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Doc. no.

LEC-OM03901A

PRODUCT NAME
Programless controller
Step motor (servo 24 VDC )

MODEL/ Series

LECP1 Series
Contents
2. Outlines of Product ............................................................................................................................ 5
2.1 Features ....................................................................................................................................... 5
2.2 How to Order ............................................................................................................................. 6
2.3 Structure of the product ................................................................................................................ 7
2.4 Procedure (How to start the actuator) ....................................................................................... 8
(1) Checking the contents of the package ...................................................................................... 8
(2) Mounting the Controller ............................................................................................................. 8
(3) Controller Wiring / Connection .................................................................................................. 8
(4) Power supply ON Alarm check ........................................................................................... 9
(5) Data (Operation pattern) setting ................................................................................................ 9
(6) Test run...................................................................................................................................... 9
3. Specifications ................................................................................................................................... 10
3.1 Basic specifications .................................................................................................................... 10
3.2 Details of the controller............................................................................................................... 11
3.3 Outer dimensions ....................................................................................................................... 12
(1)Mounting screw (LECP1□□-□) ..................................................................................... 12
3.4 Mounting..................................................................................................................................... 13
(1) Mounting.................................................................................................................................. 13
(2) Grounding................................................................................................................................ 13
(3) Location for mounting.............................................................................................................. 14
4. External connection ......................................................................................................................... 15
4. 1 CN1: Power supply connector................................................................................................... 15
4. 2 CN2: Motor connector, CN3: Encoder connector ...................................................................... 15
4. 3 CN4: Parallel I/O connector....................................................................................................... 15
5. CN1: Power supply cable................................................................................................................. 16
5. 1 Power supply cable specification .............................................................................................. 16
5. 2 Power supply cable specification .............................................................................................. 17
(1) Wiring of power supply ............................................................................................................ 17
(2) Wiring for the switch for forced unlocking................................................................................ 17
(3) Wiring for the stop switch ........................................................................................................ 17
(4) Stop the power supply for the motor........................................................................................ 18
6. CN4: Parallel I/O cable .................................................................................................................... 19
6.1 Paralles input / output................................................................................................................. 19
6.2 Parallel input / output circuit (NPN, PNP) ................................................................................... 19
(1) Parallel I/O input circuit (NPN, PNP common) ........................................................................ 19
(2) Parallel I/O output circuit ......................................................................................................... 19
6.3 Parallel input / output signal ....................................................................................................... 20
6.4 Parallel I/O connector wiring (Example) ..................................................................................... 22
7. Setting method................................................................................................................................. 23
7.1 Setting procedure ....................................................................................................................... 24
7.2 Setting parameters ..................................................................................................................... 31
7.3 Controller modes ........................................................................................................................ 34
(A) Before returning to origin position ........................................................................................... 35
(B) Auto mode after return to origin position ................................................................................. 36
(C) Manual mode after retuning to origin position......................................................................... 37
7.4 Test function ............................................................................................................................... 38
8. Operations ....................................................................................................................................... 39
8.1 Returning to origin position......................................................................................................... 39
8.2 Positioning.................................................................................................................................. 40
8.3 Pushing operation ...................................................................................................................... 40
(1) Successful pushing operation ................................................................................................. 40
(2) Unsuccessful pushing operation (Idling) ................................................................................. 41
(3) Workpiece moves when pushing operation is completed........................................................ 41
8.4 Jog / inching operation ............................................................................................................... 42
-1-
8.5 Servo ON ................................................................................................................................. 43
8.6 Response time for the controller input signal ............................................................................. 43
9. Operation (Example) ..................................................................................................................... 44
9.1 Positioning / Return to origin position ...................................................................................... 44
9.2 Pushing operation.................................................................................................................... 45
9.3 Stoppage during operation....................................................................................................... 46
9.4 Generation and deactivation of alarm...................................................................................... 47
10. Initial setting value per actuator................................................................................................... 48
10.1 Initial setting value of LEF series ........................................................................................... 48
10.2 Initial setting value of LEH series........................................................................................... 50
10.3 Initial setting value of LES series........................................................................................... 53
10.4 Initial setting value of LEY series ........................................................................................... 54
10.5 Initial setting value of LER series........................................................................................... 56
10.6 Initial setting value of LEP series ........................................................................................... 57
10.7 Initial setting value of LEL series ........................................................................................... 58
11. Options ........................................................................................................................................ 59
11.1 Actuator cable [5m or less]..................................................................................................... 59
11.2 Actuator cable [8 to 20m] ....................................................................................................... 59
11.3 Actuator cable (for sensor / lock) [5m or less] ................................................................. 60
11.4 Actuator cable (for sensor / lock)[8 to 20m]...................................................................... 60
12. Alarm detection ........................................................................................................................... 61
12.1 Alarm group output ................................................................................................................ 61
12.2 Alarm Content・Countermeasure ......................................................................................... 62
13. Wiring of cables/Common precautions .......................................................................................... 65
14. Electric actuators/Common precautions ........................................................................................ 66
14.1 Design and selection ............................................................................................................. 66
14.2 Mounting ................................................................................................................................ 67
14.3 Handling................................................................................................................................. 67
14.4 Operating environment .......................................................................................................... 69
14.5 Maintenance .......................................................................................................................... 69
14.6 Precautions for actuator with lock.......................................................................................... 70
15. Controller and its peripheral devices / Specific product precautions.............................................. 71
15.1 Design and selection ............................................................................................................. 71
15.2 Handling................................................................................................................................. 71
15.3 Installation.............................................................................................................................. 72
15.4 Wiring of cables/Common precautions .................................................................................. 72
15.5 Power supply ......................................................................................................................... 73
15.6 Grounding .............................................................................................................................. 73
15.7 Maintenace ............................................................................................................................ 73
16. Troubleshooting........................................................................................................................... 74
16.1 Operation troubles ................................................................................................................. 74
16.2 Position / Speed troubles ....................................................................................................... 76

-2-
LECP1 Series / Controller
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC),
Japan Industrial Standards (JIS)*1) and other safety regulations*2).
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems
ISO 4413: Hydraulic fluid power -- General rules relating to systems
IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -- Safety
JIS B 8370: General rules for pneumatic equipment.
JIS B 8361: General rules for hydraulic equipment.
JIS B 9960-1: Safety of machinery – Electrical equipment for machines. (Part 1: General requirements)
JIS B 8433-1993: Manipulating industrial robots - Safety. etc.
*2) Labor Safety and Sanitation Law, etc.

Caution Operator error could result in injury or equipment damage.

Warning Operator error could result in serious injury or loss of life.

Danger In extreme conditions, there is a possibility of serious injury or loss of life.

Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
The inspection and maintenance of machinery/equipment should only be performed after measures to prevent
falling or runaway of the driven objects have been confirmed.
When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1) Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2) Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3) An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4) Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.

-3-
LECP1 Series / Controller
Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/Compliance Requirements


The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.

Limited warranty and Disclaimer


The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered.*3)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.

For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.

Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.

*3) Vacuum pads are excluded from this 1 year warranty.


A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or
failure due to the deterioration of rubber material are not covered by the limited warranty.

Compliance Requirements
When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade and
Industry (Foreign Exchange and Foreign Trade Control Law).

-4-
2. Outlines of Product
2.1 Features
Features of the controller.

 Actuator control
Servo control enables the positioning and the operation with a specified thrust of
the actuator.
 Operation and settings are available with the controller.
Settings can be altered and operation can be fun from the controller. Adjustments of the
position, speed, acceleration and test runs are available without the teaching box, PC, and
PLC.
 Operation with specified thrust
The holding force and pushing force of the actuator can be controlled in three steps.
 Separated power supply input
Power supply input is separated into the motor power supply and control power supply.
Even if the power supply for the motor is turned off, the information of the encoder position is
not lost while the control power supply is on, and parallel I/O control is available.
 Automatic sequence function of the returning to origin position
Returning to origin position is available through I/O signal combination.
 Alarm detection
Abnormal conditions are self-detected. Alarms are displayed by LED on the controller and
abnormal conditions are output to the outside by the parallel I/O terminal.
 14 points positioning / pushing is available
Through the combination of parallel I/O inputs, 14 points (position number 1 to 14(E)) of
positioning / pushing are available. The speed and acceleration of the positioning can be set
by the switch for each operating direction.
 Data input method
Parameter settings, test runs, and alarm resets can be performed by the controller.

Caution
When the device is set up or failure occurs, please refer to the operation manual of the actuator as
well as this operation manual.
* Keep this operation manual accessible so it can be referred to when necessary.

S
-5-
2.2 How to Order
How to order is shown below.
Controller
LECP1N□-□

Controller Actuator Model


Applicable motor
(Enter from the actuator model "LE" to ”stroke”)
P Step motor (servo DC24V)
Ex: LEHZ10LK2-4AF-R11N1
Enter "LEHZ10LK2-4"
Step data
1 14 points (Programless)

Parallel input / output type


N NPN type
P PNP type I/O cable length
Nil No cable
1 1.5m
3 3m
5 5m
* Power cable length is 1.5m only

Actuator + Controller
LEHZ10LK2-4AF-R11N1
Actuator type
I/O cable length*
Fill in How to Order referring to How to Order of the catalog
of Actuators. Nil No cable
Please refer to the table below for the applicable actuators. 1 1.5m
Ex. :LEHZ10LK2-4AF-R11N1 3 3m
5 5m
Applicable actuators
Electric gripper LEH Series Controller
Electric slide table LES Series
Electric actuator / Rod type LEY Series Nil No controller*
Electric actuator / Slider type LEF Series 1N With programless controller (NPN)
Electric actuator / Rotary type LER Series 1P With programless controller(PNP)

* If the actuator is ordered without the controller, the


I/O cable type is not available.
LECP6 series I/O cables cannot be used
due to different specification.

Caution
Single controllers are also shipped after setting the actuator specification parameters.
Confirm the combination of the controller and the actuator is correct.

-6-
2.3 Structure of the product
Structure of the controller.
* ●I/O cable
* Part no.: LEC-CK4-*
● Electric actuator
PLC

Input/output signal
power supply

*
● Actuator cable
[Robot cable] To CN4
Part no.: LE-CP-*
[Standard cable]
Part no. :LE-CP-*S
To CN3

To CN2

To ●Controller
CN1

● Power supply cable


Controller input Part no.: LEC-CK1-1
power supply
24VDC

* These items are included if you ordered using the part number for an actuator set.

Warning
Refer to 4. External connection (P.15) for wiring.
Refer to 13. Wiring of cables/Common precautions (P.65) when handling the wiring and cables.

-7-
2.4 Procedure (How to start the actuator)
Install, wire, set and operate the controller referring to the procedure below when the product is used
for the first time.

(1) Checking the contents of the package


After unpacking everything, check the description on the label to identify the controller and the
number of accessories.
Power supply cable
Part’s name Quantity
Controller (LECP1□□-□) 1 pcs.
Power supply cable 1 pcs.
I/O cable
(LEC-CK1-1)
I/O cable *(LEC-CK4-□) 1 pcs.
Actuator * 1 pcs. Actuator cable
Controller
Actuator cable * 1 pcs.
Robot cable: LE-CP-□
or
Standard cable: LE-CP-□S

* These items are included if you ordered using the part number for an actuator set.

If parts are missing or damaged, please contact our distributor.

(2) Mounting the Controller


Refer to 3.4 Mounting (P. 13) to mount the controller.

(3) Controller Wiring / Connection


Connect cables to the controller connectors (CN1 to CN4). Refer to 4. External connection (P.15)
for the wiring of the cables.

Connectors

-8-
(4) Power supply ON Alarm check
Supply power 24V DC.

Description LED turns on Condition


PWR Green LED is on Servo is on
Green LED is flashing Servo is turned off
ALARM Red Alarm is generated
Controller

If the conditions are normal, the LED[PWR] at the front of the controller switches from a flashing to a
solid light. The servo is turned on if the conditions are normal. If the LED[ALM] on the front surface of
the controller turns red, the alarm goes off.

Caution
When an alarm is generated
Confirm the content of the alarm with 7-segment LED of the controller or I/O output.
Eliminate the cause referring to 12. Alarm detection (P.61).

(5) Data (Operation pattern) setting


Set the stop position, speed, acceleration, and deceleration for the operating directions with the
buttons and switches on the controller. Operations other than position setting, jog/inching can be
performed after returning to origin position. Refer to 7. Setting method (P.23) for the details of
settings.

(6) Test run


Test run is performed with the buttons and switches of the controller or I/O signal. Refer to 7.1
Setting procedure (P.24) and 6.3 Parallel input / output signal (P.20) for details.

-9-
3. Specifications
3.1 Basic specifications
Basic specifications of the product.
Item Specifications
Controlled motor Step motor(servo 24VDC)
Power supply voltage: 24VDC±10%
Power supply Max. current consumption: Rated 3.2A (Peak 5A)(*2)
specification (*1) [Includes the motor power supply, control power supply, stop,
unlocking]
Parallel input Input 6 points (Photo coupler insulation)
Parallel output Output 6 points (Photo coupler insulation)
Stop points 14 points(Location number 1 to 14(E))
Incremental A/B phase
Controlled encoder
Pulse number: 800 pulse/rev
Serial communication RS485 (Complies with Modbus protocol)
Memory EEPROM
LED display LED(Green/Red) 1 for each
1 digit, 7-segment display (red)
7-segment LED display
Figures are expressed in hexadecimal (10 to 15 in decimal number are
(*3)
expressed as A to F)
Locking With unlocking terminal
I/O cable: 5m or less
Cable length
Actuator cable: 20m or less
Cooling method Air-cooling type
Operating temperature
0 to 40°C(No condensation, no freezing)
range
Operating humidity range 90%RH or less (No condensation)
Storage temperature
-10 to 60°C(No condensation, no freezing)
range
Storage humidity range 90%RH or less (No condensation)
Insulation resistance Between the case (Heat Sink) and SG terminal: 50MΩ(500VDC)
Weight 130g
*1) Do not use inrush current suppressor types as the power supply for the controller input.
*2) Power consumption depends on actuator. Please refer to the operation manual of actuators
for details.
*3)"10" to "15" in decimal number are displayed as follows in the 7-segment LED

Decimal display 10 11 12 13 14 15
Hexadecimal display A b c d E F

- 10 -
3.2 Details of the controller

e ○
d ○
c
No. Display Description Details
Power Power supply ON/No alarm :Green turns on

a ○
a PWR
supply LED Power supply ON/servo OFF :Green flashes

f
Power supply ON/With alarm :Red turns on

b

b ALM Alarm LED Power supply ON/Parameter setting: Red

g flashes
Change and protection of the mode SW (Close

h ○
c ― Cover
the cover after changing SW)

i
Frame ground (Tighten the bolt with the nut when

j

d ―

k FG mounting the controller. Connect the grounding
cable.)


l ○
e ― Mode switch Switch the mode(Manual mode <-> Auto mode)

m 7-segment Stop position, the value set by ○
h and alarm

f ―

n LED information are displayed.
Decide the settings or drive operation in Manual

g SET Set button
mode.
Position Assign the position to drive(1 to 14), and the origin

h ―
switch position.
Forward

i
button
Perform forward jog and inching.
MANU
AL Reverse

j
button
Perform reverse jog and inching.

