Amex Seals Product Data Sheets

TECHNISCHES DATENBLATT / Technical data sheet
AMEX® - 10 Manschette / Seal

Anwendung für/Application for AMEX-10 MONO, VARIO, LEM
Die AMEX®-10 Manschetten bestehen

aus einer elastischen Gummimanschette AMEX®-10 seals consist of elastic EPDM
aus EPDM und hochfesten rubber and high-strength noncorrosive
korrosionsbeständigen stainless steel bands.
Edelstahlspannbändern.
Technische Daten EPDM-Gummi Technical data of EPDM rubber

Spezifikation DIN EN 681-1 specification
Abwasseranwendung EPDM 2570 sewage application
Trinkwasseranwendung EPDM 5572 (Sunaflex T 8289) potable water application
Dichte [DIN 53479] 1,17 ± 0,02 kg/dm³ density [DIN 53479]

Härte [DIN ISO 48] 70 ± 5 IRHD hardness [DIN ISO 48]
Shore A -Härte [DIN 53505] 70 ± 5 Shore A hardness [DIN 53505]
Zugfestigkeit [DIN 53504] ≥ 9 N/mm² tensile strength [DIN 53504]
Reißdehnung [DIN 53504] ≥ 200 N/mm² elongation at break [DIN 53504]
Technische Daten Edelstahl Tecnical data of stainless steel
Spezifikation DIN EN 10020 specification

Abwasseranwendung 1.4404 sewage application
Trinkwasseranwendung 1.4307 potable water application
Meerwasser 1.4462 sea water application
Dichte bei 20°C ca. 8 kg/dm³ density at 20°C

Elastizitätsmodul bei 20°C ca. 200 kN/mm² modulus of elasticity at 20°C
Wärmeleitfähigkeit bei 20°C ca. 15 W/m K heat conductivity at 20°C
Zugfestigkeit 500 - 700 N/mm² tensile strength

Bruchdehnung längs ≥ 40 % elongation at break, axial (direction)
Dehngrenze Rp 0,2% ≥ 200 N/mm² yield strength Rp 0,2%
Dehngrenze Rp 1,0% ≥ 235 N/mm² yield strength Rp 1,0%
Life Expectancy 50 years lifetime Lebenserwartung
Amex Sanivar
Raudenitzer Berg 19 | 04626 Nöbdenitz | Fon +49 3 44 96 - 230 350 | www.amex-sanivar.com
PRODUCT DATA SHEET
AMEX® - 10 MONO SEAL

Internal sealing systems for pipelines
Outstanding physical properties and mechanical and chemical resistance
Composition and functionality
The AMEX®-10 MONO consist of a flexible rubber seal and stainless steel tension bands. The internal
steel tension bends guarantees the seal tightness.
Appliation range
∆ Application range in pipes from DN 600 up to DN 6000 for the sealing of joints & local damages
∆ Gravity pipe and pressure pipe, for internal pressure up to 25 bar, external pressure 5 bar
∆ Pipe profiles: Circular, Egg, mouth or similar
∆ All pipe materials apply
Dimensions
∆ Standard width 260 mm
∆ Medium width: 366 mm / Large width: 500 mm
∆ Variable width: 260 to 1.200 mm
∆ Width of sealing profile on both ends: 70 mm
∆ Height of the sealing profile: 12 mm
∆ Thickness between the profiles: 5 mm
∆ On special demand, the rubber can be re-enforced with tetile
yarns.
Temperature and transport medium
∆ Temperature resistance -30°C to +230°C
∆ Rubber seal made of EPDM (Ethylen-Propylen-Dien-Monomer) for the application in potable water, raw
water, sewage and industrial pipes
∆ Rubber seal made of NBR (Nitrile Butadiene Rubber) for the application in carbonhydrate environment -
e. g. gas, oil
∆ Rubber seal made of FKM (Fluororubber) for high temperature resistance
Approval and certificates
∆ Approval for potable water KTW, DVGW W 270, NSF61, ACS, WRAS
∆ German Approval Institube for Construction DIBt for AMEX®-10 Seal: Z-42.3-474
∆ Proven resistance against hydro pressure jetting and internal operating pressure DIN 19523
∆ Seal tightness tests for deflected and bended joints
∆ Comprehensive suitability testing for all raw materials ISO 3384, ISO 188, DIN EN 681
∆ Compression stress relaxation as per BS Amex
903 Sanivar
PRODUCT DATA SHEET
AMEX® - 10 VARIO Seal

