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4-WHEEL DRIVE

03-18 4-WHEEL DRIVE


ELECTRONIC 4WD CONTROL 4WD Control module Removal Note . . . 03-18–5
SYSTEM LOCATION INDEX. . . . . . . . . 03-18–1 COUPLING COMPONENT
DIFFERENTIAL OIL TEMPERATURE REMOVAL/INSTALLATION . . . . . . . . . . 03-18–5
SENSOR INSPECTION . . . . . . . . . . . . . 03-18–2 Coupling Component Removal Note. . . 03-18–6
DIFFERENTIAL OIL Coupling Component
TEMPERATURE SENSOR Installation Note . . . . . . . . . . . . . . . . . 03-18–6
REMOVAL/INSTALLATION. . . . . . . . . . 03-18–2 4WD CONTROL MODULE
4WD SOLENOID INSPECTION . . . . . . . 03-18–3 CONFIGURATION . . . . . . . . . . . . . . . . . 03-18–7
4WD CONTROL MODULE COUPLING COMPONENT
INSPECTION . . . . . . . . . . . . . . . . . . . . . 03-18–3 CALIBRATION DATA WRITING . . . . . . . 03-18–7
Terminal Voltage List (Reference) . . . . 03-18–3
4WD CONTROL MODULE
REMOVAL/INSTALLATION. . . . . . . . . . 03-18–4
03
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TRANSFER [FW6AX-EL, GW6AX-EL]


5. Using the SST and a hammer, tap the new seal into place.

1.0—2.0 mm
{0.040—0.078 in}

49 F034 201

TRANSFER OIL
SEAL (RH) NO.3

ac5wzw0000233

6. Apply the lip of the oil seal with transfer oil.


7. Install the transfer oil seal (RH) No.1 (See 03-16B-9 Transfer oil seal (RH) No.1.)
8. Install the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
9. Add the specified amount and type of oil. (See 03-16B-2 TRANSFER OIL REPLACEMENT [FW6AX-EL,
GW6AX-EL].)
End Of Sie

03-16B–12
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TRANSFER [FW6AX-EL, GW6AX-EL]


3. Using the SST and a hammer, tap the new seal
into place.
4. Apply the lip of the oil seal with transfer oil.
5. Install the front drive shaft (RH). (See 03-13-3
FRONT DRIVE SHAFT REMOVAL/
INSTALLATION.)
49 V001 795

ac5wzw0000233

Transfer oil seal (RH) No.2


1. Drain the transfer oil. (See 03-16B-2 TRANSFER OIL REPLACEMENT [FW6AX-EL, GW6AX-EL].)
2. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
3. Remove the transfer oil seal (RH) No.1. (See 03-16B-9 Transfer oil seal (RH) No.1.)
4. Insert a tape-wrapped flathead screwdriver into
the lip area of the oil seal (RH) No.2 as shown in
the figure and remove the oil seal (RH) No.2.

TAPE-WRAPPED
FLATHEAD
SCREWDRIVER

ac5wzw0000233

03-16B–10
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TRANSFER [FW6AX-EL, GW6AX-EL]


5. Using the SST and a hammer, tap the new seal into place.

5.0 mm
{0.02 in}

49 F019 001

03

TRANSFER OIL
SEAL (RH) NO.2
ac5wzw0000273

6. Apply the lip of the oil seal with transfer oil.


7. Install the transfer oil seal (RH) No.1 (See 03-16B-9 Transfer oil seal (RH) No.1.)
8. Install the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
9. Add the specified amount and type of oil. (See 03-16B-2 TRANSFER OIL REPLACEMENT [FW6AX-EL,
GW6AX-EL].)

Transfer oil seal (RH) No.3


1. Drain the transfer oil. (See 03-16B-2 TRANSFER OIL REPLACEMENT [FW6AX-EL, GW6AX-EL].)
2. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
3. Remove the transfer oil seal (RH) No.1 (See 03-16B-9 Transfer oil seal (RH) No.1.)
4. Remove the oil seals using a tape-wrapped
flathead screwdriver.