Forward

k speed 16 forward speeds are available.

r
SP switch
EED Reverse

l speed 16 reverse speeds are available

q switch
Forward

m acceleration 16 forward acceleration steps are available.
switch

p ACCEL
Reverse

n acceleration 16 reverse acceleration steps are available.
switch

o Power

o CN1 supply Connect the power supply cable
connector

Motor driving

p CN2
connector
Connect the motor connector.

Encoder

q CN3
connector
Connect the encoder connector

I/O

r CN4
connector
Connect I/O cable

- 11 -
Caution
Use a flat blade watchmaker's screwdriver of the size shown below when changing position
switch ○
h and the set value of the speed/acceleration switch ○
k to ○
n

<Size>
End width L :2.0 to 2.4 [mm]
End thickness W :0.5 to 0.6 [mm]

L W

Magnified view of the end of the flat blade screwdriver

3.3 Outer dimensions


The appearance of the product is shown below.
(1)Mounting screw (LECP1□□-□)

- 12 -
3.4 Mounting
(1) Mounting
Details of the controller.

Mounting screw (LECP1□□-□)


(Mounting with two M4 screws) Grounding
cable
Mounting
direction

Mounting
direction

(2) Grounding
Tighten the bolt with the nut when mounting the ground cable as shown below.

M4 screw
Cable with crimping terminal
Serrated washer

Controller

Caution
M4 screws, cable with crimping terminal and serrated washer are prepared by customer.
Ground the controller to reduce noise.

- 13 -
Caution
(1) Grounding shall be done by dedicated cable. Grounding with the ground resistance of 100Ω or less.
(2) The cross sectional area of the grounding cable shall be 2mm2 or more.
Grounding location shall be in the vicinity of the controller. Keep the grounding cable short.

Other Other
Controller Controller
equipment equipment

Ground with
the resistance
less than 100
ohm

Dedicated grounding --- Good Shared grounding --- Not acceptable

(3) Location for mounting


Select the size and the installation style so that the surrounding temperature of the controller is 40oC or less.
Mount the controller vertically on the wall with 60mm or more of space on top and bottom of the controller for
connecting and disconnecting of the cable.
Keep 60mm or more between the front of the controller and the cover (lid) so that buttons and switches can be
operated.
Keep enough space around the controller so that the operating temperature of the controller stays within the
specification range.
Avoid mounting on a panel where a vibration source such as large size electromagnetic contactor or circuit fuse
breaker is also mounted.
Usually : 0mm
Specified product number(LE□□):10mm or more Door (Lid)
Body size 25
or more
LEH is excluded
30mm or more
Controller

Controller

60mm or more 60mm or more


(Keep the space for (Keep enough
connecting/ disconnecting space so that
the cable) buttons and
switches can be
operated.)

Caution
When there are dents, bumps or warping on the mounting surface of the controller, excessive
force can be applied to the case, which can cause failure. Mount on a flat surface.

- 14 -
4. External connection
4. 1 CN1: Power supply connector
The example of standard wiring of the controller is shown per connector (CN1 to 4).
Controller
Controller input
power supply 24VDC
Power supply cable
CN1

(Controller input power supply of 24V DC is prepared by


customer.

Refer to 5. CN1: Power supply cable(P.16) for wiring.

Caution
Do not use inrush current suppressor type as the power supply for the controller input.

4. 2 CN2: Motor connector, CN3: Encoder connector


Connect the controller and the actuator with the actuator cable (LE-CP-□ or LE-CP-□S).
Controller

CN3 Actuator
Actuator cable
Motor

CN2

4. 3 CN4: Parallel I/O connector

Controller
PLC etc.

I/O cable
CN4

(PLC is prepared by customer)

* Refer to 6.4 Parallel I/O connector wiring (Example) (P.22) for wiring.
* Refer to 6.3 Parallel input / output signal (P.20) for details

- 15 -
5. CN1: Power supply cable
5. 1 Power supply cable specification
Included power supply cable specification is shown below.

Power supply cable (LEC-CK1-1) 6.0)


(15.8)

(35) (60)
(L)
(10.5) (13.3)

Item Specifications
Connector Manufacturer: J.S.T. Mfg. Co.,Ltd.
Product number :VHR-4N
Cross sectional
AWG20
area of the cable
Length (L) LEC-CK1-1:1.5m only

Termin Color of Function Functional explanation


al covered wire

Common power Common for motor supply, controller supply, and


0V Blue
supply (-) brake release.
Power supply of
M24V White Power for the motor supplied through the controller
motor (+)

Power supply (+) for


C24V Brown Power supply for the controller
the controller

BK
Black Unlocking (+) Unlocks the brake for maintenance
RLS

- 16 -
5. 2 Power supply cable specification
Referring to (1) to (4), connect the power supply cable included in accessories to the controller input
power supply 24VDC and insert it to the controller CN1 power supply connector.

(1) Wiring of power supply


Connect the plus (+) of the controller input power supply 24VDC to C24V terminal of the power supply
cable, and connect the minus (-) to 0V terminal.
0V 0V
M24V Controller
input power
Controller C24V 24V supply
BK RLS

Caution
Do not use inrush current suppressor type as the power supply (24VDC) for the controller input.

(2) Wiring for the switch for forced unlocking


Install unlocking switch for the adjustment or recovery during emergency of the locking actuator.
* Switch (24V DC, contact capacity 0.5A or more) is provided by customer.
Connect one of unlocking switch terminals to the input power supply for the controller, and the other to
BK RLS terminal of the power supply plug. Locking mechanism is released by closing the switch.

0V 0V
M24V Controller
Controller 24V input power
C24V supply
BK RLS
Switch for forced
unlocking

Caution
It is unnecessary to connect BK RLS terminal when the actuator does not have locking mechanism.
Connect BK RLS terminal only when releasing the lock at servo OFF or STOP is ON is needed.

(3) Wiring for the stop switch


Stop switch is necessary.
0V 0V
M24V Controller
Controller input power
C24V 24V supply
BK RLS

The actuator stops when M24V is turned off. When M24V is turned off in the actuator operation, the
alarm is detected.
When the STOP signal is turned on, the actuator stops. At this time, the alarm is not detected.

- 17 -
(4) Stop the power supply for the motor
If it is necessary to shut off the power supply for the motor from outside, connect the relay between the
input power supply for the controller 24VDC and the power supply plug for the controller M24V.
【Example of the circuit】
24VDC Reset switch for stop 0V
Ry

STOP
switch Ry
Surge suppressor

1st ptoduct
0V 0V
Controller
M24V input power
Controller Ry supply
C24V 24V
BK RLS

2nd ptoduct
0V 0V
Controller
M24V input power
Controller Ry supply
C24V 24V
BK RLS

3rd ptoduct
0V 0V
M24V Controller
Controller Ry
C24V 24V input power
supply
BK RLS

Warning
● Do not perform returning to origin position neither drive operation when the the power supply
for the motor (M24V) is shut off, otherwise alarm will be generated.
● The controller does not recognize the correct origin position with the command for returning to
the origin position at the time of the shutoff of the power supply for the motor (M24V).

- 18 -
6. CN4: Parallel I/O cable
6.1 Paralles input / output
■Input specifications ■Output specifications
NO. Item Specifications NO. Item Specifications
Internal circuit and the Internal circuit and the
1 Input circuit 1 Output circuit
photo coupler insulation photo coupler insulation
2 No. of inputs 6 points 2 No. of output 6 opints
3 Voltage DC24V±10% Maximum voltage
3 DC30V
Input current between terminals
4 3.5mA±20%(at DC24V)
at ON Maximum output
Input current / 1.5mA or less of current 4 10mA
5 current
voltage at OFF 11V or less of voltage Saturation voltage
5 2.0V (Maximum)
between terminals

6.2 Parallel input / output circuit (NPN, PNP)


There are two types of parallel input / output types for this controller.
NPN type (LECP1N□□-□)
PNP type (LECP1P□□-□)

(1) Parallel I/O input circuit (NPN, PNP common)


 NPN TYPE
(a) 「COM+」〈1〉 Outside Inside of the controller
(b) IN0〈9〉~STOP〈14〉
(a)
 PNP TYPE
(a) 「COM-」〈2〉 (b)
(b) IN0〈9〉~STOP〈14〉

(2) Parallel I/O output circuit


NPN TYPE
Inside of the controller Outside
OUT0〈3〉
~ALARM〈8〉

「COM-」
〈2〉

PNP TYPE
Inside of the controller Outside
「COM+」
〈1〉

OUT0〈3〉
~ALARM〈8〉

- 19 -
6.3 Parallel input / output signal
I/O cable(LEC-CK4-□)
( 7.9)
(16)

(10)
(11) (30) (60)
(L)
Controller side PLC side
Item Specifications
Manufacturer: J.S.T. Mfg. Co.,Ltd.Manufacturer: J.S.T. Mfg. Co.,Ltd.
Connector Product number :PADP-14V-1-S
Cross sectional AWG26
area of the cable
The suffix of the part number (1,3,5) specifies the length.
LEC-CK4-1: 1.5m
Length (L)
LEC-CK4-3: 3m
LEC-CK4-5: 5m

Termi Insulation Dot Dot Func Contents


nal color Mark color tion
No.
1 Light ■ Black COM+ Connect the 24V side of the power supply (24VDC) for
brown input / output signal.
2 Light ■ Red COM- Connect the 0V side of the power supply (24VDC) for
brown input / output signal.
3 Yellow ■ Black OUT0 Operation completion output (Output with the
4 Yellow ■ Red OUT1 combination of OUT0 to 3)
5 Light ■ Black OUT2 OUT3 OUT2 OUT1 OUT0
green OFF OFF ON ON
6 Light ■ Red OUT3
green
7 Gray ■ Black BUSY BUSY signal (Output during operation)
8 Gray ■ Red ALARM ALARM signal N.C.
(Turned off during alarm or when servo is turned off)
9 White ■ Black IN0 ・Operation command input
10 White ■ Red IN1 (Input with thecombination of IN0 to IN3)
11 Light ■■ Black IN2 ・Input return to origin position command
brown (Turn on IN0 to 3 simultaneously)
12 Light ■■ Red IN3 Ex. (Commands position number 5 to operate)
brown IN3 IN2 IN1 IN0
OFF ON OFF ON
13 Yellow ■■ Black RESET Interruption or alarm reset
During operation: The speed is reduced from the point
where signal is input until the
actuator stops. (Servo stays ON)
Alarm is being generated: Alarm reset
14 Yellow ■■ Red STOP STOP command (Sudden deceleration to turn off
servo)
* Parallel I/O signal is valid in auto mode. STOP signal is valid in auto mode and manual mode.
While the test function operates at manual mode, only the output is valid.

- 20 -
The change of I/O output signal under the condition of controller at auto mode.
Output signal
Condition of the controller
OUT0 OUT1 OUT2 OUT3 BUSY ALARM
Supply of power OFF OFF OFF OFF OFF OFF
After supplying power and at the
stop before returning to origin OFF OFF OFF OFF OFF ON
position
During the returning to origin
position, positioning, and pushing OFF OFF OFF OFF ON ON
operation.
When return to origin position is
ON ON ON ON OFF ON
completed.
During the return to origin
position, positioning, and pushing *1 *1 *1 *1 OFF ON
operation.
Stopped by RESET command OFF OFF OFF OFF OFF ON
Stopped by STOP command OFF OFF OFF OFF OFF OFF
When alarm is generated OFF *2 *2 *2 OFF OFF
*1 ON, OFF of OUT0 to 3 depends on the target position
*2 ON and OFF of OUT0 to 3 depends on the alarm group.

There is no servo ON signal with this controller. The servo turns off when conditions to turn off the
servo are satisfied. Refer to 8.5 Servo ON (P.43) for details.

Caution
● Signal is not output from I/O right after switching from manual mode to auto mode. Output from
I/O is made after the next input of operation command.
● Output from I/O is not made if switching from auto mode to manual mode.

- 21 -
6.4 Parallel I/O connector wiring (Example)
Use an I/O cable (LEC-CK4-□) when connecting to PLC and CN4 parallel I/O connectors.
Wiring depends on the parallel input/output of the controller (NPN, PNP type).
Please wire the product referring to the wiring diagram,

■NPN TYPE I/O signal power


■PNP TYPE I/O signal power
supply DC24V supply DC24V
COM + COM +
COM - COM -
IN0 IN0
IN1 IN1
IN2 IN2
IN3 IN3
RESET RESET
STOP STOP
Load OUT0 Load
OUT0
OUT1 OUT1
OUT2 OUT2
OUT3 OUT3
BUSY BUSY
ALARM ALARM

Caution
Prepare separate 24VDC power supplies for the CN1 controller input power supply and CN4
input / output signal power supply.

- 22 -
7. Setting method
It is necessary to set the stop position and operation method using the controller in order to move the
actuator to the specified position. Set data is stored in the memory in the controller
Up to 14 points can be set. Set "1" to "14" with the position switch ○
h . ("1" to "9", "A" to "E") is
displayed in hexadecimal on the 7-segment LED ○
f .


f ○
e c

There are 2 types of modes on the controller (manual mode, auto mode).
Setting and operating methods are different. Mode is switched by mode
Switch ○
e .
Upper part of the right figure(M) : Manual mode
Lower part of the right figure(A) : Auto mode ○
g ○
h


i ○
j

Caution
Close the cover ○
c after the switching the mode to avoid
unexpected mode changes.

