level degree greater than 0.15/1000.
6.3.1.3 Installation of apron deck and roller chain
a. Relax the nut of temper screw of tension apparatus, make the bearing seat reach the
minimum position of tension apparatus;
b. At the previous underpart (or back underpart) of framework, Lay the bar steel or the steel
plate temporarily; Its top elevation should keep the same with top elevation of the return rollers.
c. Hoist out and hang the steel wire rope (should notice when it is a steel wire rope: Apron deck
arc curved board should carry to strain the device) in the apron deck tip (fasten with caterpillar chain
together already) with the crane on another end, make the apron deck and caterpillar chain slip from
one end to another end, and then connect the second section of roller chains after entering a
distance at present, whose living section is linked through pivot same as other section, and living
section pivot and chain and cooperation public errand of them is loose unlike others. Hand mallet
35
impact namely can insert pivot in track round pin of roller chain of the hole.;
d. After installing on the second section of apron decks, continue hanging the roller chain one
with above-mentioned ways. When the length of the exposure apron deck of both ends is equal to
basically, can hang up the steel wire rope the apron deck of another end too, hoist out two steel wire
ropes at the same time, so that the distance of the piecing office of the caterpillar chain dwindles,
until inserting the living festival pivot;
e. Adjust the position of the bearing seat of tension apparatus, make its elasticity proper,
unloaded have a certain arc which hang down and transit.
When the track chain is engaged in the field, the pin must be pressed and
installed, and the pin hole and the pin hole are in the 0.2mm or so. Slipknot to
mark, the maintenance is convenient to disassemble!
36
Fig.15 Chain plate conveying direction
6.3.1.4 Installation of the driving device
The output shaft of positive speed reducer casing and the drive main shaft of apron feeder link
through locking device, Should exert the torque spanner and divide into three times (1/3M , 2/3M , M )
and tighten the screw, M=820N.m.Check with M moment again after tightening . The union exporting
shaft inner hole and shaft scribbles the machine reducing the speed not to on the surface having the
37
MoS2 grease, to ensure a fastening but not slipping, only need to spread machine oil, spread the
infertile grease on thread. The output shaft of motor (3)and the input shaft of positive speed reducer(1)
casing link through locking device. The motor(3) and reducer casing(1) are linked and fixed each
other by the bolt through each corresponding end tray. The place of end tray of reducer casing and
moment support arm link with the bolt. Moment support arm(4) little end inserts in the supporting
board (5)welded at framework ,and regular by the pressing plate(6). Need to pay attention to the
accuracy of relative position between the electrical machinery, reduction reducer casing and
framework.
Fig.16 Installation of the driving device
Disengage the backstop, motor idling, confirm the direction of rotation of the
motor and reducer input shaft rotation mark!
6.3.1.5 Installation of the conveying trough and head cover
Only in the noload test run no problem, you can install the conveying ttough and the head cover.
38
On the bottom of the bin railing welded on the bottom of the silo conveying trough (2) arranged
the through a bracket (3) on the frame, the bunker is connected plate (8) after adjustment for welding
on the silo outlet and a material guide groove.
Head cover plate (5), a front plate (7) and cap (8) is arranged in the crusher feeding port, chain
Act (6) installed in cap (8).
Clearance of conveying trough and the bottom edge of the bottom of the bin
gate and slot plate surface should not exceed 10mm!
39
Fig.17 Conveying trough and head cover