Internal sealing systems for pipelines
The Amex®-10 VARIO Seal is based on the principle of the AMEX®-10 MONO seal. The AMEX®-10 VARIO
seal provides the possibility of sealing endless long sections of damaged pipes. The seals can be joined
together infinitely. Each joint of the seals interlock with the next one, assuing a complete seal of the
section to be repaired. The end of the section repaired with the AMEX®-10 VARIO seal is completed with
the AMEX®-10 MONO seal in width of 260 mm up to 500 mm.
Application range
∆ Application in accessible pipelines from DN 600 up to DN 4000 for the sealing of the desired length of
the pipe section, repairing joints, local defects or for the prevention of pipe corrosion.
∆ Gravity pipe and pressure pipe, for internal pressure up to 25 bar, external pressure 5 bar
Dimensions
∆ Standard width of the VARIO-Seal: 500 mm
∆ Width of the sealing profile: 70 mm
∆ Heigth of the sealing profile: 12 mm
∆ Rubber thickness between profiles: 5mm
∆ On special demand, the rubber can be re-
enforced with tetile yarns.
∆ Rubber seal made of EPDM (Ethylen-Propylen-Dien-Monomer) for the application in potable water,
raw water, sewage and industrial pipes
∆ Rubber seal made of NBR (Nitrile Butadiene Rubber) for the application in carbonhydrate environment
∆ Approval for potable water KTW, DVGW W 270, NSF61, ACS, WRAS
∆ Compression stress relaxation as per BS 903
Amex Sanivar
PRODUCT DATA SHEET
AMEX® - 10 Liner End

Internal seal for Liner ends in rehabilitated gravity and pressure pipes
Assurance of the absolute tightness between installed Liner and host pipe
The Amex®-10 LE consist of a flexible rubber seal and

stainless steel tension bands (same principle as Amex®-
10 Mono). The Liner End Seal compensates the difference
between Liner and host pipe. Depending on the thickness
the seal will be manufactured tailormade to accomodate
both diameter. The internal steel tension bands
guarantees the seal tightness between the Liner and the
host pipe.
Application range
∆ Installation in the diameter range from DN 150 up to DN 4000
∆ Applies for all pipe material
∆ Gravity pipe and pressure pipe, for internal pressure up to 25 bar, external pressure up to 5 bar
Dimensions
∆ The seal width depends on the Liner thickness.
∆ Lining thickness up to 10 mm: Seal width 260 mm / Lining thickness 10 up to 20 mm: Seal width 366
∆mm
Lining thickness from 20 mm: Seal width 500 mm or AMEX®-10 REM

∆ Rubber seal made of NBR (Nitrile Butadiene Rubber) for the application in carbonhydrate environment
∆ Approval for potable water KTW, DVGW W 270, NSF61, ACS, DWI, WRAS
Amex Sanivar
PRODUCT DATA SHEET
AMEX® - 10 Reduction Seal

Internal seal for Liner ends in rehabilitated gravity and pressure pipes
Assurance of the absolute tightness between installed Liner and host pipe
The Amex®-10 Reduction consist of a flexible rubber seal

and stainless steel tension bands (same principle as
Amex®-10 Mono). The Reduction Seal is an extension to
Amex®-10 LEM, compensates the difference between Liner
and host pipe or compensates two different pipe
diameters. The internal steel tension bands guarantees the
seal tightness between the Liner and the host pipe.
Application range
∆ Installation in the diameter range from DN 500 up to DN 4000
∆ Applies for all pipe material
∆ Gravity pipe and pressure pipe, for internal pressure up to 25 bar, external pressure up to 5 bar
∆ Pipe profiles: Circular, Egg
Dimensions
∆ Seal width: 240 mm
∆ Liner thickness 20 mm up to 40 mm

∆ Approval for potable water KTW, DVGW W 270, NSF61, ACS, DWI, WRAS
Amex Sanivar
PRODUCT DATA SHEET
AMEX® - 10 Omega Seal

Special internal sealing systems for pipelines
The Amex®-10 Omega consist of a flexible rubber seal and stainless steel tension bands. The
internal steel tension bends guarantees the seal tightness. The Omega Seal is a special adaptation
with a modified profile for high resistance pipe deflection and other movements and external
hydrostatic pressure.
Appliation range
∆ Application range in accessible pipelines from DN 500 up to DN 6000 for the sealing of joints and
local damages
∆ Gravity pipe and pressure pipe, for internal pressure up to 25 bars
Dimensions
∆ Width 450 mm (Field maintenance)
∆ Width of sealing profile on both ends: 69
mm
∆ Height of the sealing profile: 14 mm
∆ Thickness between the profiles: 9 mm
∆ On special demand, the rubber can be re-
enforced with tetile yarns.