TAPE-WRAPPED
FLATHEAD
SCREWDRIVER

ac5uuw00000102

03-16B–11
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TRANSFER [FW6AX-EL, GW6AX-EL]


4. Using the SST and a hammer, tap the new seal into place.

1.3—2.9 mm
{0.06—0.11 in}

03
49 T034 201A
TRANSFER OIL
SEAL (LH)

ac5wzw0000233

5. Apply the lip of the oil seal with transfer oil.


6. Install the transfer to the vehicle. (See 03-16B-4 TRANSFER REMOVAL/INSTALLATION [FW6AX-EL].) (See
03-16B-6 TRANSFER REMOVAL/INSTALLATION [GW6AX-EL].)
7. Add the specified amount and type of oil. (See 03-16B-2 TRANSFER OIL REPLACEMENT [FW6AX-EL,
GW6AX-EL].)

Transfer oil seal (RH) No.1


1. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
2. Insert a flathead screwdriver into the notch of the
transfer and remove the oil seal (RH) No.1.

NOTCH

FLATHEAD
SCREWDRIVER

ac5uuw00000100

03-16B–9
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TRANSFER [FW6AX-EL, GW6AX-EL]


7. Remove the heat shield. C
8. Install in the reverse order of removal.
9. Warm up the engine and transaxle, inspect for oil A
B
leakage, and inspect the transfer operation. 8—11
{82—112,
71—97 }

A
C

B N·m {kgf·cm, in·lbf}


ac5wzw0000238

B
A 1
38—52
{3.9—5.3,
03
29—38}

38—52
B {3.9—5.3,
29—38}
64—89
{6.6—9.0,
48—65}

N·m {kgf·m, ft·lbf}


2
ac5wzw0000238
.

1 Transfer bracket 2 Transfer


(See 03-16B-8 Transfer Bracket Installation Note.)

03-16B–7
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TRANSFER [FW6AX-EL, GW6AX-EL]


Transfer Bracket Installation Note
1. Install the transfer bracket to transfer, then
temporarily tighten bolts A and B.
2. Tighten bolts B, A & C in this order. BOLT C

Tightening torque
38—52 N·m {3.9—5.3kgf·m, 29—38 ft·lbf}

End Of Sie

BOLT B

BOLT A

ac5wzw0000238

TRANSFER OIL SEAL REPLACEMENT [FW6AX-EL, GW6AX-EL]


id0316g6800400
Transfer oil seal (LH)
1. Drain the transfer oil. (See 03-16B-2 TRANSFER OIL REPLACEMENT [FW6AX-EL, GW6AX-EL].)
2. Remove the transfer from the vehicle. (See 03-16B-4 TRANSFER REMOVAL/INSTALLATION [FW6AX-EL].)
(See 03-16B-6 TRANSFER REMOVAL/INSTALLATION [GW6AX-EL].)
3. Insert a tape-wrapped flathead screwdriver into
the lip area of the oil seal (LH) as shown in the
figure and remove the oil seal (LH).

TAPE-WRAPPED
FLATHEAD
SCREWDRIVER

ac5uuw00000098

03-16B–8
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TRANSFER [FW6AX-EL, GW6AX-EL]

B
A 1

38—52
{3.9—5.3,
C 29—38}

03

64—89 38—52
{6.6—9.0, {3.9—5.3,
48—65} 29—38}

N·m {kgf·m, ft·lbf}


2
ac5wzw0000090
.

1 Transfer bracket 2 Transfer


(See 03-16B-5 Transfer Bracket Installation Note.)

Transfer Bracket Installation Note


1. Install the transfer bracket to transfer, then
temporarily tighten bolts A and B. BOLT C
2. Tighten bolts B, A & C in this order.

Tightening torque
38—52 N·m {3.9—5.3kgf·m, 29—38 ft·lbf}

End Of Sie

BOLT B

BOLT A

ac5uuw00000097

03-16B–5
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TRANSFER [FW6AX-EL, GW6AX-EL]


TRANSFER REMOVAL/INSTALLATION [GW6AX-EL]
id0316g68006g3

Caution
x Performing the following procedures without first removing the front ABS wheel-speed sensor
may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the
following procedures, disconnect the front ABS wheel-speed sensor (axle side) and fix it to an
appropriate place where the sensor will not be pulled by mistake while servicing the vehicle.
x Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after
disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the
steering gear and linkage are disconnected, the internal parts of the clock spring could be
damaged.