1 The bottom of the bin gate 2 conerying trough 3 bracket 4 Cover plate 5 plate 6 Chain Act 7 front
plate 8 cap 9 Silo connecting plate
40
The output shaft of positive speed reducer and the drive main shaft of apron feeder link through
locking device, Should exert the torque spanner and divide into three times (1/3M , 2/3M , M ) and
tighten the screw,M=295N.m. Check with M moment again after tightenning. The union exporting
shaft inner hole and shaft scribbles the machine reducing the speed not to on the surface having the
MoS2 grease, to ensure a fastening but not slipping, only need to spread machine oil, spread the
infertile grease on thread. The output shaft of motor (3)and the input shaft of positive speed reducer(1)
link through locking device. The motor(3) and reducer (1) are linked and fixed each other by the bolt
through each corresponding end tray. The place of end tray of reducer and moment support arm
link with the bolt. Moment support arm(4) end inserts in the supporting board (5)welded at
framework ,and regular by the pressing plate(6). Need to pay attention to the accuracy of relative
position between the electrical machinery, reduction reducer and framework.
6.3.2 Scraper conveyer installation
6.3.2.1 Installation of the conveying trough
a) The conveying trough head and the middle part are connected together by bolts to ensure that
the conveying trough base plate is in the same plane.
b) The transmission main shaft and the tension apparatus which are assembled are respectively
arranged in the head part and the back part of the conveying trough.
c)Looking for leveling positive drive spindle, bearings and bearing reducer base welded on the
conveying trough head and fixed drive shaft.
d)Fixing drive device.
e) Will be well connected with the conveying trough head and the middle to find the right position
of the welding in the plate feeding machine under the main beam.
f) To install the concrete part of the conveying trough bottom plate, and the conveying trough in
the head and the middle part of the guide plate in the same plane.
g) In the back of the conveying trough to find the right after the plate feeding machine under the
main beam .
To ensure that the head sprocket and the rear tension wheel are in a straight
line!
6.3.2.2 Installation of link chain and scraper
a) The chain and scraper are linked together.(FIG. 13)

b) Will be connected to the chain and scraper from the bottom of the bottom of the guide
c) Pull the chain and the scraper out of the upper part of the drive sprocket, and make the chain
and the scraper on the guide rail.
d) The chain is connected at the end of the tension wheel.
e）adjust the position of the bearing seat of the tensioning device, so that the tightness of the
bearing seat is appropriate.
When installing the scraper, the direction of the scraper must be aligned to the
direction of operation!
41
7 Commissioning
7.1 Safety Guide for commissioning

In addition to meeting the safety requirements of the second chapter, the commissioning work
shall comply with the following requirements:
——Prior to powering up machines, these cannot pose a risk of potential injury.
——The supplier's documents are read ,understand and followed
——Working areas are protected.
——Edges are made safe.
——All auxiliary equipment used (e.g. ladders) is safe. Risk of failing!
——Ear defenders are worn in te event of noise pollution in access of 85 dB(A).
——Hazardous areas are closed off to unauthorized persons.
——Prior to the test run, an acoustic signal is issued to warn personnel if a start-up test is only
possible with the safety devices inactive.
——The main switch is turned off during necessary retrofit or adjustment operations and that
machines are secured against unintentional powering-up.
——The activities during commissioning are carried out by qualified skilled personnel only.
——Safety distances are observed.
——Machine parts are not used as a means of accessing overhead locations.
——Safety devices are removed only when the machine is at a standstill.
——A warning is given before safety devices are shut down for start-up work, and that
immediately after this work is completed these safety devices are reinstalled are restarted.
7.2 Commission preparation
——Seek information about first aid and rescue options (emergency doctor, fire service/mine
rescue team, etc.).
——Become familiar with the working environment, including for ex‐ample, all obstacles in the
working area.
——Check transmission oil level.
For a detailed description, see the supplier documentation.
——Lubricate all lubrication points.

——Check whether all the screw connections are fitted tightly.
——Check the chain plate apron feeder and scraper conveyer tensioning
——Remove foreign particles and material from the machine and the material feed devices.
——Function test of all control and measuring equipment.
——Check the machine for any visible defects or damage.
Should you note missing or loose screws, missing covers, oil leaks, defective, cut or bent lines,
resolve the problems first be‐fore operating the machine.
7.3 No-load test
After checking everything to reach normally, it is not smaller than the continuous noload test run
of 2 hours to go on, the noload test run should reach the following requests:
——It is normal to operate steadily; the part turned round is rotated flexibly, has not blocked
and collided phenomenon. Sound of turning round is even, and there are no remarkable
vibration and impact;
——Every fastener does not become flexible, especially the linking bolt will never allow
becoming flexible between apron deck and the caterpillar chain; chain of bolts and chains
42
of scraper conveyer and scraper bolts must not be allowed to loose.