Manual mode(M) Auto mode(A)


Setting of stop position (step
O X
data)
Setting of Speed and ∆(Only in speed
O
Acceleration adjustment)*2
Setting of operation method O X
Setting parameters O X
Controller operation using the
O X
button
Operation from parallel I/O X O
Positioning operation O O
Pushing operation ∆(Test function only)*1 O
Output to parallel I/O ∆(Test function only)*1 O
Check the presence of alarm O O
Check the content of alarm O O
Turn on RESET or
How to release the alarm Press set button ○
g
press set button ○
g
Turn off Servo Press
Forward button ○ i
Servo OFF method and Reverse button Turn on STOP
○ j simultaneously for
3 sec.
*1 Refer to 7.4 Test function (P.38) for details of test function.
*2 Refer to 7.3 Controller modes (P.34) for details of the adjustment of the speed.

- 23 -
7.1 Setting procedure
Follow the procedure below for setting.

(1)Supply of power

f ○
e ○
c

(2)Changes to Manual mode



a

(3)Return to origin position

(4)Setting of position Repeat the ○


g ○
h
same
procedure
(5)Setting of operation method for all points
you would
(6)Test run like to set.

(7)Setting speed / acceleration

(8)Setting completed

(1)Supply of power
Apply 24VDC to the power supply for the power line and the signal line. After applying the power,
confirm that the power supply LED ○a lights green (=Servo ON). Refer to 8.5 Servo ON (P.43)
if the power supply LED ○a flashes green.

(2) Changes to Manual mode


Switch the controller mode switch ○ e to manual mode (M). In manual mode, the 7-segment LED
○f indicates the value of the position switch ○
h with high speed flashing.

(3) Return to origin position


Confirm that the 7-segment LED ○ f display is changed to "F" by setting the position switch ○
h
to "15", then press the set button ○ g to start the return to origin. When the return to origin is
completed, the display of the 7-segment LED ○ f changes changes from flashing to solid.

Caution
● If you perform return to origin before the servo is turned on (Power supply LED ○ a lights up in
green) an alarm will be generated. Perform the return to origin after confirming that the servo is
turned on.
● Refer to 8.1 Returning to origin position(P.39) for details.
● The direction of return to home depends on the actuator. Refer to 10. Initial setting value
per actuator (P.48).

- 24 -
(4), (5) Setting of position and operation method
At the manual mode after returning to origin, position can be set by (A) Jog / inching or (B) Direct
teaching. Example) Setting of position number 3
7-segment
(A) Setting by Jog / inching LED○ f
[1] Set the position switch ○ h to the position you
desire ("3" in this case). The value of position
switch ○ h flashes in high speed on 7-segment Position
LED ○ f switch○ h

* Do not set "0" and "F(15)", They are not not


available for position numbers.

[2] Confirm that the power supply LED ○ a is ON, Power


7-segment
then, press the set button ○
g to the set position. supply
LED○ f
7-segment LED ○ f lights up when the set LED○ a
position is reached. Continuing to press the set Alarm
button makes the LED flash slowly. Release the LED○ b
set button ○ g . Set
Position
button○
g
switch○h
* If you release the set button ○ g the operation
stops in the middle. If you release the set button
○ g in the middle of the operation, press the
button again to move on to the next procedure.

Caution
● If you perform procedure [2] before returning to origin, alarm is generated (7-segment LED

○f displays "C" and alarm LED ○b lights up) In this case, release the alarm by pressing the
set button○g . Set the position switch ○h to "F(15)" and press the set button ○ g for
retuning to origin, then perform the procedure [2].
● If it is not possible to return to the position before setting due to the mechanical interference,
set the position by (B)Direct teaching.

- 25 -
[3] Perform Jog / inching using Forward button ○ i ,
Reverse button ○ j to move to desired position.

* Jog starts by keeping pressing Forward button Forward


button○i Reverse

i or Reverse button ○
j .Refer to 8.4 Jog /
button○
j
inching operation (P.42) for details.

[4] Lock in the position by pressing the set button



g . At this point, the value is not stored if the
power supply is cut, it is necessary to started from
Set
procedure [1].
button○
g

[5] Set the operation method of this position by 7-segment


LED○ f
pressing Forward button ○
i or Reverse button

j monitoring 7-segment LED ○
f

* Actual force of pushing force depends on the


actuator. Refer to 10. Initial setting value per Forward Reverse
actuator (P.48) Pushing operation may not be button○i button○
j
possible depending on the actuator.

7-segment LED display (Set operation method)

Forward Forward Forward


button○i button○i button○i

Reverse Reverse Reverse


button○
j button○
j button○
j
Positioning Pushing Pushing Pushing
force Low force Middle force High

- 26 -
7-segment
[6] Press set button ○
g for 2 sec. to set the
LED○ f
operation method. Once this operation is
completed, 7-segment LED ○
f display flashes
Set
quickly. The position and the operation method
button○
g
are stored in the controller.

Positioning by jog / inching completed. Do the same


for other position numbers you desire to set.

Caution
● If you perform jog / inching before the servo is turned on (Power supply LED ○
a lights up in
green), alarm is generated. Perform jog / inching after confirming that the servo is turned on.
● Set operation method per position number. Refer to 8. Operations(P.39).

(B) Setting by direct teaching (Ex. Position switch initial value "4")

[1] Pressing the Forward button ○


i and Reverse
button ○
j simultaneously for 3 sec will make Power
the power supply LED flash. supply
LED ○
a
* The flashing of the power supply LED ○
a
indicates the servo is turned off. Forward Reverse
button○i button○
j

- 27 -
[2] Set the position switch ○
h to the position you 7-segment
desire ("3" in this case). The value of position LED○ f
switch ○
h flashes quickly on 7-segment LED

f .

Position
switch○h
* Do not set "0" and "F(15)", They are not position
numbers.

[3] Press and hold the set button ○


g until 7-segment
LED○ f
7-segment LED ○
f changes quick flashing -->
solid lighting --> slow flashing.

Set
button○
g

[4] Move the actuator to desired position with


external force. Lock in the position by pressing
the set button ○
g .
Set
button○
g
* At this point, the position is not stored, If the power
supply is cut, it is necessary to started from
procedure [1].

* In case of small lead screws, the actuator may not


be moved by external forced even if the servo is off.
Perform positioning by (A) jog / inching

- 28 -
7-segment
[5] 7-segment LED ○ f , Set the operation method of LED○f
this position by pressing the Forward button ○ i
or Reverse button ○ j while monitoring
7-segment LED ○ f .

* Actual force of pushing force depends on the


Forward Reverse
actuator. Refer to 10. Initial setting value per button○

button○i
actuator (P.48) Pushing operation may not be
possible depending on the actuator.

7-segment LED display (Set operation method)


Forward Forward Forward
button○i button○i button○i

Reverse Reverse Reverse


button○
j button○
j button○
j
Positioning Pushing Pushing Pushing
force Low force Middle force High

7-segment
[6] Press set button ○
g for 2 sec. to set the
LED○f Power
operation method. Once this operation is
supply
completed, the position and the operation LED○ a
method are stored in the controller, and Set
button○
g
7-segment LED ○
f display flashes quickly.

Forward Reverse
button○i button○
j
That is all for the setting by direct teaching. If you
continue to set other position, start from the
procedure [2]. If you perform setting with Jog /
Inching or test run, press Forward button ○
i and
Reverse button ○
j for 3 sec. simultaneously to
change the power supply LED ○
a from flashing
to lighting.

Caution
●Set operation method per position number. Refer to 8. Operations (P.39).
●The actuators with a smaller lead, it may not be moved by the external force. Perform
positioning by (A) jog / inching in previous page.

- 29 -
(6) Test run
Operate by the controller buttons and the switches to check the operation method and the
position.

Operation method is as follows. ○


f ○
e ○
c
1) Set the position switch ○
h to the position number you
desire.
2) Confirm that the position number flashes on the
7-segment LED ○
f .
3) Press and hold the set button○
g . Operation is kept while ○
g ○
h

the button is pressed. 7-segment LED ○


f flashes ○i ○
j
slowly during operation. Slow flashing changes to being

k ○
l
solid when the set position is reached. This operation
confirms the stop position and the operation method. ○
m ○
n
4) Confirm other stop position with the same operation.

* For Pushing operation, check with the test function of manual


mode or auto mode. Refer to 7.4 Test function (P.38) for
details of normal operation and test function.

(7) Setting of Speed and Acceleration


Set the speed and the acceleration by switch ○
k to ○
n per direction of actuation. The switch
can be set in 16 steps. Actual value depends on the actuator. Refer to 10. Initial setting value
per actuator (P.48). Operation procedure is the same as (6) Test run.

(8) Completion of setting


After the setting, the operation can be controlled by switching to auto mode by the mode switch

e . Refer to 9. Operation (Example) (P.44) for operation of PLC.

Caution
Close the cover ○
c after the switching of the mode to avoid unexpected mode change.

- 30 -
7.2 Setting parameters
In manual mode, it is possible to set parameters when necessary.
Example. Change the jog speed level from "1" (default condition) to "3"

(1)Switch the controller mode switch ○


e to manual mode (M).
(Example. "4" (Default value of position switch) Mode
switch○
e

(2)Press the Forward button ○


i and Reverse
button ○
j simultaneously for 3 sec and the
power supply LED ○
a will flash. Power
supply
LED○ a

Forward Reverse
button○i button○
j

7-segment
h at "0" and LED○
(3)When you set the position switch ○ f
press the set button ○
g for 3 sec., a "0" will be Alarm
displayed with a dot in the corner of the LED○ b
7-segment LED ○
f , and alarm LED ○
b
Position
flashes. switch○h

- 31 -
7-segment
(4) If you set the position switch ○ h to the LED○ f
parameter No. that you desire ("2" in this case),
the value of the position switch ○
h is displayed
with a dot in the corner or the 7-segment LED
Position

f .
switch○h

* Refer to the next page for the details of parameters.


NO. Description Function
1 Reference for Return to origin or changing
rotating direction forward / reverse
2 Jog speed level Adjust the jog speed
3 Inching level Adjustment of inching

7-segment
(5) The 7-segment LED ○
f indication is turned
LED○ f
off by pressing the set button ○
g , and the
current parameter appears. ("1" appears in this
example). Set
Position
button○
g
switch○h
* If you change the value of the position switch

h at this point, it returns to procedure (4).

7-segment
(6) If you press the set button ○
g for 2 sec. to LED ○ f
change the parameter value, the 7-segment
LED ○
f changes to slow flashing.
Set
button○
g

- 32 -
(7) Press forward button ○
i and reverse button
Mode

j to adjust the parameter to the desired value
switch○
e
("3" in this example). Press the set button ○
g
Set
for 2 sec. to set after the adjustment.
button○
g

Forward Reverse
* When this operation is completed, the 7-segment
button○i button○
j
LED ○
f display changes from slow flashing to a
solid light and the set value is stored. The changes
do not take effect until the power is supplied again.

* That is the end for parameter setting. If you


continue to adjust other parameters, repeat the
procedures (4) to (7). If you start operation in
manual mode after changing the settings, set
mode switch e to auto mode once, then change
the mode to manual mode.

Description
No. of
of Value and the content of parameters
parameters
parameters
Change the direction of the return to origin and forward and
reverse.
Reference
1: CW (Default value of LEF and LEH series at the time of
for rotating 1
shipment)
direction
2: CCW(Dafault value of LES and LEY series at the time
of shipment)
Adjust the jog speed
1: Multiplier=1 (Default value at the time of shipment)
Jog speed
2 2: Multiplier=2
level
3: Multiplier=3 Jog speed
4: Multiplier=4 =(Reference value per actuator)×(Multiplier)
Adjust the inching amount
1: Multiplier=1 (Default value at the time of shipment)
Inching
3 2: Multiplier=2
level
3: Multiplier=3 Inching level
4: Multiplier=4 =(Reference value per actuator)×(Multiplier)

Caution
●Parameter changes take effect after turning off the power supply and turning it on again.
●For the default value of the return to origin and the reference value of jog speed and the inching
amount, refer to 10. Initial setting value per actuator (P.48).
●When you change the reference for rotating direction, change the setting of the speed and
acceleration per direction.

- 33 -
7.3 Controller modes
Controller modes are divided into two types, auto mode and manual mode. There are several status
types in one mode. The figure below shows how the status changes.

Before retuning to Supply power


origin position Auto mode Manual mode

Switching of mode SW A

Waiting Waiting Jog /


condition condition inching
After retuning to origin position

Waiting Waiting Setting of


condition condition position,
speed and
B acceleration
Positioning
or pushing Positioning
Switching of Jog /
operation by using
mode SW inching
PLC. buttons
C
Auto mode Manual mode

Followings are the explanation of (A)(B)(C) circled with dashed line.


(A) Before returning to origin position
(B) Auto mode after returning to origin position
(C) Manual mode after retuning to origin position

Caution
Precaution
●Signal is not output from I/O right after switching from manual mode to auto mode. Output from
I/O is made after the next input of operation command.
●Output from I/O is not made if switching from auto mode to manual mode. (Except test function)

- 34 -
(A) Before returning to origin position
The transition of the status before returning to origin is shown below. After turning on the power supply,
the controller status is in waiting mode which is set by mode switch○
e . The operation of jog / inching at
manual mode is available before retuning to origin.

Auto mode Supply power Manual mode


Mode switch ○
e is Mode switch ○
e is on manual side
on auto side
Mode switch ○
e
is switched Press manual forward or manual
Before retuning to Waiting condition Waiting condition backward button ○ i ,○j
origin position before retuning before Retuning Jog /
to origin position to origin position inching
Release the button you are pressing.

PLC commands Command from the controller to return to origin


to return to origin. position(Position switch ○
h is "15", press set
After retuning to button ○ g )
origin position
Waiting condition Waiting condition
after Retuning to after Retuning to
origin position origin position

Auto mode Manual mode

Refer to 8.1 Returning to origin position (P.39) for details. ○


e
Refer to 8.4 Jog / inching operation (P.42) for details.


g ○
h

i ○
j

- 35 -
(B) Auto mode after return to origin position
The status of the auto mode after return to origin position is shown below. At auto mode, only the
operation command such as I/O from PLC is accepted. Basically, position, operation method, speed
and acceleration cannot be adjusted in auto mode.

Waiting Before returning to origin position

Stops at set
position
After returning to origin position

Operation PLC commands


PLC
completed to actuate
commands to
return to origin. Positioning or
pushing operation. Mode switch ○
e is
PLC switched
commands PLC commands
to actuate to stop
Mode switch ○
e
Waiting is switched Waiting

No operation is
made for 3 min.
Press forward and backward
button of manual button

f ○
e ○
c
for all button switch. simultaneously for 3sec. Mode switch ○
e is
switched
Waiting for
speed adjustment
PLC
commands PLC commands Stops at ○
g ○
h
to actuate to stop set position
Operation completed PLC

i ○
j
Positioning or
pushing Commands ○
k ○
l
operation. to actuate

m ○
n
Speed adjustment

Auto mode Manual mode

Auto mode is presuming the operation by I/O from PLC. If you use buttons or
switches other than set button ○
g for releasing the alarm, 7-segment LED ○
f
indicates "L".