1. Disconnect the negative battery cable. (See 01-17B-9 NEGATIVE BATTERY CABLE DISCONNECTION/
CONNECTION [SKYACTIV-D 2.2].)
2. Remove the propeller shaft. (See 03-15-2 PROPELLER SHAFT REMOVAL/INSTALLATION.)
3. Remove the front crossmember component. (See 02-13-15 FRONT CROSSMEMBER REMOVAL/
INSTALLATION.)
4. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
5. Remove the turbocharger bracket.
38—52
{3.9—5.3,
29—38}

N·m {kgf·m, ft·lbf}


ac5wzw0000238

6. Remove the seal rubber.

8—11
{82—112,
N·m {kgf·cm, in·lbf}
71—97 }
ac5wzw0000238

03-16B–6
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TRANSFER [FW6AX-EL, GW6AX-EL]


Transfer oil Transfer oil seal (LH)
(See 03-16B-2 TRANSFER OIL INSPECTION 6 (See 03-16B-8 TRANSFER OIL SEAL
5 [FW6AX-EL, GW6AX-EL].) REPLACEMENT [FW6AX-EL, GW6AX-EL].)
(See 03-16B-2 TRANSFER OIL REPLACEMENT
[FW6AX-EL, GW6AX-EL].)

End Of Sie
TRANSFER OIL INSPECTION [FW6AX-EL, GW6AX-EL]
id0316g6800200
1. Park the vehicle on level ground.
2. Remove the oil level plug and with the washer.
3. Verify that the oil is near the brim of the plug hole.
x If the oil level is low, add the specified amount
and type of oil through the oil level plug hole.

Transfer oil
Specified oil grade: API Service GL-5
Specified oil viscosity: SAE 80W-90
Capacity (approx quantity): 0.45 L {0.48 US
qt, 0.40 lmp qt} WASHER

OIL LEVEL PLUG


ac5uuw00000089

4. Tighten the oil level plug with a new washer.

Tightening torque
40—58 N·m {4.1—5.9 kgf·m, 30—42 ft·lbf}

End Of Sie

R WASHER

OIL LEVEL PLUG


ac5uuw00000090

TRANSFER OIL REPLACEMENT [FW6AX-EL, GW6AX-EL]


id0316g6800300
1. Removal the front under cover No.2. (See 09-16-41 FRONT UNDER COVER No.2 REMOVAL/
INSTALLATION.)
2. Remove the drain plug with the washer.
3. Drain the oil into a suitable container.

WASHER

DRAIN PLUG
ac5uuw00000091

03-16B–2
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TRANSFER [FW6AX-EL, GW6AX-EL]


4. Tighten the drain plug with a new washer.

Tightening torque
40—58 N·m {4.1—5.9 kgf·m, 30—42 ft·lbf}

R WASHER
DRAIN PLUG
ac5uuw00000092

5. Remove the oil level plug with the washer and add
the specified amount and type of oil through the
oil level plug hole until the level reaches the
bottom of the oil level plug hole. 03
Transfer oil
Specified oil grade: API Service GL-5
Specified oil viscosity: SAE 80W-90
Capacity (approx quantity) : 0.45 L {0.48 US
qt, 0.40 lmp qt} WASHER
OIL LEVEL PLUG
ac5uuw00000093

6. Tighten the oil level plug with a new washer.

Tightening torque
40—58 N·m {4.1—5.9 kgf·m, 30—42 ft·lbf}

7. Install the front under cover No.2. (See 09-16-41


FRONT UNDER COVER No.2 REMOVAL/
INSTALLATION.)
End Of Sie
R WASHER
OIL LEVEL PLUG
ac5wzw0000090

03-16B–3
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TRANSFER [FW6AX-EL, GW6AX-EL]


TRANSFER REMOVAL/INSTALLATION [FW6AX-EL]
id0316g68006g1

Caution
x Performing the following procedures without first removing the front ABS wheel-speed sensor
may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the
following procedures, disconnect the front ABS wheel-speed sensor (axle side) and fix it to an
appropriate place where the sensor will not be pulled by mistake while servicing the vehicle.
x Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after
disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the
steering gear and linkage are disconnected, the internal parts of the clock spring could be
damaged.