∆ Rubber seal made of EPDM (Ethylen-Propylen-Dien-Monomer) for the application in potable
water, raw water, sewage and industrial pipes
∆ Approval for potable water KTW, DVGW W 270, NSF, ACS, DWI, WRAS
∆ German Approval Institube for Construction DIBt for AMEX®-10 MONO Seal: Z-42.3-474
∆ Sealing tape in accord with DIN 7865 (second part)
Amex Sanivar
Tecnical Data Sheet - OMEGA Seal
Inspection certificate according DIN 50 049-3.1 B / EN 10 204-3.1 B
Material: 2564 EPDM
Nominal value Actual value Unit
External condition OK OK
Elastomer EPDM EPDM
Hardness 62 ± 5 64 - 66 Shore A DIN 53 505
Tensile strength ≥ 10 12,5-12,7 Mpa DIN 53 504
Elongation at break ≥ 380 489-490 % DIN 53 504
Tear-Growth resistance ≥8 11,6-12,7 N / mm DIN 34-1
1,3
Tensile force fin (structural kN
interruption)
Amex Sanivar
Technical Data Sheet
AMEX® - 10 Installation Tool

Application for AMEX-10 seals
AMEX®-10 Installation tool consists of

hydraulic expander, locking system,
two hammers, bolt and screw driver.
Details of components
∆ Hydraulic expander consisting of: Hydraulic pump with manometer

¬ Hydraulic pump with manometer
¬ Hydraulic hose
¬ Hydraulic cylinder with AMEX-Expander
Steel base
∆ Locking system consisting of:

Spindle
¬ Spindle (base part)
¬ Tube DN 38 mm Tube DN 38 mm
(length depending on nominal pipe size) Hydraulic hose
¬ Steel base (upper part)
Hydraulic cylinder with
AMEX-Expander
∆ Hammer consisting of stainless steel
∆ Hammer (blow-back proof)
∆ Bolt consisting of stainless steel
∆ Screw driver
AMEX GmbH
Raudenitzer Berg 19 | 04626 Nöbdenitz | Fon +49 3 44 96 - 230 350 | www.amex-10.de
EPDM - Resistance Guide
EPDM is generally characterized by its superior resistance to heat, aging and chemical resistance, good
cold behavior as well as good electrical insulating properties. These qualities enable a long service life
with a static load. EPDM is often used in the automotive industry, for washing machines and also
dishwashers because EPDM achieves good results towards suds and cleaning solutions at higher
temperatures. The resistance to hot water and steam is very good; therefore it is also well suited for
seals and hoses within the heating engineering as well as fittings and household appliance industry. The
temperature range for a continuous operation is roughly between -30°C to +130°C and for a short-term
operation, the temperature range is approximately between -50°C and +150°C. Subsequently some
application examples of certain materials or properties are listed:
Appliation range
Material / Property EPDM
Aliphatic hydrocarbons E
Aromatic hydrocarbons E
Resistance to permanent deformation B-C
Brake fluids (Glycol-basis) A
Chlorinated hydrocarbons C
Permeability to gas B
Fuels C
Bases B
Solvent C
Water up to 100°C A
Ozone and aging resistance A
Acids B
A = excellent; B = very good; C = good; D = fair; E = poor

(for gas permeability: A = good permeable to E = impermeable)
Amex Sanivar
WERKSTOFFDATENBLATT / MATERIAL DATA SHEET
EPDM 2570 Spezifikation/specification: DIN EN 681-1