When the status is moved to speed adjustment, followings items are become L display
different from normal operation.
(1)More dots of 7-segment LED○
f indication than normal operation.
(2)Speed and acceleration adjustment become available temporarily.
(3)When no operation is made for 3 min. for all buttons and switches, operation reverts back to
normal mode.

Caution
●In auto mode, changing the speed, acceleration switch values which are set by ○k to ○n do
not take effect except during the speed adjustment status. If returning to auto mode after
changing to manual mode, the value of the switch affects the operation.
●Close the cover c after the switching of the mode to avoid unexpected mode change.

- 36 -
(C) Manual mode after retuning to origin position
The status of the manual mode after return to origin position is shown below. In manual mode, return to
origin is controlled by the operation of the controller buttons and switches. The speed and acceleration
can be adjusted any time. It is also possible to set the position and operation method. Pushing
operation is available during test function.
Waiting
Before returning to origin position
Set the position
switch ○
h to "15" After returning to origin position
and press the set
Press the set button Position setting (jog / inching)
button ○
g .

g for 2 sec. Waiting for Adjust by pressing Waiting for
the completion manual button setting of
Positioning Normal of setting
operation ○
i ,○
j operation
A operation method
Set the position Press manual
u
by the position button Jog / inching
t
Operation
Press the
o
switch ○
h and completed ○
i or ○
j Release manual
set button
button ○
i or ○
j
m
keep pressing the
o ○
g
set button ○g . Press the set
d
e
Stop at set button ○
g Stop before Position adjustment Stop after
position adjusting is completed adjusting
for 2sec the position the position
Release the
button your Press the manual
Press manual are pressing buttons ○
i , ○
j
button Jog / inching simultaneously for
○i or ○j Release the button 3sec. Setting of
your are pressing parameters
Wait Set the position switch ○h
ing Waiting Press the manual
Set the position buttons ○ i ,○
j to "0" and press the set
Mode switch
switch ○ h to "0" and simultaneously for button ○g for 3sec

e is
press the set button 3sec.
switched Press the set Waiting for the
○g for 3sec. Waiting by
button ○ g for
completion of
servo off setting
2sec
Waiting for Press manual button ○ i or ○
j Adjusting the
test Set the position switch operation method
Release the button you ○
h and adujust the by pushing manual
are pressing position. button ○ i ,○j
Set the position by the Waiting for setting
Operation Stop after Press the set
position switch ○ h of operation
completed adjusting the button g
and keep pressing the
Jog /
position
○ method
inching
set button ○g . Servo OFF
Positioning or pushing Direct teaching
operation Test function Parameter setting
Manual mode

f ○
e ○
c
Refer to 7.4 Test function (P.38) for details of normal operation and test function.
Refer to 8.5 Servo ON (P.43) for turning off of servo.
Refer to 7.2 Setting parameters (P.31) for details.
Refer to 8.4 Jog / inching operation (P.42) for jog and inching.

g ○
h
Caution ○
i ○
j
Close the cover ○
c after the switching of the mode to avoid ○
k ○
l
unexpected mode change. ○
m ○
n

- 37 -
7.4 Test function
The table below shows the difference between normal operation and test function in manual mode. To
start the test function, set the position switch ○
h to "0" while the power LED ○ a is on (= servo ON)
in manual mode and the actuator stops, and press the set button ○ g for 3sec. When test function
starts, the dot on the lower right of the 7-segment LED ○ f will light up.

Normal operation Test function


Availability of X O
pushing operation
Operation by parallel
X X
I/O input
Output to parallel I/O X O
Without dot With dot
Target position setting: Target position setting: Quick
Quick flashing flashing
7-segment LED ○
f
During operation: Slow During operation: Slow
display flashing flashing
Reached the target position: Reached the target position:
Lights up Lights up
Adjustment of the
O O
speed / acceleration
Moves towards the target
Moves towards the target position when the set
Operation method
using buttons position only while the set button ○
g is pressed. (Not
button○
g is pressed. necessary to keep pressing
the button)


f ○
e ○
c


a


g ○
h

i ○
j

k ○
l

m ○
n

- 38 -
8. Operations
8.1 Returning to origin position
When the power is supplied, it is necessary to return to origin for positioning or pushing of the actuator.
(To ensure the position of origin)

■Input of the return to origin position


There are 2 ways for returning to origin per mode,
Manual mode : Set the position switch○h at "15" and press the set button○
g .
Auto mode : Turn on I/O IN0 to IN3 simultaneously.

 Returning to origin position


The actuator travels to the origin position from the initial position when the power was supplied. (Origin
position depends on the actuator)・・・ "(1)" in the figure below.
The controller recognizes the actuator end when the slider travels to the actuator end and stops for
specific time. Then, the actuator travels to the opposite to the origin with low speed. The position
after the travel ("(2)" of the figure below) becomes the origin.

Return to origin input→Travels in origin position


→Stop traveling→Reverse→Origin position

(Ex) Returning to origin position Load


Actuator
Motor
M
(2)

Origin position
(1)
Actuator end Initial position

Caution
The direction of return to home depends on the actuator. Refer to 10. Initial setting value per
actuator (P.48) for the default setting of the return to origin position.

- 39 -
8.2 Positioning
The actuator travels to the target position at Ex. Positioning
speed and acceleration which are set per Speed Positioning range
operating direction. Operation complete signal
is output when the actuator reaches the Set speed
positioning range of the target position.
Position

Load Actuator
Motor

Stop position Target position

*The speed wave in the chart above is


simplified.

8.3 Pushing operation


Perform pushing by the set speed and acceleration with the same procedure of positioning. Start
pushing from the positioning range. Pushing is the operation in which the actuator travels from the
start position of travel to the actuator end of the opposite side with low pushing force with set
pushing thrust or less.

Caution
●At manual mode, positioning is performed even if pushing is set. (Except during test function)
● Pushing operation may not be possible depending on the actuator. Refer to 10. Initial setting
value per actuator (P.48).

(1) Successful pushing operation


Signal to indicate the operation completion is output when the thrust is more than set pushing force
for specific period of time. Set thrust maintains to be generated even after the pushing is completed.
Speed

Set speed

Pushing speed
Position
Pushing thrust * The speed wave in
Load the chart on the left
Motor Actuator
is simplified.
M

Stop position Position Position of


of pushing pushing end
start

- 40 -
(2) Unsuccessful pushing operation (Idling)
If pushing is not completed when the actautor moves from the start position until the actuator's
end, it is pushed back at the actuator end and the completion signal is generated.
Speed

Set speed

Pushing speed
Position
Pushing thrust

Load * The velocity wave form


Motor
in the chart on the left
M is simplified.
Actuator
Stop Position
Pushing Actuator end
position of pushing
start

(3) Workpiece moves when pushing operation is completed


Speed
(i) When the actuator is in a pushing move Set speed
and the pushing force is greater than the
reaction force, the actuator will continue
to move to the end of stroke and then Position
output a signal. Stop position
Pushing again
Load Actuator
Motor

Stop position Position Position of


of pushing pushing end
start
(ii) The workpiece moves toward the opposite of the pushing direction (The reaction force of the
workpiece is too large and the actuator is pushed back)
When the actuator is pushed back after the pushing move is completed the actuator is pushed
until the reaction force and pushing force are balanced in the direction that the pushing started.
(Completion signal stays ON) An alarm is generated when the actuator is pushed back farther
than the start position of pushing. (Pushing failure)
Speed

Set speed

Pushing speed
Position

Pushing again
Load * The speed wave in
Motor Actuator the chart on the left is
simplified.
M
Position of
Stop position pushing end
Position Position of
of pushing pushing
start back

- 41 -
8.4 Jog / inching operation
Jog / inching is available by pressing forward button ○
i or reverse button ○
j at manual mode. Jog /
inching can be performed before retuning to origin.

Operation method
Inching starts and stops by pressing forward button ○
i or reverse button ○
j . If you keep pressing
the button for 1sec. or longer after inching, jog operation starts. Jog operation stops when the button is
released.

Position Press
Reverse Press Reverse button
Press Forward button
button

Stop Jog Stop Stop Stop Jog

Time
Inching Inching
1 sec. 1 sec. or less 1 sec.

Caution
●The travel amount of inching and jog speed depend on actuators.
Refer to 10. Initial setting value per actuator (P.48).
●The travel amount of inching and jog speed can be changed. Refer ○
i ○
j
to 7.2 Setting parameters (P.31) for details.

- 42 -
8.5 Servo ON
Servo ON signal is not assigned to the parallel I/O of this controller. The power supply LED ○
a
changes flashing to lighting after specific period of time after power supply and the servo turns on.

The table below shows conditions for servo OFF


Conditions for servo OFF Indication of servo OFF
Manual Alarm is generated, or servo Power supply LED a : Flashing
○ ○
a
mode OFF by pressing Forward
Alarm: OFF
button ○ i and Reverse
button ○ j simultaneously for ○
i ○
j
3sec.
Auto Alarm is generated, or servo Power supply LED a : Flashing
mode OFF by inputting I/O STOP

signal.

8.6 Response time for the controller input signal


Response delay due to the controller input signal contains following factors.
(1)Controller input signal scan delay
(2)Delay due to input signal analysis
(3)Delay of command analysis

Process delay of PLC or scanning delay of the controller may occur. Keep the input signal
combination for 15ms or longer (the recommendation is 30ms). Initialize the input signal conditioning
the response signal to the input signal.

When one command is made by inputting several I/O simultaneously, time difference between signals
has to be 3ms or less. If the time difference is longer than 3ms, it is recognized as another signal and
start the operation. For example, when IN0 and IN1 are commanded to move to ON(position number
3) simultaneously and the time difference between them is large, only the first command is recognized
(Only IN0 input is recognized).

ON
IN0
OF
ON
IN1
OF
Time

If the time difference is large, only IN0 input


is recognized.

- 43 -
9. Operation (Example)
9.1 Positioning / Return to origin position
Ex). If the operation pattern is Return to origin --> Position 1 --> Position 2 --> Position 1,
Forward: Speed 5, acceleration 3 (Switch value)
Reverse: Speed 9, acceleration 7 (Switch value)
(1) Origin
Actuator end
(4) (2)
Initial position
Reverse Forward
direction
Position NO.1
direction
Position No.2
(3)

Start End Operating speed acceler Operation


position position direction ation method
(1) Undecided Origin Forward Fixed Fixed Return to
position origin
position
(2) Origin NO.1 Reverse 9 7 Positioning
position
(3) NO.1 NO.2 Reverse 9 7 Positioning
(4) NO.2 NO.1 Forward 5 3 Positioning
* Even for the same position number 1, the travel speed and the
acceleration may vary due to the operating direction.

Example) I/O timing chart when the actuator is operated by PLC. Please translate the boxes
(1)
Return to <Procedure>
origin (2) (3) (4) [1] The servo turns on after supplying
position To NO.1 To NO.2 To NO.1 the power, and the ALARM turns
IN0
ON on.
OFF [2] Confirming that the ALARM turned
bit_0

IN1
ON on, turn on IN0 to 3 to perform
bit_1
OFF (1)Return to origin.
ON [3] When return to origin starts, BUSY
IN2
IN2
bit_2
OFF turns on.
ON [4] Turn OFF IN0 to 3 after confirming
IN3
OFF BUSY is ON.
bit_3
ON
[5] BUSY turns OFF when return to
RESET
OFF origin is completed. OUT0 to 3
ON
turns ON.
STOP
OFF [6] When OUT0 to 3 turn ON, turn on
IN0, and start operation to the
ON position no,1.
OUT0
OFF
bit_0 [7] BUSY turns ON when the operation
OUT1
ON starts, and OUT0 to 3 turn OFF.
OFF [8] When BUSY turns ON, turn OFF
bit_1

OUT2
ON IN0.
bit_2
OFF [9] BUSY turns OFF when the
OUT3
ON operation is completed, and
bit_3
OFF OUT0 turns OFF.
ON [10] Do the same for the travel for
BUSY
OFF position No.2 and position No.1.
ON
ALARM
OFF

Speed 0
-

- 44 -
9.2 Pushing operation
Ex.) If the operation pattern is Position 3 --> Position 4 --> Position 3 --> Position 5.
Forward: Speed 5, acceleration 3 (Switch value)
Actuator end
Reverse: Speed 9, acceleration 7 (Switch value
Position NO.3
(1) Position NO.4
(2)
Position at which pushing to
Reverse forward the reverse direction from
position No.4 is completed
direction direction
Position NO.5
(3)
Position at which pushing to the
reverse direction
from position No.5 is completed

Start End Operating speed acceleration Operation


position position direction method
(1) NO.3 NO.4 Reverse 9 7 Pushing
(2) NO.4 NO.3 Forward 5 3 Positioning
(3) NO.3 NO.5 Reverse 9 7 Pushing

Example) I/O timing chart when the actuator is operated by PLC


(1) (2) (3) <Procedure>
To NO.4 To NO.3 To NO.5
[1] When OUT0 and 1 turn on, turn ON
ON IN2 and start operation(1) to
IN0
OFF
bit_0 position No.4.
IN1
ON [2] BUSY turns ON when the
OFF operation starts, and OUT0 and
bit_1

IN2
IN2
ON 1 turn OFF.
bit_2
OFF [3] When BUSY turns ON, turn OFF
IN3
ON IN2.
bit_3
OFF [4] BUSY turns OFF when the
ON operation is completed, and
RESET
OFF OUT2 turns ON.
ON [5] Do the same for the travel for
STOP
OFF position No.3 and position No.5.