1. Disconnect the negative battery cable. (See 01-17A-11 NEGATIVE BATTERY CABLE DISCONNECTION/
CONNECTION [SKYACTIV-G 2.0].)
2. Remove the propeller shaft. (See 03-15-2 PROPELLER SHAFT REMOVAL/INSTALLATION.)
3. Remove the front crossmember component. (See 02-13-15 FRONT CROSSMEMBER REMOVAL/
INSTALLATION.)
4. Remove the exhaust manifold (WU-TWC). (See 01-15A-2 EXHAUST SYSTEM REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
5. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
6. Remove the heat shield. C
7. Install in the reverse order of removal.
8. Warm up the engine and transaxle, inspect for oil B A 8—11
leakage, and inspect the transfer operation. {82—112,
71—97 }
C
A
B

N·m {kgf·cm, in·lbf}


ac5uuw00000095

03-16B–4
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TRANSFER [FW6AX-EL, GW6AX-EL]

TRANSFER LOCATION INDEX [FW6AX-EL, GW6AX-EL]


WM: TRANSFER

id0316g6800100

1 2 3 4

ac5uuw00000088

Transfer Transfer oil seal (RH) No.2


(See 03-16B-4 TRANSFER REMOVAL/ 3 (See 03-16B-8 TRANSFER OIL SEAL
1 INSTALLATION [FW6AX-EL].) REPLACEMENT [FW6AX-EL, GW6AX-EL].)
(See 03-16B-6 TRANSFER REMOVAL/ Transfer oil seal (RH) No.1
INSTALLATION [GW6AX-EL].) 4 (See 03-16B-8 TRANSFER OIL SEAL
Transfer oil seal (RH) No.3 REPLACEMENT [FW6AX-EL, GW6AX-EL].)
2 (See 03-16B-8 TRANSFER OIL SEAL
REPLACEMENT [FW6AX-EL, GW6AX-EL].)

03-16B–1
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TRANSFER [FW6AX-EL, GW6AX-EL]

03-16B TRANSFER [FW6AX-EL, GW6AX-EL]


TRANSFER LOCATION INDEX TRANSFER REMOVAL/INSTALLATION
[FW6AX-EL, GW6AX-EL] . . . . . . . . . . . 03-16B–1 [GW6AX-EL] . . . . . . . . . . . . . . . . . . . . . . 03-16B–6
TRANSFER OIL INSPECTION Transfer Bracket Installation Note . . . . . 03-16B–8
[FW6AX-EL, GW6AX-EL] . . . . . . . . . . . 03-16B–2 TRANSFER OIL SEAL REPLACEMENT
TRANSFER OIL REPLACEMENT [FW6AX-EL, GW6AX-EL] . . . . . . . . . . . 03-16B–8
[FW6AX-EL, GW6AX-EL] . . . . . . . . . . . 03-16B–2 Transfer oil seal (LH) . . . . . . . . . . . . . . . 03-16B–8
TRANSFER REMOVAL/INSTALLATION Transfer oil seal (RH) No.1 . . . . . . . . . . 03-16B–9
[FW6AX-EL] . . . . . . . . . . . . . . . . . . . . . 03-16B–4 Transfer oil seal (RH) No.2 . . . . . . . . . . 03-16B–10
Transfer Bracket Installation Note . . . . 03-16B–5 Transfer oil seal (RH) No.3 . . . . . . . . . . 03-16B–11

End of Toc

03
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TRANSFER [C66MX-R, D66MX-R]


5. Using the SST and a hammer, tap the new seal into place.

1.0—2.0 mm
{0.040—0.078 in}

49 F034 201

TRANSFER OIL
SEAL (RH) NO.3

ac5wzw0000274

6. Apply the lip of the oil seal with transfer oil.


7. Install the transfer oil seal (RH) No.1. (See 03-16A-9 Transfer oil seal (RH) No.1.)
8. Install the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
9. Add the specified amount and type of oil. (See 03-16A-2 TRANSFER OIL REPLACEMENT [C66MX-R,
D66MX-R].)
End Of Sie

03-16A–12
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TRANSFER [C66MX-R, D66MX-R]


5. Using the SST and a hammer, tap the new seal into place.

5.0 mm
{0.02 in}

49 F019 001

03

TRANSFER OIL
SEAL (RH) NO.2
ac5wzw0000273

6. Apply the lip of the oil seal with transfer oil.


7. Install the transfer oil seal (RH) No.1. (See 03-16A-9 Transfer oil seal (RH) No.1.)
8. Install the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
9. Add the specified amount and type of oil. (See 03-16A-2 TRANSFER OIL REPLACEMENT [C66MX-R,
D66MX-R].)

Transfer oil seal (RH) No.3


1. Drain the transfer oil. (See 03-16A-2 TRANSFER OIL REPLACEMENT [C66MX-R, D66MX-R].)
2. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
3. Remove the transfer oil seal (RH) No.1. (See 03-16A-9 Transfer oil seal (RH) No.1.)
4. Remove the oil seals using a tape-wrapped
flathead screwdriver.

