DESIGN CODE: ANSI 831.

3 SERVICE, : HYDROCARBON LIQUID & VAPOUR (SOUR SERVICE)

ITEM SIZE RANGE DESCRIPTION DIMENSIONAL/DESIGN MATERIAL

(NPS) STANDARD SPECIFICATION

PIPE 1/2 - 11/2 SEAMLESS, scH. xxs (ptain ends) ANS| 836.10 A 106 Gr. B

2-4 SEAMLESS, SCH.XXS (Bevet ends) - DO - - DO -

6-6 SEAMLESS,SCH.160 (Bevetends) -DO- - DO_
8 - 16 SEAMLESS, SCH.140 (Bevet ends) - DO - - DO _

18 - 18 SAW, SCH.120 (Bevet ends) - DO - Apt-SL-Gr.B

20 - 24 SAW, SCH.120 (Bevel ends) - DO - Apt-sl-cr.B

f 26 -

28 -
26
28
SAW, WALL THK. 45.7MM (Bevet

SAW, WALL THK. 48.7MM (Bevet

ends)
ends)
- DO

- DO
-
- - DO
-DO -

FlrrfNcs vz'1yz FORGEDCAREONSTEELSOOKET ANst 816.11 ASTM A105

WELD FITTINGS, CLASS 9OOO
90/45 DEG, ELBOWS, EQUAL &
REDUCING TEES, HALF & FULL
COUPLINGS, UNIONS, PLUG, CAPS,

SOCKOLET, ELBOLET, WELDOLET ANSI 816.11 ASTM A105

CLASS 9OOO

NIPPLE, SWAGE NIPPLE SCH.XXS (Ptain ASTM A 106 Gr.B

ends)

2 - 16 SEAMLES CARBON STEEL F|TT|NGS ANS| 816.9 ASTM A234Gr. WpB

WITH BEVEL ENDS FOR BUTTWELD SCHEDULETO
WELDING: MATCH THAT
90 / 45 DEG. LONG RADIUS ELBOWS, OF PIPE
CONC. / ECC. REDUCERS, EQUAL
& REDUCING TEES, CAPS

18 - 28 WELDEDCARBONSTEELF|TT|NGS ANS| 816.9 AsrM A234Gr.wpB-w

WITH BEVEL ENDS FOR BUTTWELD SCHEDULETO

r WELDING:
90 / 45 DEG. LONG RADIUS
CONC. / ECC. REDUCERS. EOUAL
ELBOWS,
MATCH THAT
PIPE
oF

& REDUCING TEES, CAPS.

ITEM SIZE RANGE DESCRIPTION DIMENSIONAUDESIGN MATERIAL

(NPS) STANDARD SPECIFICATION

FLANGES y2 - 11/2 FoRGEDCARBONSTEEL, ANS| 816.5 ASTM A1o5

RTJ SW FLANGE, CLASS 9OO

2 - 24 FORGEDCARBONSTEEL, ANSI 816,5 ASTM A1O5

RTJ WN FLANGE, CLASS 9OO
(WELD NECK BORE TO MATCH PIPE
, THICKNESS)

26 - 28 FORGEDCARBONSTEEL, ANSI 816.47 MSS-SP-44

RTJ WN FLANGE. CLASS 9OO

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 (WELD NECK BORE TO MATCH PtPE
THICKNESS)

BLfND Y2 - 24 FORGED CARBON STEEL, ANS| 816.5 ASTM A105

FLANGE RTJ BLIND FLANGE, CLASS 9OO

26-28 FORGED CARBON STEEL, ANSI 816.47 ASTM A1O5

RTJ BLIND FLANGE, CLASS 9OO

SPEC. BLIND 1/2 . 24 FORGED CARBON STEEL, ANSI 816.48 ASTM A105
SINGLE PIECE BLIND, RTJ
CLASS 900

26-28 FORGED CARBON STEEL, ANSI 816.47 ASTM A1O5

SINGLE PIECE BLIND, RTJ
CLASS 900

GASKETS v2 ' 28 OCT.RING GASKET, SOFT IRON,MAX ANSI Bl 6.20 ANSI 816.20
(90BHN) HOr Dtp GALVANTSED (NOTE - e)

BOLTING ALL SIZES STUD BOLTS- FULLY THREADED ANSI 818. 2. 1 ASTM A193 Gr. B7M
WITH TWO HEX. NUTS ANSI 818. 2. 2 ASTM A194 Gr. 2HM
HOT DIP GALV.
(

GATE VALVE Y2 - 1Y2 FORGED CARBON STEEL BODY, API 602 BODY : ASTM Al 05
OS & Y, BOLTED BONNET, SW TRIM: l3 % Cr. SI-EEL
ENDS, STEM RAISING,
CLASS 15OO

1/z - 11/z FOBGED CARBON STEEL BODY, API 602 BODY : ASTM 41 05
OS & Y, BOLTED BONNET, SCREWED/ TBIM: 13 % Cr. STEEL
SW ENDS, STEM RISING,
CLASSl 5OO.