ON
OUT0
OFF
bit_0
ON
OUT1
OFF
bit_1
ON
OUT2
OFF
bit_2
ON
OUT3
OFF
bit_3
ON
BUSY
OFF

ON
ALARM
OFF

Speed 0
-

- 45 -
9.3 Stoppage during operation
Ex.) Position No.6 -> Stop by inputting the RESET signal while the actuator is traveling to position No.7
-> Position No.8 -> Stop by inputting the STOP signal while the actuator is traveling to position
No.7 -> Position No.9 Actuator end
Forward: Speed 5, acceleration 3 (Switch value)
Reverse : Speed 9, acceleration 7 (Switch value) Position NO.6
(3) Position NO.7
(1)
Reverse Position at which
Forward stops during
direction direction
traveling to position No.7
(4)
Position No.8
(2)
Position No.9

Start End Operatin speed acceler Operation


position position
g ation method
direction
(1) NO.6 NO.7 Reverse 9 7 Positioning
(2) - NO.8 Reverse 9 7 Positioning
(3) NO.8 NO.7 Forward 5 3 Positioning
(4) NO.7 NO.9 Reverse 9 7 Positioning
* Even for the same position number 7, the travel speed and the
acceleration may vary due to the operating direction.
<Procedure>
[1] When OUT2 and 3 turn on, turn ON IN0
Example) I/O timing chart when the actuator is operated by PLC. to 2 and start operation(1) to position
No.7.
(1)Reset [2] BUSY turns ON when the operation
stops during (2) (3)STOP (4) starts, and OUT0 and 1 turn OFF.
NO.7 To NO.8 during NO.7 To NO.9 [3] When BUSY turns ON, turn OFF IN2.
IN0
ON [4] Input RESET during operation
bit_0
OFF [5] Stops by reducing speed. BUSY turns
IN1
ON OFF.
bit_1
OFF [6] When BUSY turns OFF, turn OFF
ON RESET.
IN2
IN2
bit_2
OFF [7] Turn ON IN3 to start travel to position
ON No.8.
IN3
OFF [8] When the operation starts, BUSY turns
bit_3
ON
on.
RESET
OFF [9] When BUSY turns ON, turn OFF IN3.
[10] BUSY turns OFF when the operation is
ON
STOP
OFF
completed, and OUT3 turns ON.
[11] When OUT3 turns on, turn ON IN0 to 2
ON and start operation(3) to position No.7.
OUT0
OFF
bit_0 [12] BUSY turns ON when the operation
OUT1
ON starts, and OUT3 turns OFF.
bit_1
OFF [13] Input STOP during operation
OUT2
ON [14] Speed is reduced to stop. Servo is
bit_2
OFF turned off. BUSY and ALARM turn
ON OFF.
OUT3
bit_3
OFF [15] When BUSY and ALARM turn OFF,
ON turn OFF STOP.
BUSY
OFF [16] Servo turns on, then ALARM turns
ON
ON.
ALARM
OFF [17] When ALARM turns on, turn ON IN0
+ and 3 and start operation to position
Speed 0 No.9.
-

- 46 -
9.4 Generation and deactivation of alarm
Ex.) Position No.10→Alarm generated during the travel to Position No. 11→Troubleshoot, deactivate
the alarm→Travels to position No.11→Travels to Position No.10
Forward: Speed 5, acceleration 3 (Switch value)
Reverse: Speed 9, acceleration 7 (Switch value) Actuator end
(1) Position No.10
Position No.11
Reverse (2) Forward
direction direction Position at which
alarm was generated
during travelling
(3) to position No.11

Start End Operatin speed acceler Operation method


position position g ation
direction
(1) NO.10 NO.11 Reverse 9 7 Positioning
(2) - NO.11 Reverse 9 7 Positioning
(3) NO.11 NO.10 Forward 5 3 Positioning

Example) I/O timing chart when the actuator is operated by PLC.

(1)Alaram is
generated during <Procedure>
NO.11 then
(2)To (3) [1] When OUT1 and 3 turn on, turn ON IN0,
deactivated
NO.11 To NO.10 1, 3 and start operation(1) to position
IN0
ON No.11.
bit_0
OFF [2] BUSY turns ON when the operation
IN1
ON starts, and OUT1 and 3 turn OFF.
bit_1
OFF [3] When BUSY turns ON, turn OFF IN3.
ON [4] Alarm is generated during the operation,
IN2
IN2
bit_2
OFF and ALARM and BUSY turn OFF, then
ON stop.
IN3
OFF [5] Turn ON RESET after troubleshooting the
bit_3
ON
alarm.
RESET
OFF [6] Alarm is deactivated. ALARM is turned
OFF.
ON
STOP [7] When ALARM turns OFF, turn OFF
OFF
RESET.
OUT0
ON [8] Turn ON IN0, 1, 3. Then, start the
OFF operation(2) to position No.11.
bit_0

OUT1
ON [9] When the operation starts, BUSY turns
bit_1
OFF on.
OUT2
ON [10] When BUSY turns ON, turn OFF IN3.
bit_2
OFF [11] BUSY turns OFF when the operation is
ON completed, and OUT0, 1, 3 turn ON.
OUT3
bit_3
OFF [12] When OUT0, 1, 3 turn ON, turn on IN1, 3
ON and start operation to the position no.
BUSY
OFF 10.
ON
[13] BUSY turns ON when the operation
ALARM
OFF starts, and OUT0, 1 and 3 turn OFF.
+ [14] When BUSY turns ON, turn OFF IN1, 3.
Speed 0 [15] BUSY turns OFF when the operation is
- completed, and OUT1, and 3 turn ON.

- 47 -
10. Initial setting value per actuator
10.1 Initial setting value of LEF series
Initial setting value of LEF series

Refer to the table below for the initial setting of the Return to origin, jog and inching.
LEFB LEFS
16,25,32 16A 16B 25A 25B 32A 32B 40A 40B
common
Direction Side of the motor
Return to Speed [mm/s] 60 30
origin Acceleration
1000
[mm/s2]
Speed [mm/s] 48 10 5 12 6 16 8 20 10
Jog Acceleration
1000
[mm/s2]
Inching Distance [mm] 5 1

Pushing is not available for LEF series. Even if pushing is set on the the 7-segment LED ○
f of the
controller, it becomes positioning.

Refer to the table below for the speed and the acceleration table of the LEFB series.
LEFB16 LEFB25 LEFB32
Speed Acceleration Speed Acceleration Speed Acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 48 200 48 200 48 200
1 60 300 60 300 60 300
2 70 400 70 400 70 400
3 80 500 80 500 80 500
4 100 600 100 600 100 600
5 150 700 200 700 200 700
6 200 800 300 800 300 800
7 300 900 400 900 400 900
8 400 1000 500 1000 500 1000
9 500 1200 600 1200 600 1200
10 600 1400 700 1400 700 1400
11 700 1600 800 1600 800 1600
12 800 1800 900 1800 900 1800
13 900 2000 1000 2000 1000 2000
14 1000 2500 1200 2500 1200 2500
15 1100 3000 1400 3000 1500 3000

- 48 -
Refer to the table below for the speed and the acceleration table of the LEFS series.

LEFS16A LEFS16B LEFS25A LEFS25B


acceleratio acceleratio acceleratio
speed speed speed speed acceleration
n n n
[mm/s] [mm/s] [mm/s] [mm/s] [mm/s2]
[mm/s2] [mm/s2] [mm/s2]
0 10 200 5 200 12 200 6 200
1 20 300 10 300 20 300 10 300
2 30 400 15 400 30 400 15 400
3 40 500 20 500 40 500 20 500
4 50 600 25 600 50 600 25 600
5 60 700 30 700 60 700 30 700
6 80 800 40 800 80 800 40 800
7 100 900 50 900 100 900 50 900
8 150 1000 75 1000 150 1000 75 1000
9 200 1200 100 1200 200 1200 100 1200
10 250 1400 125 1400 250 1400 125 1400
11 300 1600 150 1600 300 1600 150 1600
12 350 1800 175 1800 350 1800 175 1800
13 400 2000 200 2000 400 2000 200 2000
14 450 2500 225 2500 450 2500 225 2500
15 500 3000 250 3000 500 3000 250 3000

LEFS32A LEFS32B LEFS40A LEFS40B


speed acceleration speed acceleration speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 16 200 8 200 20 200 10 200
1 20 300 10 300 25 300 12 300
2 30 400 15 400 30 400 15 400
3 40 500 20 500 40 500 20 500
4 50 600 25 600 50 600 25 600
5 60 700 30 700 60 700 30 700
6 80 800 40 800 80 800 40 800
7 100 900 50 900 100 900 50 900
8 150 1000 75 1000 150 1000 75 1000
9 200 1200 100 1200 200 1200 100 1200
10 250 1400 125 1400 250 1400 125 1400
11 300 1600 150 1600 300 1600 150 1600
12 350 1800 175 1800 350 1800 175 1800
13 400 2000 200 2000 400 2000 200 2000
14 450 2500 225 2500 450 2500 225 2500
15 500 3000 250 3000 500 3000 250 3000

- 49 -
10.2 Initial setting value of LEH series
Initial setting value of LEF series

Refer to the table below for the initial setting of Return to origin, jog and inching.
Common with LEHF series Common with LEH(S, Z)
series
Direction Side to be closed (Clamped side)
Return to
speed [mm/s] 10
origin
acceleration [mm/s2] 2000
speed [mm/s] 10
Jog 2
acceleration [mm/s ] 1000
Inching Distnace[mm] 5 1

Refer to the table below for the set value for 3 levels of pushing force of LEHF series. Pushing force is
fixed to 5mm/s.
LEHF10 LEHF20 LEHF32 LEHF40
Low 3 11 48 72
Pushing force [N] Middle 5 19.5 84 126
High 7 28 120 180
*Pushing force accuracy--> LEHS10:±30%F.S., LEHS20:±25%F.S., LEHS32,40: ±20%F.S. Refer
to the operation manual of the actuator for details.

Refer to the table below for the set value for 3 levels of pushing force of the LEHZ series. Pushing
speed is fixed to 5mm/s.
LEHS10 LEHS20 LEHS LEHS
Basic Compact Basic Compact 32 40
Low 2.2 1.4 9 7 36 52
Pushing force [N] Middle 3.9 2.5 15.5 12 63 91
High 5.5 3.5 22 17 90 130
*Pushing force accuracy--> LEHS10:±30%F.S., LEHS20:±25%F.S., LEHS32,40: ±20%F.S. Refer
to the operation manual of the actuator for details.

Refer to the table below for the set value for 3 levels of pushing force of the LEHZ series. Pushing
speed is fixed to 5mm/s.
LEHZ10 LEHZ16 LEHZ20、25 LEHZ LEHZ
Basic Compact Basic Compact Basic Compact 32 40
Low 6 2(3) 6 3(4) 16 11 52 84
Pushing
Middle 10 4 10 5.5 28 19.5 91 147
force [N]
High 14 6 14 8 40 28 130 210
*Pushing force accuracy--> LEHZ10, 16:±30%F.S., LEHZ20, 25:±25%F.S., LEHZ32,40: ±20%F.S.
Refer to the operation manual of the actuator for details.
*The value in bracket ( ) indicates dust cover type (LEHZJ series). The value without ( ) is common
value.

- 50 -
Refer to the table below for the speed / acceleration of LEHF series.
LEHF10 LEHF20 LEHF32 LEHF40
acceler acceler acceler accele
speed speed speed speed
ation ation ation ration
[mm/s] [mm/s] [mm/s] [mm/s]
[mm/s2] [mm/s2] [mm/s2] [mm/s2]
0 5 100 5 100 5 100 5 100
1 10 150 10 150 10 150 10 150
2 15 200 15 200 15 200 15 200
3 20 300 20 300 20 300 20 300
4 25 400 25 400 25 400 25 400
5 30 500 30 500 30 500 30 500
6 35 600 35 600 35 600 35 600
7 40 700 40 700 40 700 40 700
8 45 800 45 800 45 800 45 800
9 50 900 50 900 50 900 50 900
10 55 1000 55 1000 55 1000 55 1000
11 60 1200 60 1200 60 1200 60 1200
12 65 1400 70 1400 70 1400 70 1400
13 70 1600 80 1600 80 1600 80 1600
14 75 1800 90 1800 90 1800 90 1800
15 80 2000 100 2000 100 2000 100 2000

Refer to the table below for the speed / acceleration of LEHS series.
LEHS10 LEHS20 LEHS32 LEHS40
speed acceleration speed acceleration speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 5 100 5 100 5 100 5 100
1 7 150 10 150 10 150 10 150
2 10 200 15 200 15 200 15 200
3 12 300 20 300 20 300 20 300
4 15 400 25 400 25 400 25 400
5 20 500 30 500 30 500 30 500
6 25 600 35 600 35 600 35 600
7 30 700 40 700 40 700 40 700
8 35 800 45 800 45 800 50 800
9 40 900 50 900 50 900 60 900
10 45 1000 55 1000 55 1000 70 1000
11 50 1200 60 1200 60 1200 80 1200
12 55 1400 65 1400 70 1400 90 1400
13 60 1600 70 1600 80 1600 100 1600
14 65 1800 75 1800 90 1800 110 1800
15 70 2000 80 2000 100 2000 120 2000

- 51 -
Refer to the table below for the speed / acceleration of LEHZ series.
LEHZ10 LEHZ16 LEHZ20 LEHZ25
speed acceleration speed acceleration speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 5 100 5 100 5 100 5 100
1 10 150 10 150 10 150 10 150
2 15 200 15 200 15 200 15 200
3 20 300 20 300 20 300 20 300
4 25 400 25 400 25 400 25 400
5 30 500 30 500 30 500 30 500
6 35 600 35 600 35 600 35 600
7 40 700 40 700 40 700 40 700
8 45 800 45 800 45 800 45 800
9 50 900 50 900 50 900 50 900
10 55 1000 55 1000 55 1000 55 1000
11 60 1200 60 1200 60 1200 60 1200
12 65 1400 65 1400 70 1400 70 1400
13 70 1600 70 1600 80 1600 80 1600
14 75 1800 75 1800 90 1800 90 1800
15 80 2000 80 2000 100 2000 100 2000

LEHZ32 LEHZ40
speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2]
0 5 100 5 100
1 10 150 10 150
2 15 200 15 200
3 20 300 20 300
4 25 400 25 400
5 30 500 30 500
6 35 600 35 600
7 40 700 40 700
8 50 800 50 800
9 60 900 60 900
10 70 1000 70 1000
11 80 1200 80 1200
12 90 1400 90 1400
13 100 1600 100 1600
14 110 1800 110 1800
15 120 2000 120 2000

- 52 -
10.3 Initial setting value of LES series
Initial setting value of LES series

Refer to the table below for initial setting of Return to origin, jog and inching.
Common for all series of LES
Direction Side to be retracted
Return to origin speed [mm/s] 20
acceleration [mm/s2] 100
speed [mm/s] 20
Jog 2
acceleration [mm/s ] 500
Inching Distance[mm] 1

Refer to the table below for the set value for 3 levels of pushing force. Pushing speed is fixed to
20mm/s for LESH□□, 10mm/s for LESH□□
LESH8R LESH16R LESH25R
J K J K J K
Low 4 6 15 23.5 43 77
Pushing
Middle 7 10.5 25 39 71.5 128.5
force [N]
High 10 15 35 55 100 180
*Pushing force accuracy is ±20%F.S. Refer to the operation manual of the actuator for details.