TAPE-WRAPPED
FLATHEAD
SCREWDRIVER

ac5uuw00000102

03-16A–11
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TRANSFER [C66MX-R, D66MX-R]


4. Using the SST and a hammer, tap the new seal into place.

1.3—2.9 mm
{0.06—0.11 in}

03
49 T034 201A
TRANSFER OIL
SEAL (LH)

ac5wzw0000232

5. Apply the lip of the oil seal with transfer oil.


6. Install the transfer to the vehicle. (See 03-16A-4 TRANSFER REMOVAL/INSTALLATION [C66MX-R].) (See 03-
16A-6 TRANSFER REMOVAL/INSTALLATION [D66MX-R].)
7. Add the specified amount and type of oil. (See 03-16A-2 TRANSFER OIL REPLACEMENT [C66MX-R,
D66MX-R].)

Transfer oil seal (RH) No.1


1. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
2. Insert a flathead screwdriver into the notch of the
transfer and remove the oil seal (RH) No.1.

NOTCH

FLATHEAD
SCREWDRIVER

ac5uuw00000100

03-16A–9
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TRANSFER [C66MX-R, D66MX-R]


3. Using the SST and a hammer, tap the new seal
into place.
4. Apply the lip of the oil seal with transfer oil.
5. Install the front drive shaft (RH). (See 03-13-3
FRONT DRIVE SHAFT REMOVAL/
INSTALLATION.)
49 V001 795

ac5wzw0000232

Transfer oil seal (RH) No.2


1. Drain the transfer oil. (See 03-16A-2 TRANSFER OIL REPLACEMENT [C66MX-R, D66MX-R].)
2. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
3. Remove the transfer oil seal (RH) No.1. (See 03-16A-9 Transfer oil seal (RH) No.1.)
4. Insert a tape-wrapped flathead screwdriver into
the lip area of the oil seal (RH) No.2 as shown in
the figure and remove the oil seal (RH) No.2.

TAPE-WRAPPED
FLATHEAD
SCREWDRIVER

ac5wzw0000233

03-16A–10
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TRANSFER [C66MX-R, D66MX-R]


7. Remove the heat shield. C
8. Install in the reverse order of removal.
9. Warm up the engine and transaxle, inspect for oil A
B
leakage, and inspect the transfer operation. 8—11
{82—112,
71—97 }

A
C

B N·m {kgf·cm, in·lbf}


ac5wzw0000237

B
A 1
38—52
03
{3.9—5.3,
29—38}

38—52
B {3.9—5.3,
29—38}
64—89
{6.6—9.0,
48—65}

N·m {kgf·m, ft·lbf}


2
ac5wzw0000237
.

1 Transfer bracket 2 Transfer


(See 03-16A-8 Transfer Bracket Installation Note.)

03-16A–7
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TRANSFER [C66MX-R, D66MX-R]


Transfer Bracket Installation Note
1. Install the transfer bracket to transfer, then
temporarily tighten bolts A and B.
2. Tighten bolts B, A & C in this order. BOLT C

Tightening torque
38—52 N·m {3.9—5.3kgf·m, 29—38 ft·lbf}

End Of Sie

BOLT B

BOLT A

ac5wzw0000237

TRANSFER OIL SEAL REPLACEMENT [C66MX-R, D66MX-R]


id0316g5800400
Transfer oil seal (LH)
1. Drain the transfer oil. (See 03-16A-2 TRANSFER OIL REPLACEMENT [C66MX-R, D66MX-R].)
2. Remove the transfer from the vehicle. (See 03-16A-4 TRANSFER REMOVAL/INSTALLATION [C66MX-R].)
(See 03-16A-6 TRANSFER REMOVAL/INSTALLATION [D66MX-R].)
3. Insert a tape-wrapped flathead screwdriver into
the lip area of the oil seal (LH) as shown in the
figure and remove the oil seal (LH).

TAPE-WRAPPED
FLATHEAD
SCREWDRIVER

ac5uuw00000098

03-16A–8
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TRANSFER [C66MX-R, D66MX-R]


TRANSFER REMOVAL/INSTALLATION [D66MX-R]
id0316g58006f9

Caution
x Performing the following procedures without first removing the front ABS wheel-speed sensor
may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the
following procedures, disconnect the front ABS wheel-speed sensor (axle side) and fix it to an
appropriate place where the sensor will not be pulled by mistake while servicing the vehicle.
x Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after
disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the
steering gear and linkage are disconnected, the internal parts of the clock spring could be
damaged.