——carrying roller and the return roller rotate flexibly, and the crooked arc board of the first
apron deck and base plate of the last apron deck should be joined well;
——the maximum temperature of the bearing does not exceed 90°C;
After commissioning, the following inspection shall be carried out:
——Before operating, reexamine the fastening situations of all connection bolts and foundation
bolts;
——the chain plate apron feeder and scraper conveyer tensioning.
7.4 Load operation
After the no-load operating has been finished and qualified, the crusher can be charged with
material.
——Check all the connecting bolts and the anchorage bolts before operating.
——Start crusher and subsequent equipment.
——Start the apron feeder at the lowest conveying speed.
——Increase the speed step by step till the nominal throughput rate of the apron feeder has
been reached.
When it is unable to prevent the material hole from unloading emptily, should have the
garrulous material first before feeding to the apron deck from material hole, and can pour big
pieces of material into after the supplies in the material hole reach certain thickness.
7.5 Stop
Normal stop
Before the crushing plant is stopped, the material feed has to be interrupted so that the crushing
plant can run empty.
When the crushing plant is stopped make sure that sufficient material remains in the feed hopper
to protect the conveyor covering.
When the feed hopper is run empty, make sure that first small material is re-feed to
the hopper to protect the conveyor covering against the impact load of lump material.
43
8 Operation
8.1 Safety Guide during operation
In addition to meeting the safety requirements of the second chapter, the operation work shall
——Prior to power-up, check that this cannot pose a risk of personal injury.
——Check the machine at least once per shift for any visible external evidence of damage
and check that safety switching devices are in perfect working order. If you detect a
problem, stop the machine immediately and rectify the cause.
——Only operate the machine if all safety switching devices are in place and fully operational.
——In the event of malfunctions, stop and secure the machine immediately. Have the causes
of such problems rectified immediately.
——Safety switch:
• The fitting of any switching devices purchased by the operator is solely his or her
responsibility.
• Isolating or non-isolating safety switching devices might be required in addition to those
supplied with the machine.
• Safety switching devices must not be removed until after the machine has been
stopped and secured against restarting.
• Before taking safety switching devices out of service (e.g. for maintenance work), issue
warnings accordingly and replace such devices or put them back into service
immediately on completion of this work. Safety switching devices must also be checked
prior to operation being resumed.
• Safety switching devices must be checked regularly to ensure that they are in normal
working condition.
8.2 Checks before the start of work
——Check the machine and the system for completeness, damage and safe operating
condition.
——Check the surroundings of the machine and the system so that an unobstructed
operation is possible.
——Make sure the safety devices are working correctly.
8.3 Turn on the machine
——The system controller starts the individual aggregates according to the start-up
conditions.
——Feed the material slowly and evenly, and increase it to the specified throughput rate.
8.4 Checks during operation
——Check the temperature of the pedestal bearings at regular intervals. The maximum
permissible temperature is 100 °C.
——Check the machine for unusual running noise during operation.
——Check the machine for oil leaks.
8.5 Stop
——Before the crushing plant is stopped, the material feed has to be interrupted so that the
crushing plant can run empty.
——When the crushing plant is stopped make sure that sufficient material remains in the feed
hopper to protect the conveyor covering.
44
9 Maintenance
9.1 Basic information
Some problem caused by inadequate or inappropriate maintenance will produce high