Material:
für
Heizbedingungen/Heating 2mm: 12min / 160°C
Abwasser/
conditions: 6mm: 12min / 160°C
for sewage
Soll-wert/ Ist-Wert/
Einheit/Unit
Nominal value Actual value
Härte/Hardness 70 ± 5 70,9 IRHD DIN ISO 48
Härte/Hardness 69 Shore A DIN 53 505
Zugfestigkeit/Tensile strength ≥9 12,2 MPa DIN 53 504
Reißdehnung/Ultimate elongation ≥ 200 572 % DIN 53 504
Druckverforumungsrest/
≤ 20 11,5 % DIN ISO 815
Compression set 24h/70°C
≤ 15 10,4 % DIN ISO 815
Compression set 72h/23°C
Weiterreißwiderstand/
- 12,2 N / mm DIN 34-1
Tear-Growth resistance
Verhalten nach
Wärmelagerung/Behaivior after heat DIN 53 508
storage 7d/70°C
Härteänderung/Changing in Hardness +8 / -5 +1 IRHD DIN ISO 48
Zugfestigkeitsänderung/Change of
≥ -20 -4,9 % DIN 53 504
tensile strength
Reißdehnungsänderung/Change of
+10 / -30 -9,8 % DIN 53 504
ultimate elongation
Amex Sanivar
WERKSTOFFDATENBLATT / MATERIAL DATA SHEET
EPDM 5572 (T 8289) Spezifikation/specification: DIN EN 681-1

Material:
für Trinkwasser/ Heizbedingungen/Heating 2mm: 16min / 160°C
for potable water conditions: 6mm: 20min / 160°C
Soll-wert/ Ist-Wert/
Einheit/Unit
Nominal value Actual value
Dichte/Density 1,17 kg/dm3

DIN 53 479
Härte/Hardness 70 ± 5 68,2 IRHD DIN ISO 48
Härte/Hardness 70-71 Shore A DIN 53 505
Zugfestigkeit/Tensile strength ≥9 11,3 MPa DIN 53 504
Reißdehnung/Ultimate elongation ≥ 200 497 % DIN 53 504
≤ 20 18 % DIN ISO 815
Compression strain 24h/70°C
8 % DIN ISO 816
Compression strain 72h/23°C
Weiterreißwiderstand/
- 7,3 N / mm DIN 34-1
Tear-Growth resistance
Verhalten nach Wärmelagerung/Behaivior

DIN 53 508
after heat storage 7d/70°C
Härteänderung/Change of Hardness +8 / -5 +2 IRHD DIN ISO 48
Zugfestigkeitsänderung/Change of tensile
≥ -20 -3,5 % DIN 53 504
strength
Reißdehnungsänderung/Change of
+10 / -30 -13,9 % DIN 53 504
ultimate elongation
Amex Sanivar
NBR - Chemical Resistance
NBR is generally characterized by an excellent resistance to petrol, grease and mineral oils and is
applicable for example in the automobile and motor industry as a material for bellows, fuel hoses and
seals. The temperature range for a continuous operation is roughly between -30°C to +100°C and for a
short-term operation, the temperature range is approximately between -50°C and +120°C. The ozone,
weather and aging resistance is considered to be low. Subsequently some application examples of
certain materials are listed:
Appliation range
Medium NBR
Beer +
Brake fluids (Glycol-basis) -
Diesel fuel +
Mineral oil +
Ethanol Θ
Grease (mineral, vegetable and animal) +
Antifreeze mixture (Glycol-basis) +
Glycols +
Hot air -
Heating oil (mineral oil basis and creosote) +
Kerosene +
Common salt, watery +
Linseed oil +
Air Θ
Sea and lake water +
Mineral oil and Motor oil +
Soda lye, watery Θ
Muriatic acid, watery, 10% Θ
Sulfuric acid, watery, 20% -
Source: extract from rubber materials, Khairi Nagdi
: + Resistance Θ Limited Resistance - Unstable
Chemical resistance summarized:

Resistance to: Aliphatic hydrocarbons such as propane, butane, gasoline,
mineral oils and greases, diesel fuel
Flame-resistant hydraulic fluids (Group HFC)
Vegetable and animal oils and greases
Silicone oils and greases
Water (special qualities to 100°C)
Many diluted acids, bases and salt solutions at room temperature
Limited Resistance: Fuels with high aromatics content such as super petrol
Flame-resistant hydraulic fluids of the groups HFA and HFB
Unstable: Aromatic hydrocarbons (e.g. benzene, toluene)