1. Disconnect the negative battery cable. (See 01-17B-9 NEGATIVE BATTERY CABLE DISCONNECTION/
CONNECTION [SKYACTIV-D 2.2].)
2. Remove the propeller shaft. (See 03-15-2 PROPELLER SHAFT REMOVAL/INSTALLATION.)
3. Remove the front crossmember component. (See 02-13-15 FRONT CROSSMEMBER REMOVAL/
INSTALLATION.)
4. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
5. Remove the turbocharger bracket.
38—52
{3.9—5.3,
29—38}

N·m {kgf·m, ft·lbf}


ac5wzw0000237

6. Remove the seal rubber.

8—11
{82—112,
N·m {kgf·cm, in·lbf}
71—97 }
ac5wzw0000237

03-16A–6
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TRANSFER [C66MX-R, D66MX-R]

B
A 1

38—52
{3.9—5.3,
C 29—38}

03

64—89 38—52
{6.6—9.0, {3.9—5.3,
48—65} 29—38}

N·m {kgf·m, ft·lbf}


2
ac5wzw0000090
.

1 Transfer bracket 2 Transfer


(See 03-16A-5 Transfer Bracket Installation Note.)

Transfer Bracket Installation Note


1. Install the transfer bracket to transfer, then
temporarily tighten bolts A and B. BOLT C
2. Tighten bolts B, A & C in this order.

Tightening torque
38—52 N·m {3.9—5.3kgf·m, 29—38 ft·lbf}

End Of Sie

BOLT B

BOLT A

ac5uuw00000097

03-16A–5
BACK TO CHAPTER INDEX MAZDA CX5 WORKSHOP REPAIR MANUAL
TO MODEL INDEX

TRANSFER [C66MX-R, D66MX-R]


4. Tighten the drain plug with a new washer.

Tightening torque
40—58 N·m {4.1—5.9 kgf·m, 30—42 ft·lbf}

R WASHER
DRAIN PLUG
ac5uuw00000092

5. Remove the oil level plug with the washer and add
the specified amount and type of oil through the
oil level plug hole until the level reaches the
bottom of the oil level plug hole. 03
Transfer oil
Specified oil grade: API Service GL-5
Specified oil viscosity: SAE 80W-90
Capacity (approx quantity): 0.45 L {0.48 US
qt, 0.40 lmp qt} WASHER
OIL LEVEL PLUG
ac5wzw0000212

6. Tighten the oil level plug with a new washer.

Tightening torque
40—58 N·m {4.1—5.9 kgf·m, 30—42 ft·lbf}

7. Install the front under cover No.2. (See 09-16-41


FRONT UNDER COVER No.2 REMOVAL/
INSTALLATION.)
End Of Sie
R WASHER
OIL LEVEL PLUG
ac5wzw0000090

03-16A–3
BACK TO CHAPTER INDEX MAZDA CX5 WORKSHOP REPAIR MANUAL
TO MODEL INDEX

TRANSFER [C66MX-R, D66MX-R]


TRANSFER REMOVAL/INSTALLATION [C66MX-R]
id0316g58006f8

Caution
x Performing the following procedures without first removing the front ABS wheel-speed sensor
may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the
following procedures, disconnect the front ABS wheel-speed sensor (axle side) and fix it to an
appropriate place where the sensor will not be pulled by mistake while servicing the vehicle.
x Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after
disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the
steering gear and linkage are disconnected, the internal parts of the clock spring could be
damaged.

1. Disconnect the negative battery cable. (See 01-17A-11 NEGATIVE BATTERY CABLE DISCONNECTION/
CONNECTION [SKYACTIV-G 2.0].)
2. Remove the propeller shaft. (See 03-15-2 PROPELLER SHAFT REMOVAL/INSTALLATION.)
3. Remove the front crossmember component. (See 02-13-15 FRONT CROSSMEMBER REMOVAL/
INSTALLATION.)
4. Remove the exhaust manifold (WU-TWC). (See 01-15A-2 EXHAUST SYSTEM REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
5. Remove the front drive shaft (RH). (See 03-13-3 FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
6. Remove the heat shield. C
7. Install in the reverse order of removal.
8. Warm up the engine and transaxle, inspect for oil B A 8—11
leakage, and inspect the transfer operation. {82—112,
71—97 }
C
A
B

N·m {kgf·cm, in·lbf}


ac5uuw00000095

03-16A–4
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TO MODEL INDEX

TRANSFER [C66MX-R, D66MX-R]


Transfer oil Transfer oil seal (LH)
(See 03-16A-2 TRANSFER OIL INSPECTION 6 (See 03-16A-8 TRANSFER OIL SEAL
5 [C66MX-R, D66MX-R].) REPLACEMENT [C66MX-R, D66MX-R].)
(See 03-16A-2 TRANSFER OIL REPLACEMENT
[C66MX-R, D66MX-R].)