maintenance cost and long time shutdown. Regular maintenance is essential. Safty working and
service life of equipment depend on right check and maintenance.
All the maintenance work should be done according to the plan, do not delay the maintenance
work.
Period adjustment, maintenance and inspection work must be done in accordance with the
specified in the specification. All the work will be implemented by qualified person.
In order to get safety operation and avoid equipment failure and damage to human
body, it is important to patrol each class in order to find hidden danger and take
corresponding measures. The manufacturer does not accept any claim demage
caused by improper maintenance or no maintenance.
9.2 Safety Guide for the maintenance period
In addition to meeting the safety requirements of the second chapter, the maintenance work shall
——Carry out prescribed maintenance and inspection work at the required intervals.
——Stop the infeed of materials.
——Seal off the area in and around which work will be carried out.
——The machine must be stopped and disconnected from the voltage supply prior to
commencing cleaning, service and maintenance work. Secure the machine to prevent
restarting.
——Lock the main switch and remove the key. Affix a sign warning against re-starting.
——Depressurize pneumatic, vapor pressure and hydraulic equipment and let off any
remaining pressure.
——Secure all system components and operating media (e.g. compressed air and hydraulics)
upstream and downstream of the machine to prevent accidental starting.
——Use suitable arresting devices to lock moving parts.
——When replacing larger components, rig and secure them carefully to lifting devices. Do
not stand or work under suspended loads.
——Check that all screwed union connections are tight.
——Once maintenance work is complete, check that all safety switching devices are in
working order.
——When carrying out assembly work overhead, use ladders/scaffolding and working
platforms which have been tested for safety. Do not use machine parts as a means of
accessing overhead locations! Safety harnesses to protect against falling must be worn
when carrying out maintenance work overhead.
——There must be no evidence of soiling, oil, grease, snow and ice on handles, steps,
railings, resting places, platforms, ladders, etc.
——Any machine parts which are not in perfect working order must be replaced immediately.
——Only original spare and wear parts may be used. If third-party products are used, we
cannot guarantee that they will have been designed and built to provide the requisite
levels of performance and safety.
——Use safe lifting devices bearing the CE mark.
9.3 Maintenance and inspection
a) In the specified time (inspection cycle, maintenance cycle),check the proper operation of the
equipment, lubrication and wear condition.
45
b) Replace or repair all damaged / worn parts.

c) Inspect for damage and corrosion of the painted surface condition regularly,and repaired by
professionals.
d) Check the function of all electrical equipment and instruments by professionals regularly.
Maintenance and repair work must be complying with all safety requirements strictly.
9.4 Cleaning and maintenance matters needing attention
——Every day to check the degree of equipment pollution. Don't let the pollutant
accumulation or caking.
——The interaction between the various parts of mechanical equipment may interfere with
each other, resulting in failure and increased wear, should be avoided.
——Only when the machine stops running, to carry out cleaning work.
——Every time before the maintenance work, please clean the machine.
——Some of the openings, considering the safety and functional factors, not allowing water
and other impurities, must be covered or sealed with adhesive tape.
——Don't use corrosive cleaning agents.
——Do not spray directly in the electrical device and relay box, switch cabinet, air intake and
respiratory filter or surface lubrication.
——Those areas that are difficult to clean up, use the right tool to clean up, such as a special
broom.
9.5 Maintenance table
Must pay attention to operating conditions. It may provide the necessary basis for
the change and adjustment of the maintenance interva.
The following is the recommended maintenance intervals, However, the actual situation
determines the frequency of maintenance,
For example: working hours
Running state
The wear condition of workpiece.
The factory should be based on the actual situation and the status of equipment maintenance,
adjust the maintenance frequency, ensure the equipment running in good condition.
46
9.5.1 Apron feeder maintenance table
Tab. 17 Apron feeder maintenance table
Every
First Every Every Half a Every
Item Check list Two
time week month year year
years
Check tension
force 50 h √
Link chain Check bolt 50 h √
tightening torque √
Check abrasion
Apron deck Check deformation √
Drive chain
Check abrasion √
wheel
Tension
Check abrasion √
chain wheel
carrying
Check abrasion √
roller
return roller Check abrasion √
Skateboard Check abrasion √