Refer to the table below for the speed and the acceleration table of the LES series.
LESH8,16RJ LESH8,16RK LESH25RJ LESH25RK
speed acceleration speed acceleration speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 20 300 10 300 20 300 10 300
1 25 400 13 400 25 400 15 400
2 30 500 15 500 30 500 20 500
3 40 600 20 600 40 600 30 600
4 50 700 25 700 50 700 40 700
5 60 800 30 800 60 800 50 800
6 70 900 35 900 70 900 60 900
7 80 1000 40 1000 80 1000 70 1000
8 90 1500 45 1500 90 1500 80 1500
9 100 2000 50 2000 100 2000 90 2000
10 150 2500 75 2500 150 2500 100 2500
11 200 3000 100 3000 200 3000 110 3000
12 250 3500 125 3500 250 3500 120 3500
13 300 4000 150 4000 300 4000 130 4000
14 350 4500 175 4500 350 4500 140 4500
15 400 5000 200 5000 400 5000 150 5000

- 53 -
10.4 Initial setting value of LEY series
Initial setting value of LEY series.

Refer to the table below for initial setting of Return to origin, jog and inching.
Common for all series of LEY
Direction Side to be retracted
Return to home
speed [mm/s] 20
origin
acceleration [mm/s2] 1000
speed [mm/s] 10
Jog 2
acceleration [mm/s ] 1000
Inching Distance[mm] 1

Refer to the table below for the set value for 3 levels of pushing force and the pushing speed. Pushing
speed is fixed.
LEY16 LEY25 LEY32
A B C A B C A B C
Low 14 27 51 63 126 232 80 156 296
Pushing
Middle 26 50.5 96 92.5 182 342 134.5 263 501.5
force [N]
High 38 74 141 122 238 452 189 370 707
Pushing speed [mm/s] 15 8 4 18 9 5 24 12 6
*Pushing force accuracy is ±20%F.S. Refer to the operation manual of the actuator for details.

Refer to the table below for the speed and the acceleration table of the LEY series.
LEY16A LEY16B LEY16C
speed acceleration speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 15 200 8 200 4 200
1 20 300 10 300 6 300
2 30 400 15 400 8 400
3 40 500 20 500 10 500
4 50 600 25 600 13 600
5 60 700 30 700 15 700
6 80 800 40 800 20 800
7 100 900 50 900 25 900
8 150 1000 75 1000 38 1000
9 200 1200 100 1200 50 1200
10 250 1400 125 1400 63 1400
11 300 1600 150 1600 75 1600
12 350 1800 175 1800 88 1800
13 400 2000 200 2000 100 2000
14 450 2500 225 2500 113 2500
15 500 3000 250 3000 125 3000

- 54 -
LEY25A LEY25B LEY25C
speed acceleration speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 18 200 9 200 5 200
1 24 300 12 300 7 300
2 36 400 18 400 9 400
3 48 500 24 500 12 500
4 60 600 30 600 15 600
5 72 700 36 700 18 700
6 84 800 42 800 21 800
7 100 900 50 900 25 900
8 150 1000 75 1000 38 1000
9 200 1200 100 1200 50 1200
10 250 1400 125 1400 63 1400
11 300 1600 150 1600 75 1600
12 350 1800 175 1800 88 1800
13 400 2000 200 2000 100 2000
14 450 2500 225 2500 113 2500
15 500 3000 250 3000 125 3000

LEY32A LEY32B LEY32C


speed acceleration speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 24 200 12 200 6 200
1 32 300 16 300 8 300
2 40 400 20 400 10 400
3 48 500 24 500 12 500
4 56 600 28 600 14 600
5 64 700 32 700 16 700
6 80 800 40 800 20 800
7 100 900 50 900 25 900
8 150 1000 75 1000 38 1000
9 200 1200 100 1200 50 1200
10 250 1400 125 1400 63 1400
11 300 1600 150 1600 75 1600
12 350 1800 175 1800 88 1800
13 400 2000 200 2000 100 2000
14 450 2500 225 2500 113 2500
15 500 3000 250 3000 125 3000

- 55 -
10.5 Initial setting value of LER series
Initial setting value of LER series

Refer to the table below for initial setting of Return to origin, jog and inching.
LER□□□K series LER□□□J series
Direction Counterclockwise(CCW) Counterclockwise(CCW)
Return to origin speed [°/s] 20 30
acceleration [°/s2] 1000 1000
speed [°/s] 20 30
Jog
acceleration [°/s2] 1000 1000
Inching Distance[°] 5 5

During pushing operation of the LER series, the indication of the 7-segment LED of the controller
varies, but the values are the same as the figures below regardless of the 3 levels.
Pushing speed: LER□□□K is 20[°/s] Fixed, LER□□□J is 30[°/s] Fixed.
LER10 LER30 LER50
K J K J K J
Pushing torque [N・m] 0.15 0.1 0.6 0.4 5.0 3.3
*Pushing torque accuracy--> LER10□:±30%F.S., LER30□:±25%F.S., LER50□: ±20%F.S.
*Refer to the operation manual of the actuator for details.

Refer to the table below for the speed and the acceleration table.
LER□□□K LER□□□J
Angular Angular
Angular speed [°/s] Angular speed [°/s]
acceleration [°/s2] acceleration [°/s2]
0 20 200 30 200
1 30 300 50 300
2 40 400 60 400
3 50 500 80 500
4 60 600 100 600
5 70 700 120 700
6 80 800 140 800
7 90 900 160 900
8 100 1000 180 1000
9 110 1200 200 1200
10 130 1400 220 1400
11 150 1600 260 1600
12 170 1800 300 1800
13 200 2000 340 2000
14 230 2500 380 2500
15 280 3000 420 3000

- 56 -
10.6 Initial setting value of LEP series
Initial setting value of LEP ( LEPY / LEPS ) series.

Refer to the table below for initial setting of Return to origin, jog and inching.
LEP□□-□J LEP□□-□K
Direction Side to be retracted
Return to home
speed [mm/s] 20 10
origin
acceleration [mm/s2] 1000 1000
speed [mm/s] 20 10
Jog 2
acceleration [mm/s ] 1000 1000
Inching Distance[mm] 1 1

Refer to the table below for the set value for 3 levels of pushing force and the pushing speed. Pushing
speed is fixed.
LEP□6 LEP□10L (Compact) LEP□10 (Basic)
J K J K J K
Low 7 14 12 24 12.5 25
Pushing
Middle 8.5 17 16 32 19 37.5
force [N]
High 10 20 20 40 25 50
Pushing speed [mm/s] 20 10 20 10 20 10
*Pushing force accuracy is ±30%F.S. for the LEP□6 and ±25%F.S. for the LEP□10
Refer to the operation manual of the actuator for details.

Refer to the table below for the speed and the acceleration table of the LEP series.
LEP□6-□J LEP□6-□K LEP□10(L)-□J LEP□10(L)-□K
speed acceleration speed acceleration speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2] [mm/s] [mm/s2]
0 20 200 10 200 20 200 10 200
1 30 300 15 300 30 300 15 300
2 40 400 20 400 40 400 20 400
3 50 500 30 500 50 500 30 500
4 60 600 40 600 75 600 40 600
5 70 700 50 700 100 700 50 700
6 80 800 60 800 125 800 60 800
7 100 900 70 900 150 900 70 900
8 125 1000 80 1000 175 1000 80 1000
9 150 1200 90 1200 200 1200 90 1200
10 175 1400 100 1400 225 1400 100 1400
11 200 1600 110 1600 250 1600 120 1600
12 225 1800 120 1800 275 1800 140 1800
13 250 2000 130 2000 300 2000 160 2000
14 275 2500 140 2500 325 2500 180 2500
15 300 3000 150 3000 350 3000 200 3000

- 57 -
10.7 Initial setting value of LEL series
Initial setting value of LEL series.

Refer to the table below for initial setting of Return to origin, jog and inching.
Common for all series of
LEL
Direction Motor side
Return to home
speed [mm/s] 80
origin
acceleration [mm/s2] 1000
speed [mm/s] 100
Jog 2
acceleration [mm/s ] 1000
Inching Distance[mm] 1

Refer to the table below for the speed and the acceleration table of the LEL series.
LEL25M LEL25L
speed acceleration speed acceleration
[mm/s] [mm/s2] [mm/s] [mm/s2]
0 50 200 50 200
1 60 300 60 300
2 70 400 70 400
3 80 500 80 500
4 100 600 100 600
5 120 700 150 700
6 140 800 200 800
7 160 900 250 900
8 180 1000 300 1000
9 200 1200 400 1200
10 250 1400 500 1400
11 300 1600 600 1600
12 350 1800 700 1800
13 400 2000 800 2000
14 450 2500 900 2500
15 500 3000 1000 3000

- 58 -
11. Options
11.1 Actuator cable [5m or less]
① ②
LE-CP-□□ Signal TerminalNo. Cable color TerminalNo.
A B-1 Brown 2
Cable length (L) A A-1 Red 1
B B-2 Orange 6
1 1.5m B A-2 Yellow 5
COM-A/COM B-3 Green 3
3 3m COM-B/ - A-3 Blue 4
5 5m ③
Shield Cable color TerminalNo.
Vcc B-4 Brown 12
Actuator cable type GND A-4 Black 13
A B-5 Red 7
Nil Robot cable A A-5 Black 6
S Standard cable B B-6 Orange 9
B A-6 Black 8
- 3
Actuator side Controller side
(14.2)
(8) 1 ② 2
A1 ①

(14)
B1
(17.7)

5 6
1 ③ 2

(18)
A6 B6

15 16
(30.7) L (11)

11.2 Actuator cable [8 to 20m]


① Signal TerminalNo. ② Cable color TerminalNo.
LE-CP-□ A B-1 Brown 2
A A-1 Red 1
Cable length (L) B B-2 Orange 6
B A-2 Yellow 5
8 8m * COM-A/COM B-3 Green 3
A 10m * COM-B/ - A-3 Blue 4

B 15m * Shield Cable color TerminalNo.
Vcc B-4 Brown 12
C 20m * GND A-4 Black 13
A B-5 Red 7
* Made to order
A A-5 Black 6
* Transporting performance B B-6 Orange 9
is reduced by the voltage B A-6 Black 8
drop of the cable. - 3
* Only "Robotic type cable"
can be selected. Controller side
(14.2) ②
Actuator side 1 2
(5.5)
(14)

A1 ① B1
5 6
(17.7)

1 ③ 2
(18)

A6 B6
(6.3)
15 16
(30.7) L (11)

- 59 -
11.3 Actuator cable (for sensor / lock) [5m or less]
LE-CP-□□-B ① ②
Signal TerminalNo. Cable color TerminalNo.
A B-1 Brown 2
Cable length (L) A A-1 Red 1
B B-2 Orange 6
1 1.5m B A-2 Yellow 5
3 3m COM-A/COM B-3 Green 3
COM-B/ - A-3 Blue 4
5 5m ③
Shield Cable color TerminalNo.
Vcc B-4 Brown 12
Actuator cable type GND A-4 Black 13
A B-5 Red 7
Nil Robot cable A A-5 Black 6
S Standard cable B B-6 Orange 9
B A-6 Black 8
④ - 3
Signal TerminalNo.
Lock(+) B-1 Red 4
Lock(-) A-1 Black 5
Sensor(+) B-3 Brown 1
Sensor(-) A-3 Blue 2
Actuator side Controller side
B1 (8)
A1 ① (14.2)
1 ② 2
(10.2) (17.7)

(14)
A6 B6 5 6
A1 B1 1 2

(18)
A3 B3
④ (5.7)
15 ③ 16
(30.7) L (11)
11.4 Actuator cable (for sensor / lock)[8 to 20m]
LE-CP-□-B ① Signal TerminalNo.
② Cable color TerminalNo.
Brown 2
A B-1
Red 1
A A-1
Cable length (L) Orange 6
B B-2
Yellow 5
8 8m * B A-2
Green 3
COM-A/COM B-3
A 10m * Blue 4
COM-B/ - A-3

B 15m * Shield Cable color TerminalNo.
Brown 12
C 20m * Vcc B-4
Black 13
GND A-4
Red 7
* Made to order A B-5
Black 6
A A-5
* Transporting performance Orange 9
B B-6
is reduced by the voltage B A-6
Black 8
drop of the cable. - 3

* Only "Robotic type cable" Signal TerminalNo.
Red 4
can be selected. Lock(+) B-1
Black 5
Lock(-) A-1
Brown 1
Sensor(+) B-3
Blue 2
Sensor(-) A-3

Actuator side Controller side


1 2
(14)

(5.5)
A1 ① B1 (6.3)
5 6
(10.2) (17.7)


(14.2)
A6 B6
A1 B1 1 ③ 2
(18)

A3 B3
④ (5.7)
15 16
(30.7) L (11)

- 60 -
12. Alarm detection
Details of the alarm can be checked by the controller LED indication and parallel I/O terminal.
When an alarm is generated, deactivate the alarm by troubleshooting, referring to 12.2 Alarm
Content・Countermeasure (P.62).

Alarms are divided into two types. One type can be cleared by pressing the set button ○
g or inputting
the RESET I/O signal. The other type cannot be cleared unless the power supply control(C24V) is
turned off and on once.

12.1 Alarm group output


Alarms from this controller are output to the LED and the signal is output from I/O so that the alarm
type is recognizable. For alarms, LED○
b lights up in red and the alarm group is indicated by the
7-segment LED○
f . The I/O indicates the presence of an alarm ALARM with OUT0 to 3.

Parallel signal output


7-segment
Alarm How to restart the
LED ALARM
group OUT0 OUT1 OUT2 OUT3 operation
Display *1,2

B b OFF OFF ON OFF OFF


Input RESET or set the
C c OFF OFF OFF ON OFF
button○
g
D d OFF OFF OFF OFF ON
Power supply for control is
E E OFF OFF OFF OFF OFF turned off --> Supply again

*1 ALARM is OFF when an alarm is generated 1 because it is a normal closed type.