End Of Sie
TRANSFER OIL INSPECTION [C66MX-R, D66MX-R]
id0316g5800200
1. Park the vehicle on level ground.
2. Remove the oil level plug and with the washer.
3. Checking by hand, verify that the oil is near the
brim of the plug hole.
x If the oil level is low, add the specified amount
and type of oil through the oil level plug hole.

Transfer oil
Specified oil grade: API Service GL-5
Specified oil viscosity: SAE 80W-90
Capacity (approx quantity): 0.45 L {0.48 US WASHER
qt, 0.40 lmp qt}
OIL LEVEL PLUG
ac5wzw0000212

4. Tighten the oil level plug with a new washer.

Tightening torque
40—58 N·m {4.1—5.9 kgf·m, 30—42 ft·lbf}

End Of Sie

R WASHER

OIL LEVEL PLUG


ac5uuw00000090

TRANSFER OIL REPLACEMENT [C66MX-R, D66MX-R]


id0316g5800300
1. Removal the front under cover No.2. (See 09-16-41 FRONT UNDER COVER No.2 REMOVAL/
INSTALLATION.)
2. Remove the drain plug with the washer.
3. Drain the oil into a suitable container.

WASHER

DRAIN PLUG
ac5uuw00000091

03-16A–2
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TO MODEL INDEX

TRANSFER [C66MX-R, D66MX-R]

TRANSFER LOCATION INDEX [C66MX-R, D66MX-R]


WM: TRANSFER

id0316g5800100

1 2 3 4

ac5uuw00000088

Transfer Transfer oil seal (RH) No.2


(See 03-16A-4 TRANSFER REMOVAL/ 3 (See 03-16A-8 TRANSFER OIL SEAL
1 INSTALLATION [C66MX-R].) REPLACEMENT [C66MX-R, D66MX-R].)
(See 03-16A-6 TRANSFER REMOVAL/ Transfer oil seal (RH) No.1
INSTALLATION [D66MX-R].) 4 (See 03-16A-8 TRANSFER OIL SEAL
Transfer oil seal (RH) No.3 REPLACEMENT [C66MX-R, D66MX-R].)
2 (See 03-16A-8 TRANSFER OIL SEAL
REPLACEMENT [C66MX-R, D66MX-R].)

03-16A–1
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TO MODEL INDEX

TRANSFER [C66MX-R, D66MX-R]

03-16A TRANSFER [C66MX-R, D66MX-R]


TRANSFER LOCATION INDEX TRANSFER REMOVAL/INSTALLATION
[C66MX-R, D66MX-R] . . . . . . . . . . . . . . 03-16A–1 [D66MX-R] . . . . . . . . . . . . . . . . . . . . . . . 03-16A–6
TRANSFER OIL INSPECTION Transfer Bracket Installation Note . . . . . 03-16A–8
[C66MX-R, D66MX-R] . . . . . . . . . . . . . . 03-16A–2 TRANSFER OIL SEAL REPLACEMENT
TRANSFER OIL REPLACEMENT [C66MX-R, D66MX-R] . . . . . . . . . . . . . . 03-16A–8
[C66MX-R, D66MX-R] . . . . . . . . . . . . . . 03-16A–2 Transfer oil seal (LH) . . . . . . . . . . . . . . . 03-16A–8
TRANSFER REMOVAL/INSTALLATION Transfer oil seal (RH) No.1 . . . . . . . . . . 03-16A–9
[C66MX-R] . . . . . . . . . . . . . . . . . . . . . . . 03-16A–4 Transfer oil seal (RH) No.2 . . . . . . . . . . 03-16A–10
Transfer Bracket Installation Note . . . . 03-16A–5 Transfer oil seal (RH) No.3 . . . . . . . . . . 03-16A–11

End of Toc

03

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