CAST CARBON STEEL BODY API 600 BODY: ASTM A216 Gr.
OS & Y, BOLTED BONNET, WCB TRIM :13o/oCr.
RTJ FLANGED, STEM RAISING STEEL
CLASS 9OO.

(,'

ITEM SIZE RANGE DESCRIPTION DIMENSIONAUDESIGN MATERIAL

(NPS) STANDARD SPECIFICATION

GLOBE VALVE y2 - 11/2 FORGED CARBON STEEL BODY BS: 5352 BODY : ASTM 4105
OS & Y,,BOLTED BONNET TRIM : 13 % Cr. STEEL
STEM RISING, SW RTJ ENDS'
PLUG TYPE DISC, CLASS 15OO

2 - 12 CASTCARBONSTEELBODY, BS:1873 BODY:ASTM A216Gr.

RTJ FLANGED, OS &Y, BOLTED WCB TRIM:13%CT.
BONNET, STEM RISING STEEL
CLASS 9OO.

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 CHECK VALVE FORGED CARBON STEEL BODY BS 5352 BODY :ASTM A105
PISTON LIFT TYPE (H/V), BOLTED TRIM : 13 % Cr. STEEL
COVER. SOCKET WELD ENDS.
cLASSI 500

28 CAST CARBON STEEL BODY BS: 1868 BODY :ASTM A216 Gr.
RTJ FLANGED, BOLTED COVER. WCB TRIM:13%Cr
SWING CHECK TYPE, STEEL
cLASS 900.

28 CAST CARBON STEEL BODY BS: 1868 BODY :ASTM 4216 Gr.
RTJ FLANGED, BOLTED COVER. WCB TRIM: 13 % Cr
WAFER TYPE, CLASS 9OO. STEEL
(WAFER TYPE CHECK VALVE
MAY BE USED WHERE SPACE
IS INSUFFICIENT)

BALLVALVE y2 11/2 FORGED CARBON STEEL BODY BS: 5351 BODY :ASTM 4105
REDUCE BORE, FIRE SAFE & API-6D TRIM: 13 % Cr. STEEL
DESIGN WITH ANTISTATIC ORSS316
DEVICE, SOCKET WELD ENDS,
CLASS 1500

ao CAST CARBON STEEL BODY RQ . (eql BODY :ASTM 4216 cr.

{ REDUCE BOBE. FIRE SAFE
DESIGN WITH ANTISTATIC
& API.6D WCB TRIM: 13 % Cr
STEEL OR SS 31 6
DEVICE. CLASS 9OO.
(4'' & LARGER SIZE SHALL BE
LEVER / GEAR OPERATED)

NEEDLE VALVE V2 1Y2 FORGED CARBON STEEL BODY. BS 5353 BODY :ASTM 4105
SW ENDS, OS&Y BOLTED BONNET TRIM: SS 316
CLASS 1 5OO

BUTTERFLY VALVE 3- 28 CAST CARBON STEEL BODY BS:5155 BODY: ASTM 4234 Gr
RTJ ENDS, CLASS 9OO / MFR. STD WCB TRIM:SS 3.l6
(6'' & LARGER SIZE SHALL BE
GEAR OPERATED)

PERMANENT Y2- 1Y2 FORGED CARBON STEEL BODY. MFF. STD. BODY: ASTM 105
STRAINER "Y'TYPE STRAINER WITH SW INTERNALS: SS 31 6
ENDS, CLASS 1500.

12 CAST CARBON STEEL BODY, MFR. STD. BODY: ASTM A234 Gr. WPB
"T"TYPE STFAINER INTERNALS: SS 316
RTJ FLANGED ENDS, CLASS 9OO

'r\

NOTES:

1' All pipes, Fittings, Valves, Flanges, Bolts/nuts and strainers etc. shall meet the sour service reauirement of
standard NACE MR-01-75 and General Technical Specification No. GTS-22.

2. Face to face dimensions of all flanged valves shall be in accordance with ANSI 816.10, Short Pattern Type

All small bore, i.e. 1/z NPS and below, SW ball valves shall have extended-weld and conforming to figure 7
ot Appendix C and Clause 7.4 ot BS 5351

For 2 NPS run pipe and 1lz NPS branch pipe, use butt-welded reducing tee.