Clear and replace
Bearing √
grease
Connecting Check bolt
50 h √
bolt tightening torque
Check for oil √
leakage
√
Check the oil level
Reducer Check bolt
50h √
tightening torque
Replacement of 500h Every 7000h, the latest every 2 years
lubricating oil
47
9.5.2 Scraper conveyer maintenance table
Tab. 18 Scraper conveyer maintenance table
Every Every
First Every Half a Every
Item Check list mont Two
time week year year
h years
Check tension force
50 h √
Check bolt
Link chain 50 h √
tightening torque
√
Check abrasion
Scraper Check deformation √
Drive chain
Check abrasion √
wheel
Tension
chain Check abrasion √
wheel
guide Check abrasion √
Clear and replace
Bearing √
grease
Connecting Check bolt
50 h √
bolt tightening torque
Check for oil √
leakage
Reducer Check the oil level
Replacement of √
lubricating oil Every 15000h, the latest every 5 years
9.6 Lubrication
9.6.1 Explaining
Lubricant should be provided by owner.

It is best to use the high quality lubricant from those reputable company we recommended
we will not take any responsibility about equipment defect or damage caused by incorrect
lubricant.
48
9.6.2 Lubrication points
Fig. 18 Lubrication points
Tab. 19 Lubrication grease table
Replacement
Lubricating point Quantity Type of lubricant First filing
cycle
Apron feeder
1 2 Shell Alvania EP2 5kg/piece 2year
drive bearing
Apron feeder
2 2 Shell Alvania EP2 2kg/ piece 2 year
tension bearing
3 carrying roller 48 Shell Alvania EP2 0.5kg/piece 2year
4 return roller 20 Shell Alvania EP2 0.2kg/ piece 2 year
5 Scraper 2 Shell Alvania EP2 2kg/ piece 2 year

conveyer drive
49
bearing
Scraper
6 conveyer tension 2 Shell Alvania EP2 0.5kg/ piece 2 year 年
bearing
Apron feeder
7 2
reducer
Refer to the manufacturer's instructions
Scraper
8 conveyer 1
reducer
9.6.3 Lubricant
Recommended lubricating grease for table 19 index K5.
Tab. 20 Lubrication grease
50
10 Troubleshooting
Tab. 21 Common faults and processing method
Type of failures Reason Treatment methods
Too high temperature Lubrication do not meet Check lubrication system

of bearing the requirement Check the Assembly error of bearing
The assembly is not Replace bearing
qualified
Defective bearing.
Abnormal noise Foreign body into the Stop, clear the foreign body
machine Replace apron deck
Apron deck deformation
Chain not running Chain tensioned Align and retension the chain.
smoothly incorrectly
The motor cannot Excess material on the Remove the material from the
start up machine. machine.
Apron feeder stopped The clamping bolts on Tighten the clamping bolts to the
(motor still running). the shrink discs of the required tightening torque
motors are loose.
The spillage conveyor The sleeve bolt on the Tighten the sleeve bolt
has stopped (motor is chain wheel are loose
still running).
51
11 Replacement part
Tab. 22 Spare parts list
Using Using
S-No Part Name Specification Remark
Position Q'ty
1 Bearing 23172CAK/W33 Drive shaft 2
Adapter sleeve
2 EY2216.2-3 Drive shaft 2
H3172H
3 chain wheel EY2266.2-3 Drive shaft 2
Mosaic type solid
4 self run slide plate EY2212.1-5 Framework 2
（Ⅰ）
Mosaic type solid
（Ⅱ）
Mosaic type solid
（Ⅲ）
Apron feeder
7 carrying roller（Ⅰ） EY2211.4 Framework 24
8 carrying roller（Ⅱ） EY2211.4 Framework 24
9 return roller EY2216.4a Framework 20
10 Apron deck EY2227.3 Apron deck 117
11 Chain 228MC Main engine 234
Tension
12 Bearing 24134CCK30/W33 2
apparatus
Tension
13 Withdrawal sleeve AH24134 2
apparatus
Tension chain Tension
14 EY2227.6-2 2
wheel apparatus
15 scrpaer（Ⅰ） EY23130-1 Main engine 7
16 scrpaer（Ⅱ） EY23130-2 Main engine 7
17 Chain P=200 EY23121-3 Main engine 228
18 Bearing 23128CK/W33 Drive shaft 2
Adapter
19 EY 2301.2-7 Drive shaft 2 Scraper
sleeveA3128
Drive chain wheel conveyer
20 EY 23121.2-1 Drive shaft 1
（left）
Drive chain wheel
21 EY 23121.2-4 Drive shaft 1
（right）
Tension
22 Bearing 22217CK/W33 2
apparatus
Tension
23 Adapter sleeve A317 2
apparatus
52