Chlorinated hydrocarbons (e.g. trichlorethylene)
Flame-resistant hydraulic fluids of the group HFD-R
Amex Sanivar
Polar solvent
Raudenitzer Berg 19 | 04626 (e.g.| acetone,
Nöbdenitz Fon +49ethyl
3 44acetate)
96 - 230 350 | www.amex-sanivar.com
Mechanical Data NBR
DIN EN 682 Typ GBL
Material: NBR 8460 Gasket ring
Rated value Actual value Unit
Density 1,26 kg/dm³ DIN 53 479
Hardness 70 ± 5 72,9 IRHD DIN ISO 479
Hardness 74 Shore A DIN 53 505
Tensile strength ≥ 10 11,5 Mpa DIN 53 504
Elongation at break ≥ 200 293 % DIN 53 504
Compression set 24h/70°C ≤ 18 16,5 % DIN ISO 815
Tear strength ---- 5,6 N/mm DIN 34-1
Accelerated ageing 7d/70°C DIN 53 508
Change of hardness +/- 5 1 IRHD DIN ISO 48
Change of tensile strength +/- 15 +3,0 % DIN 53 504
Change of elongation at break -0.4 -5,3 % DIN 53 505
Amex Sanivar

Amex Seals Product Data Sheets

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TECHNISCHES DATENBLATT / Technical data sheet

AMEX® - 10 Manschette / Seal

Die AMEX®-10 Manschetten bestehen

Technische Daten EPDM-Gummi Technical data of EPDM rubber

Dichte [DIN 53479] 1,17 ± 0,02 kg/dm³ density [DIN 53479]

Technische Daten Edelstahl Tecnical data of stainless steel

Spezifikation DIN EN 10020 specification

Dichte bei 20°C ca. 8 kg/dm³ density at 20°C

Zugfestigkeit 500 - 700 N/mm² tensile strength

Life Expectancy 50 years lifetime Lebenserwartung

AMEX® - 10 MONO SEAL

AMEX® - 10 VARIO Seal

AMEX® - 10 Liner End

The Amex®-10 LE consist of a flexible rubber seal and

Temperature and transport medium

AMEX® - 10 Reduction Seal

The Amex®-10 Reduction consist of a flexible rubber seal

Temperature and transport medium

AMEX® - 10 Omega Seal

Temperature and transport medium

Inspection certificate according DIN 50 049-3.1 B / EN 10 204-3.1 B

Material: 2564 EPDM

Nominal value Actual value Unit

Elastomer EPDM EPDM

Hardness 62 ± 5 64 - 66 Shore A DIN 53 505

Tensile strength ≥ 10 12,5-12,7 Mpa DIN 53 504

Elongation at break ≥ 380 489-490 % DIN 53 504

Tear-Growth resistance ≥8 11,6-12,7 N / mm DIN 34-1

AMEX® - 10 Installation Tool

AMEX®-10 Installation tool consists of

∆ Hydraulic expander consisting of: Hydraulic pump with manometer

∆ Locking system consisting of:

∆ Hammer (blow-back proof)

∆ Bolt consisting of stainless steel

Material / Property EPDM

A = excellent; B = very good; C = good; D = fair; E = poor

EPDM 2570 Spezifikation/specification: DIN EN 681-1

Härte/Hardness 70 ± 5 70,9 IRHD DIN ISO 48

Härte/Hardness 69 Shore A DIN 53 505

Zugfestigkeit/Tensile strength ≥9 12,2 MPa DIN 53 504

Reißdehnung/Ultimate elongation ≥ 200 572 % DIN 53 504

Härteänderung/Changing in Hardness +8 / -5 +1 IRHD DIN ISO 48

EPDM 5572 (T 8289) Spezifikation/specification: DIN EN 681-1

Dichte/Density 1,17 kg/dm3

Härte/Hardness 70 ± 5 68,2 IRHD DIN ISO 48

Härte/Hardness 70-71 Shore A DIN 53 505

Zugfestigkeit/Tensile strength ≥9 11,3 MPa DIN 53 504

Reißdehnung/Ultimate elongation ≥ 200 497 % DIN 53 504

Verhalten nach Wärmelagerung/Behaivior

Härteänderung/Change of Hardness +8 / -5 +2 IRHD DIN ISO 48

Chemical resistance summarized:

Unstable: Aromatic hydrocarbons (e.g. benzene, toluene)

DIN EN 682 Typ GBL

Material: NBR 8460 Gasket ring

Rated value Actual value Unit

Density 1,26 kg/dm³ DIN 53 479

Hardness 70 ± 5 72,9 IRHD DIN ISO 479

Hardness 74 Shore A DIN 53 505

Tensile strength ≥ 10 11,5 Mpa DIN 53 504

Elongation at break ≥ 200 293 % DIN 53 504

Compression set 24h/70°C ≤ 18 16,5 % DIN ISO 815

Tear strength ---- 5,6 N/mm DIN 34-1

Accelerated ageing 7d/70°C DIN 53 508