*2 When the servo is turned OFF, ALARM is turned OFF. The generated alarm cannot be identified
only by OUT5.


f


b


g

- 61 -
12.2 Alarm Content・Countermeasure

The
condition of
How to
the
Group

clear
controller Condition / Countermeasure
the
when an
alarm
alarm is
generated
<Condition>
Problem occurred with the controller data or parameters.
Any Input
B
condition RESET
<Countermeasure>
If the problem is not solved by supplying power again, contact SMC.
<Condition>
During the pushing operation, the actuator is pushed back beyond the
During or start position of pushing.
after Input
C
pushing RESET <Countermeasure>
operation Set a larger pushing thrust or reduce the reaction force of the load.
Refer to 8.3 Pushing operation (P.40) for details of pushing
operation.
<Condition>
This is generated when return to origin, positioning, pushing or a jog
operation is commanded when the servo is OFF.
Input
C Stopped
RESET <Countermeasure>
Check if I/O signal STOP is input. Also, check if the servo is OFF in
manual mode. Refer to 8.5 Servo ON (P.43) for turning off the servo.
<Condition>
This is generated when positioning, pushing is commanded before
return to origin is completed.
Input
C Stopped
RESET <Countermeasure>
Start operation after the completion of the return to origin. Return to
origin must be performed after a group D alarm is generated and
deactivated.
<Condition>
Motor rotation exceeds specified value.
During Input
D <Countermeasure>
operation RESET If an external force is being applied, remove it. If there is no external
force being applied, and the problem is not solved by supplying power
again, please contact SMC.

- 62 -
The
condition of
How to
the
Group

clear
controller Condition / Countermeasure
the
when an
alarm
alarm is
generated
<Condition>
The power supply voltage for motor which is detected in the controller
is out of the specified range. The regenerative electricity of the motor is
large while using the brake .

<Countermeasure>
During Input Check the voltage supplied to the power supply for the controller motor
D
operation RESET (M24V).Check if the operating condition of the actuator is within the
specification range.
Caution
If the power supply is an inrush current suppressor type, a voltage
drop may occur during acceleration/deceleration, generating an
alarm.

<Condition>
Ambient temperature of the power element in the controller is high.
Any Input
D <Countermeasure>
condition RESET Improve the peripheral environment of the controller after checking the
installation of the controller. Refer to 3.4 Mounting (P.13) for the
mounting conditions of the controller.
<Condition>
The power supply voltage control which is detected in the controller is
out of the specified range.

<Countermeasure>
Check the voltage supplied to the power supply for the controller motor
Any Input (24VC).
D
condition RESET
Caution
When the power supply for the motor and control is shared and
the power supply is an inrush current suppressor type, a voltage
drop may occur during acceleration/deceleration, generating an
alarm.
<Condition>
During or When there is a delay to reach the target position longer than the
after Input specific value for delay.
D
suspension RESET
of operation <Countermeasure>
Check if the travel of the actuator was interrupted.

- 63 -
The
condition of
How to
the
Group

clear
controller Condition / Countermeasure
the
when an
alarm
alarm is
generated
Power <Condition>
supply Positioning of the polarity is not finished properly. When the power is
When the for supplied, the actuator slightly moves to detect the polarity of the motor.
E power is control This alarm is generated when the actuator cannot be moved.
supplied is <Countermeasure>
turned Supply power in conditions in which the actuator is operable.
off

<Condition>
Power An abnormality is confirmed with the current sensors which are
supply recognized when the controller is initialized.
When the for
E power is control
<Countermeasure>
supplied is
turned Confirm the combination of the controller and the actuator is correct. If
off the problem is not solved by supplying power again, please contact
SMC.
<Condition>
Power
Position deviation counter in the controller has overflowed.
supply
for
During <Countermeasure>
E control
operation is Check if the travel of the actuator is interrupted. Check if the load of the
turned actuator is within the specification range.
off

<Condition>
Power
supply Output current at the power supply circuit is abnormally high.
for
Any <Countermeasure>
E control
condition is Check if the actuator cable or connector is short-circuited.
turned Confirm the combination of the controller and the actuator is correct.
off
Power <Condition>
supply Abnormality concerning EEPROM is confirmed.
Any for
E control <Countermeasure>
condition is
If the problem is not solved by supplying power again, please contact
turned
off us. (The write limit of the EEPROM is roughly 100,000 times)

Power <Condition>
supply CPU is not operating properly. (Failure of CPU and peripheral circuits,
for or malfunction due to noise)
Any
E control
condition is <Countermeasure>
turned If the problem is not solved by supplying power again, please contact
off SMC.

- 64 -
13. Wiring of cables/Common precautions
Warning
1. Adjusting, mounting or wiring change should never be done before shutting off the power
supply to the product.
Electrical shock, malfunction and damaged can result.
2. Never disassemble the cable. Use only specified cables.
3. Never connect or disconnect the cable or connector with power on.

Caution
1. Wire the connector securely. Do not apply any voltage to the terminals other than those
specified in the product Manual.
2. Wire the connector securely.
Check for correct connector wiring and polarity.
3. Take appropriate measures against noise.
Noise in a signal line may cause malfunction. As a countermeasure, separate high voltage and low
voltage cables, and shorten wiring lengths, etc.
4. Do not route wires and cables together with power or high voltage cables.
The product can malfunction due to interference of noise and surge voltage from power and high
voltage cables to the signal line. Route the wires of the product separately from power or high voltage
cables.
5. Take care that actuator movement does not catch cables.
6. Operate with cables secured. Avoid bending cables at sharp angles where they enter the
product.
7. Avoid twisting, folding, rotating or applying an external force to the cable.
Risk of electric shock, wire break, contact failure and lost of control for the product can happen.
8. Fix the cable protruding from the product in place before using.
The motor and lock cables are not robotic type cables and can be damaged when moved.
Therefore fix the cables and the connectors (part “A” in figure below) when set up.

9. Select “Robotic type cables” in case of inflecting actuator-cable repeatedly. And do not put
cables into a flexible moving tube with a radius smaller than the specified value. (Min. 50mm).
Risk of electric shock, wire break, contact failure and loss of control for
the product can happen if “Standard cables” are used in case of
inflecting the cables repeatedly.
10. Confirm proper wiring of the product.
Poor insulation (interference with other circuits, poor insulation between
terminals and etc.) can apply excessive voltage or current to the product causing damage.
11. The Speed / pushing force may vary, depending on the cable length, load and mounting
conditions etc..
If the cable length exceeds 5m, the speed / pushing force will be reduced by a maximum of 10% per
5m. (If cable length is 15m: Maximum 20% reduction.)

[Transportation]
Caution
1. Do not carry or swing the product by the cable
- 65 -
14. Electric actuators/Common precautions
14.1 Design and selection
Warning
1. Be sure to read the Operation Manual.
Handling or usage/operation other than that specified in the Operation Manual may lead to
breakage and operation failure of the product.
Any damage attributed to the use beyond the specifications is not guaranteed.
2. There is a possibility of dangerous sudden action by the product if sliding parts of
machinery are twisted due to external forces, etc.
In such cases, human injury may occur, such as by catching hands or feet in the machinery, or
damage to the machinery itself may occur. Design the machinery should be designed to avoid
such dangers.
3. A protective cover is recommended to minimize the risk of personal injury.
If a driven object and moving parts of the product are in close proximity, personal injury may occur.
Design the system to avoid contact with the human body.
4. Securely tighten all stationary parts and connected parts so that they will not become
loose.
When the product operates with high frequency or is installed where there is a lot of vibration,
ensure that all parts remain secure.
5. Consider a possible loss of power source.
Take measures to prevent injury and equipment damage even in the case of a power source
failure.
6. Consider behavior of emergency stop of whole system.
Design the system so that human injury and/or damage to machinery and equipment will not be
caused, when it is stopped by a safety device for abnormal conditions such as a power outage or
a manual emergency stop of whole system.
7. Consider the action when operation is restarted after an emergency stop or abnormal stop
of whole system.
Design the system so that human injury or equipment damage will not occur upon restart of
operation of whole system.
8. Disassembly and modification prohibited
Do not modify or reconstruct (including additional machining) the product. An injury or failure can
result.
9. Do not use parallel input STOP singal as the emergency stop of system.
The STOP signal is for decelerating and stopping the actuator.
Design the system with an emergency stop circuit which is applied relevant safety standard separately.
10. When using it for vertical application, it is necessary to build in a safety device.
The rod may fall due to the weight of work. The safety device should not interfere with normal
operation of the machine.

Caution
1. Operate within the limits of the maximum usable stroke.
The product will be damaged if it is used with the stroke which is over the maximum stroke. Refer
to the specifications of the product.
2. When the product repeatedly cycles with partial strokes, operate it at a full stroke at least
once every 10 strokes.
Otherwise, lubrication can run out.
3. Do not use the product in applications where excessive external force or impact force is
applied to it.
The product can be damaged.
- 66 -
4. Refer to a common auto switch /matter (Best Pneumatics No. 2) when an auto switch is
built in and used.
5. Return to origin cannot return while operating.
It cannot be done during positioning operation, pushing operation and pushing.

14.2 Mounting
Warning
1. Install and operate the product only after reading the Operation Manual carefully and
understanding its contents. Keep the manual in a safe place future reference.
2. Observe the tightening torque for screws.
Tighten the screws to the recommended torque for mounting the product.
3. Do not make any alterations to this product.
Alterations made to this product may lead to a loss of durability and damage to the product, which
can lead to human injury and damage to other equipment and machinery.
4. When using external guide, the guide axis should be parallel to the actuator axis.
There will be damage/excessive wear on the lead screw if the external guide is not parallel.
5. When an external guide is used, connect the moving parts of the product and the load in
such a way that there is no interference at any point within the stroke.
Do not scratch or dent the sliding parts of the product tube or piston rod etc., by striking or
grasping them with other objects. Components are manufactured to precise tolerances, so that
even a slight deformation may cause faulty operation.
6. Prevent the seizure of rotating parts.
Prevent the seizure of rotating parts (pins, etc.) by applying grease.
7. Do not use the product until you verify that the equipment can be operated properly.
After mounting or repair, connect the power supply to the product and perform appropriate
functional inspections to check it is mounted properly.
8. At the overhang mounted impeller fixation
There is a possibility that the power at the bending moment damages the actuator when moving it
at high speed.
The support metal fittings that suppress the vibration of the main body of the actuator are installed.
Lower and use speed for the state that the actuator doesn't vibrate.
9. When attaching work piece, do not apply strong impact or large moment.
If an external force over the allowable moment is applied, it may cause looseness in the guide unit,
an increase in sliding resistance or other problems.
10. Maintenance space.
Allow sufficient space for maintenance and inspection.

14.3 Handling
Warning
1. Do not touch the motor while in operation.
The surface temperature of the motor can increase to approx. 90oC to 100oC due to operating
conditions. Energizing alone may also cause this temperature increase. As it may cause burns, do
not touch the motor when in operation.
2. If abnormal heating, smoking or fire, etc., occurs in the product, immediately shut off the
power supply.

- 67 -
3. Immediately stop operation if abnormal operation noise or vibration occurs.
If abnormal operation noise or vibration occurs, the product may have been mounted incorrectly.
Unless operation of the product is stopped for inspection, the product can be seriously damaged.
4. Never touch the rotating part of the motor or moving part of the actuator while in operation.
5. When installing, adjusting, inspecting or performing maintenance on the product,
controller and related equipment, be sure to shut off the power supply to each of them.
Then, lock it so that no one other than the person working can turn the power on, or
implement measures such as a safety plug.
6. In the case of the actuator that has a servo motor (24VDC), the “motor phase detection
step" is done by inputting the servo on signal just after the controller power is turned on.
The “motor phase detection step” operates the table/rod to the maximum distance of the
lead screw. (The motor rotates in the reverse direction if the table hits an obstacle such as
the end stop damper.) Take the “motor phase detection step” into consideration for the
installation and operation of this actuator.

Caution
1. Keep the controller and product combined as delivered for use.
The product is set in parameters for shipment. If it is combined with a different parameter, failure
can result.
2. Check the product for the following points before operation.
a) Damage to electric driving line and signal lines
b) Looseness of the connector to each power line and signal line
c) Looseness of the actuator/cylinder and controller/driver mounting
d) Abnormal operation
e) Emergency stop of the total system
3. When more than one person is performing work, decide on the procedures, signals,
measures and resolution for abnormal conditions before beginning the work. Also,
designate a person to supervise work other than those performing work.
4. Actual speed of the product will be changed by the workload.
Before selecting a product, check the catalog for the instructions regarding selection and
specifications.
5. Do not apply a load, impact or resistance in addition to a transferred load during return to
origin.
In the case of the return to origin by pushing force, additional force will cause displacement of the
origin position since it is based on detected motor torque.
6. Do not remove the name plate.
7. Operation test should be done by low speed. Start operation by predefined speed after
confirming there is no trouble.

[Ground]
Warning
1. Please give the ground to the actuator.
2. The ground should be exclusive use. (Less than 100Ω)
3. The ground cable length should be as short as possible.

[Unpackaging]
Caution
1. Check the received product is as ordered.
If a different product is installed from the one ordered, injury or damage can result.

- 68 -
14.4 Operating environment
Warning
1. Avoid use in the following environments.
a. Locations where a large amount of dusts and cutting chips are airborne.
b. Locations where the ambient temperature is outside the range of the temperature specification
(refer to specifications).
c. Locations where the ambient humidity is outside the range of the humidity specification (refer to
specifications).
d. Locations where corrosive gas, flammable gas, sea water, water and steam are present.
e. Locations where strong magnetic or electric fields are generated.
f. Locations where direct vibration or impact is applied to the product.
g. Areas that are dusty, or are exposed to splashes of water and oil drops.
h. Areas exposed to direct sunlight (ultraviolet ray).
2. Do not use in an environment where the product is directly exposed to liquid, such as cutting
oils.
If cutting oils, coolant or oil mist contaminates the product, failure or increased sliding resistance
can result.
3. Install a protective cover when the product is used in an environment directly exposed to
foreign matters such as dust, cutting chips and spatter.
Play or increased sliding resistance can result.
4. Shade the sunlight in the place where the product is applied with direct sunshine.
5. Shield the valve from radiated heat generated by nearby heat sources.
When there is a heat source surrounding the product, the radiated heat from the heat source can
increase the temperature of the product beyond the operating temperature range. Protect it with a
cover, etc.
6. Grease oil can be decreased due to external environment and operating conditions, and it
deteriorates lubrication performance to shorten the life of the product.

[Storage]
Warning
1. Do not store the product in a place in direct contact with rain or water drops or is exposed
to harmful gas or liquid.
2. Store in an area that is shaded from direct sunlight and has a temperature and humidity
within the specified range (-10oC to 60oC, 90%RH or less and No condensation or freezing.)
3. Do not apply vibration and impact to the product during storage.