24 EY23121.3-1 1
wheel（left） apparatus
25 EY23121.3-3 1
wheel（right） apparatus
53

F175 (M) 018-Apron Feeder BZ2300×12000 With Scraper Conveyer B2500×10800-User Manuals

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F175 (M) 018-Apron Feeder BZ2300×12000 With Scraper Conveyer B2500×10800-User Manuals

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User Manuals

Contract No. F175-BATURAJA CEMENT PROJECT

Apron feeder BZ2300×12000 with scraper

板式给料机 BZ2300×12000 带刮板输送机

Sinoma Technology & Equipment Group

Apron feeder with scraper conveyer

7.5 Stop .......................................................................... 43

Tab. 1 Format description..............................................................................................................................2

Fig. 1 Type plate............................................................................................................................................ 4

1.2 Documentation description

1.2.1 Definition or description

1.2.2 Format description

Tab. 1 Format description

1.2.3 Scope of application

1.3 Description of the machine

Tab. 2 Machine data

Designation Apron feeder with scraper conveyer instruction

1.3.2 Intended use

1.3.4 Identification on a machine

1.3.4.1 Type plate

The following data are located on the type plate:

Fig. 1 Type plate

1.3.4.2 Direction of rotation sign

The arrow shows the required direction.

Fig. 2 Direction of rotation sign

1.4.1 Legal Information

1.4.2 Implementation standards

Reference for this product JB/T4255-1999 《Medium apron feeder》 Standard.

1.4.3 Declaration of noise emission

2.1 Safety concept of the documentation

The structure of the risk reduction measures table is as follows

2.1.3 Pictograms symbol

2.1.3.1 Warning signs

The basic type of warning sign is the positive triangle frame.

Tab. 3 Warning signs

Warning signs Designation /Meaning Warning signs Designation /Meaning

Warning danger Warning fire

Warning explosion Warning electric shock

Warning Warning mechanical

Warning hole Warning falling objects

Warning crushing Warning injure hand

Warning hot surface Warning drop down

Warning obstacles Warning drop(fall)

2.1.3.2 Prohibition signs

Tab. 4 Prohibition signs

No turning 禁止乘人No riding

No putting on gloves No putting on spikes

2.1.3.3 Mandatory signs

The basic type of mandatory signs is a round frame.

Tab. 5 Mandatory signs

Must wear dustproof Must wear safety

Must wear protective Must fastened

Must wear protective Must wear

Disconnect from the See

2.1.3.4 Hazard classes

Tab. 6 General meaning and use of colours in hazard severity panels

2.2 Safety and information signs

2.3 Obligations and qualification of personnel

2.3.1 Required personnel qualifications

Personnel engaged in the work of relevant equipment at site, should be：

Tab. 7 Overview of residual hazards

Category Residual hazard Where Possible reason

Unauthorised stay of personnel in the