PIPING MATERIAL SPECIFICTION SPECIFICATION Rev"

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 5. For drain and vent connections % NPS forged gate valves shall have socket weld ends.

6. Maintenance joints, which are to be kept to a minimum, shall be flanged type for all sizes.

7. Pipe joints for sizes 1tlz NPS and below shall be made with class 9000 SW full couplings while those tor
sizes 2 NPS and above shall be butt welded.

8. Branch connections type shall be as per the table of relevant piping material specification for branch
reinforcement.

9. Gasket contact surfaces shall have max. Roughness of 63 RMS.

('

(i

BRANCH REINFORCEMENT

LEGEND:

S SOCKOLET/ ELBOLET
W WELDOLET
T TEE
R REDUCING TEE

PIPING MATERIAL SPECIFICTION SPECIFICATION Rev.

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 Y2 T
3/4 R T
1 R R T
I- IIZ R R R T
2 S s S S T
U) 3 S S b S R T
ut 4 S s S c R R T
- 6 S S S S W R R T
A q S S 5 W W R B T
a
=
UJ 10 S S S S W W W R R T
N a
a 12 S S S W W W R R R T
E, 14 s S S S W W W W R R R T
uJ
o to S s S S W W W W R R R R T
LU 18 S S S 5 W W W W W R R R R T
- 20
{ 24
S
S
S
S
S
S
S W
W
W
W
W
W
W W
W W
R R R R R T
D W R R R R R T
28 S S S S W W W W W W W R R R R R T
1t2 3/4 I 1-1t2 2 3 4 6 8 10 12 14 to 18 20 24 28

BRANCH SIZES {INCHES)

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 PIPING SPEC: 81N BASE MATERIAL :CARBON STEEL RATING: CLASS 300

CORROSION ALLOWANCE: 6.0 mm SPECIAL REQUIREMENT:NACE

PRES / TEMP RATING AS PER B 16.5

PRESSURE (KG/Cm'?) 52 47.5 46 44.4 44.2

TEMP
( DEG c) 16-38 93 149 204 260

DESIGN CODE: ANSI 831.3 SERVICE. : HYDROCARBON LIQUID & VAPOUR (SOUR SERVICE)

ITEM SIZE RANGE DESCRIPTION DIMENSIONAUDESIGN MATERIAL

(NPS) STANDARD SPECIFICATION

1/z - 11/z SEAMLESS, SCH. XXS (Plain ends) ANSI 836.10 A 106 Gr. B

2 -3 SEAMLESS, SCH.160 (Bevel ends) -DO- - uv-

4- 4 SEAMLESS, SCH.120 (Bevel ends) -DO- - DO-
68 SEAMLESS, SCH.80 (Bevel ends) -DO- - DO-
10 -12 SEAMLESS, SCH.60 (Bevel ends) -DO- - DO-

't4 - 14 SMLS., WALL THICK. 15.09MM (Bevel ends) -DO-

16 - 16 SMLS. WALL THICK. 15.88MM (Bevel ends) - DO- - DO-

18-20 SAW, WALL THICK. 17.48MM (Bevel ends) -DO- API-5L.Gr-B

SAW, WALL THICK. 19.05MM (Bevel ends) -DO- - DO-

26-26 SAW, WALL THICK. 20.62MM (Bevel ends) -DO- - DO-
28-30 SAW, WALL THlCK.22.23MM (Bevel ends) -DO- -DO-

FITTINGS 1/z - 1Yz FORGED CARBON STEEL SOCKET ANSI 816.11 ASTM A1O5
WELD FITTINGS, CLASS 9OOO
90 / 45 DEG ELBOWS, EQUAL &
REDUCING TEES, HALF & FULL
('
COUPLINGS, UNIONS, PLUG, CAPS.

Y2- 1Y2 SOCKOLET, ELBOLET, WELDOLET. ANS| 816.1 1 ASTM A105

oLASS 9000
r/z - | '/2 NIPPLE, SWAGE NIPPLE SCH-XXS. ASTM A 106 Gr.B
(Plain ends)

SEAMLES CARBON STEEL FITTINGS 816.9 ASTM A234Gr. WPB

WITH BEVEL ENDS FOR BUTT WELDING,
90 / 45 DEG. LONG RADIUS ELBOWS,
CONC & ECC. REDUCERS, EQUAL &
REDUCING TEES, CAPS,
(THICKNESS TO IVATCH THAT OF PIPE).

B
W
ulficl-5
PIPING MATERIAL SPECIFICTION
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SPECIFICATION
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