14.5 Maintenance
Warning
1. Do not disassemble or repair the product.
Fire or electric shock can result.
2. Before modifying or checking the wiring, the voltage should be checked with a tester 5
minutes after the power supply is turned off.
Electrical shock can result.

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Caution
1. Maintenance should be performed according to the procedure indicated in the Operating
Manual.
Incorrect handling can cause injury, damage or malfunction of equipment and machinery.
2. Removal of product.
When equipment is serviced, first confirm that measures are in place to prevent dropping of work
pieces and run-away of equipment, etc, and then cut the power supply to the system. When
machinery is restarted, check that operation is normal with actuators in the proper positions.

[Lubrication]
Caution
1. The product has been lubricated for life at manufacturer, and does not require lubrication in
service.
Contact SMC if lubrication will be applied.

14.6 Precautions for actuator with lock


Warning
1. Do not use the lock as a safety lock or a control that requires a locking force.
The lock used for the product with a lock is designed to prevent dropping of work piece.
2. For vertical mounting, use the product with a lock.
If the product is not equipped with a lock, the product will move and drop the work piece when
the power is removed.
3. "Measures against drops” means preventing a work piece from dropping due to its
weight when the product operation is stopped and the power supply is turned off.
4. Do not apply an impact load or strong vibration while the lock is activated.
If an external impact load or strong vibration is applied to the product, the lock will lose it’s
holding force and damage to the sliding part of the lock or reduced lifetime can result. The
same situations will happen when the lock slips due to a force over the thurst of the product,
as this accelerates the wear to the lock.
5. Do not apply liquid or oil and grease to the lock or its surrounding.
When liquid or oil and grease is applied to the sliding part of the lock, its holding force will
reduce significantly.
6. Take measures against drops and check that safety is assured before mounting,
adjustment and inspection of the product.
If the lock is released with the product mounted vertically, a work piece can drop due to its weight.
7. When the actuator is operated manually (when servo is off), supply 24VDC to the [BK
RLS] terminal of the power supply connector.
If the product is operated without releasing the lock, wearing of the lock sliding surface will be
accelerated, causing reduction in the holding force and the life of the locking mechanism.
8. Do not supply 24VDC power supply constantly to the [BK RLS(Lock release)] terminal.
Stop supplying 24VDC power supply to the [BK RLS(Lock release) terminal during normal
operation. If power is supplied to the [BK RLS] terminal continuously, the lock will be
released, and workpieces may be dropped at servo off.

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15. Controller and its peripheral devices / Specific product
precautions
15.1 Design and selection
Warning
1. Be sure to apply the specified voltage.
Otherwise, a malfunction and breakage of the controller may be caused.
If the applied voltage is lower than the specified, it is possible that the load cannot be moved due to
an internal voltage drop. Please check the operating voltage before use.
2. Do not operate beyond the specifications.
It may cause a fire, malfunction or actuator damage can result. Please check the specifications
before use.
3. Install an emergency stop circuit.
Please install an emergency stop outside of the enclosure so that it can stop the system operation
immediately and intercept the power supply.
4. In order to prevent danger and damage due to the breakdown and the malfunction of this
product, which may occur at a certain probability, a backup system should be established
previously by giving a multiple-layered structure or a fail-safe design to the equipment, etc.
5. If a fire or danger against the personnel is expected due to an abnormal heat generation,
ignition, smoking of the product, etc., cut off the power supply for this product and the
system immediately.

15.2 Handling
Warning
1. The inside of the controller and its connector should not be touched.
It may cause an electric shock or damage to the controller.
2. Do not perform the operation or setting of this equipment with wet hands.
It may cause an electric shock.
3. Product with damage or the one lacking of any components should not be used.
It may cause an electric shock, fire, or injury.
4. Use only the specified combination between the controller and electric actuator.
It may cause damage to the controller or the actuator.
5. Be careful not to be caught or hit by the workpiece while the actuator is moving.
It may cause an injury.
6. Do not connect the power supply or power on the product before confirming the area where
the work moves is safe.
The movement of the work may cause accident.
7. Do not touch the product when it is energized and for some time after power has been
disconnected, as it is very hot.
It may lead to a burn due to the high temperature.
8. Check the voltage using a tester for more than 5 minute after power-off in case of
installation, wiring and maintenance.
There is a possibility of getting electric shock, fire and injury.
9. Do not use in an area where dust, powder dust, water or oil is in the air.
It will cause failure or malfunction.
10. Do not use in an area where a magnetic field is generated.
It will cause failure or malfunction.
11. Do not install in the environment of flammable gas, corrosive gas and explosive gas.
It could lead to fire, explosion and corrosion.
12. Radiant heat from strong heat supplys such as a furnace, direct sunlight, etc. should not be
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applied to the product.
It will cause failure of the controller or its peripheral devices.
13. Do not use the product in an environment subject to a temperature cycle.
It will cause failure of the controller or its peripheral devices.
14. Do not use in a place where surges are generated.
When there are units that generate a large amount of surge around the product (e.g., solenoid type
lifters, high frequency induction furnaces, motors, etc.), this may cause deterioration or damage to the
product’s' internal circuit. Avoid supplys of surge generation and crossed lines.
15. Do not install this product in an environment under the effect of vibrations and impacts.
It will cause failure or malfunction.
16. If this product is used with a relay or solenoid valve, they should be the surge absorbing
element built-in type.

15.3 Installation
Warning
1. The controller and its peripheral devices should be installed on a fire-proof material.
A direct installation on or near a flammable material may cause fire.
2. Do not install this product in a place subject to vibrations and impacts.
It may cause an electric shock, fire, or injury.
3. Take measure so that the operating temperature of this controller and its peripheral devices
are within the range of the specifications. Also, this controller should be installed with
50mm or larger spaces between each side of it and the other structures or components.
It may cause a malfunction of the controller and its peripheral devices and a fire.
4. Do not mount this controller and its peripheral devices together with a large-sized
electromagnetic contactor or no-fuse breaker, which generates vibration, on the same
panel. Mount them on different panels, or keep the controller and its peripheral devices
away from such a vibration supply.
5. This controller and its peripheral devices should be installed on a flat surface.
If the mounting surface is distorted or not flat, an unacceptable force may be added to the housing,
etc. to cause troubles.

15.4 Wiring of cables/Common precautions


Warning
1. Do not apply any excessive force to cables by repeated bending, tensioning or placing a
heavy object on the cables.
It may cause an electric shock, fire, or breaking of wire.
2. Connect wires and cables correctly.
Incorrect wiring could break he controller or its peripheral devices depending on the seriousness.
3. Do not connect wires while the power is supplied.
It can break the controller or its peripheral devices could be damaged to cause a malfunction.
4. Do not carry this product by holding its cables.
It may cause an injury or damage to the product.
5. Do not connect power cable or high-voltage cable in the same wiring route as the unit.
Te wires to the controller or its peripheral devices can be interrupted with noise or induced surge
voltage from power lines or high-voltage lines and malfunction could be caused.
Separate the wiring of the controller and its peripheral device from that of power line and high
voltage line.
6. Verify the insulation of wiring.
Insulation failure (interference with other circuit, poor insulation between terminals and etc.) could
introduce excessive voltage or current to the controller or its peripheral devices and damage them.
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15.5 Power supply
Caution
1. Use a power supply that has low noise between lines and between power and ground.
In cases where noise is high, an isolation transformer should be used.
2. The power supplys should be separated between the controller power and the I/O signal
power and both of them do not use the power supply of “rush-current restraining type”.
If the power supply is “rush-current restraining type”, a voltage drop may be caused during the
acceleration of the actuator.
3. To prevent surges from lightning, an appropriate measure should be taken. Ground the
surge absorber for lightning separately from the grounding of the controller and its
peripheral devices.

15.6 Grounding
Warning
1. Be sure to carry out grounding in order to ensure the noise tolerance of the controller.
It may cause an electric shock or fire.
2. Dedicated grounding should be used.
Grounding should be to a D-class ground (Ground resistance of 100 Ω or less.)
3. Grounding should be performed near the unit as much as possible to shorten the
grounding distance.
4. In the unlikely event that malfunction is caused by the ground, it may be disconnected.

15.7 Maintenace
Warning
1. Perform a maintenance check periodically
Confirm wiring and screws are not loose.
Loose screws or wires may cause unintentional malfunction.
2. Conduct an appropriate functional inspection after completing the maintenance.
In case of any abnormities (in the case that the actuator does no move, etc.), stop the operation of
the system. Otherwise, an unexpected malfunction may occur and it will become impossible to
secure the safety.
3. Do not disassemble, modify or repair this controller and the peripheral equipment.
4. Do not put anything conductive or flammable inside of this controller.
It may cause a fire and explosion.
5. Do not conduct an insulation resistance test and withstand voltage test on this product.
6. Ensure sufficient space for maintenance activities. Provide space required for
maintenance.
Design the system that allows required space for maintenance.

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16. Troubleshooting
Refer to the table below for troubleshooting. When none of the causes in the troubleshooting can be
confirmed and normal operation is recovered by the replacement of a part, it is presumed that failure is
in the product.
Problems with the product may be due to the operating environment (application). Please consult us if
troubleshooting is necessary.

16.1 Operation troubles

Failure Possible Investigation method and the


Countermeasure
Problem causes location of possible causes

Check the supplied voltage and


Power
current for power supply to the
supply Controller LED(Green) lights up? controller.
failure -->4. External connection (P.15)
PLC connected to the controller
External Refer to the operation manual of the
operates properly?
equipment controller.
Check the operation with a test run
failure --> 6. CN4: Parallel I/O cable (P.19)
of the controller alone.
Check if the wiring is correct. Prepare separate power supply for CN1
Refer to the operation manual of the controller input power supply and CN4
Wiring controller to check wiring, for broken input / output signal power supply.
failure wires and short-circuits. Correct -->4. External connection (P.15)
Does wiring and check if the input/output of -->6.4 Parallel I/O connector wiring
not each signal is correct. (Example) (P.22)
operate Controller alarm is generated? Refer to the operation manual of the
Alarm
Refer to the operation manual of the controller.
generated
controller. Check the type of alarm. -->12. Alarm detection (P.61)
If there is no unlocking sound from the
When the unlock switch is turned
Unlocking actuator, a locking failure is possible.
ON or OFF there is an unlocking
error -> If the problem continues to happen,
sound made.
please contact SMC us.

Check if a product with a suitable Confirm if the combination of the


specification was selected. actuator part number which is
Unsuitable
Reconfirm the combination of the applicable for the controller and used
specification actuator is correct.
power supply and the controller and
the actuator in used is correct. --> 2.2 How to Order (P.6)

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Failure Possible Investigation method and the
Countermeasure
Problem causes location of possible causes
Controller alarm is generated?
Check the type of the alarm Refer to the operation manual of the
Alarm
referring to the operation manual controller.
generated
of the controller for -->12. Alarm detection (P.61)
troubleshooting.
Correct wiring and check if the
input/output of each signal is correct.
Prepare a separate power supply for
Check if the wiring is correct.
the CN1 controller input power supply
Wiring Refer to the operation manual of
and CN4 input / output signal power
failure the controller to check wiring, for supply.
broken wires and short-circuits. -->4. External connection (P.15)
-->6.4 Parallel I/O connector wiring
(Example) (P.22)
Counter-
Opera- Refer to the operation manual of the
measures Ground properly.
tion controller.
against Avoid bundling the cables.
stops --> 3.4 Mounting (P.13)
noise
intermit-
Possibility of momentary voltage drop
tently
due to an inadequate power supply
Voltage Temporary voltage drop in the
capacity, or the power supply is inrush
drop power supply. current suppressor type.
-->3.1 Basic specifications (P.10)
Pushing operation is not available in
manual mode except for testing.
Pushing
Tries to perform pushing in Switch to test function or perform
operation pushing in auto mode.
manual mode?
failure -->(C) Manual mode after retuning
to origin position (P.37)
Check if a product with a suitable Confirm if the combination of the
specification was selected. actuator part number which is
Unsuitable
Reconfirm the combination of the applicable for the controller and the
specification actuator in use is correct.
power supply and the actuator and
controller. --> 2.2 How to Order (P.6)

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16.2 Position / Speed troubles

Failure Possible Investigation method and the


Countermeasure
Problem causes location of possible causes
In case of return to origin with
pushing operation, does the
Displaced actuator travel to the origin? Check if foreign matter is caught in the
from the Perform return to origin several product by operating the actuator.
origin times to check the origin
Displa-
position.
cement
Check if a product with a suitable Confirm if the combination of the
specification was selected. actuator part number which is
Unsuitable
Reconfirm the combination of the applicable for the controller and used
specification actuator in use is correct.
power supply and the actuator
and controller. --> 2.2 How to Order (P.6)
Correct wiring and check if the
input/output of each signal is correct.
Prepare a separate power supply for
Check if the wiring is correct.
the CN1 controller input power supply
Wiring Refer to the operation manual of
Doesn't and CN4 input / output signal power
failure the controller to check wiring, for supply.
move broken wires and short-circuits.
to the -->4. External connection (P.15)
correct -->6.4 Parallel I/O connector wiring
position (Example) (P.22)
Check if a product with a suitable Confirm if the combination of the
specification was selected. actuator part number which is
Unsuitable
Reconfirm the combination of the applicable for the controller and used
specification actuator in use is correct.
power supply and the actuator
and controller. --> 2.2 How to Order (P.6)
Operation pattern is triangular?
If the operation pattern is
Operation Lengthen the travel distance, or set a
triangular, it is possible that the
pattern is not larger acceleration value.
actuator will start to decelerate
suitable -->7.1 Setting procedure (P.24)
Speed before reaching the maximum
does speed.
not Go to speed adjustment in auto mode
Speed Change the value of the speed
reach to change the speed and acceleration.
change in or acceleration switch in auto
the -->(B) Auto mode after return to
auto mode mode.
desired origin position (P.36)
speed Check if a product with a suitable Confirm if the combination of the
specification was selected. actuator part number which is
Unsuitable
Reconfirm the combination of the applicable for the controller and used
specification actuator in use is correct.
power supply and the actuator
and controller. --> 2.2 How to Order (P.6)

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Revision history
No. LEC-OM03901 1st printing
No. LEC-OM03901A Model addition(LEF40,LEL,LEP)

4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN


Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362
URL http://www.smcworld.com

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2011 SMC Corporation All Rights Reserved

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